CN115434272A - Fallen leaves collection and delivery mechanism - Google Patents
Fallen leaves collection and delivery mechanism Download PDFInfo
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- CN115434272A CN115434272A CN202211285243.5A CN202211285243A CN115434272A CN 115434272 A CN115434272 A CN 115434272A CN 202211285243 A CN202211285243 A CN 202211285243A CN 115434272 A CN115434272 A CN 115434272A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 19
- 238000005096 rolling process Methods 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims description 59
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- 230000008569 process Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims 4
- 238000007599 discharging Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000007723 transport mechanism Effects 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 6
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
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- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000005180 public health Effects 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/02—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt
- E01H1/04—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt taking- up the sweepings, e.g. for collecting, for loading
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/02—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt
- E01H1/04—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt taking- up the sweepings, e.g. for collecting, for loading
- E01H1/042—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt taking- up the sweepings, e.g. for collecting, for loading the loading means being an endless belt or an auger
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/02—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt
- E01H1/04—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt taking- up the sweepings, e.g. for collecting, for loading
- E01H1/045—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt taking- up the sweepings, e.g. for collecting, for loading the loading means being a rotating brush with horizontal axis
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/02—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt
- E01H1/04—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt taking- up the sweepings, e.g. for collecting, for loading
- E01H1/047—Collecting apparatus characterised by the hopper or by means for unloading the hopper
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
- E01H1/0827—Dislodging by suction; Mechanical dislodging-cleaning apparatus with independent or dependent exhaust, e.g. dislodging-sweeping machines with independent suction nozzles ; Mechanical loosening devices working under vacuum
- E01H1/0854—Apparatus in which the mechanically dislodged dirt is partially sucked-off, e.g. dislodging- sweeping apparatus with dirt collector in brush housing or dirt container
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Abstract
Description
技术领域technical field
本发明涉及公共卫生清理机器人,尤其涉及落叶收集及传送机构。The invention relates to a public health cleaning robot, in particular to a fallen leaf collecting and conveying mechanism.
背景技术Background technique
路边落叶大量堆积,为车辆行驶和行人步行带来了诸多不便,同时长时间不清理落叶存在引发火灾,滋生蚊虫等诸多隐患。目前,针对落叶清理问题设计的设备均为人工作业设备,这导致每日都需要大量工人长时间作业,耗时耗力且效率较低。落叶清理设备的落叶容量有限,需要多次前往回收点,进一步加大了作业量。大型落叶清理车在一定程度上可以减少人工的劳动量,但是适用范围窄,移动性能差,综合效率低,且在收集过程中会产生巨大的噪音,无法在校园或产业园区内使用。同时依据现有技术,松散的落叶收集过后难于打包,不易运输,更难于后续利用。A large number of fallen leaves piled up on the roadside, which brought a lot of inconvenience to vehicles and pedestrians. At the same time, if the fallen leaves were not cleaned for a long time, there were many hidden dangers such as fire and mosquito breeding. At present, the equipment designed for the cleaning of fallen leaves is all manual operation equipment, which requires a large number of workers to work for a long time every day, which is time-consuming, labor-intensive and inefficient. The fallen leaf cleaning equipment has a limited capacity for fallen leaves, and needs to go to the recycling point many times, further increasing the workload. Large-scale fallen leaf cleaning vehicles can reduce the amount of manual labor to a certain extent, but their scope of application is narrow, their mobility is poor, their overall efficiency is low, and they will generate huge noise during the collection process, so they cannot be used in campuses or industrial parks. Simultaneously according to prior art, after loose fallen leaves are collected, it is difficult to pack, not easy to transport, and more difficult to follow-up utilization.
申请号为201821505202.1,发明名称为《一种树叶收集机》的中国专利,公布了可拆卸式的安装在垃圾车车厢上的树叶收集机,但所述专利仅依靠吸入装置手机落叶,收集效率低,噪音大,结构不紧凑。The application number is 201821505202.1, and the Chinese patent titled "A Leaf Collector" has announced a detachable leaf collector installed on the garbage truck compartment, but the patent only relies on the suction device to collect fallen leaves, and the collection efficiency is low , noisy, not compact structure.
