CN115434095A - Leveling equipment for polyester fabric production and method thereof - Google Patents
Leveling equipment for polyester fabric production and method thereof Download PDFInfo
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- CN115434095A CN115434095A CN202211228471.9A CN202211228471A CN115434095A CN 115434095 A CN115434095 A CN 115434095A CN 202211228471 A CN202211228471 A CN 202211228471A CN 115434095 A CN115434095 A CN 115434095A
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- cloth
- ironing
- rod
- terylene
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- 239000004744 fabric Substances 0.000 title claims abstract description 248
- 229920000728 polyester Polymers 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 112
- 229920004933 Terylene® Polymers 0.000 claims abstract description 110
- 238000010409 ironing Methods 0.000 claims abstract description 88
- 238000003825 pressing Methods 0.000 claims abstract description 37
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 20
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 229910052742 iron Inorganic materials 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 35
- 238000007731 hot pressing Methods 0.000 abstract description 6
- 230000003028 elevating effect Effects 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 23
- 239000000835 fiber Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000009499 grossing Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229920004934 Dacron® Polymers 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/08—Rollers therefor
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A leveling device and a method for terylene cloth production relate to the field of terylene cloth. The ironing device aims to solve the problems that when a traditional ironing device is used for finishing and flattening polyester fabric, the fabric cannot be effectively fixed, the ironing angle of an ironing machine cannot be adjusted, and the ironing effect is poor due to the fact that ironing leakage is easy to occur. The utility model provides a polyester fabric production is with leveling equipment, includes the operation panel, the both sides of operation panel are seted up flutedly, install in the recess and lead cloth mechanism, and the backup pad is installed at the top of operation panel, installs the fabric pressing mechanism in the backup pad, and elevating system is installed to the both sides of operation panel, is fixed with leveling mechanism on the elevating system. The leveling equipment for producing the polyester fabric is convenient to compress the polyester fabrics with different thicknesses, avoids deviation of the polyester fabrics during movement, enhances the ironing and leveling effects, facilitates multi-angle and back-and-forth ironing of the polyester fabrics, improves the hot-pressing and leveling efficiency of the polyester fabrics, improves the working efficiency and consolidates the hot-pressing effect.
Description
Technical Field
The invention relates to the field of fabric leveling, in particular to a leveling device and method for polyester fabric production.
Background
The terylene is an important variety in synthetic fibers, has the advantages of high strength, good elasticity, wrinkle resistance, heat resistance, wear resistance and the like, has wide application as civil fabrics and industrial fabrics, can be used as textile materials, and can be purely spun and is particularly suitable for blending with other fibers; can be blended with natural fiber such as cotton, hemp and wool, and other short chemical fiber such as viscose fiber, acetate fiber and polyacrylonitrile fiber. The pure-spinning or blended-spinning cotton-like, wool-like and linen-like fabrics generally have the original excellent characteristics of polyester fibers, such as crease resistance, pleat retention, dimensional stability, wear resistance, washability and the like of the fabrics, and cloth needs to be finished and leveled in the spinning and printing and dyeing processes, so that the machine cloth feeding and the subsequent packaging into bundles are facilitated.
In the prior art, for example, patent No. CN202022136822.6 is a cloth leveling device for clothing production, the cloth is leveled by arranging a tensioning roller and a pressing roller, and by arranging a water tank and a heating device, water in the water tank is heated to generate steam, and then the steam is sprayed on the surface of the cloth through an air outlet pipe and a steam spray pipe, so that the pressing effect of the pressing roller is matched, and the leveling operation is effectively performed.
However, the following disadvantages exist in the use of such a smoothing apparatus:
1. when the terylene fabric is tidied and leveled, the terylene fabric is easy to deviate without being fixed, when the terylene fabric is generally leveled by a leveling device, a pressing plate is usually used for pressing the fabric, the normal transportation of the fabric is influenced if the terylene fabric is pressed too tightly in the use of the leveling device, the fabric is not pressed tightly due to too loose pressing, the leveling effect is influenced, and the working efficiency is also influenced.
2. When leveling the cloth, compress tightly the cloth through the pressure roller usually, then iron the cloth through the ironing machine to reach the effect of leveling the cloth, can not adjust heating device's lift, can not laminate the cloth and iron when ironing the cloth, lead to ironing effect poor.
3. Current cloth levelling mechanism is direct to receive material through receiving the material book usually after ironing the completion, and after the completion is scalded to the heat, the cloth is rolled at once, and the condition of crumpling appears easily in the in-process cloth of rolling, and it is relatively poor to level the effect.
