[ Invention ]
In order to overcome the problems, the invention provides a full-automatic lithium battery cutting and stacking integrated machine which can effectively solve the problems.
The technical scheme includes that the full-automatic lithium battery cutting and stacking integrated machine comprises a pole piece unreeling assembly, a cutting assembly and a lamination assembly, wherein the pole piece unreeling assembly is used for releasing strip-shaped electrode materials, the cutting assembly is used for cutting the strip-shaped electrode materials into pole pieces, the lamination assembly is used for alternately stacking positive pole pieces and negative pole pieces, a diaphragm is attached between the positive pole pieces and the negative pole pieces, the lamination assembly comprises a frame table, a supporting cross beam is arranged on the frame table, one lamination table is respectively arranged on two sides of the supporting cross beam, the lamination tables on two sides correspond to each other, two preparation lamination tables on the same side are respectively arranged on two sides of the lamination table on the same side, the preparation lamination tables on two sides of the supporting cross beam correspond to each other one to one, a rotary carrying table is arranged between the preparation lamination tables on two sides of the supporting cross beam, and the rotary carrying table is used for carrying pole pieces on a pole piece conveying belt to the preparation lamination tables.
Preferably, the two rotary carrying tables are located below the support beam.
Preferably, lamination manipulators are respectively arranged on two sides of the supporting beam, and the lamination manipulators are used for carrying the pole pieces from the preparation lamination table to the lamination table for lamination.
Preferably, the rotary carrying platform comprises a lifting cylinder and a rotary cylinder, the rotary cylinder is arranged above the lifting cylinder, the output end of the rotary cylinder is connected with a rotary plate, and two groups of vertical carrying arms are arranged on the rotary plate.
Preferably, the carrying arm comprises two parallel carrying arms, and each carrying arm is provided with a plurality of vacuum suction nozzles.
Preferably, the table top of the frame table is provided with two parallel pole piece conveying belts which are respectively used for conveying the positive pole piece and the negative pole piece, the direction of the two pole piece conveying belts is perpendicular to the direction of the supporting cross beam, the direction of the preparation stacking table is parallel to the direction of the pole piece conveying belts, and the preparation stacking table is positioned on the inner side of the pole piece conveying belts.
The membrane stacking mechanism is used for attaching a membrane between the positive plate and the negative plate, horizontal sliding rails are respectively arranged on two sides of the supporting beam, and the membrane stacking mechanism and the lamination manipulator are both connected to the sliding rails in a sliding manner through sliding blocks and can slide back and forth along the sliding rails.
Preferably, the lamination manipulator comprises a lifting module and a vacuum suction plate, wherein the lifting module is connected to a sliding rail of the supporting beam through a sliding block in a sliding manner, the vacuum suction plate is connected to the side part of the lifting module in a sliding manner, the lifting module controls the vacuum suction plate to lift, and the vacuum suction plate grabs the pole piece from the preparation lamination table and is placed on the lamination table.
Preferably, a film supply bracket is arranged above the supporting beam, two sides of the film supply bracket are respectively provided with a diaphragm unreeling component, and a diaphragm coil stock on each diaphragm unreeling component is connected with a film stacking mechanism below through a plurality of tensioning rollers.
Preferably, a film stacking roller is arranged at the bottom of the film stacking mechanism, the film stacking mechanism stacks the diaphragm between the pole pieces through back and forth movement, and the film stacking roller is used for flattening the diaphragm.
Compared with the prior art, the full-automatic lithium battery cutting and stacking integrated machine can greatly shorten the length of equipment in the assembly line direction in a rotary carrying mode, saves the occupied space of the equipment, can share one rotary carrying table for two preparation stacking tables, saves the number of carrying mechanical arms, is more reasonable in equipment layout and reduces the equipment cost.
[ Detailed description ] of the invention
The present invention will be described in further detail with reference to the accompanying drawings and examples of implementation in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It should be noted that all directional indications (such as up, down, left, right, front, rear.) are limited to the relative positions on a given view, and not to absolute positions in embodiments of the present invention.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
Referring to fig. 1 to 6, the full-automatic lithium battery cutting and stacking integrated machine of the present invention includes a pole piece unreeling assembly for releasing a strip electrode material, a cutting assembly for cutting the strip electrode material into pole pieces, and a lamination assembly for alternately stacking positive and negative pole pieces with a separator therebetween.
