CN115431479A - An injection molding device for scooter reinforced plastic with premixing function - Google Patents
An injection molding device for scooter reinforced plastic with premixing function Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/62—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1753—Cleaning or purging, e.g. of the injection unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C2045/7292—Recovering waste heat
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Abstract
本发明提供了一种具有预混功能的滑板车加强型塑料用注塑装置,属于滑板车生产技术领域,它解决了目前的注塑装置不具备预混的功能,同时还不方便对加热后的热气进行回收净化,并且不方便对预混时的内壁进行刮动清理的问题。本具有预混功能的滑板车加强型塑料用注塑装置,包括箱体,箱体的顶部固定有预混箱,预混箱的顶部固定有入料斗,入料斗的内部转动连接有定量结构,预混箱的内部设置有与定量结构配合使用的搅拌结构,预混箱的内部设置有刮板。本发明可以提前对添加的物料进行混合搅拌,同时还方便进行预加热处理,并且可以将产生的有毒气体进行过滤净化,减少环境的污染,且对混合的料排放时,可以对预混的内壁进行刮动,防止资源的浪费。
The invention provides a scooter-reinforced plastic injection molding device with a premixing function, which belongs to the technical field of scooter production. Recycling and purification, and it is inconvenient to scrape and clean the inner wall during premixing. The injection molding device for scooter reinforced plastic with premixing function includes a box body, a premix box is fixed on the top of the box body, a feeding hopper is fixed on the top of the premixing box, and a quantitative structure is connected to the inner rotation of the feeding hopper. The inside of the mixing box is provided with a stirring structure used in conjunction with the quantitative structure, and the inside of the premixing box is provided with a scraper. The invention can mix and stir the added materials in advance, and at the same time, it is convenient to carry out preheating treatment, and can filter and purify the generated toxic gas, reducing environmental pollution, and when the mixed materials are discharged, the premixed inner wall can be cleaned Scrape to prevent waste of resources.
Description
技术领域technical field
本发明涉及滑板车生产技术领域,涉及一种滑板车加强型塑料用注塑装置,特别是一种具有预混功能的滑板车加强型塑料用注塑装置。The invention relates to the technical field of scooter production, and relates to a scooter reinforced plastic injection molding device, in particular to a scooter reinforced plastic injection molding device with a premixing function.
背景技术Background technique
滑板车是继传统滑板之后的又一滑板运动的新型产品形式。滑板车速度可以达到20公里/时,这种新型产品来源于科技先进的日本,但却是一位德国工人发明的,它是一种简单的省力运动机械。The scooter is another new product form of skateboarding after the traditional skateboard. The speed of the scooter can reach 20 kilometers per hour. This new product comes from Japan with advanced technology, but it was invented by a German worker. It is a simple labor-saving sports machine.
注塑是一种工业产品生产造型的方法。产品通常使用橡胶注塑和塑料注塑。注塑还可分注塑成型模压法和压铸法。Injection molding is a method of producing shapes for industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding molding method and die casting method.
经检索,如中国专利文献公开了一种具有冷却功能的塑料管道接口注塑装置【申请号:CN201922040003.9;公开号:CN211105263U】。这种具有冷却功能的塑料管道接口注塑装置,包括底座和加热块,所述底座的上端固定有传输筒,且传输筒的内部安装有推料螺杆,并且推料螺杆的右侧安装在电机上,同时电机安装在底座的右端,所述推料螺杆的上端连接有连接杆,所述连接杆的上端连接有齿圈,所述齿圈的上端固定有下挤压块,所述活动斗的下端开设原有活动槽,所述加热块安装在传输筒的外侧,所述注塑模具安装在底座外壁的左侧。After searching, for example, Chinese patent literature discloses a plastic pipe interface injection molding device with cooling function [application number: CN201922040003.9; publication number: CN211105263U]. This plastic pipe interface injection molding device with cooling function includes a base and a heating block. The upper end of the base is fixed with a transmission cylinder, and a push screw is installed inside the transmission cylinder, and the right side of the push screw is installed on the motor. , while the motor is installed on the right end of the base, the upper end of the pusher screw is connected with a connecting rod, the upper end of the connecting rod is connected with a ring gear, the upper end of the ring gear is fixed with a lower extrusion block, the movable bucket The lower end is provided with an original movable groove, the heating block is installed on the outside of the transmission cylinder, and the injection mold is installed on the left side of the outer wall of the base.