Disclosure of Invention
The invention aims to provide a flattening device and a flattening method for producing a terylene fabric, which can conveniently compress terylene fabrics with different thicknesses through a compression spring, conveniently fix the terylene fabrics, conveniently move the terylene fabrics, flatten the terylene fabrics, avoid deviation of the terylene fabrics during movement, influence the flattening integration effect of the terylene fabrics, enable the terylene fabrics to be more smoothly transmitted, increase the friction force between the terylene fabrics and a cloth guide wheel through a roller arranged on the cloth guide wheel, enhance the clamping effect of the terylene fabrics during movement, adjust the height of a flattening mechanism through the lifting of a lifting mechanism, facilitate ironing and flattening the terylene fabrics with different thicknesses, improve the practicability of the device, enable a buffer spring arranged on a connecting shaft to better attach the terylene fabrics when ironing the terylene fabrics, enhance the ironing and flattening effect, start a first driving motor to enable the mechanism to rotate, conveniently iron the terylene fabrics with different thicknesses, improve the multi-angle ironing and flattening efficiency, and further improve the ironing efficiency of pressing and improve the ironing efficiency of hot pressing and flattening operation.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a polyester fabric production is with leveling equipment, includes operation panel and support frame, the lower fixed surface of operation panel installs the support frame, all sets up flutedly on the both sides inner wall of operation panel, installs in the recess and leads cloth mechanism, and the backup pad is installed at the top of operation panel, installs cloth pressing mechanism in the backup pad, and the fluting has all been seted up to the both sides inner wall of operation panel, installs elevating system in the fluting, and fixed mounting has leveling mechanism on the elevating system.
Lead cloth mechanism and include electric lift pole, a mounting bracket, the movable rod, a pressing plate, first hydraulic stem, the connecting rod, fabric guide wheel and erection column, electric lift pole sets up two sets ofly altogether, two sets of electric lift poles are installed in the both sides of recess, electric lift pole keeps away from the one end fixed mounting of recess on the mounting bracket, one side bottom of mounting bracket is fixed with the movable rod, be equipped with compression spring in the movable rod, the bottom of movable rod is fixed with the clamp plate, the clamp plate is connected with the surface contact of operation panel, the equidistance is fixed with a plurality of erection columns on the mounting bracket, equal movable mounting has fabric guide wheel on the erection column, be fixed with the connecting rod between adjacent two sets of fabric guide wheels, one side that the mounting bracket is close to the movable rod is installed first hydraulic stem, the one end that the mounting bracket was kept away from to first hydraulic stem is installed on fabric guide wheel.
Further, the cloth guide wheel comprises an installation part, installation cavities, idler wheels and rollers, wherein installation holes are formed in the installation part, the installation part is movably installed on the installation column through the installation holes, one end, far away from the installation column, of the installation part is movably installed on the idler wheels, a plurality of installation cavities are formed in the outer surfaces of the idler wheels at equal intervals, and the rollers are movably installed in the installation cavities.
Further, the movable rod comprises an outer loop bar, an inner loop bar and a compression spring, the outer loop bar is fixed on the lower surface of the mounting frame, the inner loop bar is sleeved in the outer loop bar, one end of the compression spring is fixed inside the inner loop bar, and the other end of the compression spring is fixedly installed inside the outer loop bar.
Furthermore, the leveling mechanism comprises an installation rod, a fixing part, an ironing mechanism, a rotating mechanism, an installation plate and a connecting column, two ends of the installation rod are fixedly connected with the lifting mechanism, the fixing part is fixed on the installation rod, the connecting column is fixed at the bottom of the fixing part, the bottom of the connecting column is movably installed on the installation plate through the rotating mechanism, and one side, away from the connecting column, of the installation plate is fixedly installed on the ironing mechanism.
Further, ironing machine constructs including ironing roller, through-hole, first fixed plate, stopper, connecting axle and buffer spring, and ironing roller's both ends all are equipped with the connecting axle, and the bottom of connecting axle is fixed with buffer spring, and buffer spring keeps away from the one end of connecting axle and fixes in the through-hole, and the through-hole is seted up on first fixed plate, and the one end that ironing roller was kept away from to the connecting axle passes the through-hole and is connected with the stopper.
Further, rotary mechanism includes first driving motor, rotation axis, first gear, second gear, driving shaft and connecting plate, and first driving motor's output is connected with the driving shaft, and the outside of driving shaft is fixed with the second gear, and the meshing has first gear on the second gear, and first gear is fixed on the rotation axis, and the one end that first gear was kept away from to the driving shaft passes mounting panel and spliced pole in proper order and fixed mounting on the mounting panel, installs the connecting plate between driving shaft and the rotation axis.