The number of the pole piece unreeling components and the number of the pole piece cutting components are two respectively, the two pole piece unreeling components and the two pole piece cutting components are arranged in one-to-one correspondence, the corresponding pole piece unreeling components and the corresponding pole piece cutting components are connected in series through a transmission belt, and the transmission belt is used for transmitting electrode materials. One of the pole piece unreeling components provides positive electrode material, and the other pole piece unreeling component provides negative electrode material.
The pole piece unreels the subassembly and is decided and is provided with the die-cut subassembly of bull nose between the subassembly, and the die-cut subassembly of bull nose adopts four sets of independent chamfer moulds to die-cut chamfer of four angles of pole piece.
The lamination assembly comprises a frame table 100, wherein two parallel pole piece conveying belts 400 are arranged on the table top of the frame table 100, and the two pole piece conveying belts 400 are respectively used for conveying the positive pole piece and the negative pole piece.
The frame table 100 is provided with a supporting beam 200, two sides of the supporting beam 200 are respectively provided with a membrane stacking mechanism 700, and the membrane stacking mechanism 700 is used for attaching a membrane between a positive plate and a negative plate.
Lamination tables 600 are respectively arranged below the two membrane stacking mechanisms 700, and the lamination tables 600 are used for alternately stacking the positive plates and the negative plates.
The two sides of the lamination table 600 are respectively provided with a preparation lamination table 500, and the preparation lamination table 500 is used for buffering and placing the positive electrode plate or the negative electrode plate to be stacked so as to ensure continuous lamination operation.
Based on the above description, in the full-automatic lithium battery cutting and stacking integrated machine of the present invention, two sides of the supporting beam 200 are respectively provided with a lamination table 600, and positions of the lamination tables 600 at two sides correspond to each other. Two preparation stacking tables 500 are respectively arranged on two sides of the supporting beam 200, the two preparation stacking tables 500 on the same side are respectively arranged on two sides of the lamination table 600 on the same side, and the preparation stacking tables 500 on two sides of the supporting beam 200 are in one-to-one correspondence.
A rotary carrying table 300 is disposed between the preparation stacking tables 500 disposed on two sides of the supporting beam 200, and the rotary carrying table 300 is used for carrying the pole piece on the pole piece conveying belt 400 to the preparation stacking tables 500. The length of the equipment in the assembly line direction can be greatly shortened through the mode of rotary carrying, the occupied space of the equipment is saved, the two preparation stacking platforms 500 can share one rotary carrying platform 300, the number of carrying manipulators is saved, the equipment layout is more reasonable, and the equipment cost is reduced.
The two rotary carrying tables 300 are located below the supporting beam 200, and space below the supporting beam 200 is utilized, so that space in the assembly line direction is further saved, and more reasonable space utilization is achieved.
Lamination robots 900 are respectively disposed on two sides of the supporting beam 200, and the lamination robots 900 are used for carrying pole pieces from the preparation stacking table 500 to the lamination table 600 for stacking.
A film supply bracket is arranged above the supporting beam 200, two sides of the film supply bracket are respectively provided with a diaphragm unreeling component 800, and a diaphragm coil stock on each diaphragm unreeling component 800 is connected with a film stacking mechanism 700 below through a plurality of tensioning rollers.
The rotary carrying table 300 comprises a lifting cylinder and a rotary cylinder, the rotary cylinder is arranged above the lifting cylinder, the output end of the rotary cylinder is connected with a rotary plate, and two groups of vertical carrying arms are arranged on the rotary plate. When the pole piece stacking machine works, the lifting cylinder controls the carrying arm to lift and grasp the pole piece, and the rotating cylinder controls the carrying arm to rotate to the position above the preparation stacking table 500, and then the pole piece is lowered and placed. The handling arm comprises two parallel handling arms 310, each handling arm 310 is provided with a plurality of vacuum nozzles 320, each handling arm 310 can separately handle one pole piece, so that one action of rotating the handling table 300 can simultaneously handle two pole pieces. Correspondingly, the preparation stacking table 500 includes two preparation placement platforms, and can simultaneously carry two pole pieces conveyed by the rotary conveying table 300, so as to further improve the stacking efficiency.
