CN115432217A - Automatic coating equipment - Google Patents
Automatic coating equipment Download PDFInfo
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- CN115432217A CN115432217A CN202211192912.4A CN202211192912A CN115432217A CN 115432217 A CN115432217 A CN 115432217A CN 202211192912 A CN202211192912 A CN 202211192912A CN 115432217 A CN115432217 A CN 115432217A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/14—Feeding webs from rolls by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/08—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to stop, or to control the speed of, the machine as a whole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/10—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Coating Apparatus (AREA)
Abstract
本发明提供了一种自动包膜设备,用于对待包膜部件进行包膜,待包膜部件为柱状结构,自动包膜设备包括:机架,机架具有安装横梁,安装横梁位于用于输送待包膜部件的上料输送线的上方;包膜机构,具有用于承载包覆膜的膜带和待包膜部件的包膜组件,包膜组件的至少部分可运动地设置,以将包覆膜绕设在待包膜部件上;取纱机构,取纱机构的至少部分安装在安装横梁上,取纱机构包括取纱抓手,取纱抓手在上料输送线和包膜组件之间可运动地设置,以抓取位于上料输送线上的待包膜部件,并将待包膜部件翻转至其轴线平行于水平面之后放置在包膜组件上。本发明解决了现有技术中的自动包膜设备存在掉纱线的问题。
The invention provides an automatic coating equipment, which is used for coating the parts to be coated. The parts to be coated have a columnar structure. The automatic coating equipment includes: a frame, which has a mounting beam, and the mounting beam is located Above the feeding conveying line of the parts to be coated; the coating mechanism has a film belt for carrying the coating film and a coating assembly of the parts to be coated, at least part of the coating assembly is movably arranged to wrap the The coating is wound on the parts to be coated; the yarn taking mechanism, at least part of the yarn taking mechanism is installed on the installation beam, the yarn taking mechanism includes a yarn taking gripper, and the yarn taking gripper is between the feeding conveying line and the coating component The room is movably arranged to grab the parts to be coated on the feeding conveying line, and place the parts to be coated on the coating assembly after being turned over so that their axes are parallel to the horizontal plane. The invention solves the problem of yarn dropping in the automatic coating equipment in the prior art.
Description
技术领域technical field
本发明涉及纱团包装生产线技术领域,具体而言,涉及一种自动包膜设备。The invention relates to the technical field of yarn cluster packaging production line, in particular to an automatic coating equipment.
背景技术Background technique
在玻璃纤维纱团生产过程中,一般需要将纱团的外圈包一层粘性膜。目前的常规操作主要是由人工手动进行,即人工手动将每个纱团逐一绕一层粘性膜。在此操作过程中,存在费时费力,工作效率低下的问题。整个工作流程给员工带来了较大的劳动强度,而且对生产效率造成显著的负面影响。In the production process of glass fiber yarn balls, it is generally necessary to wrap the outer ring of the yarn balls with an adhesive film. The current conventional operation is mainly carried out manually, that is, each yarn ball is manually wound around one layer of adhesive film one by one. In this operation process, there are problems of time-consuming and labor-intensive, low work efficiency. The entire work process brings greater labor intensity to employees and has a significant negative impact on production efficiency.
针对上述情况,行业内开发了用于纱团包膜的设备,但是此类设备包膜过程中,纱团处于立式状态,因此我们也称此类包膜机为立式包膜机。立式包膜机虽然在一定程度上有助于克服人工包膜存在的劳动强度大、费时费力等问题,但是其带来了新的问题,就是立式包膜经常会出现掉纱线的问题,进而影响后续纱团的套袋工序。In response to the above situation, the industry has developed equipment for yarn roll coating, but during the coating process of this type of equipment, the yarn roll is in a vertical state, so we also call this type of coating machine a vertical coating machine. Although the vertical coating machine helps to overcome the labor-intensive, time-consuming and labor-intensive problems of manual coating to a certain extent, it brings new problems, that is, the vertical coating often has the problem of yarn drop , which in turn affects the bagging process of subsequent yarn clusters.
发明内容Contents of the invention
本发明的主要目的在于提供一种自动包膜设备,以解决现有技术中的自动包膜设备存在掉纱线的问题。The main purpose of the present invention is to provide an automatic coating device to solve the problem of yarn drop in the automatic coating device in the prior art.
