CN115430791A - T beam web reinforcement skeleton processing equipment - Google Patents

Abstract

The invention belongs to the technical field of cover beam manufacturing, and discloses a T-beam web reinforcement skeleton processing equipment, comprising: a skeleton stand, used for placing stirrups; a connecting frame for connecting long tendons, used for connecting long tendons; The code material mechanism is driven and connected with a clamping mechanism, the first code material mechanism can drive the clamp mechanism to move horizontally and vertically, and the clamp mechanism is used to clamp the long rib; the second code material Mechanism, the drive is connected with a reinforcement mechanism, and the second code material mechanism can drive the reinforcement mechanism to move horizontally and vertically, and the reinforcement mechanism is used to support the long rib; the third code material mechanism drives A welding mechanism is connected, the third loading mechanism can drive the welding mechanism to move horizontally and vertically, and the welding mechanism is used for welding the long bar on the stirrup. The invention realizes the automatic welding of long ribs, improves the degree of automation and processing efficiency, and reduces labor intensity.

Description

T beam web reinforcement skeleton processing equipment

technical field

The invention relates to the technical field of cap beam manufacturing, in particular to a T-beam web reinforcement skeleton processing equipment.

Background technique

As shown in Figures 1 and 2, the T-beam web reinforcement skeleton includes stirrups 100 and long bars 200, wherein the stirrups 100 are composed of bottom bars 1001, horseshoe bars 1002 and long stirrups 1003, and multiple groups of horseshoe bars 1002 and The long stirrups 1003 are respectively spaced and placed vertically, the bottom steel bars 1001 are successively laid on the bottom of the horseshoe bars 1002 and the long stirrups 1003, the stirrups 100 are formed by welding, and the long bars 200 are provided with multiple and fixed on the horseshoe bars 1002 and The side of the long stirrup 1003.

The long ribs 200 of the existing T-beam web reinforcement skeleton are usually processed separately by hand, and then multiple people carry the above-mentioned long ribs 200 to the work station synchronously, and then stack and tie them one by one for preparation. Subsequent processing. However, due to the scattered working areas, the labor intensity is high and the production efficiency is low, which is not conducive to safe production and construction.

Contents of the invention

The object of the present invention is to provide a T-beam web steel frame processing equipment, which can automatically weld the long bars, improves the degree of automation and processing efficiency, and reduces labor intensity.

For reaching this purpose, the present invention adopts following technical scheme:

A T-beam web reinforcement skeleton processing equipment, comprising:

Skeleton bench for placing stirrups;

The connecting rack for long ribs is used for receiving long ribs;

The first coding mechanism is drivingly connected with a clamping mechanism, the first coding mechanism can drive the clamping mechanism to move horizontally and vertically, and the clamping mechanism is used to clamp the long rib;

The second code material mechanism is driven and connected with a reinforcement mechanism, and the second code material mechanism can drive the reinforcement mechanism to move horizontally and vertically, and the reinforcement mechanism is used to support the long reinforcement;

The third coding mechanism is drivingly connected with a welding mechanism, the third coding mechanism can drive the welding mechanism to move horizontally and vertically, and the welding mechanism is used to weld the long bar on the stirrup.

As a preference, the first coding mechanism, the second coding mechanism and the third coding mechanism all include a column, and the first driving member fixed on the column is driven by the first driving member A support that moves longitudinally along the column, a second driving member installed on the support, and a moving frame that moves laterally is driven by the second driving member.

Preferably, it also includes a fourth code material mechanism, the fourth code material mechanism is driven and connected with a bead threading wheel mechanism, and the fourth code material mechanism can drive the bead threading wheel mechanism to move horizontally and vertically, and the thread threading wheel mechanism can move horizontally and vertically. The tendon wheel mechanism is used to support the long ribs.

Preferably, the structure of the fourth coding mechanism is the same as that of the first coding mechanism.

