CN115431386A - Building block side-turning template online cleaning device based on phosphogypsum manufacturing - Google Patents
Building block side-turning template online cleaning device based on phosphogypsum manufacturing Download PDFInfo
- Publication number
- CN115431386A CN115431386A CN202110628060.8A CN202110628060A CN115431386A CN 115431386 A CN115431386 A CN 115431386A CN 202110628060 A CN202110628060 A CN 202110628060A CN 115431386 A CN115431386 A CN 115431386A
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- Prior art keywords
- sliding plate
- photoelectric switch
- cylinder
- guide rail
- oil cylinder
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Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 title description 5
- 239000000463 material Substances 0.000 claims abstract description 21
- 230000007306 turnover Effects 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000001802 infusion Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/384—Treating agents
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Cleaning In General (AREA)
Abstract
Building block template online cleaning device that turns on one's side based on ardealite preparation, including the free bearing, it has L shape roll-over stand to articulate on the free bearing, be equipped with first guide rail and second guide rail on the roll-over stand, be equipped with the end slide on first guide rail slider, be equipped with the side slide on second guide rail slider, end slide and side slide are articulated with the roll-over stand through first hydro-cylinder and second hydro-cylinder respectively, the roll-over stand passes through its upset of third hydro-cylinder drive, slide one end fixedly connected with baffle at the end, it has polylith splint to articulate in the other one end of end slide, the splint lower extreme is articulated with the end slide through the fourth hydro-cylinder. The invention can automatically remove the excess materials of the building blocks adhered on the bottom sliding plate, improve the production efficiency of the building blocks and reduce the labor intensity of workers.
Description
Technical Field
The invention relates to an online cleaning device for side-turning templates of building blocks manufactured based on phosphogypsum.
Background
The production process for manufacturing the building block by using the phosphogypsum comprises the steps of material mixing, pouring, hardening, cutting, autoclaved curing and the like, wherein a certain amount of excess materials exist on the bottom surface of the cut building block, the excess materials can be removed only after the building block is turned over, but the excess materials on the bottom layer are adhered to a bottom sliding plate and are difficult to automatically fall down due to the pressure of the upper-layer building block, the excess materials are manually removed by using a scraper knife in the conventional treatment mode, the labor intensity is high, and then the finished building block is easily damaged.
Disclosure of Invention
The invention aims to provide an on-line cleaning device for side-turning templates of building blocks manufactured based on phosphogypsum, which can automatically remove excess materials of the building blocks adhered to a bottom sliding plate, improve the production efficiency of the building blocks and reduce the labor intensity of workers.
In order to solve the problems, the technical scheme to be solved by the invention is as follows: building block template device of turning on one's side, including the free bearing, it has L shape roll-over stand to articulate on the free bearing, be equipped with first guide rail and second guide rail on the roll-over stand, be equipped with the end slide on first guide rail slider, be equipped with the side slide on second guide rail slider, end slide and side slide are articulated with the roll-over stand through first hydro-cylinder and second hydro-cylinder respectively, the roll-over stand passes through its upset of third hydro-cylinder drive, at end slide one end fixedly connected with baffle, it has polylith splint to articulate in the other one end of end slide, the splint lower extreme is articulated through fourth hydro-cylinder and end slide.
Still include incomplete material cleaning device, incomplete material cleaning device is including setting up at L shape roll-over stand one side portal, install the third guide rail on the portal, install the support frame on third guide rail slider, install the cylinder on the support frame and articulate there are a plurality of hinges, fixedly connected with doctor-bar and polylith baffle on the hinge, the slope is equipped with the spout on the baffle, be equipped with the traveller in the spout, each traveller is connected with each cylinder piston rod, install the bevel gear case on the portal, the bevel gear case input shaft is connected with motor drive, two output shafts of bevel gear case pass through synchronous belt drive mechanism and support frame connection transmission.
The spraying pipe is fixedly connected to the support frame, the spraying pipe is communicated with the release agent storage tank through a hose, the infusion pump is installed on the hose, and the spraying pipe is provided with a plurality of nozzles.
