CN115446347A - Butterfly valve production and processing equipment - Google Patents
Butterfly valve production and processing equipment Download PDFInfo
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- CN115446347A CN115446347A CN202211209234.8A CN202211209234A CN115446347A CN 115446347 A CN115446347 A CN 115446347A CN 202211209234 A CN202211209234 A CN 202211209234A CN 115446347 A CN115446347 A CN 115446347A
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- 238000012545 processing Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000000428 dust Substances 0.000 claims description 61
- 238000000605 extraction Methods 0.000 claims description 46
- 230000008093 supporting effect Effects 0.000 claims description 37
- 238000005553 drilling Methods 0.000 claims description 27
- 239000004744 fabric Substances 0.000 claims description 12
- 238000003780 insertion Methods 0.000 claims description 10
- 230000037431 insertion Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 abstract description 5
- 239000000969 carrier Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000010079 rubber tapping Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0002—Casings; Housings; Frame constructions
- B01D46/0005—Mounting of filtering elements within casings, housings or frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/48—Removing dust other than cleaning filters, e.g. by using collecting trays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2265/00—Casings, housings or mounting for filters specially adapted for separating dispersed particles from gases or vapours
- B01D2265/02—Non-permanent measures for connecting different parts of the filter
- B01D2265/029—Special screwing connections, threaded sections
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Abstract
Description
技术领域technical field
本发明涉及蝶形阀加工技术领域,尤其涉及一种蝶形阀门生产加工设备。The invention relates to the technical field of butterfly valve processing, in particular to a production and processing equipment for butterfly valves.
背景技术Background technique
蝶形阀简称蝶阀,是指关闭件为圆盘,围绕阀轴旋转来达到开启与关闭的一种阀,在管道上主要起切断和节流用。蝶阀启闭件是一个圆盘形的蝶板,在阀体内绕其自身的轴线旋转,从而达到启闭或调节的目的。蝶阀全开到全关通常是小于90°,蝶阀和蝶杆本身没有自锁能力,为了蝶板的定位,要在阀杆上加装蜗轮减速器。采用蜗轮减速器,不仅可以使蝶板具有自锁能力,使蝶板停止在任意位置上,还能改善阀门的操作性能,蝶形阀门加工生产过程中需要先进行钢板裁切,然后对裁切后的工件进行开孔。Butterfly valve, referred to as butterfly valve, refers to a valve whose closing part is a disc, which rotates around the valve shaft to achieve opening and closing. It is mainly used for cutting and throttling on the pipeline. The opening and closing part of the butterfly valve is a disc-shaped butterfly plate that rotates around its own axis in the valve body to achieve the purpose of opening and closing or adjustment. The butterfly valve is usually less than 90° from fully open to fully closed. The butterfly valve and butterfly rod have no self-locking ability. In order to position the butterfly plate, a worm gear reducer should be installed on the valve rod. The use of worm gear reducer can not only make the butterfly plate have self-locking ability, make the butterfly plate stop at any position, but also improve the operating performance of the valve. During the production process of the butterfly valve, the steel plate needs to be cut first, and then the cutting The final workpiece is drilled.
目前,中国专利申请号:CN201710869284.1公开了一种蝶阀多功能加工装置,包括包括旋转工作台、装卸机构、安装底座、端面加工机构、端面打孔机构、铣底孔机构、同心孔加工机构、安装孔加工机构和控制机构。其虽然解决了阀体的多道加工工序分开进行不仅加工方法繁琐,劳动力消耗较大,加工效率低的问题,但是在实际使用过程中仍存在着对于工件的定位效果较差,定位工序操作较为复杂,且开孔和输送不能够交替连续高效化进行的问题。At present, the Chinese patent application number: CN201710869284.1 discloses a butterfly valve multifunctional processing device, including a rotary table, a loading and unloading mechanism, a mounting base, an end face processing mechanism, an end face punching mechanism, a bottom milling hole mechanism, and a concentric hole processing mechanism , Install the hole processing mechanism and the control mechanism. Although it solves the problem that the multiple processing procedures of the valve body are separated, not only the processing method is cumbersome, the labor consumption is large, and the processing efficiency is low, but in the actual use process, there are still poor positioning effects on the workpiece, and the positioning process operation is relatively difficult. It is complicated, and the opening and conveying cannot be carried out alternately and continuously with high efficiency.
发明内容Contents of the invention
因此,针对上述的问题,本发明提出一种蝶形阀门生产加工设备,其解决了工件定位工序较为复杂且不便于操作,开孔和输送不能够交替连续高效化进行的技术问题。Therefore, in view of the above problems, the present invention proposes a production and processing equipment for butterfly valves, which solves the technical problems that the workpiece positioning process is relatively complicated and inconvenient to operate, and that hole opening and conveying cannot be carried out alternately, continuously and efficiently.
