CN115425319A - Full-automatic crushing and sorting system for waste batteries - Google Patents
Full-automatic crushing and sorting system for waste batteries Download PDFInfo
- Publication number
- CN115425319A CN115425319A CN202211109684.XA CN202211109684A CN115425319A CN 115425319 A CN115425319 A CN 115425319A CN 202211109684 A CN202211109684 A CN 202211109684A CN 115425319 A CN115425319 A CN 115425319A
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- plate
- guide groove
- guide
- fixedly connected
- rack
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- 239000010926 waste battery Substances 0.000 title claims abstract description 72
- 239000000463 material Substances 0.000 claims abstract description 57
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims description 67
- 239000007788 liquid Substances 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 238000003825 pressing Methods 0.000 claims description 23
- 239000003792 electrolyte Substances 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000000926 separation method Methods 0.000 abstract description 5
- 239000011505 plaster Substances 0.000 description 16
- 239000002253 acid Substances 0.000 description 9
- 238000007599 discharging Methods 0.000 description 8
- 239000002699 waste material Substances 0.000 description 6
- 239000000725 suspension Substances 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical group O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- PIJPYDMVFNTHIP-UHFFFAOYSA-L lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/15—Electronic waste
- B09B2101/16—Batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention belongs to the technical field of waste battery crushing and sorting, and is used for solving the problems that the prior device firstly crushes the whole body, so that the steps for sorting the waste batteries are complicated and the sorting difficulty is increased; compared with the prior art, the method can firstly divide and classify the waste batteries, realizes the targeted separation of the parts made of different materials of the waste batteries, greatly improves the separation efficiency, and simultaneously obviously reduces the separation difficulty.
Description
Technical Field
The invention relates to the technical field of crushing and sorting of waste batteries, in particular to a full-automatic crushing and sorting system for waste batteries.
Background
The electrodes of the lead-acid storage battery are mainly made of lead and oxides thereof, the electrolyte is a storage battery of sulfuric acid solution, the main component of the positive electrode in a discharging state is lead dioxide, the main component of the negative electrode in a discharging state is lead, the main components of the positive electrode and the negative electrode in a charging state are both lead sulfate, and the lead-acid storage battery is divided into an exhaust storage battery and a maintenance-free lead-acid battery;
the existing sorting device for the waste lead-acid storage batteries has certain disadvantages, the existing sorting device for the waste lead-acid storage batteries generally firstly crushes the whole waste batteries into fragments, and the whole crushing leads the subsequent sorting device to be incapable of carrying out classification treatment according to the types of broken products of the batteries, so that the working efficiency of the sorting device for the waste lead-acid storage batteries is reduced, and meanwhile, the difficulty in sorting the crushed products of the waste batteries is increased;
in view of the above technical drawbacks, a solution is proposed.
Disclosure of Invention
The invention aims to provide a full-automatic crushing and sorting system for waste batteries, which is characterized in that two ends of a shell of a waste battery are cut off by an electric cutter, electrolyte in the waste lead-acid battery is thoroughly washed by water sprayed from a spray head and is collected in a centralized manner by a liquid collecting box, lead paste and a lead plate in the waste battery are pushed out into a material collecting box II by an electric push rod I through a push plate, and the rest battery shell falls into the material collecting box I under the pushing action of a clamping plate.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a full-automatic broken system of selecting separately for old and useless battery, includes frame one and frame two, frame two is installed at the top of frame one, all be connected with two drive chains through being provided with the driving roller in the outside of frame one and frame two, and the outside meshing of same driving roller, and is adjacent fixedly connected with diaphragm one between the drive chain, the material subassembly is pushed away to the outside of frame one and frame two is installed, it includes the deflector to push away the material subassembly, the equal fixedly connected with deflector in inboard of frame one and frame two, guide way one, guide way two have been seted up in the outside of deflector, guide way three and guide way four, and guide way one, guide way two, guide way three and guide way four intercommunications, the top of diaphragm one is installed and is accepted the board, accept board and diaphragm one adjacent one side all installs support one, and correspond a support rotation connection that sets up, the top fixedly connected with of accepting the board, the equal fixedly connected with slide bar in both sides of accepting the board, the slide bar is kept away from the one end rotation of accepting the board and is connected with support two, there is the guide wheel through bearing activity connection, guide way and four guide way cooperation.