Still include control system, control system installs the contact that is used for triggering first photoelectric switch, second photoelectric switch and third photoelectric switch including installing first photoelectric switch, second photoelectric switch and third photoelectric switch on the portal on third guide rail slider, first photoelectric switch, second photoelectric switch and third photoelectric switch connection director input, motor, transfer pump and the solenoid valve connection director output that is used for controlling first hydro-cylinder, second hydro-cylinder, third hydro-cylinder, fourth hydro-cylinder and cylinder respectively.
One end of each clamping plate is fixedly connected with a top plate.
A method for removing excess building block materials by a building block template side-turning device comprises the following steps:
the first step is as follows: the crane places the building blocks arranged on the template on the bottom sliding plate, then the fourth cylinder drives the clamping plate to clamp the template, and then the first cylinder drives the side surface of the building block on the template to be tightly attached to the side sliding plate;
the second step is that: the third oil cylinder drives the turnover frame to rotate 90 degrees in the reverse direction, the building block is placed on the side sliding plate, and then the second oil cylinder drives the side sliding plate to move, so that the bottom surface of the building block is far away from the bottom template;
the third step: the motor drives the support frame to move downwards to a second photoelectric switch position through the bevel gear box and the synchronous belt transmission mechanism, then the cylinder drives the sliding column to move downwards in the sliding chute so as to drive the scraping blade to abut against the surface of the template, then the motor drives the support frame to move downwards again to a third photoelectric switch position, and simultaneously the infusion pump is started;
the fourth step: after the motor drives the support frame to move upwards to the first photoelectric switch position, the third oil cylinder drives the turnover frame to rotate 90 degrees in the forward direction, then the clamping plate is loosened, the building block is far away from the side sliding plate, and the template is lifted away from the bottom sliding plate by the crane, so that the side turning of the building block is completed.
The invention has the beneficial effects that: can turn on one's side automatically to ardealite preparation building block, get rid of the clout of ardealite preparation building block surface and bottom surface, carry out the spatula to the clout of adhesion on end slide simultaneously to end slide surface spraying release agent behind the spatula prevents that the building block adhesion from appearing in-process that follow-up building block autoclaved, and device simple structure can improve building block production efficiency by a wide margin.
Drawings
The invention is further described with reference to the accompanying drawings:
FIG. 1 is a schematic view of a partial cross-sectional structure of the present invention,
figure 2 is a side view schematic of the present invention,
figure 3 is a schematic view of a partially enlarged structure of the present invention,
figure 4 is a partial enlarged structural view at a in figure 2,
figure 5 is a schematic illustration of the present invention in practice,
figure 6 is a schematic illustration of the present invention in practice,
fig. 7 is a schematic diagram of the connection relationship between the electric devices of the present invention.
In the figure: the device comprises a residual material cleaning device 1, a motor 101, a bevel gear box 102, a door frame 103, a third guide rail 104, a synchronous belt transmission mechanism 105, a spraying pipe 106, a scraping blade 107, a support frame 108, a contact sheet 109, a first photoelectric switch 111, a second photoelectric switch 112, a third photoelectric switch 113, a sliding chute 114, a nozzle 115, an air cylinder 116, a guide plate 117, a support hinge 118, a turnover frame 2, a first guide rail 31, a second guide rail 32, a bottom sliding plate 41, a side sliding plate 42, a first oil cylinder 51, a second oil cylinder 52, a third oil cylinder 53, a template 6, a clamping plate 71, a baffle plate 72, a top plate 73, a hinge seat 9 and a building block 10.
Detailed Description
As shown in fig. 1 to 4, the building block template side turning device comprises a hinged support 9 fixedly arranged on the ground, an L-shaped roll-over stand 2 is hinged on the hinged support 9, a discharge chute (not shown in the discharge chute) is arranged below the roll-over stand 2, supports are arranged on two sides of the roll-over stand 2, a first guide rail 31 and a second guide rail 32 are arranged on the roll-over stand 2, a bottom sliding plate 41 is arranged on a sliding block of the first guide rail 31, a side sliding plate 42 is arranged on a sliding block of the second guide rail 32, the bottom sliding plate 41 and the side sliding plate 42 are respectively hinged with the roll-over stand 2 through a first oil cylinder 51 and a second oil cylinder 52, the roll-over stand 2 is driven to turn over through a third oil cylinder 53, a baffle plate 72 is fixedly connected to one end of the bottom sliding plate 41, a plurality of clamping plates 71 are hinged to the other end of the bottom sliding plate, and the lower ends of the clamping plates 71 are hinged with the bottom sliding plate through a fourth oil cylinder 54.