该专利中公开的注塑装置通过冷却管中冷却液循环流动,实现对注塑模具内部成型的原料进行快速冷却固定,同时通过连接杆带动齿圈运动,进一步通过齿圈带动下挤压块对上挤压块进行挤压,实现活动斗通过活动槽在固定筒上进行往复运动,从而实现活动斗的震动,活动斗内壁上的原料在震动作用下通过固定筒滑落到传输筒的内部,防止活动斗的内壁粘连物料,但是该装置在使用时还是存在不足之处,该装置在进入入料时没有设置预混的功能,导致物料在后续的加热过程中,容易加热不均匀,从而降低了注塑的质量,同时熔化塑料时,会产生塑料的气味,气味和水分及挥发物质从排气口排出,导致工作间里充满着有害气体,对工作者的工作环境产生极大的影响,使得工人身体健康难以得到保障。The injection molding device disclosed in this patent realizes rapid cooling and fixing of the raw materials formed inside the injection mold through the circulating flow of coolant in the cooling pipe, and at the same time drives the ring gear to move through the connecting rod, and further drives the lower extrusion block to the upper extrusion through the ring gear. The pressing block is extruded to realize the reciprocating movement of the movable bucket on the fixed cylinder through the movable groove, so as to realize the vibration of the movable bucket. The inner wall of the material sticks to the material, but the device still has shortcomings when it is used. The device does not have a pre-mixing function when it enters the material, which leads to uneven heating of the material in the subsequent heating process, thereby reducing the injection molding. At the same time, when the plastic is melted, the smell of the plastic will be produced, and the smell, moisture and volatile substances will be discharged from the exhaust port, causing the workplace to be filled with harmful gases, which will have a great impact on the working environment of the workers and make the workers healthy. difficult to secure.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种具有预混功能的滑板车加强型塑料用注塑装置,该具有预混功能的滑板车加强型塑料用注塑装置可以提前对添加的物料进行混合搅拌,同时还方便进行预加热处理,并且可以将产生的有毒气体进行过滤净化,减少环境的污染,且对混合的料排放时,可以对预混的内壁进行刮动,防止资源的浪费。The object of the present invention is to solve the problems mentioned above in the prior art, and propose a scooter-reinforced plastic injection device with pre-mixing function, which can be used in advance to add It is convenient to carry out preheating treatment at the same time, and can filter and purify the toxic gas generated to reduce environmental pollution, and when the mixed material is discharged, the inner wall of the premix can be scraped to prevent resources waste.
本发明的目的可通过下列技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种具有预混功能的滑板车加强型塑料用注塑装置,包括箱体,所述箱体的顶部固定有预混箱,所述预混箱的顶部固定有入料斗,所述入料斗的内部转动连接有定量结构,所述预混箱的内部设置有与定量结构配合使用的搅拌结构,所述预混箱的内部设置有刮板,所述刮板的内部螺纹连接有用于带动刮板进行上下移动的驱动结构,所述预混箱的内壁开设有注满水的空腔,所述预混箱的一侧固定有净化结构,所述预混箱内腔底部的两侧均铰接有电动推杆,所述电动推杆的另一端铰接有挡板,且挡板的一侧与预混箱的内壁铰接,所述预混箱的空腔处与箱体之间连接有连接管,所述箱体的内部设置有用于对塑料颗粒进行加热的加热结构。An injection molding device for scooter reinforced plastics with premixing function, comprising a box body, a premixing box is fixed on the top of the box, a hopper is fixed on the top of the premixing box, and the inside of the hopper is The quantitative structure is connected by rotation, the inside of the premixing box is provided with a stirring structure used in conjunction with the quantitative structure, the inside of the premixing box is provided with a scraper, and the internal screw connection of the scraper is used to drive the scraper to carry out The drive structure moves up and down. The inner wall of the premix box is provided with a cavity filled with water. One side of the premix box is fixed with a purification structure. Both sides of the bottom of the inner cavity of the premix box are hinged with electric Push rod, the other end of the electric push rod is hinged with a baffle, and one side of the baffle is hinged with the inner wall of the premix box, and a connecting pipe is connected between the cavity of the premix box and the box body, so The inside of the box is provided with a heating structure for heating the plastic particles.