为实现上述目的,本发明采用了以下技术方案:一种蝶形阀门生产加工设备,包括机架;In order to achieve the above object, the present invention adopts the following technical solutions: a butterfly valve production and processing equipment, including a frame;
输送器,设置在机架上,用于对待加工的工件进行输送;The conveyor is arranged on the frame and is used to convey the workpiece to be processed;
若干个工件承载器,等距分布设置在输送器上,用于承载待加工的工件并配合输送器进行输送;Several workpiece carriers are equidistantly arranged on the conveyor, used to carry the workpieces to be processed and transport them with the conveyor;
门架式开孔器,设置在机架上,用于对输送器输送过来的待加工工件进行开孔作业;The gantry type hole opener is set on the frame and is used to open holes for the workpieces to be processed transported by the conveyor;
动力切换驱动器,设置在机架上,用于配合输送器和门架式开孔器使用,实现待加工的工件输送和开孔交替进行;The power switching driver is set on the frame, used to cooperate with the conveyor and the gantry hole opener to realize the alternate delivery and hole opening of the workpiece to be processed;
抽尘器,设置在机架上,用于对门架式开孔器开孔作业过程中产生碎屑粉尘进行抽取收集。The dust extractor is arranged on the frame and is used for extracting and collecting debris and dust generated during the opening operation of the gantry type hole saw.
进一步的,所述输送器包括两个转动安装在机架上的转轴一、分别固定安装在两个转轴一外表面的输送辊以及设置在两个输送辊之间的输送带,两个所述输送辊之间通过输送带传动连接,所述机架内壁固定安装有连接板,所述连接板的侧面固定有用于对输送带内部进行支撑的支撑板。Further, the conveyor includes two shafts rotatably mounted on the frame, conveyor rollers fixedly mounted on the outer surfaces of the two shafts, and a conveyor belt arranged between the two conveyor rollers. The conveying rollers are connected by a conveying belt transmission, the inner wall of the frame is fixedly equipped with a connecting plate, and the side of the connecting plate is fixed with a supporting plate for supporting the inside of the conveying belt.
采用上述方案,通过利用转轴一和输送辊配合输送带使用,转轴一带动输送辊转动,进而带动输送带运动,从而可以带动输送带表面的工件承载器运动,进而可以带动工件承载器上承载的工件运动,实现工件的输送作业,且利用连接板配合支撑板使用,可以对输送带进行支撑,防止输送带中间位置处出现下坠的现象,起到了很好的支撑效果。With the above solution, by using the first rotating shaft and the conveying roller to cooperate with the conveyor belt, the first rotating shaft drives the conveying roller to rotate, and then drives the conveyor belt to move, thereby driving the workpiece carrier on the surface of the conveyor belt to move, and then driving the workpiece carrier carried on the conveyor belt. The movement of the workpiece realizes the conveying operation of the workpiece, and the use of the connecting plate and the support plate can support the conveyor belt and prevent the phenomenon of falling in the middle of the conveyor belt, which has played a very good supporting effect.
进一步的,所述工件承载器包括等距安装在输送带表面的若干个橡胶接触板、固定在橡胶接触板表面的下承载板、安装在下承载板上表面四个角落位置处的承载立柱、安装在四个承载立柱顶端的上承载板、安装在上承载板相对侧的两个侧板、滑动安装在上承载板上的底部托板以及滑动安装在侧板上的侧部卡板,所述底部托板和侧部卡板之间设置有联动切换单元。Further, the workpiece carrier includes several rubber contact plates equidistantly installed on the surface of the conveyor belt, a lower bearing plate fixed on the surface of the rubber contact plate, bearing columns installed at four corners of the upper surface of the lower bearing plate, and The upper bearing plate at the top of the four bearing columns, the two side plates installed on the opposite sides of the upper bearing plate, the bottom supporting plate slidably installed on the upper bearing plate, and the side clamping plate slidably installed on the side plates, the A linkage switching unit is arranged between the bottom supporting plate and the side clamping plate.
采用上述方案,利用联动切换单元配合使用的底部托板和两个侧部卡板,可以利用工件的自身重力驱使底部托板向下运动时,两个侧部卡板同步对中运动,实现对工件的有效定位,定位效果好。By adopting the above scheme, using the bottom supporting plate and the two side clamping plates used in conjunction with the linkage switching unit, the gravity of the workpiece can be used to drive the bottom supporting plate to move downward, and the two side clamping plates move synchronously to achieve alignment. The effective positioning of the workpiece, the positioning effect is good.
进一步的,所述联动切换单元包括滑动贯穿上承载板且顶端与底部托板相连接的纵向导杆、安装在纵向导杆底端的底部支板、套设在纵向导杆外部且两端分别与底部托板和上承载板相连接的弹簧一、安装在底部支板侧面的连接块、铰接在连接块上的铰接臂、铰接在铰接臂另一端且滑动安装在侧板上的滑板以及滑动安装在滑板上且端部与侧部卡板相连接的横向导杆,所述上承载板上开设有供铰接臂穿过的通道,所述横向导杆的外表面开设有若干个插槽,所述滑板上开设有插孔且插孔内插设有底端插入到与插孔相对的插槽内部的插杆,所述插杆的顶端固定有连接操作板。Further, the linkage switching unit includes a longitudinal guide rod that slides through the upper bearing plate and whose top end is connected to the bottom supporting plate, a bottom support plate installed at the bottom end of the longitudinal guide rod, sleeved on the outside of the longitudinal guide rod and connected to the two ends of the longitudinal guide rod respectively. The spring connecting the bottom supporting plate and the upper bearing plate, the connecting block installed on the side of the bottom supporting plate, the hinged arm hinged on the connecting block, the sliding plate hinged on the other end of the hinged arm and slidingly installed on the side plate, and the sliding installation A transverse guide rod on the slide plate whose end is connected to the side clamping plate, a channel for the hinged arm to pass through is opened on the upper bearing plate, and several slots are opened on the outer surface of the transverse guide rod, so that A jack is opened on the slide plate, and a plunger with a bottom end inserted into the slot opposite to the jack is inserted into the jack, and the top end of the plunger is fixed with a connection operation panel.