申请号为202122879683.0,发明名称为《园林用落叶回收处理装置》的中国专利,公布了抽风机在收集落叶过程中的有益效果,但单独使用抽风机输送落叶的效果并不好,需要使用特大功率抽风机才能完成,整机功率高,产生的噪音大,无法在校园或产业园区内使用。The application number is 202122879683.0, and the Chinese patent titled "Garden Leaves Recycling and Treatment Device" discloses the beneficial effect of the exhaust fan in the process of collecting fallen leaves, but the effect of using the exhaust fan alone to transport the fallen leaves is not good, and it needs to use extra-large power The exhaust fan can only be completed, the power of the whole machine is high, and the noise generated is large, so it cannot be used in campuses or industrial parks.
申请号为202122880613.7,发明名称为《一种园林用落叶清扫装置》的中国专利,公布了由皮带输送机组成的落叶传送装置,该装置无法在传送落叶过程中过滤质量较高的大块的石子等非落叶垃圾,会将其他大型垃圾一同收集到压缩打包装置中,易导致压缩打包装置损坏,且收集的含有杂余垃圾的落叶包不便于直接利用。The application number is 202122880613.7, and the Chinese patent titled "A Device for Sweeping Fallen Leaves for Gardens" discloses a fallen leaf conveying device composed of a belt conveyor, which cannot filter high-quality large stones during the process of conveying fallen leaves Other non-deciduous garbage will collect other large garbage into the compression packaging device, which will easily cause damage to the compression packaging device, and the collected deciduous packages containing miscellaneous garbage are not convenient for direct use.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种自动化程度高、收集效果好、噪音低,能够过滤落叶中质量较高的大块的石子等非落叶垃圾,也可以过滤掉体积更小的细小灰尘颗粒的落叶收集及传送机构。The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a high degree of automation, good collection effect, low noise, which can filter out non-leaf garbage such as high-quality large stones in fallen leaves, and can also filter out non-leaf garbage such as smaller volumes. Fallen leaves collection and conveying mechanism for fine dust particles.
为了实现本发明目的,本发明的技术方案是:In order to realize the object of the invention, technical scheme of the present invention is:
带有打包装置的全自动化落叶收集机器人,包括左右间隔设置的两个侧板,在所述的两个侧板之间的前侧之间连接有顶板,落叶收集装置和落叶传送装置,所述的落叶收集装置包括位于左右两侧侧板之间上部的传递滚刷,所述的传递滚刷的传递轴的左右两端分别与安装在左右侧板上部的轴承相连,在所述的顶板下方的左右两侧侧板之间设置有收集滚刷,在左右侧板的前侧从左右侧板底壁向上且向左右侧板前侧方向倾斜分别开有弧形槽,所述的收集滚刷的滚刷轴的左右两端分别穿过左右侧板上的弧形槽设置,一个H型收集铲斗的铲斗底的前沿与收集滚刷相切,所述的H型收集铲斗的左右挡板分别设置在左右侧板的底部外侧,一根铲斗芯轴穿过左右侧板且左右两端分别与H型收集铲斗的左右挡板转动连接,所述的铲斗芯轴与左右侧板转动连接,所述的滚刷轴伸出弧形槽的左右两端分别与同一侧的传递轴的端部之间通过调节摆杆相连,所述的调节摆杆的上下两端分别与滚刷轴的端部以及传递轴的端部铰接相连,在每根调节摆杆的中部分别转动连接有一根调节摆杆中间轴,在H型收集铲斗的左右挡板中部分别转动连接有一根铲斗连杆轴,在左右两侧的调节摆杆中间轴和铲斗连杆轴之间连接有一个铲斗连杆,所述的铲斗连杆上端与调节摆杆中间轴铰接相连并且铲斗连杆下端与铲斗连杆轴铰接相连,所述的滚刷轴伸出弧形槽的左端与带轮连杆下端铰接相连,所述的带轮连杆上端与转动安装在第二驱动升降缸推杆下端的驱动升降缸轴铰接相连,所述的第二驱动升降缸固定在顶板的底壁上,所述的第二驱动升降缸的推杆沿竖直方向设置,所述的滚刷轴、调节摆杆中间轴、铲斗连杆轴、驱动升降缸轴、铲斗芯轴以及传递轴均沿水平方向设置,在传递轴的左端通过键连接安装有传递带轮,在所述的滚刷轴的左端安装有收集带轮,所述的传递带轮和收集带轮之间通过传动带相连,所述的滚刷轴在第二驱动升降缸推杆的带动下能够沿弧形槽移动以与地面接触或者离开地面并将堆积落叶扫入H型收集铲斗;A fully automatic fallen leaf collecting robot with a packaging device, including two side plates arranged at intervals on the left and right, a top plate, a fallen leaf collecting device and a fallen leaf conveying device are connected between the front sides between the two side plates. The fallen leaf collecting device includes a transfer roller brush located on the upper part between the left and right side plates, the left and right ends of the transfer shaft of the transfer roller brush are respectively connected to the bearings installed on the upper left and right side plates, and under the top plate Collecting roller brushes are arranged between the left and right side panels, and arc-shaped grooves are respectively opened on the front sides of the left and right side panels upward from the bottom walls of the left and right side panels and inclined