Further, the equal fixedly connected with bracing piece one in two both sides of frame, electronic cutter is installed to the one end of bracing piece one, one side fixedly connected with bracing piece two of frame one, the top fixedly connected with swash plate of bracing piece two, and the top of swash plate installs electric putter one, electric putter one's output fixedly connected with push pedal, shower nozzle and fan are installed to the opposite side of frame one, the bottom of frame one is provided with a plurality of receipts workbin one, liquid collecting box and receipts workbin two are installed respectively to the both sides of frame one.
Further, crowded material subassembly is installed to one side of receiving workbin two, crowded material subassembly includes the frame, the top four corners fixedly connected with montant of frame, the top fixedly connected with diaphragm two of montant, the spout has been seted up in the outside of montant, and fixedly connected with stock between spout inner wall bottom and the top, the outside cover of stock is equipped with slider and compression spring one, compression spring one both ends respectively with slider and spout inner wall bottom fixed connection, the below of diaphragm two is provided with the clamp plate, the outside and the slider fixed connection of clamp plate, the bottom fixedly connected with electric putter two and electric putter three of diaphragm two, the output and the clamp plate fixed connection of electric putter two, the filter cloth fill is installed to the bottom of clamp plate, a plurality of support rings of outside fixedly connected with of filter cloth fill, a plurality of orientation bars of fixedly connected with are opened at the top of frame, the slotted hole has all been seted up in the outside of support ring and clamp plate, the orientation bar is inserted in the slotted hole.
Further, the internally mounted who strains the cloth fill has circular scraper blade, the output of electric putter three runs through the clamp plate and strains the cloth fill and with circular scraper blade top fixed connection, the junction that electric putter three and clamp plate and strain the cloth fill is sealing connection, the internally mounted of frame has the aggregate bin, the bottom intercommunication of aggregate bin has lower feed cylinder, the outside of lower feed cylinder is provided with the switch.
Further, receive the internally mounted of workbin two and have a supporting bench, the top of supporting bench is provided with the filter frame, motor one is installed at the top of supporting bench, the output and the filter frame bottom fixed connection of motor one, the inside symmetry of receiving workbin two is provided with crushing roller, and smashes the roller and be located the top of filter frame, receive one side of workbin two and install the water pump, the one end of water pump is passed through pipe one and is received workbin two intercommunications, the water pump other end passes through pipe two and filter cloth fill intercommunication.
Furthermore, the sprayer is communicated with an external water supply mechanism through a water pipe, a liquid guide groove plate and a material guide groove plate are respectively installed on two sides of the first rack, notches are formed in the middle of the guide plate and the middle of the first rack, the liquid guide groove plate and the material guide groove plate are installed in the inner walls of the corresponding notches, the liquid guide groove plate is matched with the liquid collecting box, and the material guide groove plate is matched with the material collecting box II.
The crushing and sorting method of the full-automatic crushing and sorting system for the waste batteries comprises the following steps:
the method comprises the following steps: firstly, placing the waste battery on clamping plates, driving the clamping plates to move by a driving roller through a driving chain, clamping and fixing the top and the bottom of the waste battery by the two clamping plates, and then cutting two ends of the waste battery by an electric cutter;
step two: when the guide wheel passes through the second guide groove, the guide wheels on two sides of the bearing plate are in a high-low state, the bearing plate and the sliding rod deflect relative to the second support frame, meanwhile, the waste battery is synchronously deflected by the aid of the two clamping plates, then, the waste battery is flushed by water sprayed by the spray head until electrolyte in the waste battery is flushed into the liquid guide groove plate, the liquid guide groove plate then guides flowing water mixed with the electrolyte into the liquid collection box for collection, when the guide wheel passes through the third guide groove, the waste battery is synchronously deflected by the aid of the two clamping plates, the electric push rod I pushes the push plate to push the lead plate and the lead plaster in the waste battery out, the lead plate and the lead plaster slide into the second collection box through the liquid guide groove plate, the lead plate and the lead plaster are crushed by the crushing roller and fall into the filter frame, the first motor drives the filter frame to rotate, meanwhile, water is uninterruptedly injected into the filter frame, the filter cloth is further mixed into turbid liquid, and the water and the lead plaster are fully mixed into the filter cloth of the second collection box through the first guide pipe;
step three: starting a second electric push rod and a third electric push rod, pushing the pressing plate to move downwards by the second electric push rod, and simultaneously moving the circular scraper plate downwards synchronously, thereby avoiding the problem that the pressing plate cannot move downwards due to the blocking of the circular scraper plate, compressing the filter cloth hopper by the second electric push rod, enabling the liquid inside the filter cloth hopper to flow out from the gap until the liquid in the filter cloth hopper completely flows out, then starting the second electric push rod and the third electric push rod until the pressing plate and the circular scraper plate move upwards to a position close to the second transverse plate, then starting the third electric push rod again, driving the circular scraper plate to move downwards by the third electric push rod, enabling the circular scraper plate to cling to the filter cloth hopper and move downwards, scraping lead plaster attached to the surface of the filter cloth hopper into the collecting hopper by the circular scraper plate, and pouring the scraped lead plaster out from the discharging barrel below the collecting hopper.
