CN115420915A - Universal fixture device for testing performance of square battery - Google Patents
Universal fixture device for testing performance of square battery Download PDFInfo
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- CN115420915A CN115420915A CN202210913652.9A CN202210913652A CN115420915A CN 115420915 A CN115420915 A CN 115420915A CN 202210913652 A CN202210913652 A CN 202210913652A CN 115420915 A CN115420915 A CN 115420915A
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- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E60/10—Energy storage using batteries
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Abstract
本发明涉及的一种用于方形电池性能测试的通用型夹具装置,它包括底板组件、支撑板组件、手动夹钳组件、移动测试盒组件和导向组件;底板组件通过限位板调整方形电池放置位置的尺寸,移动测试盒通过导向组件上下移动探针的高度,手动夹钳通过在轨道上移动调整高度与移动测试盒连接,适用于不同宽度不同高度的各种尺寸的方形电池,实现了通用性。本发明可调节高度、宽度、电流探针中心间距;测试夹具性能佳,对不同规格的电池兼容性佳。
The invention relates to a general-purpose fixture device for performance testing of square batteries, which includes a bottom plate assembly, a support plate assembly, a manual clamp assembly, a mobile test box assembly and a guide assembly; the bottom plate assembly adjusts the placement of the square battery through a limit plate The size of the position, the mobile test box moves the height of the probe up and down through the guide assembly, and the manual clamp is connected with the mobile test box by moving on the track to adjust the height. It is suitable for square batteries of various sizes with different widths and heights, and realizes universal use. sex. The invention can adjust the height, width and center distance of current probes; the performance of the test fixture is good, and the compatibility with batteries of different specifications is good.
Description
技术领域technical field
本发明涉及电池性能测试技术领域,尤其涉及一种用于方形电池性能测试的通用型夹具装置。The invention relates to the technical field of battery performance testing, in particular to a universal fixture device for performance testing of prismatic batteries.
背景技术Background technique
随着新能源行业的不断发展与不断创新,越来越多的电池产品也跟着应运而生,电池产品的开发百花齐放,不同厂家的电池产品设计各不相同。通常,电池在生产完成后,需要对其进行性能测试,电池的性能技术指标包括容量、功率、内阻等多方面,以确保电池的质量性能,而现有的电池性能测试夹具要么只能适用一种电池规格,通用性差,要么调节方向单一,可调节范围有限,适用范围小。因此不同规格的电池进行电性能测试时,常常需要准备不同的测试线来回更换,有时甚至需要外部焊接极耳,耗费大量时间和工作量。With the continuous development and innovation of the new energy industry, more and more battery products have emerged as the times require. The development of battery products is flourishing, and the designs of battery products from different manufacturers are different. Usually, after the battery is produced, it needs to be tested for performance. The performance technical indicators of the battery include capacity, power, internal resistance and other aspects to ensure the quality and performance of the battery. However, the existing battery performance test fixtures can only be used One type of battery specification has poor versatility, or the adjustment direction is single, the adjustable range is limited, and the applicable range is small. Therefore, when conducting electrical performance tests on batteries of different specifications, it is often necessary to prepare different test lines for replacement, and sometimes even require external welding of tabs, which consumes a lot of time and workload.
在现有技术中,一般的方形电池性能测试夹具通用性很差,只能对一种规格电池产品进行性能测试,不能兼容各种规格的方形电池,浪费生产资源。同时,一般的方形电池性能测试夹具使用时极其不便,在进行性能测试时需要反复调整电池的摆放位置,摆放时容易向前、后、左、右偏离,导致探针与方形电池的正负极极柱接触不良,测试效果较差,并耗费大量时间和工作量。In the prior art, general prismatic battery performance test fixtures are poor in versatility, and can only perform performance tests on one type of battery product, and cannot be compatible with prismatic batteries of various specifications, wasting production resources. At the same time, the general square battery performance test fixture is extremely inconvenient to use, and the placement of the battery needs to be adjusted repeatedly during the performance test. Poor contact of the negative pole leads to poor test results and consumes a lot of time and effort.