Further, elevating system includes dead lever, installation piece, fixed block, second hydraulic stem and mount, and the one end of dead lever is fixed on leveling mechanism, and the other end of dead lever passes the installation piece and is connected with the fixed block, and the bottom fixed mounting of installation piece has the second hydraulic stem, and the second hydraulic stem passes through the mount and installs on the lateral wall of operation panel.
Further, cloth pressing mechanism includes cylinder, push rod, second fixed plate and compression roller, and cylinder fixed mounting is on the upper surface of backup pad, and the output of cylinder passes the top of backup pad and is connected with the push rod, and the one end that the cylinder was kept away from to the push rod is installed on the second fixed plate, rotates on the second fixed plate and installs the compression roller.
Furthermore, the operating platform is provided with a mounting groove, a conveying mechanism is mounted in the mounting groove, the conveying mechanism and the output end of a second driving motor are mounted on the outer side wall of the operating platform, the upper surface of the conveying mechanism and the upper surface of the operating platform are located on the same horizontal plane, and the bottom of the supporting frame is provided with an anti-slip block.
The invention provides another technical scheme: the use method of the leveling equipment for terylene fabric production comprises the following steps:
the method comprises the following steps: one end of the terylene cloth is leveled and placed on an operation platform, an electric lifting rod is started to move a cloth guide mechanism to the position of the terylene cloth, a pressing plate is enabled to be in close contact with the surface of the terylene cloth, a first hydraulic rod is started, a cloth guide wheel is pulled, the height of the cloth guide wheel is adjusted, the cloth guide wheel is enabled to be in close contact with the terylene cloth, and the terylene cloth is clamped.
Step two: and starting a second driving motor to rotate the transmission mechanism to transmit the terylene cloth, starting a second hydraulic rod when the terylene cloth is transmitted to the position right below the leveling mechanism, descending the second hydraulic rod to drive the ironing mechanism to descend, and starting the ironing roller to iron the terylene cloth when the ironing roller is in contact with the surface of the terylene cloth.
Step three: and starting the first driving motor to rotate the driving shaft, rotating a first gear meshed with a second gear on the driving shaft along with the first driving motor to drive the rotating shaft to rotate, and adjusting the ironing angle of the ironing mechanism to iron the polyester fabric.
Step four: and after the terylene cloth is ironed to be flat, starting the air cylinder to enable the push rod to descend, descending the press roller to the surface of the terylene cloth, flattening the ironed terylene cloth, and simultaneously conveying the flattened terylene cloth to the next operating point through the conveying mechanism.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to a flattening device and a method for producing terylene cloth, in the prior art, the cloth can not be flattened in the flattening process through a tension roller and a compression roller, the terylene cloth can be conveniently pressed through a movable rod and a pressing plate, the cloth is fixed before ironing, so that the aim of laying and flattening the terylene cloth is fulfilled, a first hydraulic rod telescopically pulls a cloth guide wheel, the height of the cloth guide wheel is conveniently adjusted, the terylene cloth with different thicknesses is flattened and fixed, when the cloth guide wheel moves to be in close contact with the terylene cloth, the effect of clamping the terylene cloth is realized, a roller arranged on the cloth guide wheel not only increases the friction force between the terylene cloth and the cloth guide wheel, the terylene cloth is flattened in the moving process of the terylene cloth, but also further enhances the clamping effect of the terylene cloth, the deflection of the terylene cloth in the moving process is avoided, the terylene cloth can be conveyed more smoothly, the phenomenon of unevenness of the terylene cloth cannot occur in ironing is ensured, the effect of improving the terylene cloth clamping effect, the guiding effect is also has certain guide effect, and the guide effect of conveniently carrying out the operation of the terylene cloth, and the guide wheel is accelerated.
2. According to the leveling device and the method for producing the polyester fabric, disclosed by the invention, in the prior art, the lifting of the heating device cannot be adjusted, the ironing cannot be carried out in a manner of being attached to the fabric when the fabric is ironed, so that the ironing effect is poor, the distance between the ironing mechanism and the polyester fabric can be effectively changed through the lifting device, the ironing mechanism can iron the polyester fabrics with different thicknesses, the ironing effect of the polyester fabric is improved, the aim of leveling the polyester fabric is further fulfilled, the ironing roller can be in close contact with the polyester fabric through the buffer spring arranged on the ironing mechanism, the ironing roller can be better attached to the polyester fabric when the polyester fabric is leveled, the ironing and leveling effect is enhanced, the rotating mechanism is used for adjusting the angle of the ironing mechanism, the ironing is convenient to carry out back and forth ironing on uneven places, and the leveling degree of the polyester fabric is improved.