为了实现上述目的,根据本发明的一个方面,提供了一种自动包膜设备,用于对待包膜部件进行包膜,待包膜部件为柱状结构,自动包膜设备包括:机架,机架具有安装横梁,安装横梁位于用于输送待包膜部件的上料输送线的上方;包膜机构,具有用于承载包覆膜的膜带和待包膜部件的包膜组件,包膜组件的至少部分可运动地设置,以将包覆膜绕设在待包膜部件上;取纱机构,取纱机构的至少部分安装在安装横梁上,取纱机构包括取纱抓手,取纱抓手在上料输送线和包膜组件之间可运动地设置,以抓取位于上料输送线上的待包膜部件,并将待包膜部件翻转至其轴线平行于水平面之后放置在包膜组件上。In order to achieve the above object, according to one aspect of the present invention, an automatic coating equipment is provided, which is used to coat the parts to be coated, the parts to be coated are columnar structures, and the automatic coating equipment includes: frame, frame There is an installation beam, and the installation beam is located above the feeding conveying line for conveying the parts to be coated; the coating mechanism has a film belt for carrying the coating film and a coating assembly for the parts to be coated, and the coating assembly At least partially movably arranged to wind the covering film on the part to be coated; the yarn taking mechanism, at least part of the yarn taking mechanism is installed on the installation beam, the yarn taking mechanism includes a yarn taking gripper, and the yarn taking gripper It is movably arranged between the feeding conveying line and the coating assembly, so as to grab the parts to be coated on the feeding conveying line, and turn the parts to be coated until their axes are parallel to the horizontal plane and then place them on the coating assembly superior.
进一步地,自动包膜设备还包括:切断机构,切断机构安装在机架上,切断机构具有切断部件,切断部件沿靠近或远离包覆膜的膜带的方向可移动地设置,以在包覆膜的膜带的部分带体缠绕在待包膜部件上之后,通过切断部件切断包覆膜的膜带。Further, the automatic coating equipment also includes: a cutting mechanism, the cutting mechanism is installed on the frame, the cutting mechanism has a cutting part, and the cutting part is movably arranged in a direction close to or away from the film strip of the coating film, so as to After the partial body of the film tape of the film is wound around the member to be coated, the film tape of the film coating is cut by the cutting member.
进一步地,切断机构还包括:切断支架,切断支架安装在机架上;切断驱动部件,切断驱动部件安装在切断支架上,切断驱动部件与切断部件驱动连接,以驱动切断部件靠近或远离包覆膜的膜带。Further, the cutting mechanism also includes: a cutting bracket, the cutting bracket is installed on the frame; a cutting driving part, the cutting driving part is installed on the cutting bracket, and the cutting driving part is drivingly connected with the cutting part, so as to drive the cutting part close to or away from the coating Membrane strips.
进一步地,切断部件包括切刀和/或电热丝;和/或切断驱动部件为切断气缸,切断气缸的缸体安装在切断支架上,切断气缸的活塞杆与切断部件连接。Further, the cutting component includes a cutter and/or a heating wire; and/or the cutting driving component is a cutting cylinder, the cylinder body of which is installed on the cutting bracket, and the piston rod of the cutting cylinder is connected to the cutting component.
进一步地,包膜组件包括多个包膜滚轮,各个包膜滚轮均绕各自的轴线可转动地设置;包覆膜的膜带搭设在多个包膜滚轮的上表面,膜带的粘性面背离包膜滚轮设置,以在待包膜部件放置在位于包膜滚轮上的膜带上时,通过包膜滚轮的转动使膜带绕设在待包膜部件上以形成成品部件。Further, the coating assembly includes a plurality of coating rollers, and each coating roller is rotatably arranged around its own axis; the film strips of the coating film are placed on the upper surfaces of the plurality of coating rollers, and the adhesive surface of the film strips faces away from the The coating roller is set so that when the component to be coated is placed on the film belt positioned on the coating roller, the film belt is wound around the component to be coated by the rotation of the coating roller to form a finished part.
进一步地,包膜机构还包括拉膜组件,拉膜组件具有用于抓取膜带的抓取部,抓取部沿多个包膜滚轮的分布方向可移动地设置,以将膜带的自由端拉送至多个包膜滚轮的远离包覆膜的膜卷的一侧,以使膜带搭设在多个包膜滚轮的上表面。Further, the film coating mechanism also includes a film pulling assembly, the film pulling assembly has a grasping part for grabbing the film belt, and the grasping part is movably arranged along the distribution direction of a plurality of film coating rollers, so as to free the film belt The end is pulled to the side of the film roll away from the coating film of the plurality of coating rollers, so that the film strip is placed on the upper surface of the plurality of coating rollers.