采用上述方案,利用纵向导杆配合底部支板使用,在工件放入到底部托板上是会通过纵向导杆驱使底部支板向下运动,并在铰接臂的铰接作用下驱使两侧的滑板相对靠近,从而带动滑板上的侧部卡板运动来对工件进行对中定位,且利用横向导杆可以在滑板上进行滑动,配合插杆插入到不同位置处的插槽内部进行锁定,从而可以对侧部卡板的初始位置进行适应性调节,满足于对不同规格长度的工件定位使用,适用范围广。Using the above scheme, the longitudinal guide rod is used in conjunction with the bottom support plate. When the workpiece is placed on the bottom support plate, the bottom support plate will be driven downward through the longitudinal guide rod, and the slide plates on both sides will be driven under the hinged action of the articulated arm. Relatively close, so as to drive the movement of the side clamping plate on the slide to center the workpiece, and use the transverse guide rod to slide on the slide, and cooperate with the insertion rod to insert into the slot at different positions to lock, so that Adaptive adjustment is made to the initial position of the side clamping plate, which is suitable for positioning workpieces with different specifications and lengths, and has a wide range of applications.
进一步的,所述底部支板的侧面固定安装有连接杆,所述连接杆远离底部支板的一端转动安装有滚轮,所述机架内壁固定安装有与滚轮配合使用的楔形托板,所述楔形托板位于门架式开孔器的后侧。Further, the side of the bottom support plate is fixedly installed with a connecting rod, and the end of the connecting rod away from the bottom support plate is rotatably installed with a roller, and the inner wall of the frame is fixedly installed with a wedge-shaped supporting plate used in conjunction with the roller. The wedge-shaped support plate is located on the rear side of the mast type hole saw.
采用上述方案,通过设置连接杆配合滚轮和楔形托板使用,在开孔作业完成后工件承载器继续带动工件运动,运动至滚轮与楔形托板接触时会驱使底部支板向上运动,进而在铰接臂的铰接作用下驱使两侧的侧部卡板运动,实现对工件的解锁,便于进行下料操作使用。Using the above scheme, by setting the connecting rod to cooperate with the roller and the wedge-shaped supporting plate, the workpiece carrier will continue to drive the workpiece to move after the hole opening operation is completed. When the roller contacts the wedge-shaped supporting plate, it will drive the bottom supporting plate to move upwards, and then the hinged Under the hinged action of the arm, the side clips on both sides are driven to move to realize the unlocking of the workpiece, which is convenient for the unloading operation.
进一步的,所述门架式开孔器包括焊接在机架上的龙门架体、分别安装在龙门架体左右两侧面的两个延伸板、设置在同侧两个延伸板之间且两端均固定有转轴二并通过转轴二与两个延伸板转动连接的往复丝杠、分别螺纹安装在两个往复丝杠外表面的两个移动板、安装在两个移动板之间的移动框以及活动设置在移动框上的开孔机,所述龙门架体上开设有供移动板上下运动的条形孔,上方的两个所述转轴二外表面均固定有带轮,两个所述带轮之间设置有皮带且通过皮带传动连接。Further, the gantry type hole opener includes a gantry frame body welded on the frame, two extension plates installed on the left and right sides of the gantry frame body respectively, arranged between the two extension plates on the same side and A reciprocating lead screw that is fixed to the second rotating shaft and is rotationally connected to the two extension plates through the second rotating shaft, two moving plates that are respectively threaded on the outer surfaces of the two reciprocating lead screws, a moving frame installed between the two moving plates, and A drilling machine that is movably arranged on the moving frame. The gantry frame body is provided with strip holes for the moving plate to move up and down. The outer surfaces of the two rotating shafts above are fixed with pulleys. The two belts A belt is arranged between the wheels and is connected through a belt transmission.
采用上述方案,利用延伸板配合转轴二和往复丝杠转动使用,往复丝杠转动时会驱使移动板进行上下运动,进而带动移动框进行上下运动,移动框向下运动时利用开孔机进行开孔作业,开孔完成后开孔机跟随移动框向上运动复位,利用带轮和皮带的配合使用,实现两侧移动板的同步运动,保证移动框带动开孔机上下运动的稳定性,且不易出现倾斜晃动的现象。Using the above scheme, the extension plate is used in conjunction with the rotation of the second rotating shaft and the reciprocating screw. When the reciprocating screw rotates, it will drive the moving plate to move up and down, and then drive the moving frame to move up and down. When the moving frame moves down, use the drilling machine to open. Hole operation, after the hole opening is completed, the hole tapping machine follows the moving frame and resets upwards. Using the pulley and the belt together, the synchronous movement of the moving plates on both sides is realized, ensuring the stability of the moving frame driving the hole tapping machine up and down, and it is not easy There is a phenomenon of tilting and shaking.