发明内容Contents of the invention
本发明的目的在于克服上述不足,提供一种用于方形电池性能测试的通用型夹具装置,旨在解决现有电池性能测试夹具通用性差的问题,提出一种具有操作方便、通用性好、适用范围广且稳固性好的特点的方形电池性能测试的通用型夹具装置。The purpose of the present invention is to overcome the above disadvantages, to provide a general-purpose fixture device for square battery performance testing, to solve the problem of poor versatility of existing battery performance test fixtures, and to propose a convenient, versatile, and applicable A general-purpose fixture device for performance testing of prismatic batteries with a wide range and good stability.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
一种用于方形电池性能测试的通用型夹具装置,它包括底板组件、支撑板组件、手动夹钳组件、移动测试盒组件和导向组件;A general-purpose fixture device for performance testing of prismatic batteries, which includes a base plate assembly, a support plate assembly, a manual clamp assembly, a mobile test box assembly, and a guide assembly;
所述底板组件包括一块底板,所述底板上设有第一限位板、第二限位板和第三限位板,第一限位板和第二限位板可移动设置在横向导向槽上,所述第一限位板和第二限位板之间设置方形电池,第三限位板可移动设置在竖向导向槽上,第三限位板设置在方形电池的后方;方形电池的前后左右距离可调,分别通过第一限位板、第二限位板和第三限位板固定,适用于不同宽度的方形电池;The bottom plate assembly includes a bottom plate, the bottom plate is provided with a first limit plate, a second limit plate and a third limit plate, and the first limit plate and the second limit plate are movably arranged in the transverse guide groove Above, a square battery is arranged between the first limiting plate and the second limiting plate, the third limiting plate is movably arranged on the vertical guide groove, and the third limiting plate is arranged behind the square battery; the square battery The front, rear, left, and right distances of the battery are adjustable, and are respectively fixed by the first limit plate, the second limit plate and the third limit plate, and are suitable for square batteries of different widths;
所述支撑板组件包括支撑板,所述支撑板垂直设置在底板上,所述支撑板与底板的连接处设置在第三限位板的后方,所述支撑板的上部设有两个平行布置的轨道,所述支撑板的中部设有两个连接孔,连接孔设置在轨道和方形电池之间;The support plate assembly includes a support plate, the support plate is vertically arranged on the bottom plate, the connection between the support plate and the bottom plate is set behind the third limit plate, and the upper part of the support plate is provided with two parallel arrangements. The track, the middle part of the support plate is provided with two connection holes, the connection holes are arranged between the track and the square battery;
所述手动夹钳组件包括手动夹钳和手动夹钳底座,所述手动夹钳底座可移动设置在轨道上,所述手动夹钳底座上固定连接一个手动夹钳,所述手动夹钳的底端设有浮动接头;The manual clamp assembly includes a manual clamp and a manual clamp base, the manual clamp base is movably arranged on the track, a manual clamp is fixedly connected to the manual clamp base, and the bottom of the manual clamp is There is a floating joint at the end;
所述移动测试盒组件包括移动测试盒、大电流探针和大电流铜牌,所述移动测试盒设置在手动夹钳下方并平行于底板,移动测试盒的顶板通过浮动接头与手动夹钳连接,移动测试盒的底板内贯穿左右两个大电流探针,大电流探针通过限位孔调整位置并固定;所述大电流探针的底端与方形电池的正极或负极极柱接触,顶端固定在大电流铜牌上,所述大电流铜牌的一端与大电流探针连接,另一端穿过连接孔与导向组件连接,并通过导向组件上下移动。The mobile test box assembly includes a mobile test box, a high-current probe and a high-current copper medal. The mobile test box is arranged below the manual clamp and parallel to the bottom plate. The top plate of the mobile test box is connected to the manual clamp through a floating joint. The bottom plate of the mobile test box runs through two left and right high-current probes, and the position of the high-current probe is adjusted and fixed through the limit hole; the bottom end of the high-current probe is in contact with the positive or negative pole of the square battery, and the top is fixed On the high-current copper medal, one end of the high-current copper medal is connected to the high-current probe, and the other end is connected to the guide assembly through the connection hole, and moves up and down through the guide assembly.
优选地,所述第一限位板和第二限位板上均设有螺栓孔,在横向导向槽上移动至指定位置后通过螺栓固定在横向导向槽上。Preferably, the first limiting plate and the second limiting plate are provided with bolt holes, and are fixed on the transverse guiding groove by bolts after being moved to a specified position on the transverse guiding groove.