toward the front sides of the left and right side panels. The left and right ends of the roller brush shaft pass through the arc grooves on the left and right side plates respectively. The front edge of the bucket bottom of an H-shaped collection bucket is tangent to the collection roller brush. The left and right stops of the H-shaped collection bucket The plates are respectively arranged outside the bottom of the left and right side plates. A bucket mandrel passes through the left and right side plates and the left and right ends are respectively connected to the left and right baffles of the H-shaped collecting bucket. The bucket mandrel is connected to the left and right sides The plate is rotated and connected, the left and right ends of the roller brush shaft protruding from the arc-shaped groove are respectively connected with the ends of the transmission shaft on the same side through the adjustment swing rod, and the upper and lower ends of the adjustment swing rod are respectively connected with the roller The end of the brush shaft and the end of the transmission shaft are hingedly connected, and the middle part of each adjustment swing rod is respectively connected with an adjustment swing rod intermediate shaft, and the middle part of the left and right baffles of the H-shaped collecting bucket is respectively connected with a shovel. Bucket connecting rod shaft, a bucket connecting rod is connected between the adjusting swing rod intermediate shaft and the bucket connecting rod shaft on the left and right sides, the upper end of the bucket connecting rod is hingedly connected with the adjusting swing rod intermediate shaft and the bucket The lower end of the connecting rod is hingedly connected with the bucket connecting rod shaft, the left end of the brush shaft protruding from the arc groove is hingedly connected with the lower end of the pulley connecting rod, and the upper end of the pulley connecting rod is rotatably installed on the second drive lifting The shaft of the driving lifting cylinder at the lower end of the cylinder push rod is hingedly connected, the second driving lifting cylinder is fixed on the bottom wall of the top plate, the push rod of the second driving lifting cylinder is arranged vertically, and the rolling brush The shaft, the intermediate shaft of the adjusting swing rod, the bucket connecting rod shaft, the driving and lifting cylinder shaft, the bucket core shaft and the transmission shaft are all arranged in the horizontal direction, and a transmission pulley is installed on the left end of the transmission shaft through a key connection. The left end of the roller brush shaft is equipped with a collection pulley, the transmission pulley and the collection pulley are connected by a transmission belt, and the roller brush shaft can move along the arc groove driven by the push rod of the second driving lifting cylinder To contact with the ground or leave the ground and sweep the accumulated fallen leaves into the H-shaped collection bucket;
一个输送箱架的底壁固定在两个侧板后端的顶壁上,在所述的输送箱架内固定有输送箱,在所述的输送箱顶壁上设置有进料口,在所述的输送箱的后壁上设置有排出口,输送滚刷安装在输送箱内,沿水平方向设置的输送滚刷的输送滚轴的左右两端分别与安装在输送箱左右侧壁上的输送轴承相连,所述的输送滚轴与转动驱动装置相连;在所述的输送箱架顶壁上安装有真空箱体,密封壳体的下端固定在位于传递滚刷处的两个侧板的顶壁上,且上端的后侧具有后侧出口,所述的密封壳体的后侧出口与真空箱体侧壁上的进口连通且与真空箱体固定相连,固定在真空箱体上的真空设备的真空吸入口与所述的真空箱体顶壁上的开口相对设置,所述的真空箱体底壁上的开口与输送箱上的进料口相对设置,所述的输送箱的排出口接入到落叶收集箱体内;所述的落叶传送装置包括沿水平方向从上至下依次安装在所述的密封壳体内的一级滚轴、二级滚轴和三级滚轴,所述的一级滚轴、二级滚轴和三级滚轴的左右两端分别与安装在密封壳体左右侧壁上的轴承连接,所述的一级滚轴、二级滚轴、三级滚轴以及传递轴的转动中心线位于同一倾斜面内,在所述的一级滚轴、二级滚轴和三级滚轴上分别安装有一级滚刷、二级滚刷、三级滚刷,所述的一级滚刷和二级滚刷之间、二级滚刷和三级滚刷之间,三级滚刷和传递滚刷之间分别彼此相切设置,所述的一级滚轴、二级滚轴、三级滚轴以及传递轴的右端分别与滚轴转动驱动装置相连以在滚轴转动驱动装置的带动下能够旋转。