进一步的,所述移动框的内壁固定安装有若干个固定杆,若干个所述固定杆的外表面滑动安装有同一个滑动板,所述滑动板的上表面固定安装有两个L形板,所述L形板上滑动安装有锁杆,所述锁杆的顶端固定有锁板,所述锁杆的外部套设有两端分别与锁板和L形板相连接的弹簧二,所述移动框的上表面开设有若干个供锁杆插入的锁槽,所述开孔机安装在滑动板的下表面。Further, the inner wall of the moving frame is fixedly installed with several fixed rods, the outer surfaces of the several fixed rods are slidably installed with the same sliding plate, and the upper surface of the sliding plate is fixedly installed with two L-shaped plates, A lock bar is slidably installed on the L-shaped plate, and the top end of the lock bar is fixed with a lock plate. The outside of the lock bar is provided with two springs that are respectively connected to the lock plate and the L-shaped plate at both ends. The upper surface of the moving frame is provided with several locking slots for the locking rods to be inserted into, and the drilling machine is installed on the lower surface of the sliding plate.
采用上述方案,利用固定杆和滑动板配合使用,并利用L形板上的锁杆和弹簧二使用,滑动板在固定杆上进行滑动,利用弹簧二的弹性驱使锁杆插入到相对位置处的锁槽内部,可以根据实际需要对开孔位置进行适应性调节使用,满足实际加工开孔作业需要。Using the above scheme, the fixed rod and the sliding plate are used together, and the lock rod and the spring two on the L-shaped plate are used. The sliding plate slides on the fixed rod, and the elasticity of the spring two is used to drive the lock rod to be inserted into the relative position. Inside the lock slot, the opening position can be adjusted and used according to actual needs, so as to meet the needs of actual processing and opening operations.
进一步的,所述动力切换驱动器包括安装在机架侧面的动力电机、安装在动力电机输出轴外表面的不完全齿轮一、安装在其中一个转轴一端部且与不完全齿轮一配合使用的圆柱齿轮、转动安装在机架侧面的转轴三、固定安装在转轴三外表面且与不完全齿轮一配合使用的不完全齿轮二以及分别固定安装在转轴三外表面以及转轴二外表面且相互啮合的两个锥齿轮,所述不完全齿轮二上的若干个齿牙均分为第一齿牙区和第二齿牙区,所述不完全齿轮二上的光滑部位在第一齿牙区和第二齿牙区之间。Further, the power switching driver includes a power motor installed on the side of the frame, an incomplete gear mounted on the outer surface of the output shaft of the power motor, a spur gear mounted on one end of one of the rotating shafts and used in conjunction with the
采用上述方案,利用不完全齿轮一和不完全齿轮二以及圆柱齿轮配合使用,不完全齿轮一与圆柱齿轮啮合时与不完全齿轮二脱离,此时通过圆柱齿轮带动转轴一转动实现工件的输送,不完全齿轮一与圆柱齿轮脱离时与不完全齿轮二接触,此时输送带不运动,此时不完全齿轮一与不完全齿轮二上的第一齿牙区啮合驱使往复丝杠,进而通过移动板和移动框带动开孔机向下运动,不完全齿轮一继续转动至与第一齿牙区脱离时开孔机运动到开孔点,此时不完全齿轮一正对光滑部位,此时开孔机进行开孔作业,不完全齿轮一与不完全齿轮二上的第二齿牙区啮合,此时往复丝杠再次转动驱使开孔机向上运动复位,不完全齿轮一与不完全齿轮二上的第一齿牙区、光滑部位和第二齿牙区配合完成一次开孔作业,开孔完成后不完全齿轮一再次与圆柱齿轮啮合实现输送,如此往复实现输送和开孔作业的交替连续进行。Adopt the above scheme, use
进一步的,所述抽尘器包括安装在机架上且侧面具有开口的抽尘盒、安装在抽尘盒上表面且出风管延伸至抽尘盒内部的抽尘风机、连通安装在抽尘风机进风管端部的抽尘管、安装在龙门架体上且与抽尘管相连通的抽尘罩以及正对开口布设且可拆卸安装在抽尘盒上的透气滤布。Further, the dust extractor includes a dust extraction box installed on the frame and having an opening on the side, a dust extraction fan installed on the upper surface of the dust extraction box with the air outlet pipe extending to the inside of the dust extraction box, and connected to the dust extraction box installed on the dust extraction box. The dust extraction pipe at the end of the air inlet pipe of the fan, the dust extraction cover installed on the gantry body and connected with the dust extraction pipe, and the breathable filter cloth arranged facing the opening and detachably installed on the dust extraction box.
采用上述方案,利用抽尘风机配合抽尘管和抽尘罩使用,可以对开孔过程中产生的碎屑进行抽取,并利用透气滤布进行过滤收集,可有效避免开孔产生的碎屑集聚或者四散到空气中影响正常工作,起到了很好的防尘除尘效果。Using the above scheme, using the dust extraction fan in conjunction with the dust extraction pipe and the dust extraction hood, the debris generated during the opening process can be extracted, and the debris generated during the opening process can be filtered and collected, which can effectively avoid the accumulation of debris generated by the opening Or scattered into the air to affect the normal work, played a very good effect of dust prevention and dust removal.