优选地,所述第三限位板的两端对应竖向导向槽的位置设有螺栓孔,第三限位板在竖向导向槽上移动至指定位置后通过螺栓固定在竖向导向槽上。Preferably, the two ends of the third limiting plate are provided with bolt holes corresponding to the positions of the vertical guide grooves, and the third limiting plate is fixed on the vertical guiding grooves by bolts after moving to a specified position on the vertical guiding grooves .
优选地,所述手动夹钳底座呈几字形,通过螺孔螺栓固定在轨道上。Preferably, the base of the manual clamp is in the shape of a few characters, and is fixed on the track through screw holes and bolts.
优选地,所述移动测试盒的底板上设有左右两个长条形的限位孔,限位孔的两侧分别设有多个螺丝孔,限位孔内贯穿大电流探针,大电流探针在限位孔内调整至指定位置后,通过限位孔两侧的螺丝孔内插入螺钉将大电流探针固定。Preferably, the bottom plate of the mobile test box is provided with two elongated limit holes on the left and right, and a plurality of screw holes are respectively provided on both sides of the limit hole, and a large current probe runs through the limit hole, and the large current After the probe is adjusted to the specified position in the limit hole, insert screws into the screw holes on both sides of the limit hole to fix the high-current probe.
优选地,所述导向组件包括第一导向杆、第二导向杆和活动套装,所述第一导向杆和第二导向杆分别设置在支撑板的左右两端,第一导向杆和第二导向杆上分别套设有一个活动套装。Preferably, the guide assembly includes a first guide rod, a second guide rod and a movable sleeve, the first guide rod and the second guide rod are respectively arranged at the left and right ends of the support plate, and the first guide rod and the second guide rod An activity suit is sheathed on the pole respectively.
优选地,所述活动套装与大电流铜牌的一端连接,所述大电流铜牌通过活动套装在第一导向杆或第二导向杆上的移动来调整大电流铜牌的高度,以适应不同高度的方形电池。Preferably, the movable set is connected to one end of the high-current copper medal, and the height of the high-current copper medal is adjusted by moving the movable set on the first guide rod or the second guide rod, so as to adapt to squares of different heights. Battery.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明结构简单,稳定性好,操作方便,快速固定;可调节高度、宽度、电流探针中心间距;测试夹具性能佳,对不同规格的电池兼容性佳。The invention has the advantages of simple structure, good stability, convenient operation and fast fixation; the height, width and center distance of current probes can be adjusted; the performance of the test fixture is good, and the compatibility with batteries of different specifications is good.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明的主视图。Fig. 2 is a front view of the present invention.
图3为本发明的支撑板组件的结构示意图。Fig. 3 is a schematic structural view of the support plate assembly of the present invention.
图中:In the picture:
底板组件1、底板11、第一限位板12、第二限位板13、第三限位板14、横向导向槽15、竖向导向槽16、支撑板组件2、支撑板21、轨道22、连接孔23、手动夹钳组件3、手动夹钳31、手动夹钳底座32、浮动接头33、移动测试盒组件4、移动测试盒41、大电流探针42、大电流铜牌43、限位孔44、导向组件5、第一导向杆51、第二导向杆52、活动套装53、方形电池6。
具体实施方式Detailed ways
为更好地理解本发明的技术方案,以下将结合相关图示作详细说明。应理解,以下具体实施例并非用以限制本发明的技术方案的具体实施态样,其仅为本发明技术方案可采用的实施态样。需先说明,本文关于各组件位置关系的表述,如A部件位于B部件上方,其系基于图示中各组件相对位置的表述,并非用以限制各组件的实际位置关系。In order to better understand the technical solutions of the present invention, the following will be described in detail in conjunction with relevant figures. It should be understood that the following specific examples are not intended to limit the specific implementation aspects of the technical solution of the present invention, but are only applicable implementation aspects of the technical solution of the present invention. It needs to be explained first that the expression of the positional relationship of each component in this article, such as that component A is located above component B, is based on the representation of the relative position of each component in the illustration, and is not intended to limit the actual positional relationship of each component.