As a preference, the threading wheel mechanism includes a threading wheel fixing seat fixed on the fourth code material mechanism, a first threading wheel arranged on the threading wheel fixing seat along the lateral rotation, and a longitudinal direction Rotate the two second threading wheels that are arranged on the fixed seat of the threading wheel, and form a gap for the passage of the long ribs between the two second wheel, and the long ribs are formed by the The first threading wheel is supported and limited by the two second threading wheels.

Preferably, the clamping mechanism includes a clamping mounting seat installed on the first coding mechanism, a first telescopic cylinder that is rotatably connected to the clamping mounting seat, and one end is rotatably connected to the first telescopic cylinder. The first movable jaw at the output end of the cylinder is fixedly mounted on the first fixed jaw on the first coding mechanism, and one end of the first fixed jaw is rotatably connected to the middle part of the first movable jaw, The first telescopic cylinder can drive the first movable jaw to rotate and cooperate with the first fixed jaw to clamp the long rib.

Preferably, the reinforcing bar mechanism includes a reinforcing bar mounting seat installed on the second coding mechanism, a second telescopic cylinder rotatably connected to the reinforcing bar mounting seat, and one end of which is rotatably connected to the second telescopic The second movable jaw at the output end of the cylinder is fixedly installed on the second fixed jaw on the second coding mechanism, and one end of the second fixed jaw is rotatably connected to the middle part of the second movable jaw, The second telescopic cylinder can drive the second movable jaw to rotate toward the second fixed jaw, so that the second movable jaw cooperates with the second fixed jaw to form a joint for the long rib The diameter of the support hole is larger than the diameter of the long rib.

Preferably, it also includes a cloth track, the cloth track is arranged on one side of the long rib material receiving frame, the first code material mechanism, the second code material mechanism, the third code material mechanism and The fourth coding mechanism is placed on the cloth track and can slide along the cloth track.

As a preference, the long rib material receiving frame, the first code material mechanism, the second code material mechanism, the third code material mechanism, the fourth code material mechanism and the cloth track are provided with Two groups are arranged symmetrically on both sides of the skeleton platform.

Preferably, a straightening and shearing mechanism is also included, the straightening and shearing mechanism is arranged at one end of the long bar material receiving frame, and is used for straightening and cutting steel bars to form the long bar.

Beneficial effects of the present invention: the present invention clamps the long tendons through the clamping mechanism, supports the long tendons through the tendon supporting mechanism, and then drives the clamping mechanism through the first yarding mechanism, and drives the tendon supporting mechanism through the second yarding mechanism, In order to move the long ribs to the corresponding position of the stirrups, and then drive the welding mechanism through the third code material mechanism to weld the long ribs and stirrups, realize the automatic welding of the long ribs, improve the degree of automation and processing efficiency, Reduced labor intensity.

Description of drawings

Fig. 1 is the front view of the T beam web reinforcement skeleton provided by the present invention;

Fig. 2 is the side view of the T beam web reinforcing bar skeleton provided by the present invention;

Fig. 3 is the front view of the T-beam web reinforcement framework processing equipment provided by the present invention;

Fig. 4 is the top view of the T beam web reinforcement framework processing equipment provided by the present invention;

Fig. 5 is an enlarged schematic diagram of A place of Fig. 3 of the present invention;

Fig. 6 is a schematic structural view of the clamping mechanism provided by the present invention;

Fig. 7 is a schematic structural view of the reinforcement mechanism provided by the present invention;

Fig. 8 is the front view of the rib-threading wheel mechanism provided by the present invention;

Fig. 9 is a top view of the rib-threading wheel mechanism provided by the present invention.