Compared with the prior art, the invention has the beneficial effects that:
1. when the sorting device is used, two ends of a waste battery shell are cut by the electric cutter, electrolyte in the waste lead-acid battery is thoroughly washed by water sprayed by the spray head and is intensively collected by the liquid collecting box, lead paste and a lead plate in the waste lead-acid battery are pushed out into the material collecting box II by the electric push rod I through the push plate, and the rest battery shell falls into the material collecting box I under the pushing action of the clamping plate;
2. when the lead plaster collecting device is used, the press plate presses the filter cloth bucket, so that liquid in the filter cloth bucket flows out from a gap of the filter cloth bucket, then the electric push rod II and the electric push rod III are started until the filter cloth bucket moves to a position close to the transverse plate II along with the press plate, the electric push rod III is started again, the electric push rod III drives the circular scraper to move downwards, the circular scraper is tightly attached to the filter cloth bucket and moves downwards, the circular scraper scrapes lead plaster attached to the surface of the filter cloth bucket, the scraped lead plaster falls down from a blanking cylinder below the collecting hopper, and the filter cloth bucket is compressed by the press plate through the arrangement of the filter cloth bucket, so that the liquid flows out from the gap of the filter cloth bucket, and the lead plaster is ingeniously stored in the filter cloth bag to be conveniently collected in a concentrated manner;
3. when the filter cloth bucket is used, the support ring is arranged on the outer side of the filter cloth bucket, the problem that the filter cloth bucket is excessively deformed and broken due to excessive water storage is effectively solved, the directional rod is matched, so that the filter cloth bucket cannot be excessively deformed due to extrusion of the pressure plate when the filter cloth bucket is compressed, the electric push rod II and the electric push rod III are started, the electric push rod II pushes the pressure plate to move downwards, meanwhile, the sliding block slides on the outer side of the long rod, and the long rod is arranged and matched with the directional rod, so that the stability of the filter cloth bucket when the filter cloth bucket is compressed is greatly guaranteed.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings;
FIG. 1 is a side view of the overall structure of the present invention;
FIG. 2 is another side view of the overall structure of the present invention;
FIG. 3 is a schematic view of the filter cloth bucket of the present invention;
FIG. 4 is an elevational view of the overall construction of the present invention;
FIG. 5 is a schematic view of the internal structure of the filter cloth bucket of the present invention;
FIG. 6 is an enlarged schematic view of the area A of the present invention;
FIG. 7 is a schematic view of a guide plate structure according to the present invention;
fig. 8 is a schematic view of the filter frame structure of the present invention.