进一步的,所述透气滤布的上下两侧面均固定安装有安装板,所述安装板上螺栓安装有安装螺栓,所述安装螺栓的尾端穿过安装板并与抽尘盒相连接。Further, the upper and lower sides of the air-permeable filter cloth are fixedly installed with mounting plates, the bolts on the mounting plate are mounted with mounting bolts, and the tail ends of the mounting bolts pass through the mounting plate and are connected to the dust extraction box.
采用上述方案,利用安装板配合安装螺栓来使用,可以在作业完成后将透气滤布拆卸下来进行清理收集,便于进行操作使用。With the above scheme, the installation plate is used together with the installation bolts, and the air-permeable filter cloth can be disassembled for cleaning and collection after the operation is completed, which is convenient for operation and use.
通过采用前述技术方案,本发明的有益效果是:By adopting the aforementioned technical scheme, the beneficial effects of the present invention are:
本蝶形阀门生产加工设备,通过设置输送器、门架式开孔器配合动力切换驱动器使用,利用动力切换驱动器实现输送器和门架式开孔器的交替连续进行,输送时不开孔,开孔时不输送,实现多个工件开孔的同步连续化高效进行,整体机械联动性强,结构完善;This butterfly valve production and processing equipment is used by setting the conveyor and the gantry-type hole opener in conjunction with the power switching driver. The power switching driver is used to realize the alternate and continuous operation of the conveyor and the gantry-type hole opener. No holes are opened during transportation. There is no conveying when opening holes, realizing synchronous, continuous and efficient drilling of multiple workpieces. The overall mechanical linkage is strong and the structure is perfect;
进一步的,通过设置工件承载器,利用工件的自身重力驱使底部托板向下运动时配合两侧的侧部卡板运动,进而可以利用自身重力实现对工件的对中定位,定位效果好,且在开孔过后利用滚轮和楔形托板配合接触使用实现工件的解锁作业,进而便于进行下料操作,且侧部卡板可以进行初始位置调节,满足于对不同规格长度的工件定位使用,适用范围广;Further, by setting the workpiece carrier, the bottom supporting plate is driven downward by the gravity of the workpiece to cooperate with the movement of the side clamping plates on both sides, so that the centering and positioning of the workpiece can be realized by using its own gravity, and the positioning effect is good, and After opening the hole, use the roller and the wedge-shaped supporting plate to contact and use to realize the unlocking operation of the workpiece, which is convenient for the unloading operation, and the initial position of the side clamping plate can be adjusted to meet the positioning of workpieces with different specifications and lengths. The scope of application wide;
进一步的,利用抽尘风机配合抽尘盒使用,可以对开孔作业过程中产生的碎屑粉尘进行集中抽取清理,配合透气滤布进行收集,便于后期处理,且可以避免碎屑粉尘四散影响工作环境的问题,起到了很好的防尘收尘效果,完善功能多样性。Furthermore, the dust extraction fan is used together with the dust extraction box to centrally extract and clean the debris dust generated during the opening operation, and collect it with a breathable filter cloth, which is convenient for post-processing, and can avoid debris and dust scattering and affecting work Environmental problems have played a very good dust-proof and dust-collecting effect, improving functional diversity.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明另一角度的结构示意图;Fig. 2 is the structural representation of another angle of the present invention;
图3是本发明机架剖面以及输送器的结构示意图;Fig. 3 is the structural representation of frame section and conveyer of the present invention;
图4是本发明机架剖面后另一角度的结构示意图;Fig. 4 is the structure schematic diagram of another angle behind the rack section of the present invention;
图5是本发明工件承载器主视的结构示意图;Fig. 5 is a structural schematic diagram of the front view of the workpiece carrier of the present invention;
图6是本发明工件承载器立体三维的结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of the workpiece carrier of the present invention;
图7是本发明侧部卡板的结构示意图;Fig. 7 is a schematic structural view of the side clamping plate of the present invention;
图8是本发明门架式开孔器的结构示意图;Fig. 8 is a schematic structural view of the gantry type hole opener of the present invention;
图9是本发明移动框的结构示意图;Fig. 9 is a schematic structural diagram of the mobile frame of the present invention;
图10是本发明动力切换驱动器的结构示意图;Fig. 10 is a schematic structural diagram of the power switching driver of the present invention;
图11是本发明抽尘器的结构示意图;Fig. 11 is a schematic structural view of the dust extractor of the present invention;
图中:1、机架;2、输送器;3、工件承载器;4、门架式开孔器;5、动力切换驱动器;6、抽尘器;7、转轴一;8、输送辊;9、输送带;10、连接板;11、支撑板;12、楔形托板;13、橡胶接触板;14、下承载板;15、承载立柱;16、上承载板;17、纵向导杆;18、底部托板;19、弹簧一;20、底部支板;21、连接块;22、铰接臂;23、滑板;24、侧板;25、侧部卡板;26、连接杆;27、滚轮;28、横向导杆;29、插杆;30、连接操作板;31、龙门架体;32、延伸板;33、转轴二;34、往复丝杠;35、移动板;36、移动框;37、开孔机;38、带轮;39、皮带;40、固定杆;41、滑动板;42、L形板;43、锁杆;44、锁板;45、弹簧二;46、动力电机;47、不完全齿轮一;48、圆柱齿轮;49、转轴三;50、不完全齿轮二;51、锥齿轮;52、抽尘盒;53、抽尘风机;54、抽尘管;55、抽尘罩;56、透气滤布;57、安装板;58、安装螺栓。In the figure: 1. Rack; 2. Conveyor; 3. Workpiece carrier; 4. Gantry type hole opener; 5. Power switching driver; 6. Dust extractor; 7.