进一步地,包膜机构还包括:缓存平台,缓存平台上设置有用于止挡膜带和待包膜部件形成的成品部件的挡块;顶升组件,顶升组件包括顶升轮和用于驱动顶升轮升降的顶升驱动部件,顶升轮位于膜带和待包膜部件的下方,以通过顶起成品部件使成品部件滚动至缓存平台上。Further, the coating mechanism also includes: a buffer platform, which is provided with a stopper for stopping the film belt and a finished part to be coated; a jacking assembly, which includes a jacking wheel and a driving wheel The jacking driving part for lifting the jacking wheel. The jacking wheel is located under the film belt and the parts to be coated, so that the finished parts can be rolled onto the buffer platform by jacking up the finished parts.
进一步地,自动包膜设备还包括:抚膜组件,设置在缓存平台的侧面并位于成品部件的靠近包膜组件的一侧;其中,抚膜组件具有抚膜部件,抚膜部件的至少部分可运动地设置,以将成品部件上的凸出于待包膜部件的端部的膜带段按压在待包膜部件上。Further, the automatic coating equipment also includes: a film-touching component, which is arranged on the side of the buffer platform and is located on the side of the finished part close to the film-touching component; wherein, the film-touching component has a film-touching component, and at least part of the film-touching component can be Kinematically arranged to press the film strip section on the finished part protruding beyond the end of the part to be coated against the part to be coated.
进一步地,抚膜组件为两个,两个抚膜组件设置在缓存平台的相对两侧;两个抚膜组件中的至少一个抚膜组件的抚膜部件包括主按压部和两个侧按压部,两个侧按压部与主按压部形成U形结构,两个侧按压部位于成品部件的相对两侧,以在主按压部按压膜带段的部分带体后,通过使两个侧按压部相互靠近,使两个侧按压部之间的膜带段的部分按压在待包膜部件上。Further, there are two touching film assemblies, and the two touching film assemblies are arranged on opposite sides of the buffer platform; the touching film part of at least one of the two touching film assemblies includes a main pressing part and two side pressing parts , the two side pressing parts and the main pressing part form a U-shaped structure. Close to each other, so that the part of the film tape segment between the two side pressing parts is pressed on the part to be coated.
进一步地,抚膜组件还包括:抚膜支架,抚膜支架安装在机架上;抚膜驱动部件,抚膜驱动部件安装在抚膜支架上,抚膜驱动部件与抚膜部件驱动连接,以驱动抚膜部件运动。Further, the film-touching component also includes: a film-touching support, which is installed on the frame; a film-touching driving part, which is installed on the film-touching frame, and the film-touching driving part is drivingly connected with the film-touching part to Drive the movement of the applicator parts.
进一步地,自动包膜设备还包括:缓存输送带,缓存输送带输送方向垂直于上料输送线的输送方向;翻转机构,翻转机构的至少部分位于上料输送线和缓存输送带之间;翻转机构包括翻转皮带线和用于驱动翻转皮带线翻转的翻转驱动部件,以在将翻转皮带线翻转至竖直状态后,通过缓存输送带将膜带和待包膜部件形成的成品部件移动至与翻转皮带线抵接的位置;顶翻组件,顶翻组件的至少部分位于缓存输送带的下方并沿竖直方向可升降地设置,以在成品部件与翻转皮带线抵接之后且翻转驱动部件驱动翻转皮带线翻转至水平状态的过程中,通过顶翻组件顶升成品部件远离翻转皮带线的一端以使成品部件随翻转皮带线翻转90°。Further, the automatic coating equipment also includes: a buffer conveyor belt, the conveying direction of the buffer conveyor belt is perpendicular to the conveying direction of the feeding conveyor line; an overturning mechanism, at least part of the overturning mechanism is located between the feeding conveying line and the buffering conveyor belt; The mechanism includes an overturning belt line and an overturning driving part for driving the overturning belt line, so that after the overturning belt line is overturned to a vertical state, the finished parts formed by the film belt and the parts to be coated are moved to the same place as the finished parts formed by the buffer conveyor belt. The position where the overturning belt line abuts; the overturning assembly, at least part of the overturning assembly is located below the buffer conveyor belt and is vertically liftable, so that after the finished part abuts against the overturning belt line and the overturning drive part drives During the process of turning the overturning belt line to a horizontal state, the end of the finished part away from the overturning belt line is lifted by the jacking assembly to make the finished part turn over 90° along with the overturning belt line.
进一步地,翻转机构还包括:横移平台,横移平台上设置有横移轨道,翻转驱动部件可移动地安装在横移轨道上,以通过翻转驱动部件带动翻转皮带线移动至与下料输送线对其的位置。Further, the overturning mechanism also includes: a traversing platform, on which a traversing track is arranged, and the overturning drive part is movably installed on the traversing track, so that the overturning drive part drives the overturning belt line to move to the feeding and feeding position of the line.