3. According to the leveling device and the leveling method for polyester fabric production, disclosed by the invention, in the prior art, after the fabric is heated, the fabric is immediately coiled, and the wrinkling condition of the fabric is easy to occur in the coiling process, so that the leveling effect is poor.
Drawings
FIG. 1 is a schematic view of an overall structure of a leveling apparatus for producing a terylene fabric according to the present invention;
FIG. 2 is a schematic view of a cloth guide mechanism of a leveling device for producing a terylene cloth according to the present invention;
FIG. 3 is a schematic view of a cloth guide wheel of a leveling apparatus for polyester fabric production according to the present invention;
FIG. 4 is a schematic structural diagram of a leveling mechanism of the leveling device for polyester fabric production according to the present invention;
FIG. 5 is a schematic structural diagram of a rotating mechanism of the leveling device for polyester fabric production according to the present invention;
FIG. 6 is a schematic structural diagram of an ironing mechanism of a leveling device for producing terylene fabric according to the present invention;
FIG. 7 is a schematic view of a part of the structure of an ironing mechanism of a polyester fabric production smoothing apparatus according to the present invention;
FIG. 8 is a schematic structural view of a lifting mechanism of a leveling device for polyester fabric production according to the present invention;
FIG. 9 is a schematic diagram of a cloth pressing mechanism of a leveling device for terylene cloth production according to the present invention.
In the figure: 1. an operation table; 2. a support frame; 3. a cloth guide mechanism; 31. an electric lifting rod; 32. a mounting frame; 33. a movable rod; 34. pressing a plate; 35. a first hydraulic lever; 36. a connecting rod; 37. a cloth guide wheel; 371. a mounting member; 372. a mounting cavity; 373. a roller; 374. a roller; 38. mounting a column; 4. a leveling mechanism; 41. mounting a rod; 42. a fixing member; 43. an ironing mechanism; 431. an ironing roller; 432. a through hole; 433. a first fixing plate; 434. a limiting block; 435. a connecting shaft; 436. a buffer spring; 44. a rotation mechanism; 441. a first drive motor; 442. a rotating shaft; 443. a first gear; 444. a second gear; 445. a drive shaft; 446. a connecting plate; 45. mounting a plate; 46. connecting columns; 5. a lifting mechanism; 51. fixing the rod; 52. mounting blocks; 53. a fixed block; 54. a second hydraulic rod; 55. a fixed mount; 6. a cloth pressing mechanism; 61. a cylinder; 62. a push rod; 63. a second fixing plate; 64. pressing rollers; 7. a support plate; 8. a second drive motor; 9. a groove; 10. a transfer mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, a leveling device for polyester fabric production includes an operating platform 1 and a support frame 2, the support frame 2 is fixedly installed on a lower surface of the operating platform 1, the support frame 2 facilitates fixing of the device, grooves 9 are formed in inner walls of two sides of the operating platform 1, a fabric guide mechanism 3 is installed in the grooves 9, a support plate 7 is installed at a top of the operating platform 1, a fabric pressing mechanism 6 is installed on the support plate 7, the fabric pressing mechanism 6 levels and presses the polyester fabric, grooves are formed in the inner walls of two sides of the operating platform 1, a lifting mechanism 5 is installed in the grooves, the lifting mechanism 5 controls lifting of the leveling mechanism 4, the lifting mechanism 5 is fixedly installed with the leveling mechanism 4, a mounting groove is formed in the operating platform 1, a conveying mechanism 10 is installed in the mounting groove, the conveying mechanism 10 is used for conveying the polyester fabric, the conveying mechanism 10 and an output end of a second driving motor 8 are installed on an outer side wall of the operating platform 1, an upper surface of the conveying mechanism 10 and an upper surface of the operating platform 1 are located at the same horizontal plane, the conveying of the polyester fabric is facilitated, a non-slip block is installed at a bottom of the support frame 2, and has a certain effect, and stability of the device is ensured.