The bottom wall of a delivery box frame is fixed on the top wall of the rear ends of the two side plates, a delivery box is fixed in the delivery box frame, and a feed inlet is arranged on the top wall of the delivery box. The rear wall of the conveying box is provided with a discharge port, and the conveying roller brush is installed in the conveying box. Connected, the conveying roller is connected with the rotating drive device; a vacuum box is installed on the top wall of the conveying box frame, and the lower end of the sealed shell is fixed on the top wall of the two side plates at the transfer roller brush and the rear side of the upper end has a rear outlet, the rear outlet of the sealed housing communicates with the inlet on the side wall of the vacuum box and is fixedly connected with the vacuum box, and the vacuum equipment fixed on the vacuum box The vacuum suction port is set opposite to the opening on the top wall of the vacuum box, the opening on the bottom wall of the vacuum box is set opposite to the feed port on the delivery box, and the discharge port of the delivery box is connected to into the fallen leaf collection box; the fallen leaf conveying device includes a first-stage roller, a second-stage roller and a third-stage roller installed in the sealed housing sequentially from top to bottom along the horizontal direction, and the first-stage The left and right ends of the rollers, the secondary rollers and the tertiary rollers are respectively connected to the bearings installed on the left and right side walls of the sealed housing. The primary rollers, the secondary rollers, the tertiary rollers and the The rotation center line of the shaft is located in the same inclined plane, and the first-stage roller brush, the second-stage roller brush, and the third-stage roller brush are respectively installed on the first-stage roller shaft, the second-stage roller shaft and the third-stage roller shaft. Between the first-stage roller brush and the second-stage roller brush, between the second-stage roller brush and the third-stage roller brush, and between the third-stage roller brush and the transfer roller brush, they are respectively arranged tangentially to each other. The right end of the roller, the three-stage roller and the transmission shaft are respectively connected with the roller rotation driving device so as to be able to rotate under the drive of the roller rotation driving device.
本发明的相较于现有技术,本发明的技术方案的优点在于:Compared with the prior art, the advantages of the technical solution of the present invention are:
1.设置了可调节落叶收集装置,可以通过驱动升降缸,通过滑块摆杆结构和四杆机构联动的方式,根据具体工作情况,控制收集铲斗和收集滚刷的距地高度,当清扫过程中遇到斜坡或减速带时,驱动升降缸缩短行程,带动收集铲斗和收集滚刷上升,在非清扫时机器人移动过程中,驱动升降缸缩短行程至最短,带动收集铲斗和收集滚刷上升,防止与地面发生多余的摩擦与碰撞,该联动机构最大程度上提高了空间利用率,减少了清扫过程中的能源消耗,提高了装置的实用性。1. An adjustable fallen leaf collection device is set up, which can control the height of the collection bucket and the collection roller brush from the ground according to the specific working conditions by driving the lifting cylinder, through the linkage of the slider pendulum structure and the four-bar mechanism, when cleaning When a slope or speed bump is encountered during the process, the lifting cylinder is driven to shorten the stroke, driving the collecting bucket and the collecting roller brush to rise. The brush rises to prevent unnecessary friction and collision with the ground. This linkage mechanism maximizes the utilization of space, reduces energy consumption during cleaning, and improves the practicability of the device.