本发明的工作原理是:首先将塑料颗粒等物料倒入入料斗的内部,然后通过定量结构带动物料进行下料,接着物料落入预混箱的内部,并通过搅拌杆对落入的物料进行混合搅拌,搅拌完成后,通过电动推杆,带动挡板的角度发生偏转,随后搅拌后的物料会落入箱体的内部,同时启动驱动结构,使其带动刮板向下对预混箱的内壁进行刮动,刮动下的物料也落入箱体的内部,之后启动加热结构,并对落入的物料进行加热处理,加热时产生的热气可通过连接管进入预混箱的空腔处,从而对空腔内部的水源进行加热,在进行加热时,不仅可以对热能进行回收,而且还可以在预混时进行预加热处理,最后气体可通过净化结构进行净化排放即可。The working principle of the present invention is: firstly pour materials such as plastic granules into the inside of the hopper, and then drive the materials to be unloaded through the quantitative structure, then the materials fall into the inside of the premixing box, and the falling materials are processed by the stirring rod. Mixing and stirring, after the stirring is completed, the angle of the baffle is driven to deflect through the electric push rod, and then the stirred material will fall into the inside of the box, and the driving structure is started at the same time, so that it drives the scraper downward to the side of the premixing box The inner wall is scraped, and the scraped material also falls into the inside of the box, and then the heating structure is started, and the falling material is heated, and the hot gas generated during heating can enter the cavity of the premixing box through the connecting pipe , so as to heat the water source inside the cavity. When heating, not only can the heat energy be recovered, but also can be preheated during premixing. Finally, the gas can be purified and discharged through the purification structure.
所述定量结构包括第一电机、第一主动轮、定量辊和凹槽,所述第一电机设置在入料斗的表面,所述第一电机的输出轴与第一主动轮的内部相固定,所述定量辊的一端与入料斗的内部转动连接,所述定量辊的另一端与第一电机的输出轴相固定,所述凹槽开设在定量辊的表面。The quantitative structure includes a first motor, a first driving wheel, a quantitative roller and a groove, the first motor is arranged on the surface of the hopper, the output shaft of the first motor is fixed to the inside of the first driving wheel, One end of the quantitative roller is rotatably connected to the inside of the hopper, the other end of the quantitative roller is fixed to the output shaft of the first motor, and the groove is provided on the surface of the quantitative roller.
采用以上结构,可以对物料进行定量入料,防止入料时发生堵塞的情况。With the above structure, the material can be fed quantitatively to prevent blockage during feeding.