Referring to fig. 2-3, the cloth guiding mechanism 3 includes two sets of electric lift rods 31, a mounting frame 32, two sets of movable rods 33, a pressing plate 34, a first hydraulic rod 35, a connecting rod 36, a cloth guiding wheel 37, and a mounting post 38, the two sets of electric lift rods 31 are disposed at two sides of the groove 9, one end of each electric lift rod 31 away from the groove 9 is fixedly mounted on the mounting frame 32, the movable rod 33 is fixed at the bottom of one side of the mounting frame 32, a compression spring is disposed in the movable rod 33, the pressing plate 34 is fixed at the bottom of the movable rod 33, the movable rod 33 includes an outer rod, an inner rod, and a compression spring, the outer rod is fixed at the lower surface of the mounting frame 32, the outer rod is sleeved with an inner rod, one end of the compression spring is fixed inside the inner rod, the compression spring has a certain elasticity, so that the inner rod moves inside the outer rod, the height of the pressing plate 34 is adjusted, and dacron cloth with different thicknesses can be pressed conveniently, the other end is fixedly arranged inside the outer sleeve rod, the pressing plate 34 is connected with the surface of the operating platform 1 in a contact way, a plurality of mounting columns 38 are equidistantly fixed on the mounting frame 32, cloth guide wheels 37 are movably arranged on the mounting columns 38, a connecting rod 36 is fixed between two adjacent groups of cloth guide wheels 37, a first hydraulic rod 35 is arranged on one side of the mounting frame 32 close to the movable rod 33, one end of the first hydraulic rod 35 far away from the mounting frame 32 is arranged on the cloth guide wheels 37, each cloth guide wheel 37 comprises a mounting part 371, a mounting cavity 372, a roller 373 and a roller 374, a mounting hole is formed in the mounting part 371, the mounting part 371 is movably arranged on the mounting column 38 through the mounting hole, one end of the mounting part 371 far away from the mounting column 38 is movably arranged on the roller 373, the roller 374 not only facilitates the movement of the terylene cloth, but also increases the friction between the terylene cloth and the cloth guide wheels 37 in the movement process of the terylene cloth, and then strengthened the tight effect of clamp of dacron cloth, the surface equidistance of gyro wheel 373 is equipped with a plurality of installation cavities 372, and movable mounting has roller 374 in the installation cavity 372, and first hydraulic stem 35 is flexible, and pulling installed part 371 round trip movement for cloth guide wheel 37 rotates along erection column 38, conveniently adjusts cloth guide wheel 37's height.
Referring to fig. 4-7, the leveling mechanism 4 includes a mounting rod 41, a fixing member 42, an ironing mechanism 43, a rotating mechanism 44, a mounting plate 45 and a connecting column 46, two ends of the mounting rod 41 are fixedly connected with the lifting mechanism 5, the fixing member 42 is fixed on the mounting rod 41, the connecting column 46 is fixed at the bottom of the fixing member 42, the bottom of the connecting column 46 is movably mounted on the mounting plate 45 through the rotating mechanism 44, the rotating mechanism 44 includes a first driving motor 441, a rotating shaft 442, a first gear 443, a second gear 444, a driving shaft 445 and a connecting plate 446, an output end of the first driving motor 441 is connected with the driving shaft 445, the second gear 444 is fixed at the outer side of the driving shaft 445, the first gear 443 is engaged with the second gear 444, the first gear 443 is fixed on the rotating shaft 442, one end of the driving shaft 445 far away from the first gear 443 sequentially passes through the mounting plate 45 and the connecting column 46 and is fixedly mounted on the mounting plate 45, a connecting plate 446 is arranged between the driving shaft 445 and the rotating shaft 442, the rotating mechanism 44 is arranged to adjust the ironing angle of the ironing mechanism 43, so as to iron uneven places back and forth, and ensure the ironing effect of the terylene fabric, one side of the mounting plate 45, which is far away from the connecting column 46, is fixedly arranged on the ironing mechanism 43, the ironing mechanism 43 comprises an ironing roller 431, a through hole 432, a first fixing plate 433, a limit block 434, a connecting shaft 435 and a buffer spring 436, the two ends of the ironing roller 431 are respectively provided with the connecting shaft 435, the bottom of the connecting shaft 435 is fixedly provided with the buffer spring 436, the buffer spring 436 has certain elasticity, so that the ironing roller 431 can better fit the terylene fabric when ironing the terylene fabric, the ironing effect is ensured, one end of the buffer spring 436, which is far away from the connecting shaft 435, is fixed in the through hole 432, and the through hole 432 is arranged to facilitate the adjustment of the ironing roller 431, the through hole 432 is formed in the first fixing plate 433, one end, far away from the ironing roller 431, of the connecting shaft 435 penetrates through the through hole 432 to be connected with the limiting block 434, the limiting block 434 is arranged to prevent the ironing roller 431 from falling from the through hole 432, so that the normal operation is influenced and certain economic loss is brought, the buffer spring 436 enables the ironing roller 431 to have certain buffer when moving to the surface of the polyester fabric, and the ironing effect is good.