Reference numerals are as follows: 101. a first machine frame; 102. a second frame; 103. a drive chain; 104. a first transverse plate; 2. a material pushing assembly; 200. a guide plate; 201. a first guide groove; 202. a second guide groove; 203. a third guide groove; 204. a fourth guide groove; 205. a bearing plate; 206. a splint; 207. a slide bar; 208. a second bracket; 209. a guide wheel; 210. a second supporting rod; 211. an electric push rod I; 212. pushing the plate; 213. a spray head; 214. a fan; 3. a second supporting rod; 4. an electric cutter; 5. a first material receiving box; 6. a liquid collection tank; 7. a material receiving box II; 8. a material extruding component; 801. a frame; 802. a vertical rod; 803. a transverse plate II; 804. a slider; 805. pressing a plate; 806. a second electric push rod; 807. an electric push rod III; 808. a filter cloth hopper; 809. a support ring; 810. an orientation bar; 811. a circular squeegee; 812. a collection hopper; 813. discharging the material barrel; 814. a long rod; 9. a filter frame; 10. a first motor; 11. a crushing roller; 12. a water pump; 13. a first conduit; 14. a second conduit; 15. a drain trough plate; 16. a material guide chute plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 8, the present invention provides a technical solution:
the first embodiment is as follows:
the top of the first frame 101 is provided with a second frame 102, the outer sides of the first frame 101 and the second frame 102 are both internally provided with a transmission roller, the outer side of the same transmission roller is connected with two driving chains 103 in a meshed manner, a transverse plate I104 is fixedly connected between the adjacent driving chains 103, the top of the transverse plate I104 is provided with a bearing plate 205, one adjacent side of the bearing plate 205 and one adjacent side of the transverse plate I104 are both provided with a first support, the corresponding support is rotatably connected with one support, and the top of the bearing plate 205 is fixedly connected with a clamping plate 206;
as shown in fig. 4, firstly, waste batteries are placed on a clamping plate 206 at the top of a first rack 101, a driving roller drives a transverse plate 104 to move through a driving chain 103, the transverse plate 104 drives the clamping plate 206 and the waste batteries to move through a bearing plate 205, the clamping plates 206 are arranged on the outer sides of the first rack 101 and the second rack 102, the clamping plates 206 are correspondingly arranged, the clamping plates 206 of the first rack 101 and the second rack 102 stably clamp the top and the bottom of the waste batteries, so that the electric knife 4 in the subsequent steps can conveniently and accurately cut the two sides of the waste batteries, and the problem that the waste batteries slide down from the clamping plates 206 in the conveying process can be prevented;
as shown in fig. 7, the first guide groove 201 and the fourth guide groove 204 are both horizontally formed, when the two clamping plates 206 carry the waste batteries to convey and the guide wheel 209 passes through the first guide groove 201, the two sides of the second frame 102 included in the pushing assembly 2 are both fixedly connected with the first support rod 3, one end of the first support rod 3 is provided with the electric cutter 4, the electric cutter 4 cuts the two sides of the waste batteries, and battery shells cut from the two sides of the waste batteries fall into the first collecting box 5;
example two:
the inner sides of the first rack 101 and the second rack 102 are fixedly connected with a guide plate 200, the outer side of the guide plate 200 is provided with a first guide groove 201, a second guide groove 202, a third guide groove 203 and a fourth guide groove 204, the first guide groove 201 and the second guide groove 202 are communicated, the third guide groove 203 and the fourth guide groove 204 are communicated, two sides of the bearing plate 205 are fixedly connected with a sliding rod 207, one end, far away from the bearing plate 205, of the sliding rod 207 is rotatably connected with a second support 208, a guide wheel 209 is movably connected in the second support 208 through a bearing, and the guide wheel 209 slides in the first guide groove 201, the second guide groove 202, the third guide groove 203 and the fourth guide groove 204;
as shown in fig. 1, 2 and 7, the second guide groove 202 and the third guide groove 203 are both arc-shaped grooves, it is required to be explained that the second guide groove 202 and the third guide groove 203 in the guide plate 200 symmetrically arranged in the first rack 101 are mutually matched, and as shown in fig. 1 and 7, the second guide groove 202 and the third guide groove 203 in the guide plate 200 on the left side inside the first rack 101 are upwards protruded, so that the second guide groove 202 of the guide plate 200 on the right side inside the first rack 101 is downwards protruded, and similarly, the third guide groove 203 of the two guide plates 200 inside the first rack 101 is also downwards protruded and is upwards protruded, since the two sides of the bearing plate 205 are fixedly connected with the slide rod 207, one end of the slide rod 207 far away from the bearing plate 205 is rotatably connected with the second bracket 208, the guide wheel 209 is installed in the second bracket 208, so that when the guide wheels 209 on the two sides of the bearing plate 205 pass through the second guide groove 202 or the third guide groove 203 correspondingly arranged, the bearing plate 205 and the guide grooves 203 of the second bracket 208 deflect, and the guide plate 203 of the two guide grooves 203 and the guide plate 201 are matched, and when the guide plate 201 and the guide plate 201 are simultaneously pass through the first guide groove 202 and the guide plate 204, the guide plate 200, the guide plate 205, the guide plate 204, and the guide plate 204 are synchronously deflected, and the guide plate 204, and the used battery clamp plate 204, and the guide plate 204 are matched;