In the picture:

1. Skeleton platform; 2. Long rib receiving frame; 3. The first yarding mechanism; 31. Column; 32. The first driving part; 33. Support; 34. The second driving part; 35. Moving frame ; 36, base; 37, driving motor; 38, driving gear; 4, clamping mechanism; 41, clamping mount; 42, the first telescopic cylinder; 43, the first movable jaw; 44, the first fixed jaw ;5, the second code material mechanism; 6, the reinforcement mechanism; 61, the reinforcement mounting seat; 62, the second telescopic cylinder; 63, the second movable jaw; 64, the second fixed jaw; 7, the third code Material mechanism; 8, the fourth code material mechanism; 9, rib-threading wheel mechanism; 91, rib-threading wheel fixing seat; 92, the first rib-threading wheel; 93, the second rib-threading wheel; 10, cloth track; 101, drive Rack; 20. Straightening and shearing mechanism;

100, stirrups; 1001, bottom steel bars; 1002, horseshoe bars; 1003, long stirrups; 200, long bars.

detailed description

The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings but not all structures.

In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "under" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

In the description of this embodiment, the terms "up", "down", "right", and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.

The invention provides a T-beam web reinforcement frame processing equipment, which can realize the automatic welding of the long ribs 200, improves the degree of automation and processing efficiency, and reduces the labor intensity. As shown in Fig. 3 and Fig. 4, the T-beam web reinforcement skeleton processing equipment includes a skeleton stand 1, a long rib receiving frame 2, a first coding mechanism 3, a clamping mechanism 4, and a second coding mechanism 5 , the reinforcement mechanism 6, the third code material mechanism 7 and the welding mechanism, wherein the skeleton stand 1 is arranged in the middle, and is used to place the stirrups forming the T-beam web reinforcement skeleton. The long rib material receiving frame 2 is arranged on one side of the frame stand 1, and is used for receiving the long rib 200 of the T-beam web reinforcement skeleton. The above-mentioned first coding mechanism 3 is arranged on one side of the long rib material receiving frame 2 , and is used to drive the clamping mechanism 4 to move to the long rib 200 to clamp the long rib 200 . The second coding mechanism 5 is arranged on one side of the long rib receiving frame 2, and is used to drive the tendon supporting mechanism 6 to move to the long rib 200 to support the long rib 200. The third coding mechanism 7 is arranged on one side of the long bar material receiving frame 2, and is used to drive the welding mechanism to move to the long bar 200, so as to weld the long bar 200 on the stirrup.

In this embodiment, a plurality of rotatable rollers are arranged on the upper end of the above-mentioned long rib material receiving frame 2, and the rollers are used to support the long rib 200, so that the conveyance of the long rib 200 is smoother.

In this embodiment, as shown in Figure 5, the above-mentioned first coding mechanism 3, the second coding mechanism 5 and the third coding mechanism 7 have the same structure, and all include a column 31, a first driving member 32, a support 33 , the second driving member 34 and the moving frame 35, wherein the column 31 is arranged longitudinally, and a first driving member 32 is provided at the top end thereof, and the first driving member 32 can drive the support 33 to move longitudinally along the column 31. The second driving member 34 is installed on the support 33, and the second driving member 34 can drive the moving frame 35 to move laterally. The clamping mechanism 4, the tendon mechanism 6 and the welding mechanism are respectively fixed on the corresponding moving frame 35.

Optionally, the above-mentioned first driving member 32 may be a motor, and the motor drives a chain to realize the longitudinal movement of the support 33 . And in order to better realize the movement of the support 33, slide rails can be set on the column 31, and slide blocks can be set on the support 33, so that the longitudinal movement of the support 33 is more stable. Above-mentioned second drive member 34 also can be motor, can motor output end fixed gear at this moment, mobile frame 35 fixes a tooth rack that is arranged laterally, realizes the lateral movement of mobile frame 35 by the meshing of gear and tooth bar.