2.设置了带有过滤功能的落叶传送装置,通过滚刷结构和真空设备达到传递和收集落叶的效果,落叶与质量较高的大块的石子等非落叶垃圾相比,材质较轻,表面积更大,在落叶传递过程中,大块的石子等非落叶垃圾将伴随着滚刷的滚动而回落到地面,只有落叶被传递到输送装置内;2. A fallen leaf conveying device with a filtering function is set up to achieve the effect of transferring and collecting fallen leaves through the roller brush structure and vacuum equipment. Compared with non-fallen leaf garbage such as high-quality large stones, the fallen leaves are lighter in material and have a larger surface area. Larger, during the delivery of fallen leaves, large stones and other non-leaved garbage will fall back to the ground with the rolling of the roller brush, and only the fallen leaves will be transferred to the conveying device;
经过输送的该落叶传送至输送装置时,由于输送箱的底部为细密的网孔结构,体积更小的细小灰尘颗粒将掉落至收集盒内,单独收集,该落叶传送装置既可以过滤质量较高的大块的石子等非落叶垃圾,也可以过滤掉体积更小的细小灰尘颗粒,只将落叶输送至落叶压缩打包装置内,提高了输送效率的同时提高了落叶的整洁性,使该装置更具有实用性。When the transported fallen leaves are transported to the conveying device, since the bottom of the conveying box has a fine mesh structure, the fine dust particles with smaller volume will fall into the collection box and be collected separately. Non-deciduous garbage such as high and large stones can also filter out smaller dust particles, and only transport the fallen leaves to the fallen leaf compression packaging device, which improves the transportation efficiency and improves the cleanliness of the fallen leaves, making the device More practical.
附图说明Description of drawings
附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。The accompanying drawings, as a part of the present invention, are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute improper limitations to the present invention. Apparently, the drawings in the following description are only some embodiments, and those skilled in the art can also obtain other drawings according to these drawings without creative efforts.
图1为落叶收集及传送机构中落叶收集装置的结构示意图;Fig. 1 is the structural representation of the fallen leaves collection device in the fallen leaves collection and transmission mechanism;
图2为落叶收集及传送机构的结构示意图;Fig. 2 is the structural representation of fallen leaf collecting and conveying mechanism;
图3为图2所示机构的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the mechanism shown in Fig. 2;
图4为图2所示机构中的落叶传送装置输送箱部分的结构示意图。Fig. 4 is a structural schematic diagram of the conveying box part of the fallen leaf conveying device in the mechanism shown in Fig. 2 .
具体实施方式detailed description