As shown in figures 5 and 6, a block arranged on a template 6 is placed on a bottom sliding plate 41 by a crane, then a fourth air cylinder 116 drives a clamping plate 71 to clamp the template, the template is fixed between a baffle plate 72 and the clamping plate 71, then a first oil cylinder 51 drives the side surface of the block on the template 6 to be attached to a side sliding plate 42, a third oil cylinder 53 drives a turnover frame 2 to rotate in the reverse direction for 90 degrees, the block is placed on the side sliding plate 42, then a second oil cylinder 52 drives the side sliding plate 42 to move, the bottom surface of the block is far away from the bottom template, the excess material on the top surface of the block falls into a material discharge ditch, the excess material on the bottom surface of the block 10 is adhered to the bottom sliding plate 41, and the excess material adhered to the bottom sliding plate 41 is cleaned by an excess material cleaning device 1.
As shown in fig. 3 and 4, the residual material cleaning device 1 includes a gantry 103 disposed on one side of the L-shaped roll-over stand 2, a third guide rail 104 is mounted on the gantry 103, an F-shaped support frame 108 is mounted on a slider of the third guide rail 104, an air cylinder 116 and a plurality of support hinges 118 are mounted on the support frame 108, a wiper 107 and a plurality of guide plates 117 are fixedly connected to the support hinges 118, the guide plates 117 are made of stainless steel, a sliding groove 114 is obliquely disposed on the guide plates 117, sliding columns are disposed in the sliding groove 114 and connected to piston rods of the air cylinder 116, a bevel gear box 102 is mounted on the gantry 103, an input shaft of the bevel gear box 102 is in transmission connection with the motor 101, and two output shafts of the bevel gear box 102 are in transmission connection with the support frame 108 through a synchronous belt transmission mechanism 105.
A spray pipe 106 is fixedly connected to the support frame 108, the spray pipe 106 is connected to a release agent reservoir via a hose 120, an infusion pump (the release agent reservoir and the infusion pump are not shown in the drawing) is attached to the hose 120, and a plurality of nozzles 115 are attached to the spray pipe.
As shown in fig. 7, the system further includes a control system, the control system includes a first photoelectric switch 111, a second photoelectric switch 112, and a third photoelectric switch 113 mounted on the gantry 103, the first photoelectric switch 111, the second photoelectric switch 112, and the third photoelectric switch 113 are all groove-type photoelectric switches, a contact 109 for triggering the first photoelectric switch 111, the second photoelectric switch 112, and the third photoelectric switch 113 is mounted on a slider of the third guide rail 104, the first photoelectric switch 111, the second photoelectric switch 112, and the third photoelectric switch 113 are connected to an input end of the controller, the motor 101, the infusion pump, and an electromagnetic valve for controlling the first oil cylinder 51, the second oil cylinder 52, the third oil cylinder 53, the fourth oil cylinder 54, and the air cylinder 116 are connected to an output end of the controller, and the controller is a PLC controller.
A top plate 73 is fixedly connected to one end of each clamp plate 71. The top plate 73 can improve the clamping effect of the mold.
As shown in fig. 5, a motor 101 drives a support frame 108 to descend to a position of a second photoelectric switch 112 through a bevel gear box 102 and a synchronous belt transmission mechanism, a gap of about 10mm is formed between one side of a scraping blade 107 and a template 6, then an air cylinder 116 drives a sliding column to descend in a sliding chute so as to drive the scraping blade 107 to incline towards the direction of the template, the lower end of the scraping blade 107 abuts against the surface of the template, then the motor 101 drives the support frame 108 to descend to a position of a third photoelectric switch 113 again, a liquid conveying pump is started, in the descending process of the support frame 108, the scraping blade 107 scrapes off excess building block on the surface of a bottom sliding plate 41, meanwhile, each nozzle 115 sprays a release agent on the surface of the template, then the motor 101 drives the support frame 108 to ascend to a position of a first photoelectric switch 111 to make a turnover space for the turnover frame 2, the third oil cylinder 53 drives the turnover frame 2 to rotate 90 degrees in a forward direction, then a clamping plate 71 is loosened, the side sliding plate 42 is far away from the side, and a crane lifts the template away from the bottom sliding plate 41, thereby completing side turnover discharge of the building blocks.