实施例1:Example 1:
参见图1-图3,图1绘制了一种用于方形电池性能测试的通用型夹具装置的结构示意图。如图所示,本发明的一种用于方形电池性能测试的通用型夹具装置,它包括底板组件1、支撑板组件2、手动夹钳组件3、移动测试盒组件4和导向组件5。Referring to FIG. 1-FIG. 3, FIG. 1 is a schematic structural diagram of a general-purpose fixture device used for performance testing of prismatic batteries. As shown in the figure, a universal fixture device for performance testing of prismatic batteries according to the present invention includes a
所述底板组件1包括一块底板11,所述底板11上设有两条平行的横向导向槽15,横向导向槽15上分别设置第一限位板12和第二限位板13,所述第一限位板12和第二限位板13之间设置方形电池6,第一限位板12和第二限位板13上均设有螺栓孔,在横向导向槽15上移动至指定位置后通过螺栓固定在横向导向槽15上;所述底板11上还设有两条平行的竖向导向槽16,两条竖向导向槽16分别设置在横向导向槽15的一侧两端,竖向导向槽16上设有第三限位板14,所述第三限位板14设置在方形电池6的后方,第三限位板14的两端对应竖向导向槽16的位置设有螺栓孔,第三限位板14在竖向导向槽16上移动至指定位置后通过螺栓固定在竖向导向槽16上;由此第一限位板12和第二限位板13固定在方形电池6的左右两侧,第三限位板14固定在方形电池6的后侧,通过调整第一限位板12、第二限位板13和第三限位板14的位置可适用不同规格尺寸的电池。The
所述支撑板组件2包括支撑板21,所述支撑板21垂直设置在底板11上,所述支撑板21与底板11的连接处设置在竖向导向槽16的后方,所述支撑板21的上部设有两个平行布置的轨道22,所述支撑板21的中部设有两个连接孔23,连接孔23设置在轨道22和方形电池6之间。The
所述手动夹钳组件3包括手动夹钳31和手动夹钳底座32,所述手动夹钳底座32呈几字形,通过螺孔螺栓固定在轨道22上,可根据方形电池6的高度调节手动夹钳底座32在轨道22上的位置,所述手动夹钳底座32上固定连接一个手动夹钳31,所述手动夹钳31的底端设有浮动接头33。The
所述移动测试盒组件4包括移动测试盒41、大电流探针42和大电流铜牌43,所述移动测试盒41设置在手动夹钳31下方并平行于底板11,移动测试盒41的顶板通过浮动接头33与手动夹钳31连接,移动测试盒41的底板上设有左右两个长条形的限位孔44,限位孔44的两侧分别设有多个螺丝孔,限位孔44内贯穿大电流探针42,大电流探针42在限位孔44内调整至指定位置后,通过限位孔44两侧的螺丝孔内插入螺钉将大电流探针42固定;所述大电流探针42的底端与方形电池6的正极或负极极柱接触,顶端固定在大电流铜牌43上,所述大电流铜牌43的一端与大电流探针42连接,另一端穿过连接孔23与导向组件5连接。The mobile
所述导向组件5包括第一导向杆51、第二导向杆52和活动套装53,所述第一导向杆51和第二导向杆52分别设置在支撑板21的左右两端,第一导向杆51和第二导向杆52上分别套设有一个活动套装53,所述活动套装53与大电流铜牌43的一端连接,所述大电流铜牌43通过活动套装53在第一导向杆51或第二导向杆52上的移动来调整大电流铜牌43的高度,以适应不同高度的方形电池6。The
工作原理:working principle:
本发明提供一种用于方形电池性能测试的通用型夹具装置,包括底板部件、支撑板部件、手动夹钳部件、移动压板部件和导向部件;所述底板部件上方设有支撑板部件,支撑板部件上设有手动夹钳部件、移动压板部件和导向部件。The invention provides a universal fixture device for performance testing of square batteries, which includes a bottom plate part, a support plate part, a manual clamp part, a moving platen part and a guide part; The part is provided with a manual clamp part, a moving platen part and a guide part.