下面结合附图和具体实施例对本发明加以详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如附图所示,本发明的用于落叶收集机器人的落叶收集及传送机构,包括落叶收集装置、叶传送装置和左右间隔设置的两个侧板,在所述的两个侧板之间的前侧之间连接有顶板,落叶收集装置包括位于顶板后部的左右两侧侧板之间上部的传递滚刷313,所述的传递滚刷313的传递轴315的左右两端分别与安装在左右侧板上部的轴承相连,在所述的顶板下方的左右两侧侧板之间设置有收集滚刷311,在左右侧板的前侧从左右侧板底壁向上且向左右侧板前侧方向倾斜分别开有弧形槽,所述的收集滚刷311的滚刷轴307的左右两端分别穿过左右侧板上的弧形槽设置,一个H型收集铲斗302的铲斗底的前沿与收集滚刷311相切,所述的H型收集铲斗302的左右挡板分别设置在左右侧板的底部外侧,一根铲斗芯轴301穿过左右侧板且左右两端分别与H型收集铲斗302的左右挡板转动连接,所述的铲斗芯轴301与左右侧板转动连接,所述的滚刷轴307伸出弧形槽的左右两端分别与同一侧的传递轴315的端部之间通过调节摆杆306相连,所述的调节摆杆306的上下两端分别与滚刷轴307的端部以及传递轴315的端部铰接相连,在每根调节摆杆306的中部分别转动连接有一根调节摆杆中间轴305,在H型收集铲斗302的左右挡板中部分别转动连接有一根铲斗连杆轴304,在左右两侧的调节摆杆中间轴305和铲斗连杆轴304之间连接有一个铲斗连杆303,所述的铲斗连杆303上端与调节摆杆中间轴305铰接相连并且铲斗连杆303下端与铲斗连杆轴304铰接相连,所述的滚刷轴307伸出弧形槽的左端与带轮连杆309下端铰接相连,所述的带轮连杆309上端与转动安装在第二驱动升降缸312推杆下端的驱动升降缸轴310铰接相连,所述的第二驱动升降缸312固定在顶板的底壁上,所述的第二驱动升降缸312的推杆沿竖直方向设置,所述的滚刷轴307、调节摆杆中间轴305、铲斗连杆轴304、驱动升降缸轴310、铲斗芯轴301以及传递轴315均沿水平方向设置,在传递轴315的左端通过键连接安装有传递带轮316,在所述的滚刷轴307的左端安装有收集带轮308,所述的传递带轮316和收集带轮308之间通过传动带314相连。所述的滚刷轴307在第二驱动升降缸312推杆的带动下能够沿弧形槽移动以与地面接触或者离开地面并将堆积落叶扫入H型收集铲斗302,收集铲斗302为H型结构,其两侧挡板长于铲斗底,使得收集铲斗302的两侧挡板的长度能够超出收集滚刷311与地面接触的位置。As shown in the accompanying drawings, the fallen leaf collecting and conveying mechanism for the fallen leaf collecting robot of the present invention includes a fallen leaf collecting device, a leaf conveying device and two side plates arranged at intervals on the left and right. A top plate is connected between the front sides, and the fallen leaf collection device includes a
为了过滤掉落叶中的质量较大的大块石子等非落叶垃圾和体积更小的细小灰尘颗粒,一个输送箱架407的底壁固定在两个侧板后端的顶壁上,在所述的输送箱架407内固定有输送箱423,在所述的输送箱423顶壁上设置有进料口,在所述的输送箱423的后壁上设置有排出口,输送滚刷409安装在输送箱423内,沿水平方向设置的输送滚刷409的输送滚轴410的左右两端分别与安装在输送箱423左右侧壁上的输送轴承421相连,所述的输送滚轴410与转动驱动装置相连。In order to filter out the non-deciduous rubbish such as the larger large stones in the fallen leaves and the smaller fine dust particles of the volume, the bottom wall of a
优选的输送箱423的底面为网格状结构,起到过滤体积更小的细小灰尘颗粒的作用,收集盒408安装在输送箱423的底面正下方的输送箱架407上,收集盒408的顶部敞口与输送箱底壁上的网格状结构连通。优选的与收集盒408对应位置处的输送箱架407的侧壁为敞口,收集盒408可以从输送箱架407的侧面敞口取出,便于清理。The bottom surface of the
在所述的输送箱架407顶壁上安装有真空箱体,密封壳体401的下端固定在位于传递滚刷313处的两个侧板的顶壁上,且上端的后侧具有后侧出口,所述的密封壳体401的后侧出口与真空箱体侧壁上的进口连通且与真空箱体固定相连,固定在真空箱体上的真空设备411的真空吸入口与所述的真空箱体顶壁上的开口相对设置。所述的密封壳体401可以为中空方形截面的管道结构。所述的真空箱体底壁上的开口与输送箱上的进料口相对设置,所述的输送箱423的排出口插入到落叶收集箱体内。A vacuum box is installed on the top wall of the conveying
落叶传送装置包括沿水平方向从上至下依次安装在所述的密封壳体401内的一级滚轴413、二级滚轴416和三级滚轴419,所述的一级滚轴413、二级滚轴416和三级滚轴419的左右两端分别与安装在密封壳体401左右侧壁上的轴承连接,所述的一级滚轴413、二级滚轴416、三级滚轴419以及传递轴315的转动中心线位于同一倾斜面内,在所述的一级滚轴413、二级滚轴416和三级滚轴419上分别安装有一级滚刷412、二级滚刷415、三级滚刷418。所述的一级滚刷412和二级滚刷415之间、二级滚刷415和三级滚刷418之间,三级滚刷418和传递滚刷313之间分别彼此相切设置。所述的一级滚轴413、二级滚轴416、三级滚轴419以及传递轴315的右端分别与滚轴转动驱动装置相连以在滚轴转动驱动装置的带动下能够旋转,优选的,一级滚刷412、二级滚刷415、三级滚刷418在转动过程中与密封壳体401内壁摩擦转动接触。The fallen leaf conveying device includes a
作为本发明的一种实施方式,所述的滚轴转动驱动装置包括安装在底盘1右侧侧板上的驱动电机座404,在所述的驱动电机座404上安装有第二驱动电机403,在沿水平方向设置的所述的第二驱动电机403的电机轴上安装有电机带轮405,在所述的一级滚轴413、二级滚轴416和三级滚轴419的右侧分别安装有一级带轮414、二级带轮417、三级带轮420,在传递轴315的右端通过键连接有传动带轮402,所述的电机带轮405与二级带轮417以及三级带轮420之间分别通过传动带406相连,所述的一级带轮414与二级带轮417之间通过传动带相连,所述的传动带轮402与三级带轮420之间通过传动带相连。所述的转动驱动装置包括安装在输送滚轴410左侧的输送带轮422,所述的输送带轮422通过传动带与安装在一级滚轴413左侧上的输送传动带轮425连接传动,控制输送滚刷409转动。当然各个滚刷的滚轴也可以采用现有的其他驱动装置进行控制。在安装使用过程中所述的第二驱动电机可以通过电缆与连接车辆(如垃圾车)上的电源相连。As an embodiment of the present invention, the roller rotation driving device includes a