进一步地,取纱机构还包括升降组件、横移组件以及旋转组件,横移组件安装在安装横梁上,升降组件安装在横移组件上,旋转组件安装在升降组件上,取纱抓手安装在旋转组件上,以使取纱抓手分别在升降组件、横移组件以及旋转组件的作用下进行升降运动、横移运动以及旋转运动;和/或取纱抓手为内涨抓手;和/或取纱抓手具有用于与待包膜部件相接触的缓冲层;和/或取纱抓手的抓取表面设置有防滑纹。Further, the yarn fetching mechanism also includes a lift assembly, a traverse assembly and a rotation assembly, the traverse assembly is mounted on the mounting beam, the lift assembly is mounted on the traverse assembly, the rotation assembly is mounted on the lift assembly, and the yarn fetching gripper is mounted on on the rotating assembly, so that the yarn fetching gripper can perform lifting motion, lateral movement, and rotating motion under the action of the lifting assembly, the traverse assembly, and the rotating assembly; and/or the yarn fetching gripper is an internal expansion gripper; and/or Or the yarn-taking gripper has a buffer layer for contacting the component to be coated; and/or the gripping surface of the yarn-taking gripper is provided with anti-skid lines.
应用本发明的技术方案,本发明的自动包膜设备包括机架、包膜机构和取纱机构,机架具有安装横梁,安装横梁位于用于输送待包膜部件的上料输送线的上方;包膜机构具有用于承载包覆膜的膜带和待包膜部件的包膜组件,包膜组件的至少部分可运动地设置,以将包覆膜绕设在待包膜部件上;取纱机构的至少部分安装在安装横梁上,取纱机构包括取纱抓手,取纱抓手在上料输送线和包膜组件之间可运动地设置,以抓取位于上料输送线上的待包膜部件,并将待包膜部件翻转至其轴线平行于水平面之后放置在包膜组件上,在本申请中,待包膜部件可为纱团,由于待包膜部件是在翻转至其轴线平行于水平面之后放置在包膜组件上的,这样在对纱团进行包膜操作时,纱线不会掉落,并且,通过本申请的自动包膜设备,能够实现纱团产品的自动包膜过程,有效降低人工劳动强度,提高生产效率。Applying the technical scheme of the present invention, the automatic coating equipment of the present invention includes a frame, a coating mechanism and a yarn-taking mechanism, the frame has a mounting crossbeam, and the mounting crossbeam is located above the feeding conveying line for conveying the parts to be coated; The coating mechanism has a film belt for carrying the coating film and a coating assembly of the part to be coated, at least part of the coating assembly is movably arranged to wind the coating film on the part to be coated; At least part of the mechanism is installed on the installation beam, the yarn fetching mechanism includes a yarn fetching gripper, and the yarn fetching gripper is movably arranged between the feeding conveying line and the coating assembly, so as to grab the yarn to be placed on the feeding conveying line Coating parts, and place on the coating component after turning over the parts to be coated until its axis is parallel to the horizontal plane. Parallel to the horizontal plane, it is placed on the coating assembly, so that the yarn will not fall when the yarn roll is coated, and, through the automatic coating equipment of the present application, the automatic coating of the yarn roll product can be realized process, effectively reducing labor intensity and improving production efficiency.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1示出了根据本发明的自动包膜设备的实施例的正视图;以及Figure 1 shows a front view of an embodiment of an automatic coating device according to the invention; and
图2示出了本发明的自动包膜设备的实施例的侧视图。Figure 2 shows a side view of an embodiment of the automatic coating device of the present invention.