所述搅拌结构包括第一从动轮、固定板、直杆、第一齿轮、第二齿轮、旋转杆和搅拌杆,所述第一从动轮通过皮带与第一主动轮之间传动连接,所述固定板固定在预混箱的顶部,所述直杆的一端与固定板的一侧转动连接,所述直杆的另一端与第一主动轮一侧的表面相固定,所述第一齿轮的内部与直杆的表面相固定,所述第二齿轮的顶部与第一齿轮之间相互啮合,所述旋转杆的一端与第二齿轮的另一侧相固定,所述旋转杆另一端贯穿预混箱并延伸至预混箱的内部,所述搅拌杆固定在旋转杆的表面。The stirring structure includes a first driven wheel, a fixed plate, a straight rod, a first gear, a second gear, a rotating rod and a stirring rod, the first driven wheel is connected to the first driving wheel through a belt, and the The fixed plate is fixed on the top of the premixing box, one end of the straight rod is connected to one side of the fixed plate in rotation, the other end of the straight rod is fixed to the surface on one side of the first driving wheel, and the first gear The inside is fixed to the surface of the straight rod, the top of the second gear meshes with the first gear, one end of the rotating rod is fixed to the other side of the second gear, and the other end of the rotating rod runs through the pre-set The mixing box extends to the inside of the premixing box, and the stirring rod is fixed on the surface of the rotating rod.
采用以上结构,可以对物料进行混合搅拌,方便后续的加热处理。With the above structure, the materials can be mixed and stirred, which is convenient for subsequent heating treatment.
所述驱动结构包括第二电机、第二主动轮、第二从动轮、螺杆和连接板,所述第二电机设置在预混箱的上方,所述连接板的数量具有两个,且它们均与预混箱的前后内壁相固定,所述螺杆的一端与连接板的顶部转动连接,所述第二电机的输出轴与第二主动轮的一侧相固定,所述第二主动轮通过皮带与第二从动轮之间传动连接,所述第二主动轮与第二从动轮的底部均与螺杆的另一端相固定,所述螺杆的表面与刮板的内部螺纹连接。The driving structure includes a second motor, a second driving wheel, a second driven wheel, a screw and a connecting plate, the second motor is arranged above the premixing box, the number of the connecting plates is two, and they are all It is fixed to the front and rear inner walls of the premixing box, one end of the screw is connected to the top of the connecting plate in rotation, the output shaft of the second motor is fixed to one side of the second driving wheel, and the second driving wheel is passed through a belt It is in transmission connection with the second driven wheel, and the bottoms of the second driving wheel and the second driven wheel are both fixed to the other end of the screw, and the surface of the screw is threadedly connected to the inside of the scraper.
采用以上结构,可以带动刮板对预混箱的内壁进行刮动。With the above structure, the scraper can be driven to scrape the inner wall of the premixing box.
所述加热结构包括第三电机、固定杆、绞龙叶片、第一加热丝、通槽和第二加热丝,所述第三电机固定在箱体的一侧,所述第三电机的输出轴与直杆的一端相固定,所述绞龙叶片呈等距离排列固定在固定杆的表面,所述固定杆的内部设置有第一加热丝,所述通槽开设在箱体内部的两侧,所述第二加热丝设置在通槽的内部。The heating structure includes a third motor, a fixed rod, an auger blade, a first heating wire, a through groove and a second heating wire, the third motor is fixed on one side of the casing, and the output shaft of the third motor Fixed with one end of the straight rod, the auger blades are arranged equidistantly and fixed on the surface of the fixed rod, the inside of the fixed rod is provided with a first heating wire, the through groove is opened on both sides inside the box, The second heating wire is arranged inside the through groove.
采用以上结构,方便对混合后的物料进行加热处理。With the above structure, it is convenient to heat the mixed materials.
所述净化结构包括出气管、净化箱、过滤网、活性炭板和光触媒网,所述净化箱设置在预混箱的一侧,所述出气管的一端与预混箱内部的空腔处相连通,所述出气管的另一端与净化箱的一侧相连通,所述过滤网、活性炭板和光触媒网均设置在净化箱的内部。The purification structure includes an air outlet pipe, a purification box, a filter screen, an activated carbon plate and a photocatalyst net, the purification box is arranged on one side of the premix box, and one end of the air outlet pipe communicates with the cavity inside the premix box , the other end of the air outlet pipe communicates with one side of the purification box, and the filter screen, activated carbon plate and photocatalyst net are all arranged inside the purification box.