具体实施方式detailed description
现结合附图和具体实施方式对本发明进一步说明。The present invention will be further described in conjunction with the accompanying drawings and specific embodiments.
参考图1至11,本实施例提供一种蝶形阀门生产加工设备,包括机架1;Referring to Figures 1 to 11, this embodiment provides a butterfly valve production and processing equipment, including a
输送器2,设置在机架1上,用于对待加工的工件进行输送,输送器2包括两个转动安装在机架1上的转轴一7、分别固定安装在两个转轴一7外表面的输送辊8以及设置在两个输送辊8之间的输送带9,两个输送辊8之间通过输送带9传动连接,机架1内壁固定安装有连接板10,连接板10的侧面固定有用于对输送带9内部进行支撑的支撑板11,通过利用转轴一7和输送辊8配合输送带9使用,转轴一7带动输送辊8转动,进而带动输送带9运动,从而可以带动输送带9表面的工件承载器3运动,进而可以带动工件承载器3上承载的工件运动,实现工件的输送作业,且利用连接板10配合支撑板11使用,可以对输送带9进行支撑,防止输送带9中间位置处出现下坠的现象,起到了很好的支撑效果。The
若干个工件承载器3,等距分布设置在输送器2上,用于承载待加工的工件并配合输送器2进行输送,工件承载器3包括等距安装在输送带9表面的若干个橡胶接触板13、固定在橡胶接触板13表面的下承载板14、安装在下承载板14上表面四个角落位置处的承载立柱15、安装在四个承载立柱15顶端的上承载板16、安装在上承载板16相对侧的两个侧板24、滑动安装在上承载板16上的底部托板18以及滑动安装在侧板24上的侧部卡板25,底部托板18和侧部卡板25之间设置有联动切换单元,利用联动切换单元配合使用的底部托板18和两个侧部卡板25,可以利用工件的自身重力驱使底部托板18向下运动时,两个侧部卡板25同步对中运动,实现对工件的有效定位,定位效果好。
联动切换单元包括滑动贯穿上承载板16且顶端与底部托板18相连接的纵向导杆17、安装在纵向导杆17底端的底部支板20、套设在纵向导杆17外部且两端分别与底部托板18和上承载板16相连接的弹簧一19、安装在底部支板20侧面的连接块21、铰接在连接块21上的铰接臂22、铰接在铰接臂22另一端且滑动安装在侧板24上的滑板23以及滑动安装在滑板23上且端部与侧部卡板25相连接的横向导杆28,上承载板16上开设有供铰接臂22穿过的通道,横向导杆28的外表面开设有若干个插槽,滑板23上开设有插孔且插孔内插设有底端插入到与插孔相对的插槽内部的插杆29,插杆29的顶端固定有连接操作板30,利用纵向导杆17配合底部支板20使用,在工件放入到底部托板18上是会通过纵向导杆17驱使底部支板20向下运动,并在铰接臂22的铰接作用下驱使两侧的滑板23相对靠近,从而带动滑板23上的侧部卡板25运动来对工件进行对中定位,且利用横向导杆28可以在滑板23上进行滑动,配合插杆29插入到不同位置处的插槽内部进行锁定,从而可以对侧部卡板25的初始位置进行适应性调节,满足于对不同规格长度的工件定位使用,适用范围广。The linkage switching unit includes a longitudinal guide rod 17 that slides through the upper bearing plate 16 and whose top end is connected to the bottom supporting plate 18, a bottom support plate 20 installed at the bottom end of the longitudinal guide rod 17, sleeved on the outside of the longitudinal guide rod 17 and has two ends respectively The spring one 19 that is connected with the bottom supporting plate 18 and the upper bearing plate 16, the connection block 21 that is installed on the bottom support plate 20 side, the articulated arm 22 that is hinged on the connection block 21, is hinged on the other end of the articulated arm 22 and is slidably installed The slide plate 23 on the side plate 24 and the transverse guide rod 28 that is slidably installed on the slide plate 23 and whose end is connected with the side clamping plate 25, the upper bearing plate 16 is provided with a passage for the hinged arm 22 to pass through, and the transverse guide The outer surface of bar 28 is provided with several slots, and slide plate 23 is provided with jack and is inserted with the inserting bar 29 that bottom end is inserted in the slot inside opposite with jack, and the top end of inserting bar 29 is fixed with Connect the operation board 30, use the longitudinal guide rod 17 to cooperate with the bottom support plate 20, when the workpiece is placed on the bottom