as shown in fig. 1, the two clamping plates 206 carry the waste batteries with two cut ends to continue moving, when the guide wheel 209 passes through the second guide groove 202, the two clamping plates 206 carry the waste batteries to deflect synchronously, and meanwhile, the spray head 213 is installed on the other side of the first rack 101, because the two ends of the waste batteries are cut at the moment, the interiors of the waste batteries are exposed, and then water sprayed by the spray head 213 washes the interiors of the waste batteries until electrolyte in the waste batteries is washed into the liquid guide groove plate 15, the liquid guide groove plate 15 guides the flowing water mixed with the electrolyte into the liquid collection tank 6, the fan 214 is arranged to accelerate the flowing of the liquid in the waste batteries, and the remaining of the electrolyte in the waste batteries is greatly reduced;
as shown in fig. 2, when the guide wheel 209 passes through the third guide groove 203, the two clamp plates 206 carry the waste batteries to deflect synchronously, one side of the first rack 101 is fixedly connected with the second support rod 210, the top of the second support rod 210 is fixedly connected with an inclined plate, the top of the inclined plate is provided with a first electric push rod 211, the output end of the first electric push rod 211 is fixedly connected with a push plate 212, the first electric push rod 211 pushes the push plate 212, the push plate 212 enters the waste batteries and pushes out the lead plates and the lead paste inside, the lead plates and the lead paste fall into the material guide groove plate 16, the lead plates and the lead paste slide from the material guide groove plate 16 to the inside of the second material receiving box 7, at the moment, the waste batteries clamped by the two clamp plates 206 only have one battery shell, and the battery shells are conveyed to the first material receiving box 5 by the continuous movement of the clamp plates 206;
as shown in fig. 7, the middle portions of the guide plate 200 and the first frame 101 are both provided with notches, the liquid guiding trough plate 15 and the material guiding trough plate 16 are both installed in the inner walls of the corresponding notches, the notches are opened above the concave portion of the third guide groove 203, and the situation that the normal deflection of the sliding rod 207 is influenced due to the arrangement of the liquid guiding trough plate 15 and the material guiding trough plate 16 is avoided
Example three:
a support table is arranged inside the material receiving box II 7, a filter frame 9 is arranged at the top of the support table, a motor I10 is arranged at the top of the support table, the output end of the motor I10 is fixedly connected with the bottom of the filter frame 9, crushing rollers 11 are symmetrically arranged inside the material receiving box II 7, the crushing rollers 11 are positioned above the filter frame 9, a water pump 12 is arranged on one side of the material receiving box II 7, one end of the water pump 12 is communicated with the material receiving box II 7 through a guide pipe I13, and the other end of the water pump 12 is communicated with a cloth filtering hopper 808 through a guide pipe II 14;
the lead plate and the lead plaster fall into the filter frame 9 after being crushed by the crushing roller 11, the motor I10 is started, the motor I10 drives the filter frame 9 to rotate, water is continuously injected into the filter frame 9, the water and the lead plaster are fully mixed into suspension, the suspension in the material receiving box II 7 is absorbed by the water pump 12 through the guide pipe I13, and the suspension is injected into the filter cloth hopper 808 through the guide pipe II 14;
a vertical rod 802 is fixedly connected to four corners of the top of a frame 801, a transverse plate second 803 is fixedly connected to the top of the vertical rod 802, a sliding groove is formed in the outer side of the vertical rod 802, a long rod 814 is fixedly connected between the bottom of the inner wall of the sliding groove and the top of the inner wall of the sliding groove, a sliding block 804 and a compression spring first are sleeved on the outer side of the long rod 814, two ends of the compression spring first are fixedly connected with the sliding block 804 and the bottom of the inner wall of the sliding groove respectively, a pressing plate 805 is arranged below the transverse plate second 803, the outer side of the pressing plate 805 is fixedly connected with the sliding block 804, an electric push rod second 806 and an electric push rod third 807 are fixedly connected to the bottom of the transverse plate second 803, an output end 807 of the electric push rod second 806 is fixedly connected with the pressing plate 805, a filter cloth bucket 808 is installed at the bottom of the pressing plate 805, a plurality of supporting rings 809 are fixedly connected to the outer side of the filter cloth bucket 808, a plurality of directional rods 810 are fixedly connected to the top of the frame 801, slotted holes are formed in the supporting rings 809 and the outer sides of the pressing plate 805, and the directional rods 810 are installed in the slotted holes;