其中,上述附图包括以下附图标记:Wherein, the above-mentioned accompanying drawings include the following reference signs:
100、待包膜部件;10、机架;11、安装横梁;110、上料输送线;20、包膜机构;101、包覆膜;102、膜带;21、包膜组件;30、取纱机构;40、切断机构;41、切断部件;42、切断支架;43、切断驱动部件;210、包膜滚轮;200、缓存平台;201、挡块;22、顶升组件;220、顶升轮;221、顶升驱动部件;50、抚膜组件;51、抚膜部件;510、主按压部;511、侧按压部;52、抚膜支架;521、第一抚膜支架段;522、第二抚膜支架段;53、抚膜驱动部件;530、开度驱动部件;202、缓存输送带;60、翻转机构;61、翻转皮带线;62、翻转驱动部件;70、顶翻组件;80、推动部件;63、横移平台;630、横移轨道;31、升降组件;310、齿条;311、直线轴承;312、升降驱动电机;32、横移组件;33、旋转组件;300、取纱抓手;301、内胀气缸。100. Parts to be coated; 10. Rack; 11. Installation beam; 110. Feeding conveyor line; 20. Coating mechanism; 101. Coating film; 102. Film belt; 21. Coating component; 30. Taking Yarn mechanism; 40, cutting mechanism; 41, cutting part; 42, cutting bracket; 43, cutting driving part; 210, coating roller; 200, buffer platform; 201, stopper; 22, jacking component; wheel; 221, jacking drive part; 50, film-touching assembly; 51, film-touching parts; 510, main pressing part; 511, side pressing part; 52, film-touching bracket; 53, film-touching driving part; 530, opening driving part; 202, buffer conveyor belt; 60, turning mechanism; 61, turning belt line; 62, turning driving part; 70, top-turning assembly; 80. Propelling component; 63. Traversing platform; 630. Traversing track; 31. Lifting component; 310. Rack; 311. Linear bearing; 312. Lifting drive motor; 32. Transversing component; 33. Rotating component; 300 , Yarn fetching gripper; 301, internal inflation cylinder.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
请参考图1和图2,本发明提供了一种自动包膜设备,用于对待包膜部件100进行包膜,待包膜部件100为柱状结构,自动包膜设备包括:机架10,机架10具有安装横梁11,安装横梁11位于用于输送待包膜部件100的上料输送线110的上方;包膜机构20,具有用于承载包覆膜101的膜带102和待包膜部件100的包膜组件21,包膜组件21的至少部分可运动地设置,以将包覆膜101绕设在待包膜部件100上;取纱机构30,取纱机构30的至少部分安装在安装横梁11上,取纱机构30包括取纱抓手300,取纱抓手300在上料输送线110和包膜组件21之间可运动地设置,以抓取位于上料输送线110上的待包膜部件100,并将待包膜部件100翻转至其轴线平行于水平面之后放置在包膜组件21上。Please refer to Fig. 1 and Fig. 2, the present invention provides a kind of automatic coating equipment, is used for coating the
本发明的自动包膜设备包括机架10、包膜机构20和取纱机构30,机架10具有安装横梁11,安装横梁11位于用于输送待包膜部件100的上料输送线110的上方;包膜机构20具有用于承载包覆膜101的膜带102和待包膜部件100的包膜组件21,包膜组件21的至少部分可运动地设置,以将包覆膜101绕设在待包膜部件100上;取纱机构30的至少部分安装在安装横梁11上,取纱机构30包括取纱抓手300,取纱抓手300在上料输送线110和包膜组件21之间可运动地设置,以抓取位于上料输送线110上的待包膜部件100,并将待包膜部件100翻转至其轴线平行于水平面之后放置在包膜组件21上,在本申请中,待包膜部件100可为纱团,由于待包膜部件100是在翻转至其轴线平行于水平面之后放置在包膜组件21上的,这样在对纱团进行包膜操作时,纱线不会掉落,并且,通过本申请的自动包膜设备,能够实现纱团产品的自动包膜过程,有效降低人工劳动强度,提高生产效率。The automatic coating equipment of the present invention comprises a
具体地,自动包膜设备还包括:切断机构40,切断机构40安装在机架10上,切断机构40具有切断部件41,切断部件41沿靠近或远离包覆膜101的膜带102的方向可移动地设置,以在包覆膜101的膜带102的部分带体缠绕在待包膜部件100上之后,通过切断部件41切断包覆膜101的膜带102。Specifically, the automatic coating equipment also includes: a
具体地,切断机构40还包括:切断支架42,切断支架42安装在机架10上;切断驱动部件43,切断驱动部件43安装在切断支架42上,切断驱动部件43与切断部件41驱动连接,以驱动切断部件41靠近或远离包覆膜101的膜带102。Specifically, the
具体地,切断支架42上设置有移动滑轨,切断驱动部件43可移动地安装在移动滑轨上,这样,通过移动切断驱动部件43,可以移动切断部件41,从而调整切断部件41的位置,以防止膜带102切割不完全;可选地,移动滑轨为多个,多个移动滑轨间隔设置,切断驱动部件43可移动地安装在多个移动滑轨上。Specifically, the cutting bracket 42 is provided with a moving slide rail, and the
具体地,切断部件41包括切刀和/或电热丝;和/或切断驱动部件43为切断气缸,切断气缸的缸体安装在切断支架42上,切断气缸的活塞杆与切断部件41连接。Specifically, the cutting
当自动包膜完成后,安装在切断支架42上面的切刀在切断气缸的伸缩下,向下切断膜带;切刀可使用电热丝代替,以增加切断的成功率,也可切刀自带加热。After the automatic coating is completed, the cutter installed on the cutting bracket 42 cuts the film tape downward under the expansion and contraction of the cutting cylinder; heating.