所述的滚刷驱动装置的工作原理如下:滚刷驱动装置中滚刷轴307与传递轴315为长连杆,从一侧侧板贯穿至另一侧侧板,第二驱动升降缸312、带轮连杆309与调节摆杆306构成滑块摆杆机构,收集铲斗302的后端通过铲斗连接芯轴301与左右侧板转动连接,收集铲斗302、铲斗连杆303和调节摆杆306构成四杆机构,滑块摆杆机构和收集铲斗302的四杆结构联动,使得第二驱动升降缸312可以同时控制收集滚刷311和收集铲斗302的距地高度。当然也可以采用现有的所述的铲斗连接芯轴301与控制用电机轴直接相连以带动铲斗302转动并升降;或者在铲斗侧壁上增设伸缩缸作为铲斗转动驱动装置,控制铲斗的高度。根据路面情况,控制收集滚刷311和收集铲斗302的距地高度,避免发生碰撞。The working principle of the rolling brush driving device is as follows: in the rolling brush driving device, the rolling
落叶收集装置升降装置传递路线为:驱动力由第二驱动升降缸312产生,第二驱动升降缸312将驱动力传递至调节摆杆306,使调节摆杆306绕传递轴315进行摆动,从而带动滚刷轴307以及固定在其上的收集滚刷311以弧线方式运动;调节摆杆306通过铲斗连杆303将驱动力传递至收集铲斗302,使收集铲斗302绕铲斗芯轴301转动,从而控制铲斗的高度。The transmission route of the lifting device of the fallen leaf collection device is: the driving force is generated by the second
落叶收集装置的滚刷驱动装置传递路线为:驱动力由第二驱动电机403产生,驱动力通过传动带传递至三级带轮420,使三级带轮420绕三级滚轴419轴线方向转动,之后驱动力通过传动带传递至传动带轮402,使传动带轮402带动通过键连接的传递轴315绕传递轴315轴线方向转动,随后驱动力通过传递轴315将动力传递至传递滚刷313,带动传递滚刷313绕传递轴315轴线方向转动,然后驱动力通过传递轴315传递至通过以键连接方式固定在传递轴315上的传送带轮316,进而驱动力通过传送带轮316和传动带314传递至收集带轮308,最后驱动力通过收集带轮308传递至以键连接方式与收集带轮308固定的滚刷轴307上,带动收集滚刷311绕滚刷轴307轴线方向转动。The transmission route of the roller brush driving device of the fallen leaf collection device is: the driving force is generated by the
真空设备411安装在密封壳体401的顶部提供吸力传输落叶,相同质量的落叶的表面积远大于质量较大的大块石子等非落叶垃圾,因此真空设备同样起到过滤掉落叶中的质量较大的大块石子等非落叶垃圾,提高落叶的纯净度的作用,同时还增加了传输落叶的效率,所述的真空设备411的真空吸入口与所述的真空箱体前壁上方的开口相对,使密封壳体401能形成低于大气压的低压空间,确保落叶向上运输。The
落叶传送装置的驱动力传递路线为:驱动力由第二驱动电机403产生,驱动力通过电机带轮405和传动带406传递至三级带轮420,使三级带轮420绕三级滚轴419轴线方向转动,进而使三级带轮420带动通过键连接的三级滚轴419转动,带动固定在三级滚轴419上的三级滚刷418转动,同时由第二驱动电机403产生的驱动力通过电机带轮405和传动带406传递至二级带轮417,使二级带轮417绕二级滚轴416轴线方向转动,进而使二级带轮417带动通过键连接的二级滚轴416转动,带动固定在二级滚轴416上的二级滚刷415转动,之后驱动力通过传动带传递至一级带轮414,使一级带轮414绕一级滚轴413轴线方向转动,进而使一级带轮414带动通过键连接的一级滚轴413转动,带动固定在一级滚轴413上的一级滚刷413转动,之后驱动力通过一级滚轴413传递至输送传动带轮425,最后驱动力通过传动带传递至输送带轮422,使输送带轮422绕输送滚轴410轴线方向转动,进而使输送带轮422带动通过键连接的输送滚轴410转动,带动固定在输送滚轴410上的输送滚刷409转动。The driving force transmission route of the fallen leaf conveyor is: the driving force is generated by the second driving motor 403, and the driving force is transmitted to the third-stage pulley 420 through the motor pulley 405 and the transmission belt 406, so that the third-stage pulley 420 is wound around the third-stage roller shaft 419 Rotate in the axial direction, and then make the three-stage pulley 420 drive the three-stage roller shaft 419 connected by the key to rotate, drive the three-stage roller brush 418 fixed on the three-stage roller shaft 419 to rotate, and the drive generated by the second