In this embodiment, referring to FIG. 6, the above-mentioned clamping mechanism 4 includes a clamping mount 41 mounted on the moving frame 35 of the first code mechanism 3, and a first telescopic cylinder connected to the clamping mount 41 in rotation. 42, one end is rotatably connected to the first movable jaw 43 of the output end of the first telescopic cylinder 42, and is fixedly installed on the first fixed jaw 44 on the moving frame 35, and one end of the first fixed jaw 44 is rotatably connected to the first In the middle of the movable jaw 43, the first telescopic cylinder 42 can drive the first movable jaw 43 to rotate so as to open or close relative to the first fixed jaw 44, and then clamp the full length when it cooperates with the first fixed jaw 44 to close. Tendons 200. The above-mentioned clamping mechanism 4 in this embodiment is driven by the first telescopic cylinder 42, so that its clamping effect is better.

As shown in Figure 7, the above-mentioned reinforcement mechanism 6 includes a reinforcement mounting seat 61 installed on the mobile frame 35 of the second code mechanism 5, and a second telescopic cylinder 62 that is connected to the reinforcement mounting seat 61 in rotation, and one end rotates The second movable jaw 63 connected to the output end of the second telescopic cylinder 62 is fixedly installed on the second fixed jaw 64 on the moving frame 35, and one end of the second fixed jaw 64 is rotatably connected to the second movable jaw 63, the second telescopic cylinder 62 can drive the second movable jaw 63 to rotate to the second fixed jaw 64, so that the second movable jaw 63 cooperates with the second fixed jaw 64 to form a gap for the passage of the long rib 200. The support hole, the diameter of which is larger than the diameter of the long rib 200 , can better support the long rib 200 .

In this embodiment, preferably, the above-mentioned third coding mechanism 7 is arranged between the first coding mechanism 3 and the second coding mechanism 5, so that the welding mechanism is arranged between the clamping mechanism 4 and the reinforcement mechanism 6 , and the long tendon 200 is first clamped by the clamping mechanism 4, then the second movable jaw 63 of the tendon supporting mechanism 6 cooperates with the second fixed jaw 64 to form a support hole to support the long tendon 200.

With reference to Fig. 3 and Fig. 4, the T-beam web reinforcement frame processing equipment of this embodiment also includes a distribution track 10, which is arranged on one side of the long-strip bar receiving frame 2, specifically away from the frame frame 1 side. The above-mentioned first coding mechanism 3 , the second coding mechanism 5 and the third coding mechanism 7 are all placed on the distribution track 10 and can slide along the distribution track 10 . It can be understood that the sliding of the first code material mechanism 3, the second code material mechanism 5 and the third code material mechanism 7 on the cloth track 10 can be through a motor and a rack and pinion, or other driving methods, This embodiment does not limit it. Optionally, in the present embodiment, a base 36 is set at the bottom of the first code material mechanism 3, the second code material mechanism 5 and the third code material mechanism 7, and the base 36 is provided with a drive motor 37, and the drive motor 37 A drive gear 38 is fixedly connected, and the drive gear 38 meshes with a drive rack 101 fixed on the cloth track 10. At the same time, a slide rail is provided on the base 36, and a slider is provided on the cloth track 10, and the slide block slides on the slide rail. Inside. Through this structure, the sliding of the first material coding mechanism 3 , the second material code mechanism 5 and the third material material mechanism 7 on the cloth track 10 can be realized.

In this embodiment, preferably, as shown in Figure 4, a fourth code material mechanism 8 is also slidably arranged on the above-mentioned cloth track 10, and the structure of the fourth code material mechanism 8 is the same as that of the above-mentioned first code material mechanism 3. The same, and the fourth coding mechanism 8 is arranged on the side of the second coding mechanism 5 away from the third coding mechanism 7 .