在本申请的实施例中,移动滑轨为两个,切断气缸安装在两个移动滑轨之间;切断支架42上设置有避让凹槽,避让凹槽沿切刀的延伸方向延伸,以通过避让凹槽避让切刀。In the embodiment of the present application, there are two moving slide rails, and the cutting cylinder is installed between the two moving slide rails; the cutting bracket 42 is provided with an escape groove, and the escape groove extends along the extension direction of the cutting knife to pass Avoid the groove to avoid the cutter.
如图2所示,包膜组件21包括多个包膜滚轮210,各个包膜滚轮210均绕各自的轴线可转动地设置;包覆膜101的膜带102搭设在多个包膜滚轮210的上表面,膜带102的粘性面背离包膜滚轮210设置,以在待包膜部件100放置在位于包膜滚轮210上的膜带102上时,通过包膜滚轮210的转动使膜带102绕设在待包膜部件100上以形成成品部件。As shown in Figure 2, the
具体地,多个包膜滚轮210中的至少一个与驱动部件的输出轴连接。Specifically, at least one of the plurality of
在本申请的实施例中,包膜滚轮210为两个,两个包膜滚轮210中的至少一个与驱动部件连接,其中,驱动部件为驱动电机。In the embodiment of the present application, there are two coating
可选地,包膜机构20还包括拉膜组件,拉膜组件具有用于抓取膜带102的抓取部,抓取部沿多个包膜滚轮210的分布方向可移动地设置,以将膜带102的自由端拉送至多个包膜滚轮210的远离包覆膜101的膜卷的一侧,以使膜带102搭设在多个包膜滚轮210的上表面。Optionally, the
具体地,包膜机构20还包括:缓存平台200,缓存平台200上设置有用于止挡膜带102和待包膜部件100形成的成品部件的挡块201;顶升组件22,顶升组件22包括顶升轮220和用于驱动顶升轮220升降的顶升驱动部件221,顶升轮220位于膜带102和待包膜部件100的下方,以通过顶起成品部件使成品部件滚动至缓存平台200上。Specifically, the
具体地,自动包膜设备还包括:抚膜组件50,设置在缓存平台200的侧面并位于成品部件的靠近包膜组件21的一侧;其中,抚膜组件50具有抚膜部件51,抚膜部件51的至少部分可运动地设置,以将成品部件上的凸出于待包膜部件100的端部的膜带段按压在待包膜部件100上。Specifically, the automatic coating device also includes: a film-touching
在本申请的实施例中,抚膜组件50为两个,两个抚膜组件50设置在缓存平台200的相对两侧;两个抚膜组件50中的至少一个抚膜组件50的抚膜部件51包括主按压部510和两个侧按压部511,两个侧按压部511与主按压部510形成U形结构,两个侧按压部511位于成品部件的相对两侧,以在主按压部510按压膜带段的部分带体后,通过使两个侧按压部511相互靠近,使两个侧按压部511之间的膜带段的部分按压在待包膜部件100上。In the embodiment of the present application, there are two
由于完成自动包膜后的成品部件的一端的膜带段会比较长,突出纱团的端面,通过两个抚膜组件50对成品部件的不同方向上的抚平作用,使得较长的膜带段粘附在纱团的表面上,纱团包膜后整洁平整。Since the film tape segment at one end of the finished part after automatic coating is completed will be relatively long, protruding from the end face of the yarn ball, the smoothing effect of the two film-touching
具体地,抚膜组件50还包括:抚膜支架52,抚膜支架52安装在机架10上;抚膜驱动部件53,抚膜驱动部件53安装在抚膜支架52上,抚膜驱动部件53与抚膜部件51驱动连接,以驱动抚膜部件51运动。Specifically, the
可选地,抚膜部件51还包括开度驱动部件530,抚膜支架52包括第一抚膜支架段521和第二抚膜支架段522,开度驱动部件530安装在第二抚膜支架段522上,开度驱动部件530与两个侧按压部511中的至少一个驱动连接,以通过开度驱动部件530驱动两个侧按压部511之间相对运动,以适应不同大小的成品部件,抚膜驱动部件53安装在第一抚膜支架段521上,抚膜驱动部件53与第二抚膜支架段522或开度驱动部件530驱动连接。Optionally, the
可选地,第二抚膜支架段522上设置有滑轨,两个侧按压部511可移动地设置在滑轨上。Optionally, a slide rail is provided on the second
具体地,自动包膜设备还包括:缓存输送带202,缓存输送带202输送方向垂直于上料输送线110的输送方向,其中,缓存输送带202设置在缓存平台200上;翻转机构60,翻转机构60的至少部分位于上料输送线110和缓存输送带202之间;翻转机构60包括翻转皮带线61和用于驱动翻转皮带线61翻转的翻转驱动部件62,以在将翻转皮带线61翻转至竖直状态后,通过缓存输送带202将膜带102和待包膜部件100形成的成品部件移动至与翻转皮带线61抵接的位置;顶翻组件70,顶翻组件70的至少部分位于缓存输送带202的下方并沿竖直方向可升降地设置,以在成品部件与翻转皮带线61抵接之后且翻转驱动部件62驱动翻转皮带线61翻转至水平状态的过程中,通过顶翻组件70顶升成品部件远离翻转皮带线61的一端以使成品部件随翻转皮带线61翻转90°。Specifically, the automatic coating equipment also includes: a