Referring to fig. 8, the lifting mechanism 5 includes a fixing rod 51, a mounting block 52, a fixing block 53, a second hydraulic rod 54 and a fixing frame 55, one end of the fixing rod 51 is fixed on the leveling mechanism 4, the other end of the fixing rod 51 passes through the mounting block 52 and is connected to the fixing block 53, the fixing block 53 is used for fixing the leveling mechanism 4 on the mounting block 52, and the fixing rod 51 is matched to ensure the stability of the installation of the leveling mechanism 4, the second hydraulic rod 54 is fixedly installed at the bottom of the mounting block 52, the second hydraulic rod 54 is started to drive the fixing rod 51 to lift and lower for adjusting the height of the leveling mechanism 4, so as to conveniently iron and level the terylene polyester fabrics with different thicknesses, and the second hydraulic rod 54 is installed on the outer side wall of the operating platform 1 through the fixing frame 55.
Referring to fig. 9, the cloth pressing mechanism 6 includes an air cylinder 61, a push rod 62, a second fixing plate 63 and a pressing roller 64, the air cylinder 61 is fixedly installed on the upper surface of the supporting plate 7, an output end of the air cylinder 61 passes through the top of the supporting plate 7 and is connected to the push rod 62, an end of the push rod 62 away from the air cylinder 61 is installed on the second fixing plate 63, the pressing roller 64 is rotatably installed on the second fixing plate 63, the pressing roller 64 is used for performing secondary leveling and stitching on the polyester fabric, the air cylinder 61 controls the push rod 62 to move up and down, the push rod 62 controls the pressing roller 64 to move up and down to facilitate stitching on different thicknesses of the polyester fabric, the air cylinder 61 is started, the push rod 62 moves down to make the pressing roller 64 move down to contact with the polyester fabric to press the polyester fabric, and the effect of hot pressing is strengthened.
The use method of the leveling equipment for producing the polyester fabric comprises the following steps of:
the method comprises the following steps: one end of the terylene cloth is flatly pulled and placed on the operation platform 1, the electric lifting rod 31 is started to move the cloth guide mechanism 3 to the position of the terylene cloth, the pressing plate 34 is in close contact with the surface of the terylene cloth to press the terylene cloth, the first hydraulic rod 35 is started to pull the cloth guide wheel 37, the height of the cloth guide wheel 37 is adjusted, the cloth guide wheel 37 is in close contact with the terylene cloth, and the terylene cloth is clamped.
Step two: the second driving motor 8 is turned on to rotate the transfer mechanism 10 to transfer the terylene cloth, and when the terylene cloth is transferred to a position right under the smoothing mechanism 4, the second hydraulic rod 54 is turned on, the second hydraulic rod 54 descends to drive the ironing mechanism 43 to descend, and when the ironing roller 431 contacts with the surface of the terylene cloth, the ironing roller 431 is turned on to iron the terylene cloth.
Step three: the first driving motor 441 is activated to rotate the driving shaft 445, and the first gear 443 engaged with the second gear 444 of the driving shaft 445 rotates along with the driving shaft 445 to rotate the rotating shaft 442, thereby adjusting the ironing angle of the ironing mechanism 43 and ironing the polyester fabric in multiple angles and back and forth.
Step four: when the terylene cloth is ironed to be flat, the cylinder 61 is started to enable the push rod 62 to descend, the press roller 64 descends to the surface of the terylene cloth, the ironing of the terylene cloth is carried out, and meanwhile, the flattened terylene cloth is conveyed to the next operation point through the conveying mechanism 10.