采用以上结构,可以对加热后产生的有毒气体进行过滤净化。By adopting the above structure, the toxic gas generated after heating can be filtered and purified.
所述预混箱内壁的两侧均固定有活动杆,所述活动杆的表面与刮板的内部活动连接。Movable rods are fixed on both sides of the inner wall of the premixing box, and the surface of the movable rod is movably connected with the inside of the scraper.
采用以上结构,方便对刮板进行辅助限位,避免其发生小幅度偏转。With the above structure, it is convenient to carry out auxiliary limit on the scraper to avoid its small deflection.
所述连接管的表面固定有单向阀,且单向阀位于净化箱的下方。A one-way valve is fixed on the surface of the connecting pipe, and the one-way valve is located below the purification box.
采用以上结构,使得气体只能朝一个方向进行移动。With the above structure, the gas can only move in one direction.
所述预混箱的顶部固定有支撑板,所述支撑板的内部与直杆的表面活动连接。A support plate is fixed on the top of the premix box, and the inside of the support plate is movably connected with the surface of the straight rod.
采用以上结构,可以保持其旋转时的稳定性。By adopting the above structure, the stability during rotation can be maintained.
所述箱体的内部固定有温度感应器,且温度感应器位于绞龙叶片的上方。A temperature sensor is fixed inside the box, and the temperature sensor is located above the blades of the auger.
采用以上结构,方便工作人员直观地了解箱体内部加热的情况。By adopting the above structure, it is convenient for the staff to intuitively understand the heating situation inside the box body.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明通过第一从动轮、固定板、直杆、第一齿轮、第二齿轮、旋转杆和搅拌杆的设置,可以对落入的物料提前进行混合搅拌,方便后续的加热处理,通过第二电机、第二主动轮、第二从动轮、螺杆、连接板和刮板的设置,可以对预混箱的内壁进行刮动清理,防止物料粘附在预混箱的内壁,导致资源的浪费,同时通过连接管、空腔、出气管、净化箱、过滤网、活性炭板和光触媒网的设置,不仅可以对加热后的热气进行回收,而且还可以对产生的有毒气体进行过滤净化,从而避免环境受到污染,解决了目前的注塑装置不具备预混的功能,同时还不方便对加热后的热气进行回收净化,并且不方便对预混时的内壁进行刮动清理的问题。1. Through the setting of the first driven wheel, the fixed plate, the straight rod, the first gear, the second gear, the rotating rod and the stirring rod, the present invention can mix and stir the falling materials in advance to facilitate the subsequent heat treatment. The setting of the second motor, the second driving wheel, the second driven wheel, the screw, the connecting plate and the scraper can scrape and clean the inner wall of the premixing box to prevent the material from adhering to the inner wall of the premixing box, resulting in waste of resources At the same time, through the setting of connecting pipes, cavities, air outlet pipes, purification boxes, filter screens, activated carbon plates and photocatalyst nets, not only can the heated hot gas be recovered, but also the toxic gases produced can be filtered and purified, thereby It avoids environmental pollution and solves the problem that the current injection molding device does not have the function of premixing, and at the same time it is inconvenient to recover and purify the heated hot air, and it is inconvenient to scrape and clean the inner wall during premixing.
2、本发明通过第一电机、第一主动轮、定量辊和凹槽,的设置,在进行入料时,可启动第一电机,使其输出轴带动第一主动轮进行旋转,同时带动定量辊一起转动,由于定量辊的表面开设有凹槽,若凹槽中的塑料颗粒装满时,可以起到定量输送的效果,避免入料发生堵塞。2. Through the setting of the first motor, the first driving wheel, the quantitative roller and the groove, the first motor can be started when feeding, so that the output shaft drives the first driving wheel to rotate, and at the same time drives the quantitative roller. The rollers rotate together, because the surface of the metering roller is provided with grooves, if the plastic particles in the grooves are full, it can have the effect of quantitative conveying and avoid the blockage of the feeding.