Claims (6)
1. Building block template device of turning on one's side, its characterized in that: the turnover mechanism comprises a hinged support (9), an L-shaped turnover frame (2) is hinged to the hinged support (9), a first guide rail (31) and a second guide rail (32) are arranged on the turnover frame (2), a bottom sliding plate (41) is assembled on a sliding block of the first guide rail (31), a side sliding plate (42) is assembled on a sliding block of the second guide rail (32), the bottom sliding plate (41) and the side sliding plate (42) are hinged to the turnover frame (2) through a first oil cylinder (51) and a second oil cylinder (52) respectively, the turnover frame (2) is driven to turn over through a third oil cylinder (53), a baffle (72) is fixedly connected to one end of the bottom sliding plate (41), a plurality of clamping plates (71) are hinged to the other end of the bottom sliding plate (41), and the lower ends of the clamping plates (71) are hinged to the bottom sliding plate (41) through a fourth oil cylinder (54).
2. The block form side tumbling apparatus of claim 1, wherein: still include incomplete material cleaning device (1), incomplete material cleaning device (1) is including setting up portal (103) in L shape roll-over stand (2) one side, install third guide rail (104) on portal (103), install support frame (108) on third guide rail (104) slider, install cylinder (116) on support frame (108) and articulate there are a plurality of hinges (118), fixedly connected with doctor-bar (107) and polylith baffle (117) on hinge (118), it is equipped with the spout to incline on baffle (117), be equipped with the traveller in the spout, each traveller is connected with each cylinder (116) piston rod, install bevel gear case (102) on portal (103), bevel gear case (102) input shaft is connected with motor (101) transmission, two output shafts of bevel gear case (102) are connected the transmission through hold-in range drive mechanism (105) and support frame (108).
3. The block form side tumbling apparatus of claim 2, wherein: a spraying pipe (106) is fixedly connected to the support frame (108), the spraying pipe (106) is communicated with a release agent storage tank through a hose (120), an infusion pump is installed on the hose (120), and a plurality of nozzles (115) are installed on the spraying pipe (106).
4. The block form side tumbling apparatus of claim 3, wherein: the control system comprises a first photoelectric switch (111), a second photoelectric switch (112) and a third photoelectric switch (113) which are mounted on a gantry (103), contact pieces (109) used for triggering the first photoelectric switch (111), the second photoelectric switch (112) and the third photoelectric switch (113) are mounted on a third guide rail (104) slide block, the first photoelectric switch (111), the second photoelectric switch (112) and the third photoelectric switch (113) are connected with the input end of the controller, and the motor (101), the infusion pump and electromagnetic valves respectively used for controlling the first oil cylinder (51), the second oil cylinder (52), the third oil cylinder (53), the fourth oil cylinder (54) and the air cylinder (116) are connected with the output end of the controller.
5. The block form side tumbling apparatus as claimed in any one of claims 1 to 4, wherein: one end of each clamping plate (71) is fixedly connected with a top plate (73).