The above-mentioned fourth coding mechanism 8 is drivingly connected with a rib-threading wheel mechanism 9 , the fourth coding mechanism 8 can drive the rib-threading wheel mechanism 9 to move horizontally and vertically, and the rib-threading wheel mechanism 9 is used to further support the long ribs 200 . Optionally, as shown in Fig. 8 and Fig. 9, the threading wheel mechanism 9 includes a threading wheel fixing seat 91 fixed on the mobile frame 35 of the fourth code material mechanism 8, and is arranged on the threading wheel fixing seat along the lateral rotation The first threading wheel 92 on the 91, and the two second threading wheels 93 that are arranged on the fixed seat 91 of the threading wheel along the longitudinal rotation, form between the two second threading wheels 93 for the passage of the long ribs 200 The long rib 200 is supported by the first rib-threading wheel 92 and limited by two second rib-threading wheels 93 . And through the structure that the first threading wheel 92 and the second threading wheel 93 are rotatably arranged, the movement of the long tendon 200 can be made smoother, and the left and right movement of the long tendon 200 can be avoided during the moving process.

In this embodiment, the T-beam web reinforcement frame processing equipment also includes a straightening and shearing mechanism 20, which is arranged at one end of the long-strip bar receiving frame 2, and is used for straightening and shearing the steel bars. To form long ribs 200 .

When the above-mentioned T-beam web steel frame processing equipment of the present embodiment is in use, the steel bar is first straightened by the straightening and shearing mechanism 20, and the straightened steel bar is cut according to a preset length to form a long bar 200, At this time, the long rib 200 will be transported to the rollers of the long rib receiving rack 2, and then the first code mechanism 3 will drive the clamping mechanism 4 to move to the long rib 200, and clamp the long rib 200. one end. Then move the third code material mechanism 7 to the rear end position of the long rib 200, move the fourth code material mechanism 8 to the middle or the second half position of the long rib 200, and the third code material mechanism 7 drives the reinforcement mechanism 6 To trap and support the long ribs 200, the fourth code material mechanism 8 drives the rib-threading wheel mechanism 9 to support the long ribs 200. Then the first code material mechanism 3 drives the clamping mechanism 4 to move the end of the long rib 200 to the corresponding welding position of the stirrup, the second code material mechanism 5 drives the reinforcement mechanism 6 to move, the fourth code material mechanism 8 And the rib wheel mechanism 9 moves, so that the long tendons 200 are gradually flattened. During this process, the third stacking mechanism 7 drives the welding mechanism to weld and fix the long rib 200 and each stirrup. Then, the above process is repeated, so that a plurality of long bars 200 are welded on the stirrups.

In this embodiment, preferably, the above-mentioned long rib material receiving frame 2, the first code material mechanism 3, the second code material mechanism 5, the third code material mechanism 7, the fourth code material mechanism 8 and the distribution track 10 are provided with Two groups are arranged symmetrically on both sides of the skeleton platform 1 . It can realize the synchronous installation of the full-length steel bars on both sides, and improve the processing efficiency of the T-beam web steel frame.

Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. Various obvious changes, readjustments, and substitutions will occur to those skilled in the art without departing from the scope of the present invention. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.

Claims (10)