pallet 18, the bottom support plate 20 will be driven downward through the longitudinal guide rod 17, and the hinged arm 22 will Under the action, the slide plates 23 on both sides are relatively close, thereby driving the side clamping plate 25 on the slide plate 23 to move to center and position the workpiece, and the transverse guide rod 28 can be used to slide on the slide plate 23, and the insertion rod 29 is inserted. Lock the inside of the slot at different positions, so that the initial position of the
底部支板20的侧面固定安装有连接杆26,连接杆26远离底部支板20的一端转动安装有滚轮27,机架1内壁固定安装有与滚轮27配合使用的楔形托板12,楔形托板12位于门架式开孔器4的后侧,通过设置连接杆26配合滚轮27和楔形托板12使用,在开孔作业完成后工件承载器3继续带动工件运动,运动至滚轮27与楔形托板12接触时会驱使底部支板20向上运动,进而在铰接臂22的铰接作用下驱使两侧的侧部卡板25运动,实现对工件的解锁,便于进行下料操作使用。The side of the
门架式开孔器4,设置在机架1上,用于对输送器2输送过来的待加工工件进行开孔作业,门架式开孔器4包括焊接在机架1上的龙门架体31、分别安装在龙门架体31左右两侧面的两个延伸板32、设置在同侧两个延伸板32之间且两端均固定有转轴二33并通过转轴二33与两个延伸板32转动连接的往复丝杠34、分别螺纹安装在两个往复丝杠34外表面的两个移动板35、安装在两个移动板35之间的移动框36以及活动设置在移动框36上的开孔机37,龙门架体31上开设有供移动板35上下运动的条形孔,上方的两个转轴二33外表面均固定有带轮38,两个带轮38之间设置有皮带39且通过皮带39传动连接,利用延伸板32配合转轴二33和往复丝杠34转动使用,往复丝杠34转动时会驱使移动板35进行上下运动,进而带动移动框36进行上下运动,移动框36向下运动时利用开孔机37进行开孔作业,开孔完成后开孔机37跟随移动框36向上运动复位,利用带轮38和皮带39的配合使用,实现两侧移动板35的同步运动,保证移动框36带动开孔机37上下运动的稳定性,且不易出现倾斜晃动的现象。The gantry
移动框36的内壁固定安装有若干个固定杆40,若干个固定杆40的外表面滑动安装有同一个滑动板41,滑动板41的上表面固定安装有两个L形板42,L形板42上滑动安装有锁杆43,锁杆43的顶端固定有锁板44,锁杆43的外部套设有两端分别与锁板44和L形板42相连接的弹簧二45,移动框36的上表面开设有若干个供锁杆43插入的锁槽,开孔机37安装在滑动板41的下表面,利用固定杆40和滑动板41配合使用,并利用L形板42上的锁杆43和弹簧二45使用,滑动板41在固定杆40上进行滑动,利用弹簧二45的弹性驱使锁杆43插入到相对位置处的锁槽内部,可以根据实际需要对开孔位置进行适应性调节使用,满足实际加工开孔作业需要The inner wall of the moving frame 36 is fixedly equipped with several fixed rods 40, the outer surfaces of several fixed rods 40 are slidably installed with the same sliding plate 41, and the upper surface of the sliding plate 41 is fixedly installed with two L-shaped plates 42, the L-shaped plate On 42, lock bar 43 is slidably installed, and the top of lock bar 43 is fixed with lock plate 44, and the outside of lock bar 43 is provided with the spring two 45 that two ends are connected with lock plate 44 and L-shaped plate 42 respectively, and moving frame 36 The upper surface of the upper surface is provided with several locking grooves for the insertion of the locking bar 43, the hole tapping machine 37 is installed on the lower surface of the sliding plate 41, and the fixed bar 40 is used in conjunction with the sliding plate 41, and the locking bar on the L-shaped plate 42 is used to 43 and spring 2 45 are used, the sliding plate 41 slides on the fixed rod 40, and the elasticity of the spring 2 45 is used to drive the locking rod 43 to be inserted into the lock groove at the opposite position, and the opening position can be adaptively adjusted according to actual needs Use to meet the needs of actual machining and opening operations