drive motor 403 The power is transmitted to the secondary pulley 417 through the motor pulley 405 and the transmission belt 406, so that the secondary pulley 417 rotates around the axial direction of the secondary roller 416, and then the secondary pulley 417 drives the secondary roller 416 connected by the key Rotate to drive the secondary roller brush 415 fixed on the secondary roller shaft 416 to rotate, then the driving force is transmitted to the primary pulley 414 through the transmission belt, so that the primary pulley 414 rotates around the axial direction of the primary roller 413, and then the The primary pulley 414 drives the primary roller 413 connected by the key to rotate, drives the primary roller brush 413 fixed on the primary roller 413 to rotate, and then the driving force is transmitted to the transmission drive pulley 425 through the primary roller 413, Finally, the driving force is transmitted to the conveyor pulley 422 through the transmission belt, so that the conveyor pulley 422 rotates around the axis of the conveyor roller 410, and then the conveyor pulley 422 drives the conveyor roller 410 connected by the key to rotate, and drives the conveyor roller 410 fixed on the conveyor belt. The conveying
落叶收集过程:机器人前方的落叶经清扫运动至收集滚刷311前,收集滚刷311旋转将落叶传送至收集铲斗302中,密封壳体401内的气压低于外界大气压,位于铲斗上的落叶被吸入到密封壳体401内,落叶经传递滚刷313旋转在密封壳体401内向上运输,进而落叶陆续经过三级滚刷418、二级滚刷415和一级滚刷412被传送至真空箱体的排出口,落叶从真空箱体的排出口进入到输送箱423内,经过输送滚刷409从输送箱423的出料口进入落叶收集箱体内中。各级滚刷协调运输落叶,可以过滤掉落叶中的质量较大的大块石子等非落叶垃圾,提高落叶的纯净度。Fallen leaves collection process: the fallen leaves in front of the robot are cleaned and moved to the
本机构的安装方法为:如图2,所述落叶收集及传送机构安装在车辆(如垃圾车)的底盘上的方形孔内,两个侧板与车辆侧壁通过螺栓连接,使得收集铲斗与收集滚刷能够收集地面上的落叶即可。The installation method of this mechanism is as follows: as shown in Figure 2, the fallen leaf collection and transmission mechanism is installed in the square hole on the chassis of the vehicle (such as a garbage truck), and the two side plates are connected with the side wall of the vehicle by bolts, so that the collection bucket It can collect fallen leaves on the ground with the collection roller brush.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology of this patent Without departing from the scope of the technical solution of the present invention, personnel can use the technical content of the above prompts to make some changes or modify them into equivalent embodiments with equivalent changes. In essence, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the solutions of the present invention.
Claims (4)
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CN115522496A (en) * | 2022-10-20 | 2022-12-27 | 天津大学 | Fully automated leaf collection robot with packer |
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