In summary, according to the present invention, the compression spring provided in the movable rod 33 has a certain elasticity, so that the pressing plate 34 presses the terylene cloth, and the terylene cloth with different thicknesses can be conveniently pressed by the elasticity of the compression spring, the first hydraulic rod 35 pulls the cloth guide wheel 37 to rotate the cloth guide wheel 37 along the mounting post 38, so as to adjust the height of the cloth guide wheel 37, thereby facilitating the movement of the terylene cloth and the leveling of the terylene cloth, and facilitating the fixation of the terylene cloth, thereby preventing the deviation of the terylene cloth during the movement from affecting the leveling and integrating effect of the terylene cloth, so that the terylene cloth can be more smoothly transmitted, the roller 374 provided on the cloth guide wheel 37 rotates along with the rotation of the roller 373 during the movement of the terylene cloth, not only improving the movement effect of the terylene cloth, but also increasing the friction force between the terylene cloth and the cloth guide wheel 37, the clamping effect of the terylene cloth in the moving process is enhanced, the deviation of the terylene cloth in the moving process is avoided, the normal transmission and the flattening effect of the terylene cloth are influenced, the second hydraulic rod 54 is started to drive the fixed rod 51 to lift and is used for adjusting the height of the flattening mechanism 4, the terylene cloth with different thicknesses is conveniently ironed and flattened, the practicability of the device is improved, the buffer spring 436 arranged on the connecting shaft 435 enables the ironing roller 431 to be in close contact with the terylene cloth, the ironing and flattening effect is enhanced, the ironing angle of the ironing mechanism 43 is adjusted by starting the first driving motor 441, the multi-angle ironing of the terylene cloth is conveniently carried out, the hot pressing and flattening efficiency of the terylene cloth is improved, the working efficiency is improved, after the ironing is finished, the air cylinder 61 is started, the press roller 64 is lowered to be in contact with the terylene cloth, the terylene cloth is compacted, and the hot pressing effect is consolidated, the flattening integration effect is further improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The polyester fabric production leveling device comprises an operating platform (1) and a support frame (2), and is characterized in that the support frame (2) is fixedly installed on the lower surface of the operating platform (1), grooves (9) are formed in the inner walls of the two sides of the operating platform (1), a cloth guide mechanism (3) is installed in each groove (9), a support plate (7) is installed at the top of the operating platform (1), a cloth pressing mechanism (6) is installed on each support plate (7), grooves are formed in the inner walls of the two sides of the operating platform (1), a lifting mechanism (5) is installed in each groove, a leveling mechanism (4) is fixedly installed on each lifting mechanism (5), each cloth guide mechanism (3) comprises an electric lifting rod (31), a mounting frame (32), a movable rod (33), a pressing plate (34), a first hydraulic rod (35), a connecting rod (36), a cloth guide wheel (37) and a mounting column (38), the electric lifting rods (31) are arranged in two groups, the two groups are installed on the two sides of the grooves (9), one end, far away from the groove (9), one end of each electric lifting rod (31) is fixedly installed on the mounting frame (32), the bottom of each mounting frame (34) is fixedly connected with the corresponding movable rod (34), and the bottom of the mounting frame (34) is fixedly connected with the movable rod (34), a plurality of mounting columns (38) are fixed on the mounting rack (32) at equal distances, cloth guide wheels (37) are movably mounted on the mounting columns (38), a connecting rod (36) is fixed between two adjacent groups of cloth guide wheels (37), a first hydraulic rod (35) is mounted on one side, close to the movable rod (33), of the mounting rack (32), and one end, far away from the mounting rack (32), of the first hydraulic rod (35) is mounted on the cloth guide wheels (37).
2. The apparatus of claim 1, wherein the cloth guide wheel (37) comprises a mounting member (371), a mounting cavity (372), a roller (373), and a roller (374), the mounting member (371) is provided with a mounting hole, the mounting member (371) is movably mounted on the mounting post (38) through the mounting hole, one end of the mounting member (371) far away from the mounting post (38) is movably mounted on the roller (373), the outer surface of the roller (373) is provided with the mounting cavities (372) at equal intervals, and the roller (374) is movably mounted in the mounting cavity (372).
3. The apparatus of claim 1, wherein the movable rod (33) comprises an outer rod fixed to the lower surface of the mounting frame (32), an inner rod sleeved inside the outer rod, and a compression spring having one end fixed inside the inner rod and the other end fixed inside the outer rod.
4. The apparatus for leveling polyester fabric production according to claim 1, wherein the leveling mechanism (4) comprises a mounting bar (41), a fixing member (42), an ironing mechanism (43), a rotating mechanism (44), a mounting plate (45) and a connecting post (46), both ends of the mounting bar (41) are fixedly connected with the lifting mechanism (5), the fixing member (42) is fixed on the mounting bar (41), the connecting post (46) is fixed at the bottom of the fixing member (42), the bottom of the connecting post (46) is movably mounted on the mounting plate (45) through the rotating mechanism (44), and one side of the mounting plate (45) away from the connecting post (46) is fixedly mounted on the ironing mechanism (43).
5. The flattening apparatus for terylene cloth production according to claim 4, wherein the ironing mechanism (43) comprises an ironing roller (431), a through hole (432), a first fixing plate (433), a limiting block (434), a connecting shaft (435) and a buffer spring (436), wherein the connecting shaft (435) is disposed at each of two ends of the ironing roller (431), the buffer spring (436) is fixed at the bottom of the connecting shaft (435), one end of the buffer spring (436) far away from the connecting shaft (435) is fixed in the through hole (432), the through hole (432) is formed in the first fixing plate (433), and one end of the connecting shaft (435) far away from the ironing roller (431) passes through the through hole (432) to be connected with the limiting block (434).