3、本发明通过第三电机、固定杆、绞龙叶片、第一加热丝、通槽和第二加热丝的设置,当混合的物料落入箱体的内部时,为了加热得更加均匀,可启动第一加热丝和第二加热丝,然后在启动第三电机,使其输出轴带动固定杆和绞龙叶片进行转动,使得混合的物料加热得更加均匀。3. Through the arrangement of the third motor, the fixed rod, the blade of the auger, the first heating wire, the through groove and the second heating wire in the present invention, when the mixed material falls into the inside of the box, in order to heat more evenly, it can be Start the first heating wire and the second heating wire, and then start the third motor, so that its output shaft drives the fixed rod and the auger blade to rotate, so that the mixed materials are heated more evenly.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的右视立体结构示意图;Fig. 2 is a right-view three-dimensional structure schematic diagram of the present invention;
图3为本发明中预混箱和净化箱的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of premix box and purification box among the present invention;
图4为本发明中预混箱的剖面结构示意图;Fig. 4 is the sectional structure schematic diagram of premix box among the present invention;
图5为本发明的局部立体结构示意图;Fig. 5 is a schematic diagram of a partial three-dimensional structure of the present invention;
图6为本发明中箱体的俯视剖面结构示意图;Fig. 6 is a top view sectional structure schematic diagram of the box body in the present invention;
图7为本发明中入料斗的剖面结构示意图;Fig. 7 is the cross-sectional structure schematic diagram of feeding hopper in the present invention;
图8为本发明图2中A处的局部放大结构示意图。FIG. 8 is a schematic diagram of a partially enlarged structure at A in FIG. 2 of the present invention.
图中:1、箱体;2、预混箱;3、入料斗;4、定量结构;41、第一电机;42、第一主动轮;43、定量辊;44、凹槽;5、搅拌结构;51、第一从动轮;52、固定板;53、直杆;54、第一齿轮;55、第二齿轮;56、旋转杆;57、搅拌杆;6、驱动结构;61、第二电机;62、第二主动轮;63、第二从动轮;64、螺杆;65、连接板;7、刮板;8、活动杆;9、空腔;10、连接管;11、单向阀;12、净化结构;121、出气管;122、净化箱;123、过滤网;124、活性炭板;125、光触媒网;13、挡板;14、电动推杆;15、加热结构;151、第三电机;152、固定杆;153、绞龙叶片;154、第一加热丝;155、通槽;156、第二加热丝;16、支撑板;17、温度感应器。In the figure: 1. Box; 2. Premixing box; 3. Hopper; 4. Quantitative structure; 41. First motor; 42. First drive wheel; 43. Quantitative roller; 44. Groove; 5. Stirring Structure; 51, first driven wheel; 52, fixed plate; 53, straight rod; 54, first gear; 55, second gear; 56, rotating rod; 57, stirring rod; 6, driving structure; 61, second Motor; 62, second driving wheel; 63, second driven wheel; 64, screw; 65, connecting plate; 7, scraper; 8, movable rod; 9, cavity; 10, connecting pipe; 11, one-