具体地,自动包膜设备还包括推动部件80,推动部件80安装在缓存平台200上并位于缓存平台200远离翻转机构60的一侧,推动部件80用于将成品部件推向翻转机构60,以在推动部件80将成品部件推动至与翻转皮带线61抵接后,通过顶翻组件70顶升成品部件远离翻转皮带线61的一端以使成品部件随翻转皮带线61翻转90°。Specifically, the automatic coating equipment also includes a pushing
具体地,推动部件80为推动气缸。Specifically, the pushing
在本申请的实施例中,翻转机构60还包括:横移平台63,横移平台63上设置有横移轨道630,翻转驱动部件62可移动地安装在横移轨道630上,以通过翻转驱动部件62带动翻转皮带线61移动至与下料输送线对其的位置。In the embodiment of the present application, the overturning mechanism 60 also includes: a traversing
在本申请的实施例的具体实施过程中,包装完成的纱团(成品部件)通过翻转驱动部件62把翻转皮带线61顶升90度,以使翻转皮带线61处于竖直状态,使得纱团恢复输送过程中原有的状态,即纱团的端面与输送线的皮带接触。然后横移平台63横向移动,把纱团移动进下料输送线上,完成整个自动包膜的过程。其中,上料输送线和下料输送线间隔设置。In the specific implementation process of the embodiment of the present application, the packaged yarn cluster (finished part) lifts the
具体地,取纱机构30还包括升降组件31、横移组件32以及旋转组件33,横移组件32安装在安装横梁11上,升降组件31安装在横移组件32上,旋转组件33安装在升降组件31上,取纱抓手300安装在旋转组件33上,以使取纱抓手300分别在升降组件31、横移组件32以及旋转组件33的作用下进行升降运动、横移运动以及旋转运动;和/或取纱抓手300为内涨抓手;和/或取纱抓手300具有用于与待包膜部件100相接触的缓冲层;和/或取纱抓手300的抓取表面设置有防滑纹,以增加摩擦力,放置待包膜部件100掉落。Specifically, the
可选地,升降组件31包括升降驱动电机312、齿轮、齿条310和直线轴承311,升降驱动电机与齿轮驱动连接,齿轮与齿条310啮合,直线轴承与齿条310固定连接,以通过升降驱动电机驱动齿轮转动,从而驱动齿条310移动,以使齿条带动直线轴承311移动,其中,旋转组件33安装在直线轴承311上;或者,升降组件31包括升降驱动活塞缸,升降驱动活塞缸的活塞杆与旋转组件33连接。Optionally, the lift assembly 31 includes a lift drive motor 312, a gear, a
在本申请的实施例中,旋转组件33包括相互铰接的第一旋转支架和第二旋转支架,第一旋转支架安装在升降组件31上,第二旋转支架与取纱抓手300连接;旋转组件33还包括旋转驱动部件,旋转驱动部件为旋转驱动电机,旋转驱动电机的输出轴与第一旋转支架和第二旋转支架均连接,以通过旋转驱动电机驱动第一旋转支架和第二旋转支架之间相互转动,以驱动取纱抓手转动。In the embodiment of the present application, the rotating
可选地,旋转组件33还包括转轴,转轴穿设在第一旋转支架和第二旋转支架上,旋转驱动电机与转轴驱动连接。Optionally, the
具体地,自动包膜设备还包括控制器和第一检测部件,第一检测部件用于检测上料输送线110上是否有纱团(待包膜部件100)输送至取纱机构30的下方,并将检测结果发送至控制器;其中,第一检测部件安装在上料输送线110上;或者,第一检测部件安装在取纱机构30上并位于取纱机构30靠近上料输送线110的一侧。Specifically, the automatic coating equipment also includes a controller and a first detection component, and the first detection component is used to detect whether there is a yarn cluster (the component to be coated 100 ) on the
当第一检测部件检测到上料输送线110上有纱团(待包膜部件100)输送至取纱机构30的下方时,控制器控制上料输送线110停止运动,并控制取纱机构30的内涨抓手抓取待包膜部件100,取纱抓手300还包括内胀气缸301,内胀手爪通过直线轴承311下降进入纱团(待包膜部件100)的内孔中后,内胀手爪的内胀气缸301工作,胀紧纱团,然后上下运动,提起纱团,旋转组件33转动,将待包膜部件100转动至其轴线平行于水平面之后放置在包膜组件21上。When the first detection component detects that there is a yarn cluster (the component to be coated 100 ) on the