the supporting ring 809 is arranged on the outer side of the filter cloth bucket 808, so that the problem of excessive deformation and breakage of the filter cloth bucket 808 due to excessive water storage is effectively solved, the directional rod 810 is matched, the filter cloth bucket 808 cannot be excessively extruded and deformed by the pressing plate 805 when the filter cloth bucket 808 is compressed, the electric push rod 806 and the electric push rod 807 are started, the electric push rod 806 pushes the pressing plate 805 to move downwards, the sliding block 804 slides on the outer side of the long rod 814, the long rod 814 is arranged, the directional rod 810 is matched, so that the stability of the filter cloth bucket 808 when the filter cloth bucket 808 is compressed is greatly guaranteed, liquid in the filter cloth bucket 808 flows out from a gap until the pressing plate 805 is close to the frame 801, at the moment, the liquid in the filter cloth bucket 808 is completely extruded, then the electric push rod 806 and the electric push rod 807 are started until the filter cloth bucket 808 moves to a position 812 close to the transverse plate 812 along with the pressing plate 805, the electric push rod 807 drives the circular scraping plate 811 to move downwards, the circular scraping plate 811 is tightly attached to the lead paste on the surface of the filter cloth bucket and scrapes off the inner side of the frame 812, and a lead collecting bucket 813 is opened, and a lead collecting barrel 813 is arranged at the bottom of the discharging barrel 813 connected with the discharging switch 813 arranged below the discharging barrel 813 arranged below the discharging switch 813;
with reference to the first embodiment, the second embodiment and the third embodiment, the working principle of the present invention is as follows:
firstly, waste batteries are placed on the clamping plates 206, the top and the bottom of each waste battery are clamped and fixed by the two clamping plates 206, then the two ends of each waste battery are cut by the electric cutter 4, and the cut and dropped battery shells fall into the material receiving box I5;
when the guide wheel 209 passes through the second guide groove 202, the bearing plate 205 and the slide rod 207 deflect relative to the second support 208, the two clamping plates 206 carry the waste batteries to deflect synchronously, meanwhile, water sprayed by the spray head 213 flushes the interiors of the waste batteries until electrolyte in the waste batteries is flushed into the liquid guide groove plate 15, and the liquid guide groove plate 15 drains the flowing water mixed with the electrolyte into the liquid collection tank 6;
when the guide wheel 209 passes through the third guide groove 203, the bearing plate 205 and the sliding rod 207 deflect relative to the second support 208, the two clamping plates 206 carry the waste batteries to deflect synchronously, the first electric push rod 211 pushes the push plate 212 to enable the push plate 212 to enter the waste batteries and push out lead plates and lead pastes inside the waste batteries, the lead plates and the lead pastes fall into the material guide groove plate 16, the lead plates and the lead pastes slide into the second material receiving box 7 from the material guide groove plate 16, only one battery shell is arranged on the waste batteries clamped by the two clamping plates 206 at the moment, and the battery shells are conveyed into the first material receiving box 5 by the continuous movement of the clamping plates 206;
the lead plate and the lead plaster fall into the filter frame 9 after being crushed by the crushing roller 11, the filter frame 9 is driven to rotate by the first motor 10, water is continuously injected into the filter frame 9, water and lead plaster are further fully mixed into suspension, the suspension in the second collection box 7 is absorbed by the first water pump 12 through the first guide pipe 13 and is injected into the filter cloth bucket 808 through the second guide pipe 14, the filter cloth bucket 808 is compressed by the pressing plate 805, liquid in the filter cloth bucket 808 flows out from a gap of the filter cloth bucket 808, then the third electric push rod 807 is started, the third electric push rod 807 drives the circular scraper 811 to move downwards, the circular scraper 811 clings to the filter cloth bucket 808 and moves downwards, the lead plaster attached to the surface of the filter cloth bucket 808 is scraped by the circular scraper 811 and falls into the collection bucket 812, and then the scraped lead plaster is poured out of the lower material barrel 813 below the collection bucket 812;
through the steps, the waste battery is locally cut, the components of the waste battery are conveniently separated and classified, and then the components made of different materials of the waste battery are pertinently separated, so that the separation efficiency is greatly improved, and the separation difficulty is obviously reduced.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. The full-automatic crushing and sorting system for the waste batteries comprises a first rack (101) and a second rack (102), and is characterized in that the second rack (102) is installed at the top of the first rack (101), transmission rollers are arranged in the outer sides of the first rack (101) and the second rack (102), two driving chains (103) are meshed and connected with the outer sides of the same transmission rollers, a first transverse plate (104) is fixedly connected between the adjacent driving chains (103), a material pushing assembly (2) is installed on the outer sides of the first rack (101) and the second rack (102), the material pushing assembly (2) comprises a guide plate (200), guide plates (200) are fixedly connected on the inner sides of the first rack (101) and the second rack (102), a first guide groove (201) and a second guide groove (202) are formed in the outer side of the guide plate (200), a third guide groove (203) and a fourth guide groove (204) are formed in the outer sides of the guide plates (200), the first guide groove (201), the second guide groove (202), the third guide groove (203) and the fourth guide groove (204) are communicated with the first guide plate (205), a connecting plate (205) is installed on the top of the first transverse plate (104), and a connecting plate (205) which is connected with a connecting plate (205), the bearing plate is characterized in that sliding rods (207) are fixedly connected to two sides of the bearing plate (205), one end, far away from the bearing plate (205), of each sliding rod (207) is rotatably connected with a second support (208), guide wheels (209) are movably connected into the second support (208) through bearings, and the guide wheels (209) are matched with the first guide grooves (201), the second guide grooves (202), the third guide grooves (203) and the fourth guide grooves (204).