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-图8所示,本具有预混功能的滑板车加强型塑料用注塑装置,包括箱体1,箱体1的顶部固定有预混箱2,预混箱2的顶部固定有入料斗3,入料斗3的内部转动连接有定量结构4,预混箱2的内部设置有与定量结构4配合使用的搅拌结构5,预混箱2的内部设置有刮板7,刮板7的内部螺纹连接有用于带动刮板7进行上下移动的驱动结构6,预混箱2的内壁开设有注满水的空腔9,预混箱2的一侧固定有净化结构12,预混箱2内腔底部的两侧均铰接有电动推杆14,电动推杆14的另一端铰接有挡板13,且挡板13的一侧与预混箱2的内壁铰接,预混箱2的空腔9处与箱体1之间连接有连接管10,箱体1的内部设置有用于对塑料颗粒进行加热的加热结构15,通过第一从动轮51、固定板52、直杆53、第一齿轮54、第二齿轮55、旋转杆56和搅拌杆57的设置,可以对落入的物料提前进行混合搅拌,方便后续的加热处理,通过第二电机61、第二主动轮62、第二从动轮63、螺杆64、连接板65和刮板7的设置,可以对预混箱2的内壁进行刮动清理,防止物料粘附在预混箱2的内壁,导致资源的浪费,同时通过连接管10、空腔9、出气管121、净化箱122、过滤网123、活性炭板124和光触媒网125的设置,不仅可以对加热后的热气进行回收,而且还可以对产生的有毒气体进行过滤净化,从而避免环境受到污染,解决了目前的注塑装置不具备预混的功能,同时还不方便对加热后的热气进行回收净化,并且不方便对预混时的内壁进行刮动清理的问题。Please refer to Fig. 1-shown in Fig. 8, this scooter reinforced plastics injection molding device with premixing function comprises
定量结构4包括第一电机41、第一主动轮42、定量辊43和凹槽44,第一电机41设置在入料斗3的表面,第一电机41的输出轴与第一主动轮42的内部相固定,定量辊43的一端与入料斗3的内部转动连接,定量辊43的另一端与第一电机41的输出轴相固定,凹槽44开设在定量辊43的表面,在进行入料时,可启动第一电机41,使其输出轴带动第一主动轮42进行旋转,同时带动定量辊43一起转动,由于定量辊43的表面开设有凹槽44,若凹槽44中的塑料颗粒装满时,可以起到定量输送的效果,避免入料发生堵塞。
搅拌结构5包括第一从动轮51、固定板52、直杆53、第一齿轮54、第二齿轮55、旋转杆56和搅拌杆57,第一从动轮51通过皮带与第一主动轮42之间传动连接,固定板52固定在预混箱2的顶部,直杆53的一端与固定板52的一侧转动连接,直杆53的另一端与第一主动轮42一侧的表面相固定,第一齿轮54的内部与直杆53的表面相固定,第二齿轮55的顶部与第一齿轮54之间相互啮合,旋转杆56的一端与第二齿轮55的另一侧相固定,旋转杆56另一端贯穿预混箱2并延伸至预混箱2的内部,搅拌杆57固定在旋转杆56的表面,在进行搅拌时,由于第一主动轮42受到第一电机41的转动而转动,这时会通过皮带带动第一从动轮51也跟着转动,随之带动第一齿轮54发生旋转,紧接着带动第二齿轮55、旋转杆56和搅拌杆57对落入在预混箱2内部的塑料颗粒进行混合搅拌。The stirring
驱动结构6包括第二电机61、第二主动轮62、第二从动轮63、螺杆64和连接板65,第二电机61设置在预混箱2的上方,连接板65的数量具有两个,且它们均与预混箱2的前后内壁相固定,螺杆64的一端与连接板65的顶部转动连接,第二电机61的输出轴与第二主动轮62的一侧相固定,第二主动轮62通过皮带与第二从动轮63之间传动连接,第二主动轮62与第二从动轮63的底部均与螺杆64的另一端相固定,螺杆64的表面与刮板7的内部螺纹连接,在需要对预混箱2的内壁进行清理时,可启动第二电机61,使其输出轴带动第二主动轮62旋转,同时通过皮带带动第二从动轮63跟着转动,随之带动两个螺杆64发生自转,使得刮板7跟着螺杆64的自转进行向下的移动,从而对预混箱2的内壁进行刮动。The driving structure 6 includes a second motor 61, a second driving wheel 62, a second driven wheel 63, a screw 64 and a connecting plate 65, the second motor 61 is arranged above the premixing box 2, and the number of connecting plates 65 has two, And they are all fixed with the front and rear inner walls of the premix box 2, and one end of the screw rod 64 is rotationally connected with the top of the connecting plate 65, and the output shaft of the second motor 61 is fixed with one side of the second driving wheel 62, and the second driving wheel 62 is connected by transmission between the belt and the second driven wheel 63, the bottoms of the second driving wheel 62 and the second driven wheel 63 are fixed with the other end of the screw rod 64, and the surface of the screw rod 64 is connected with the inner thread of the scraper 7, When the inner wall of the premix box 2 needs to be cleaned, the second motor 61 can be started to make its output shaft drive the second driving wheel 62 to rotate, and at the same time, the second driven wheel 63 is driven to rotate by the belt, and the two screw rods are driven thereupon. 64 rotates, so that the scraper 7 moves downward with the rotation of the screw 64, thereby scraping the inner wall of the premixing box 2.