所述底板部件包括底板本身、第一限位板、第二限位板和第三限位板,所述第一限位板、第二限位板为两个平行的限位板,分别通过螺钉固定在底板两端导向槽中,并且第一限位板、第二限位板之间的间距可调,适用于不同宽度的方形电池;所述第三限位板通过螺钉固定在底板后端的竖向导向槽中,并且前后距离可调,适用于不同厚度的方形电池。当同一规格若干数量方形电池在进行性能测试时只需调整一次电池摆放位置,利用第一限位板、第二限位板、第三限位板固定位置,再次测试时无需调整电池的摆放位置,使探针与方形电池的正负极极柱接触良好,方便快捷,省时高效。The bottom plate part comprises the bottom plate itself, a first limiting plate, a second limiting plate and a third limiting plate, and the first limiting plate and the second limiting plate are two parallel limiting plates, respectively passed through Screws are fixed in the guide grooves at both ends of the bottom plate, and the distance between the first limiting plate and the second limiting plate is adjustable, which is suitable for square batteries of different widths; the third limiting plate is fixed behind the bottom plate by screws The vertical guide groove at the end, and the front and rear distances are adjustable, suitable for square batteries of different thicknesses. When a number of square batteries of the same specification are tested for performance, it is only necessary to adjust the placement of the batteries once, and the position is fixed by the first limit plate, the second limit plate, and the third limit plate, and there is no need to adjust the position of the battery when testing again. Place the probe in a good position to make good contact with the positive and negative poles of the square battery, which is convenient, quick, time-saving and efficient.
所述支撑板部件位于底板后端上方并垂直连接于底板,成L型,所述支撑板部件包括支撑板、轨道和连接孔。The support plate part is located above the rear end of the base plate and vertically connected to the base plate, forming an L shape. The support plate component includes a support plate, a track and a connecting hole.
所述手动夹钳部件包括手动夹钳、手动夹钳底座和浮动接头,所述手动夹钳通过螺钉固定在所述手动夹钳底座上,所述手动夹钳底座通过螺钉固定在轨道上,并且上下距离可调,适用于不同高度的方形电池。The manual clamp part includes a manual clamp, a manual clamp base and a floating joint, the manual clamp is fixed on the manual clamp base by screws, the manual clamp base is fixed on the track by screws, and The up and down distance is adjustable, suitable for square batteries of different heights.
所述移动压板部件位于手动夹钳下方并平行于底板,通过浮动接头与手动夹钳连接,所述移动压板部件包括移动压板、大电流探针、大电流铜牌和限位孔,所述限位孔两侧设有若干个螺丝孔,通过螺钉将大电流探针固定在限位孔,并且两个大电流探针之间的间距可调,适用于不同中心矩的方形电池,所述大电流铜牌两端开孔,通过螺钉固定在大电流探针上,所述大电流铜牌穿过连接孔,通过螺钉固定连接测试仪器正、负极电流输出线。The moving platen part is located below the manual clamp and is parallel to the bottom plate, and is connected with the manual clamp through a floating joint. There are several screw holes on both sides of the hole, and the high-current probes are fixed in the limit holes by screws, and the distance between the two high-current probes is adjustable, which is suitable for square batteries with different central moments. Both ends of the copper medal have holes, and are fixed on the high-current probe by screws. The high-current copper medal passes through the connection hole, and is connected to the positive and negative current output lines of the test instrument by screws.
所述导向部件包括第一导向杆、第二导向杆和活动套装,所述第一导向杆和第二导向杆竖直布置在支撑板两端,所述移动压板两端活动套装在第一导向杆、第二导向杆上,用于驱动移动压板沿竖直方向上下移动。The guide component includes a first guide rod, a second guide rod and a movable sleeve, the first guide rod and the second guide rod are vertically arranged at both ends of the support plate, and the movable clamp at both ends of the moving platen is mounted on the first guide rod. Rod and the second guide rod are used to drive the moving platen to move up and down in the vertical direction.
为了验证本发明的通用性、稳定性、有效性、方便快捷性,根据原理图制作了原型机,选取了若干不同规格的方形电池进行性能测试验证,并记录相关测试数据,测试过程顺利。In order to verify the versatility, stability, effectiveness, and convenience of the present invention, a prototype was made according to the schematic diagram, several square batteries of different specifications were selected for performance test verification, and relevant test data were recorded. The test process was smooth.
试验数据如下表所示:The test data are shown in the table below:
以上仅是本发明的具体应用范例,对本发明的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案,均落在本发明权利保护范围之内。The above are only specific application examples of the present invention, and do not constitute any limitation to the protection scope of the present invention. All technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (7)
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Application publication date: 20221202 |