2. The full-automatic crushing and sorting system for the waste batteries according to claim 1, wherein two sides of the second rack (102) are fixedly connected with the first support rod (3), one end of the first support rod (3) is provided with the electric cutter (4), one side of the first rack (101) is fixedly connected with the second support rod (210), the top of the second support rod (210) is fixedly connected with the inclined plate, the top of the inclined plate is provided with the first electric push rod (211), the output end of the first electric push rod (211) is fixedly connected with the push plate (212), the other side of the first rack (101) is provided with the spray head (213) and the fan (214), the bottom of the first rack (101) is provided with the first plurality of material receiving boxes (5), and the two sides of the first rack (101) are respectively provided with the first liquid collecting box (6) and the second material receiving box (7).
3. The full-automatic crushing and sorting system for the waste batteries according to claim 2, characterized in that a material extruding component (8) is installed at one side of the material collecting box II (7), the material extruding component (8) comprises a frame (801), vertical rods (802) are fixedly connected to four corners of the top of the frame (801), a transverse plate II (803) is fixedly connected to the top of each vertical rod (802), sliding grooves are formed in the outer sides of the vertical rods (802), a long rod (814) is fixedly connected between the bottom and the top of the inner wall of each sliding groove, a sliding block (804) and a compression spring I are sleeved on the outer side of each long rod (814), two ends of each compression spring I are fixedly connected to the sliding block (804) and the bottom of the inner wall of each sliding groove respectively, a pressing plate (805) is arranged below the transverse plate II (803), the outer side of the pressing plate (805) is fixedly connected to the sliding block (804), an electric push rod II (806) and an electric push rod III (807) are fixedly connected to the bottom of the transverse plate II (803), the output end of each electric push rod II (806) is fixedly connected to the pressing plate (805), a cloth filtering hopper (809), a plurality of cloth filtering hoppers) are fixedly connected to the supporting rings (808), a plurality of supporting rings (808) and a plurality of supporting rings (808) are connected to the supporting rings (808), the orientation rod (810) is inserted into the slot.
4. The full-automatic crushing and sorting system for the waste batteries according to claim 3, wherein a circular scraper (811) is installed inside the cloth filtering hopper (808), the output end of the electric push rod III (807) penetrates through the pressing plate (805) and the cloth filtering hopper (808) and is fixedly connected with the top of the circular scraper (811), the joints of the electric push rod III (807) and the pressing plate (805) as well as the cloth filtering hopper (808) are hermetically connected, a material collecting hopper (812) is installed inside the frame (801), the bottom of the material collecting hopper (812) is communicated with a lower material barrel (813), and a switch is arranged outside the lower material barrel (813).
5. The full-automatic crushing and sorting system for the waste batteries according to claim 2, characterized in that a supporting table is installed inside the material receiving box II (7), a filter frame (9) is arranged at the top of the supporting table, a motor I (10) is installed at the top of the supporting table, the output end of the motor I (10) is fixedly connected with the bottom of the filter frame (9), crushing rollers (11) are symmetrically arranged inside the material receiving box II (7), the crushing rollers (11) are located above the filter frame (9), a water pump (12) is installed on one side of the material receiving box II (7), one end of the water pump (12) is communicated with the material receiving box II (7) through a first guide pipe (13), and the other end of the water pump (12) is communicated with a filter cloth hopper (808) through a second guide pipe (14).