加热结构15包括第三电机151、固定杆152、绞龙叶片153、第一加热丝154、通槽155和第二加热丝156,第三电机151固定在箱体1的一侧,第三电机151的输出轴与直杆53的一端相固定,绞龙叶片153呈等距离排列固定在固定杆152的表面,固定杆152的内部设置有第一加热丝154,通槽155开设在箱体1内部的两侧,第二加热丝156设置在通槽155的内部,当混合的物料落入箱体1的内部时,为了加热得更加均匀,可启动第一加热丝154和第二加热丝156,然后在启动第三电机151,使其输出轴带动固定杆152和绞龙叶片153进行转动,使得混合的物料加热得更加均匀。The
净化结构12包括出气管121、净化箱122、过滤网123、活性炭板124和光触媒网125,净化箱122设置在预混箱2的一侧,出气管121的一端与预混箱2内部的空腔9处相连通,出气管121的另一端与净化箱122的一侧相连通,过滤网123、活性炭板124和光触媒网125均设置在净化箱122的内部,塑料颗粒被加热后会产生有毒气体,这时气体通过出气管121进入净化箱122的内部,随后被过滤网123、活性炭板124和光触媒网125进行过滤净化,不仅可以减少环境的污染,而且还可以减少工作人员的健康受到伤害。
预混箱2内壁的两侧均固定有活动杆8,活动杆8的表面与刮板7的内部活动连接,通过活动杆8的设置,可以对刮板7进行辅助限位,方便其进行上下的移动。Both sides of the inner wall of the
连接管10的表面固定有单向阀11,且单向阀11位于净化箱122的下方,通过单向阀11的设置,可以对气体的流动方向进行导向,防止水源通过连接管10进入箱体1的内部。A one-
预混箱2的顶部固定有支撑板16,支撑板16的内部与直杆53的表面活动连接,通过支撑板16的设置,可以对直杆53的表面进行辅助支撑,并保持其旋转时的稳定性。The top of the
箱体1的内部固定有温度感应器17,且温度感应器17位于绞龙叶片153的上方,通过温度感应器17的设置,可以对箱体1内部加热的温度进行实时监控,提高注塑成型的质量。The inside of the
本发明的工作原理:使用时,首先将塑料颗粒等物料倒入入料斗3的内部,然后通过定量结构4带动物料进行下料,接着物料落入预混箱2的内部,在定量结构4启动时,也随之带动搅拌结构5一起转动,使得搅拌杆57可以对落入的物料进行混合搅拌,搅拌完成后,可启动电动推杆14,使其带动挡板13的角度发生偏转,随后搅拌后的物料会落入箱体1的内部,物料在被搅拌的过程中,会粘附在预混箱2的内壁,容易造成资源的浪费,这时可启动驱动结构6,使其带动刮板7向下对预混箱2的内壁进行刮动,刮动下的物料也随之落入箱体1的内部,之后启动加热结构15,并对落入的物料进行加热处理,加热时产生的热气可通过连接管10进入预混箱2的空腔9处,从而对空腔9内部的水源进行加热,在进行加热时,不仅可以对热能进行回收,而且还可以在预混时进行预加热处理,最后气体可通过净化结构12进行净化排放即可。The working principle of the present invention: when in use, first pour materials such as plastic granules into the interior of the
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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