The direction of the two-pole piece conveying belt 400 is perpendicular to the direction of the supporting cross beam 200, the direction of the preparation stacking table 500 is parallel to the direction of the pole piece conveying belt 400, and the preparation stacking table 500 is positioned on the inner side of the pole piece conveying belt 400, so that each rotation of the rotary carrying table 300 can be standardized by 90 degrees, the angle control is more convenient, the carrying process is efficient and smooth, and the processing efficiency is improved. The rotary handling table 300 is also located inside the pole piece conveyor 400. The belt of the pole piece conveyer belt 400 adopts a cylinder tensioning mode, the belt is provided with two ribs, each section of belt is provided with a hairbrush assembly, the surface of the belt is cleaned in time, and secondary pollution is prevented. The dustproof cover plate is arranged on the belt to prevent dust in the equipment from polluting the pole pieces, and the single-sided support of the dustproof cover plate does not prevent the belt from being replaced.
The two sides of the supporting beam 200 are respectively provided with a horizontal sliding rail 210, the film stacking mechanism 700 and the lamination manipulator 900 are both connected to the sliding rails 210 in a sliding manner through sliding blocks, and the film stacking mechanism 700 and the lamination manipulator 900 can slide back and forth along the sliding rails 210 under the action of a driving device. Two lamination robots 900 are respectively disposed on two sides of each lamination mechanism 700, so that four lamination robots 900 are respectively disposed on each side of the supporting beam 200, so as to ensure that pole pieces on the preparation lamination table 500 are continuously carried to the lamination table 600 for lamination, and ensure efficient operation. The lamination manipulator 900 includes a lifting module 910 and a vacuum suction plate 920, the lifting module 910 is slidably connected to the sliding rail 210 of the supporting beam 200 through a sliding block, the vacuum suction plate 920 is slidably connected to a side portion of the lifting module 910, the lifting module 910 controls the vacuum suction plate 920 to lift, and the vacuum suction plate 920 grabs a pole piece from the preparation stacking table 500 and places the pole piece on the lamination table 600.
The bottom of the film laminating mechanism 700 is provided with a film laminating roller 710, the film laminating mechanism 700 stacks the diaphragm between the pole pieces through back and forth movement, and the film laminating roller 710 is used for flattening the diaphragm.
The full-automatic lithium battery cutting and stacking integrated machine further comprises a rubberizing component, a two-dimension code pasting component, a hot pressing component and a weighing and blanking component, wherein the rubberizing component, the two-dimension code pasting component, the hot pressing component and the weighing and blanking component are sequentially arranged behind the lamination component, and the rubberizing component and the lamination component, the two-dimension code pasting component and the rubberizing component, the hot pressing component and the two-dimension code pasting component, and the weighing and blanking component and the hot pressing component are connected in series through a carrying manipulator and are used for product operation.
The rubberizing subassembly is used for the electric core rubber coating, and every rubberizing subassembly is equipped with 2 sets rubberizing manipulators, can paste 2 glues simultaneously once.
The two-dimensional code pasting component is used for pasting a two-dimensional code adhesive tape on the battery cell, the material supplied by the two-dimensional code adhesive tape is coiled material, and the two-dimensional code pasting component is used for cutting the two-dimensional code on the identification adhesive tape at a fixed length. And (3) scanning the code and confirming whether the information of the two-dimensional code adhesive tape can be read, adhering the good two-dimensional code adhesive tape to the surface of the battery cell, and discharging the two-dimensional code adhesive tape with bad code scanning without adhering. After the two-dimensional code adhesive tape is stuck, the two-dimensional code adhesive tape stuck on the surface of the battery cell is scanned again.
The hot-pressing assembly adopts a steel belt opposite-propping mode to hot-press the battery cell, the pole piece is pressed firstly, the blanking manipulator withdraws and then presses the battery cell integrally, and the battery cell has no indentation. And the steel belt at the contact surface of the hot pressing assembly and the battery cell is subjected to anti-sticking treatment, so that the diaphragm is prevented from being damaged.
Compared with the prior art, the full-automatic lithium battery cutting and stacking integrated machine can greatly shorten the length of equipment in the assembly line direction in a rotary carrying mode, saves the occupied space of the equipment, and the two preparation stacking platforms 500 can share one rotary carrying platform 300, so that the number of carrying manipulators is saved, the equipment layout is more reasonable, and the equipment cost is reduced.
The foregoing description of the preferred embodiments of the invention is not intended to limit the scope of the invention, but is intended to cover any modifications, equivalents, and improvements within the spirit of the invention.