1. A T-beam web reinforcement frame processing equipment, characterized in that, comprising: Skeleton stand (1), for placing stirrups (100); The connecting frame for long ribs (2), used for receiving the long ribs (200); The first coding mechanism (3) is drivingly connected with a clamping mechanism (4), and the first coding mechanism (3) can drive the clamping mechanism (4) to move horizontally and vertically, and the clamping mechanism (4) for clamping the long rib (200); The second coding mechanism (5) is driven and connected with a reinforcement mechanism (6), and the second coding mechanism (5) can drive the reinforcement mechanism (6) to move horizontally and vertically, and the reinforcement mechanism (6) for supporting the long ribs (200); The 3rd yard material mechanism (7), driving is connected with welding mechanism, described 3rd yard material mechanism (7) can drive described welding mechanism to move horizontally and vertically, and described welding mechanism is used for welding described long rib ( 200) on the stirrup (100). 2. The T-beam web reinforcement skeleton processing equipment according to claim 1, characterized in that, the first code material mechanism (3), the second code material mechanism (5) and the third code material Mechanisms (7) all include a column (31), a first driver (32) fixed on the column (31), driven by the first driver (32) to move longitudinally along the column (31). The support (33), the second driving member (34) installed on the support (33), and the moving frame (35) that moves laterally is driven by the second driving member (34). 3. The T-beam web reinforcing bar skeleton processing equipment according to claim 2, characterized in that, it also includes a fourth code material mechanism (8), and the fourth code material mechanism (8) is driven and connected with a rib-threading wheel mechanism (9), the fourth coding mechanism (8) can drive the rib-threading wheel mechanism (9) to move horizontally and vertically, and the rib-threading wheel mechanism (9) is used to support the long rib (200 ). 4. The T-beam web reinforcing bar skeleton processing equipment according to claim 3, characterized in that, the structure of the fourth material coding mechanism (8) is the same as that of the first material coding mechanism (3). 5. The T-beam web reinforcement skeleton processing equipment according to claim 3, characterized in that, the rib-threading wheel mechanism (9) includes a rib-threading wheel fixed on the fourth code material mechanism (8). Seat (91), the first threading wheel (92) that is arranged on the described threading wheel fixed seat (91) along the horizontal rotation, and the two threaded wheels (92) that are arranged on the described threading wheel fixed seat (91) along the longitudinal rotation A second rib-threading wheel (93), a gap for the passage of the long rib (200) is formed between the two second rib-threading wheels (93), and the long rib (200) is formed by the first rib (200). A threading wheel (92) supports and is limited by two second threading wheels (93). 6. The T-beam web steel frame processing equipment according to any one of claims 2-5, characterized in that, the clamping mechanism (4) includes a clamp mounted on the first coding mechanism (3) Tighten the mounting base (41), rotate the first telescopic cylinder (42) connected to the clamping mounting base (41), and rotate the first movable jaw connected to the output end of the first telescopic cylinder (42) at one end (43), fixedly installed on the first fixed jaw (44) on the first coding mechanism (3), one end of the first fixed jaw (44) is rotatably connected to the first movable jaw (43), the first telescopic cylinder (42) can drive the first movable jaw (43) to rotate and cooperate with the first fixed jaw (44) to clamp the long rib (200 ). 7. The T-beam web steel frame processing equipment according to any one of claims 2-5, characterized in that, the reinforcement mechanism (6) includes a reinforcement mechanism installed on the second code material mechanism (5) Rib mounting seat (61), rotatably connected to the second telescopic cylinder (62) on the tendon mounting seat (61), and one end is rotatably connected to the second movable jaw at the output end of the second telescopic cylinder (62) (63), fixedly installed on the second fixed jaw (64) on the second coding mechanism (5), one end of the second fixed jaw (64) is rotatably connected to the second movable jaw (63), the second telescopic cylinder (62) can drive the second movable jaw (63) to rotate to the second fixed jaw (64), so that the second movable jaw ( 63) Cooperate with the second fixed jaw (64) to form a support hole through which the long rib (200) passes, and the diameter of the support hole is larger than the diameter of the long rib (200). 8. The T-beam web reinforcement skeleton processing equipment according to any one of claims 3-5, characterized in that, it also comprises a distribution track (10), and the distribution track (10) is arranged on the long bar connecting material One side of the frame (2), the first code material mechanism (3), the second code material mechanism (5), the third code material mechanism (7) and the fourth code material mechanism (8 ) placed on the cloth track (10) and can slide along the cloth track (10). 9. The T-beam web reinforcing bar skeleton processing equipment according to claim 8, characterized in that, the long bar receiving rack (2), the first yarding mechanism (3), the second yard The material mechanism (5), the third code material mechanism (7), the fourth code material mechanism (8) and the cloth track (10) are provided with two groups and symmetrically arranged on the skeleton platform (1 ) on both sides. 10. The T-beam web reinforcement skeleton processing equipment according to any one of claims 1-5, characterized in that, it also includes a straightening and shearing mechanism (20), and the straightening and shearing mechanism (20) is arranged on One end of the long bar material receiving frame (2) is used for straightening and cutting steel bars to form the long bar (200).

Images