具体地,自动包膜设备还包括第二检测部件,第二检测部件安装在缓存平台200上,纱团放在包膜组件21的包膜滚轮210上后,通过包膜滚轮210的转动进行自动包膜,膜缠绕在待包膜部件上两圈半后,包膜滚轮210自动停止,通过切断部件41进行切断。包膜完成后,成品部件进入缓存平台200,第二检测部件检测到成品部件进入预定位置后,通过抚膜组件50进行抚膜操作,抚膜完成后,推动部件80推动成品部件与翻转皮带线61抵接且翻转驱动部件62驱动翻转皮带线61翻转至水平状态的过程中,通过顶翻组件70顶升成品部件远离翻转皮带线61的一端以使成品部件随翻转皮带线61翻转90°。优选地,机架10具有沿上料输送线110的宽度方向间隔设置的两个支撑立柱,两个支撑立柱之间的距离为上料输送线110的宽度的两倍。Specifically, the automatic coating equipment also includes a second detection part, the second detection part is installed on the
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention have achieved the following technical effects:
本发明的自动包膜设备包括机架10、包膜机构20和取纱机构30,机架10具有安装横梁11,安装横梁11位于用于输送待包膜部件100的上料输送线110的上方;包膜机构20具有用于承载包覆膜101的膜带102和待包膜部件100的包膜组件21,包膜组件21的至少部分可运动地设置,以将包覆膜101绕设在待包膜部件100上;取纱机构30的至少部分安装在安装横梁11上,取纱机构30包括取纱抓手300,取纱抓手300在上料输送线110和包膜组件21之间可运动地设置,以抓取位于上料输送线110上的待包膜部件100,并将待包膜部件100翻转至其轴线平行于水平面之后放置在包膜组件21上,在本申请中,待包膜部件100可为纱团,由于待包膜部件100是在翻转至其轴线平行于水平面之后放置在包膜组件21上的,这样在对纱团进行包膜操作时,纱线不会掉落,并且,通过本申请的自动包膜设备,能够实现纱团产品的自动包膜过程,有效降低人工劳动强度,提高生产效率。The automatic coating equipment of the present invention comprises a frame 10, a coating mechanism 20 and a yarn-taking mechanism 30, the frame 10 has a mounting crossbeam 11, and the mounting crossbeam 11 is positioned above the feeding conveying line 110 for conveying the parts to be coated 100 The coating mechanism 20 has the film band 102 for carrying the coating film 101 and the coating assembly 21 of the component 100 to be coated, and at least part of the coating assembly 21 is movably arranged to wrap the coating film 101 around the On the component 100 to be coated; at least part of the yarn fetching mechanism 30 is installed on the installation beam 11, the yarn fetching mechanism 30 includes a yarn fetching gripper 300, and the yarn fetching gripper 300 is between the feeding conveying line 110 and the coating assembly 21 Movably arranged to grab the component to be coated 100 located on the feeding conveyor line 110, and place the component to be coated 100 on the coating assembly 21 after its axis is parallel to the horizontal plane, in this application, The component to be coated 100 can be a yarn cluster, because the component to be coated 100 is placed on the coating assembly 21 after being overturned until its axis is parallel to the horizontal plane, so that when the yarn cluster is coated, the yarn will not drop, and, through the automatic coating equipment of the present application, the automatic coating process of the yarn ball product can be realized, the manual labor intensity can be effectively reduced, and the production efficiency can be improved.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (13)
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