6. The flattener apparatus for terylene cloth production according to claim 4, wherein the rotating mechanism (44) comprises a first driving motor (441), a rotating shaft (442), a first gear (443), a second gear (444), a driving shaft (445) and a connecting plate (446), wherein the output end of the first driving motor (441) is connected with the driving shaft (445), the outer side of the driving shaft (445) is fixed with the second gear (444), the second gear (444) is engaged with the first gear (443), the first gear (443) is fixed on the rotating shaft (442), one end of the driving shaft (445) far away from the first gear (443) sequentially passes through the mounting plate (45) and the connecting column (46) and is fixedly mounted on the mounting plate (45), and the connecting plate (446) is mounted between the driving shaft (445) and the rotating shaft (442).
7. The flattener apparatus for polyester fabric production according to claim 1, wherein the lifting mechanism (5) comprises a fixing rod (51), a mounting block (52), a fixing block (53), a second hydraulic rod (54) and a fixing frame (55), one end of the fixing rod (51) is fixed on the flattener mechanism (4), the other end of the fixing rod (51) passes through the mounting block (52) to be connected with the fixing block (53), the second hydraulic rod (54) is fixedly installed at the bottom of the mounting block (52), and the second hydraulic rod (54) is installed on the outer sidewall of the console (1) through the fixing frame (55).
8. The apparatus of claim 1, wherein the fabric pressing mechanism (6) comprises a cylinder (61), a push rod (62), a second fixing plate (63), and a pressing roller (64), the cylinder (61) is fixedly installed on the upper surface of the supporting plate (7), an output end of the cylinder (61) penetrates through the top of the supporting plate (7) to be connected with the push rod (62), an end of the push rod (62) far away from the cylinder (61) is installed on the second fixing plate (63), and the pressing roller (64) is rotatably installed on the second fixing plate (63).
9. The flattener apparatus for polyester fabric production according to claim 8, wherein the platform (1) is provided with a mounting groove, the conveyor (10) is mounted in the mounting groove, the conveyor (10) and the output end of the second driving motor (8) are mounted on the outer sidewall of the platform (1), the upper surface of the conveyor (10) and the upper surface of the platform (1) are in the same horizontal plane, and the bottom of the supporting frame (2) is mounted with the anti-slip block.
10. A method for using the grading apparatus for polyester fabric production according to any one of claims 1 to 9, comprising the steps of:
the method comprises the following steps: one end of the terylene cloth is leveled and placed on an operation platform (1), an electric lifting rod (31) is started to move a cloth guide mechanism (3) to the position of the terylene cloth, a pressing plate (34) is in close contact with the surface of the terylene cloth, a first hydraulic rod (35) is started to pull a cloth guide wheel (37), the height of the cloth guide wheel (37) is adjusted, the cloth guide wheel (37) is in close contact with the terylene cloth, and the terylene cloth is clamped;
step two: starting a second driving motor (8), enabling a transmission mechanism (10) to rotate, transmitting the terylene cloth, starting a second hydraulic rod (54) when the terylene cloth is transmitted to the position right below a leveling mechanism (4), descending the second hydraulic rod (54), driving an ironing mechanism (43) to descend, and starting an ironing roller (431) to iron the terylene cloth when the ironing roller (431) is in contact with the surface of the terylene cloth;
step three: starting a first driving motor (441), enabling a driving shaft (445) to rotate, enabling a first gear (443) meshed with a second gear (444) on the driving shaft (445) to rotate along with the driving shaft, driving a rotating shaft (442) to rotate, adjusting an ironing angle of an ironing mechanism (43), and ironing the polyester fabric;
step four: when the terylene cloth is ironed to be flat, the air cylinder (61) is started to enable the push rod (62) to descend, the press roller (64) descends to the surface of the terylene cloth to flatten the ironed terylene cloth, and the flattened terylene cloth is conveyed to the next operating point through the conveying mechanism (10).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211228471.9A CN115434095B (en) | 2022-10-09 | 2022-10-09 | Flattening equipment and method for producing polyester fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211228471.9A CN115434095B (en) | 2022-10-09 | 2022-10-09 | Flattening equipment and method for producing polyester fabric |
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| CN115434095A true CN115434095A (en) | 2022-12-06 |
| CN115434095B CN115434095B (en) | 2023-08-25 |
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Cited By (1)
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| CN118125179A (en) * | 2023-12-27 | 2024-06-04 | 诸暨市舒亭纺织有限公司 | Flattening equipment and method for cloth production |
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| CN115434095B (en) | 2023-08-25 |
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