6. The full-automatic crushing and sorting system for the waste batteries according to claim 2, wherein the spray head (213) is communicated with an external water supply mechanism through a water pipe, the two sides of the first rack (101) are respectively provided with a liquid guide groove plate (15) and a material guide groove plate (16), the middle parts of the guide plate (200) and the first rack (101) are provided with notches, the liquid guide groove plate (15) and the material guide groove plate (16) are respectively arranged in the inner walls of the corresponding notches, the liquid guide groove plate (15) is matched with the liquid collecting box (6), and the material guide groove plate (16) is matched with the material collecting box II (7).
7. The crushing and sorting method of the full-automatic crushing and sorting system for the waste batteries according to the claims 1 to 6, characterized in that the crushing and sorting method of the full-automatic crushing and sorting system for the waste batteries comprises the following steps:
the method comprises the following steps: firstly, waste batteries are placed on clamping plates (206), the driving rollers drive the clamping plates to move through driving chains, the two clamping plates (206) clamp and fix the tops and the bottoms of the waste batteries, and then an electric cutter (4) cuts the two ends of the waste batteries;
step two: when the guide wheel (209) passes through the second guide groove (202), the guide wheels (209) on two sides of the bearing plate (205) are in a high-low state, the bearing plate (205) and the sliding rod (207) deflect relative to the second support (208), meanwhile, the two clamping plates (206) drive the waste batteries to deflect synchronously, then, water sprayed by the spray head (213) washes the insides of the waste batteries until electrolyte inside the waste batteries is washed into the liquid guide groove plate (15), the liquid guide groove plate (15) guides flowing water mixed with the electrolyte into the liquid collection box (6) for collection, when the guide wheel (209) passes through the third guide groove (203), the two clamping plates (206) drive the waste batteries to deflect synchronously, the electric push rod I (211) pushes the push plate (212) to push the lead plate and lead paste in the waste batteries out, the lead plate and the lead paste slide into the second collection box (7) through the material guide groove plate (16), then the lead plate and the lead paste are crushed by the crushing roller (11) and fall into the first filter frame (9), the filter frame (9) is driven by the water pump (808), and the filter cloth (9) is injected into the first filter frame (9) to drive the filter cloth (9) to rotate, and the filter cloth (9) to drive the water pump (808) to inject water pump (13) to collect the filter cloth (9) simultaneously;
step three: and starting a second electric push rod (806) and a third electric push rod (807), wherein the second electric push rod (806) pushes a pressing plate (805) to move downwards, and simultaneously the circular scraping plate (811) also moves downwards synchronously, so that the problem that the pressing plate (805) cannot move downwards due to the blockage of the circular scraping plate (811) is solved, the second electric push rod (806) pushes the pressing plate (805) to compress the filter cloth hopper (808), so that liquid in the filter cloth hopper (808) flows out from a gap until the liquid in the filter cloth hopper (808) completely flows out, then the second electric push rod (806) and the third electric push rod (807) are started until the pressing plate (805) and the circular scraping plate (811) move upwards to a position close to the second transverse plate (803), then the third electric push rod (807) is started again, the circular scraping plate (811) is driven to move downwards by the third electric push rod (807), the circular scraping plate (811) clings to the filter cloth hopper (808) and moves downwards, the circular scraping plate (811) scrapes lead paste attached to the surface of the lead paste hopper (812) below the lead paste collecting hopper (813) discharged from the lower part of the feed cylinder (813).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211109684.XA CN115425319A (en) | 2022-09-13 | 2022-09-13 | Full-automatic crushing and sorting system for waste batteries |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211109684.XA CN115425319A (en) | 2022-09-13 | 2022-09-13 | Full-automatic crushing and sorting system for waste batteries |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115425319A true CN115425319A (en) | 2022-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211109684.XA Withdrawn CN115425319A (en) | 2022-09-13 | 2022-09-13 | Full-automatic crushing and sorting system for waste batteries |
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| Country | Link |
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| CN (1) | CN115425319A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116727081A (en) * | 2023-08-14 | 2023-09-12 | 江苏道金智能制造科技股份有限公司 | Multi-group sorting device for broken materials of lithium battery and working method of multi-group sorting device |
-
2022
- 2022-09-13 CN CN202211109684.XA patent/CN115425319A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116727081A (en) * | 2023-08-14 | 2023-09-12 | 江苏道金智能制造科技股份有限公司 | Multi-group sorting device for broken materials of lithium battery and working method of multi-group sorting device |
| CN116727081B (en) * | 2023-08-14 | 2023-10-20 | 江苏道金智能制造科技股份有限公司 | Multi-group sorting device for broken materials of lithium battery and working method of multi-group sorting device |
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Application publication date: 20221202 |
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