6. A method for removing excess block material by using the side turning device of the block template as claimed in claim 4, which is characterized in that: the method comprises the following steps:
the first step is as follows: the block arranged on the template is placed on the bottom sliding plate (41) by the crane, then the fourth cylinder (116) drives the clamping plate (71) to clamp the template, and then the first cylinder (51) drives the block side surface on the template to be attached to the side sliding plate (42);
the second step: the third oil cylinder (53) drives the roll-over stand (2) to rotate 90 degrees in the reverse direction, the building block is placed on the side sliding plate (42), and then the second oil cylinder (52) drives the side sliding plate (42) to move, so that the bottom surface of the building block is far away from the bottom template;
the third step: a motor (101) drives a support frame (108) to move downwards to the position of a second photoelectric switch (112) through a bevel gear box (102) and a synchronous belt transmission mechanism, then a cylinder (116) drives a sliding column to move downwards in a sliding groove to drive a scraping blade (107) to abut against the surface of a template, then the motor (101) drives the support frame (108) to move downwards to the position of a third photoelectric switch (113) again, and simultaneously a liquid conveying pump is started, in the downward process of the support frame (108), the scraping blade (107) scrapes off excess building block materials on the surface of a bottom sliding plate (41), and simultaneously, each nozzle (115) sprays a release agent on the surface of the template;
the fourth step: after the motor (101) drives the supporting frame (108) to move upwards to the position of the first photoelectric switch (111), the third oil cylinder (53) drives the turnover frame (2) to rotate 90 degrees in the forward direction, then the clamping plate (71) is loosened, the building blocks are far away from the side sliding plate (42), and the crane lifts the template away from the bottom sliding plate (41), so that side turning discharging of the building blocks is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110628060.8A CN115431386B (en) | 2021-06-06 | 2021-06-06 | Online cleaning device for side-turning templates of building blocks based on phosphogypsum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110628060.8A CN115431386B (en) | 2021-06-06 | 2021-06-06 | Online cleaning device for side-turning templates of building blocks based on phosphogypsum |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115431386A true CN115431386A (en) | 2022-12-06 |
| CN115431386B CN115431386B (en) | 2024-03-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110628060.8A Active CN115431386B (en) | 2021-06-06 | 2021-06-06 | Online cleaning device for side-turning templates of building blocks based on phosphogypsum |
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| Country | Link |
|---|---|
| CN (1) | CN115431386B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116728575A (en) * | 2023-07-31 | 2023-09-12 | 安徽建鑫新型墙材科技有限公司 | Peeling device and peeling process for aerated building block |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2992690B1 (en) * | 1998-07-31 | 1999-12-20 | 藤林コンクリート工業株式会社 | Positioning device for installing large concrete block products and method of installing large concrete block products |
| CN103786254A (en) * | 2013-11-28 | 2014-05-14 | 芜湖科达新铭丰机电有限公司 | Operation method of finished building block overturning platform |
| CN204525741U (en) * | 2015-04-01 | 2015-08-05 | 泉州市三联机械制造有限公司 | A kind of wall panel forming machine vertical tilting car |
| CN106945157A (en) * | 2017-04-01 | 2017-07-14 | 秭归县润楚新型建材有限责任公司 | A kind of concrete segment deburring system and method |
| CN211868231U (en) * | 2020-03-30 | 2020-11-06 | 浙江瑞港机械有限公司 | Stable Flip Deceler |
| CN112123536A (en) * | 2020-09-04 | 2020-12-25 | 苏州良浦天路新型建材有限公司 | A upset system for getting rid of air entrainment building block bottom skin |
-
2021
- 2021-06-06 CN CN202110628060.8A patent/CN115431386B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2992690B1 (en) * | 1998-07-31 | 1999-12-20 | 藤林コンクリート工業株式会社 | Positioning device for installing large concrete block products and method of installing large concrete block products |
| CN103786254A (en) * | 2013-11-28 | 2014-05-14 | 芜湖科达新铭丰机电有限公司 | Operation method of finished building block overturning platform |
| CN204525741U (en) * | 2015-04-01 | 2015-08-05 | 泉州市三联机械制造有限公司 | A kind of wall panel forming machine vertical tilting car |
| CN106945157A (en) * | 2017-04-01 | 2017-07-14 | 秭归县润楚新型建材有限责任公司 | A kind of concrete segment deburring system and method |
| CN211868231U (en) * | 2020-03-30 | 2020-11-06 | 浙江瑞港机械有限公司 | Stable Flip Deceler |
| CN112123536A (en) * | 2020-09-04 | 2020-12-25 | 苏州良浦天路新型建材有限公司 | A upset system for getting rid of air entrainment building block bottom skin |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116728575A (en) * | 2023-07-31 | 2023-09-12 | 安徽建鑫新型墙材科技有限公司 | Peeling device and peeling process for aerated building block |
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| Publication number | Publication date |
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| CN115431386B (en) | 2024-03-26 |
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