动力切换驱动器5,设置在机架1上,用于配合输送器2和门架式开孔器4使用,实现待加工的工件输送和开孔交替进行,动力切换驱动器5包括安装在机架1侧面的动力电机46、安装在动力电机46输出轴外表面的不完全齿轮一47、安装在其中一个转轴一7端部且与不完全齿轮一47配合使用的圆柱齿轮48、转动安装在机架1侧面的转轴三49、固定安装在转轴三49外表面且与不完全齿轮一47配合使用的不完全齿轮二50以及分别固定安装在转轴三49外表面以及转轴二33外表面且相互啮合的两个锥齿轮51,不完全齿轮二50上的若干个齿牙均分为第一齿牙区和第二齿牙区,不完全齿轮二50上的光滑部位在第一齿牙区和第二齿牙区之间,利用不完全齿轮一47和不完全齿轮二50以及圆柱齿轮48配合使用,不完全齿轮一47与圆柱齿轮48啮合时与不完全齿轮二50脱离,此时通过圆柱齿轮48带动转轴一7转动实现工件的输送,不完全齿轮一47与圆柱齿轮48脱离时与不完全齿轮二50接触,此时输送带9不运动,此时不完全齿轮一47与不完全齿轮二50上的第一齿牙区啮合驱使往复丝杠34,进而通过移动板35和移动框36带动开孔机37向下运动,不完全齿轮一47继续转动至与第一齿牙区脱离时开孔机37运动到开孔点,此时不完全齿轮一47正对光滑部位,此时开孔机37进行开孔作业,不完全齿轮一47与不完全齿轮二50上的第二齿牙区啮合,此时往复丝杠34再次转动驱使开孔机37向上运动复位,不完全齿轮一47与不完全齿轮二50上的第一齿牙区、光滑部位和第二齿牙区配合完成一次开孔作业,开孔完成后不完全齿轮一47再次与圆柱齿轮48啮合实现输送,如此往复实现输送和开孔作业的交替连续进行。The
抽尘器6,设置在机架1上,用于对门架式开孔器4开孔作业过程中产生碎屑粉尘进行抽取收集,抽尘器6包括安装在机架1上且侧面具有开口的抽尘盒52、安装在抽尘盒52上表面且出风管延伸至抽尘盒52内部的抽尘风机53、连通安装在抽尘风机53进风管端部的抽尘管54、安装在龙门架体31上且与抽尘管54相连通的抽尘罩55以及正对开口布设且可拆卸安装在抽尘盒52上的透气滤布56,利用抽尘风机53配合抽尘管54和抽尘罩55使用,可以对开孔过程中产生的碎屑进行抽取,并利用透气滤布56进行过滤收集,可有效避免开孔产生的碎屑集聚或者四散到空气中影响正常工作,起到了很好的防尘除尘效果。The
透气滤布56的上下两侧面均固定安装有安装板57,安装板57上螺栓安装有安装螺栓58,安装螺栓58的尾端穿过安装板57并与抽尘盒52相连接,利用安装板57配合安装螺栓58来使用,可以在作业完成后将透气滤布56拆卸下来进行清理收集,便于进行操作使用。The upper and lower sides of the air-
本发明的工作方式是:先根据工件的规格长度对侧部卡板25的初始位置进行调节,调节时拉动连接操作板30带动插杆29运动,插杆29脱离插槽后扶着横向导杆28运动,横向导杆28运动带动侧部卡板25运动,调节好后再次通过连接操作板30将插杆29插入,插入后进行位置锁定,然后根据开孔位置需要对开孔机37进行位置调节,调节时向上拉动锁板44,锁板44带动锁杆43运动脱离锁槽并拉伸弹簧二45,扶着滑动板41在固定杆40上滑动,滑动板41带动开孔机37同步运动,运动至所需位置后松开锁板44,利用弹簧二45的弹性驱使锁杆43复位插入到相对位置处的锁槽内部完成锁定,然后根据将待加工的工件放入到门架式开孔器4前侧的工件承载器3上,工件放在底部托板18上后由于自身重力作用驱使底部托板18通过纵向导杆17带动底部支板20运动,并在铰接臂22的作用下驱使两侧的滑板23带动侧部卡板25运动,实现对工件的卡紧,然后启动动力电机46,动力电机46带动不完全齿轮一47转动,不完全齿轮一47与圆柱齿轮48啮合时与不完全齿轮二50脱离,此时通过圆柱齿轮48带动转轴一7转动实现工件的输送,工件输送到开孔机37正下方时,不完全齿轮一47与圆柱齿轮48脱离时与不完全齿轮二50接触,此时输送带9不运动,此时不完全齿轮一47与不完全齿轮二50上的第一齿牙区啮合驱使往复丝杠34,进而通过移动板35和移动框36带动开孔机37向下运动,不完全齿轮一47继续转动至与第一齿牙区脱离时开孔机37运动到开孔点,此时不完全齿轮一47正对光滑部位,此时开孔机37进行开孔作业,不完全齿轮一47与不完全齿轮二50上的第二齿牙区啮合,此时往复丝杠34再次转动驱使开孔机37向上运动复位,不完全齿轮一47与不完全齿轮二50上的第一齿牙区、光滑部位和第二齿牙区配合完成一次开孔作业,开孔完成后不完全齿轮一47再次与圆柱齿轮48啮合实现输送,且工件开孔后再次向后输送时滚轮27与楔形托板12接触,此时驱使底部支板20向上运动,进而使得两侧的侧部卡板25相对向外运动进行解锁固定,便于下料,如此往复实现输送和开孔作业的交替连续进行,且开孔作业过程中利用抽尘风机53配合抽尘管54和抽尘罩55使用,可以对开孔过程中产生的碎屑进行抽取,并利用透气滤布56进行过滤收集。The working method of the present invention is: first adjust the initial position of the
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be directly connected or indirectly connected through an intermediary, it can be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature indirectly through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本发明的精神和范围内,在形式上和细节上可以对本发明做出各种变化,均为本发明的保护范围。Although the present invention has been particularly shown and described in conjunction with preferred embodiments, it will be understood by those skilled in the art that changes in form and details may be made to the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Making various changes is within the protection scope of the present invention.
Claims (10)
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