CN115420634A - Rock drillability experiment instrument - Google Patents
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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Abstract
Description
技术领域technical field
本发明涉及岩石岩理勘察设备技术领域,具体涉及一种岩石可钻性实验仪。The invention relates to the technical field of rock physiology survey equipment, in particular to a rock drillability tester.
背景技术Background technique
地质钻探行业的快速发展和前期对国内地质岩层构造特征和岩石分布情况摸底是分不开的,在我国国内:粉细砂岩层主要分布在长江三角洲平原和苏北废黄河故道地区,细砂岩层分布在里下河和太湖地区,含砾中粗砂岩层主要分布在淮河以北地区,亚砂岩层主要分布在长江三角洲平原区、黄泛区及沿海一带,粘岩层在全省各地均有分布,亚粘岩层除沿海地区及长江三角洲地区以外,广泛分布于各地;在岩石地质勘探过程中,对于岩石的各种岩理性质的检测和实验是本领域不可或缺的技术手段;The rapid development of the geological drilling industry is inseparable from the early investigation of the domestic geological rock structure characteristics and rock distribution. In my country: the fine sandstone layer is mainly distributed in the Yangtze River Delta Plain and the old course of the Yellow River in northern Jiangsu. The fine sandstone layer Distributed in the Lixia River and Taihu Lake areas, the pebble-bearing medium-coarse sandstone layers are mainly distributed in the north of the Huaihe River, the sub-sandstone layers are mainly distributed in the Yangtze River Delta plain area, the Yellow River flooding area and the coastal area, and the sticky rock layers are distributed throughout the province. In addition to coastal areas and the Yangtze River Delta, sub-sticky rock formations are widely distributed in various places; in the process of rock geological exploration, the detection and experiment of various rock physical properties are indispensable technical means in this field;
在岩石岩理性质勘测过程中,岩石可钻性是指岩石抵抗钻凿破碎的能力,它反映钻凿眼孔的难易程度,是钻进时岩石抵抗机械破碎能力的量化指标,是工程钻探中选择钻进方法、钻头结构类型、钻进工艺参数,衡量钻进速度和实行定额管理的主要依据;In the process of rock physical property survey, rock drillability refers to the ability of rock to resist drilling fracture, which reflects the difficulty of drilling holes, and is a quantitative index of rock resistance to mechanical fracture during drilling. The main basis for selecting the drilling method, drill bit structure type, drilling process parameters, measuring the drilling speed and implementing quota management;
而在现有技术和实验设备中,还没有设计出一种可专门用于岩石可钻性实验的实验设备,因此亟需设计一种能专门应用于岩石可钻性实验的实验设备。However, in the prior art and experimental equipment, there is no experimental equipment specially designed for rock drillability experiments, so it is urgent to design an experimental equipment that can be specially used for rock drillability experiments.
发明内容Contents of the invention
针对上述存在的问题,本发明旨在提供一种岩石可钻性实验仪,本岩石可钻性实验仪在使用时,能够通过上位机控制箱控制岩石钻压装置对岩石进行钻压,再利用高精度深度位移传感器测试出即时钻进深度所对应的时间,进而确定岩石的可钻性级值,精确的完成对岩石可钻性分级,具有使用简单、自动化程度高且精度高的特点。In view of the above existing problems, the present invention aims to provide a rock drillability tester. When the rock drillability tester is in use, it can control the rock drilling pressure device through the control box of the host computer to perform drilling pressure on the rock, and then use The high-precision depth displacement sensor tests the time corresponding to the real-time drilling depth, and then determines the drillability level of the rock, and accurately completes the drillability classification of the rock. It has the characteristics of simple use, high degree of automation and high precision.
为了实现上述目的,本发明所采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the present invention is as follows:
一种岩石可钻性试验仪,包括控制单元动作单元,控制单元与动作单元连接,控制动作单元工作;A rock drillability tester, comprising a control unit and an action unit, the control unit is connected to the action unit, and controls the action unit to work;
所述控制单元为上位机控制箱,所述上位机控制箱的输入端与加压泵和供电箱连接;The control unit is an upper computer control box, and the input end of the upper computer control box is connected with a booster pump and a power supply box;
所述动作单元为岩石钻压装置,包括底板、中台板、顶板和连接柱,所述连接柱穿过中台板将底板与顶板连接,其中所述中台板活动设置在连接柱上,通过高度调节机构与顶板连接,且在中台板上设置有钻压实验机构,所述底板设置在连接柱的下端,且与连接柱固定连接,且在底板上设置有试件固定机构,所述试件固定机构设置在钻压实验机构的正下方,且与试件配合使用。The action unit is a rock drilling pressure device, including a bottom plate, a middle plate, a top plate and a connecting column, and the connecting column passes through the middle plate to connect the bottom plate and the top plate, wherein the middle plate is movably arranged on the connecting column, It is connected with the top plate through a height adjustment mechanism, and a drilling pressure test mechanism is set on the middle platform, the bottom plate is set at the lower end of the connecting column, and is fixedly connected with the connecting column, and a specimen fixing mechanism is set on the bottom plate, so The above-mentioned specimen fixing mechanism is arranged directly below the weight-on-bit test mechanism, and is used in conjunction with the specimen.
优选的,所述的钻压实验机构包括L形固定板、连接板、限位固定件和钻压组件,所述固定板通过螺栓对称安装在中台板上,所述连接板通过螺栓安装在两个定板之间,且与高度调节机构配合使用;所述限位固定件包括弧形限位板和螺纹连接杆,所述螺纹连接杆设置在弧形限位板的背侧,且穿过设置在L形固定板上的调节槽与紧固螺母配合使用,所述弧形限位板的下侧还设置有托板,所述托板与钻压组件配合使用。Preferably, the weight-on-bit test mechanism includes an L-shaped fixing plate, a connecting plate, a limit fixture and a weight-on-bit assembly, the fixing plate is symmetrically installed on the middle platform through bolts, and the connecting plate is installed on the Between the two fixed plates, and used in conjunction with the height adjustment mechanism; the limit fixture includes an arc-shaped limit plate and a threaded connecting rod, the threaded connecting rod is arranged on the back side of the arc-shaped limit plate, and passes through The adjustment groove provided on the L-shaped fixing plate is used in cooperation with the fastening nut, and a supporting plate is also provided on the lower side of the arc-shaped limiting plate, and the supporting plate is used in cooperation with the drilling pressure assembly.
优选的,所述的钻压组件包括液压缸、转接连接件、电机和钻杆,所述液压缸安装在对称设置的两个限位固定件之间,受上位机控制箱,且液压缸的活塞杆末端通过转接连接件与钻杆转动连接,所述电机固定设置在转接连接件的一侧,且在电机的动力输出端设置有第一驱动齿轮,所述第一驱动齿轮与设置在钻杆末端的第二从动齿轮相互啮合,通过电机带动钻杆转动,所述钻杆通过导向套筒穿过中台板,且在钻杆的下端设置有钻进组件。Preferably, the drilling pressure assembly includes a hydraulic cylinder, a transfer connector, a motor and a drill rod, and the hydraulic cylinder is installed between two symmetrically arranged limit fixtures, controlled by the upper computer control box, and the hydraulic cylinder The end of the piston rod is rotatably connected to the drill pipe through a transfer connector, the motor is fixedly arranged on one side of the transfer connector, and a first drive gear is arranged at the power output end of the motor, and the first drive gear is connected to the The second driven gear arranged at the end of the drill rod meshes with each other, and the motor drives the drill rod to rotate. The drill rod passes through the middle plate through the guide sleeve, and a drilling assembly is arranged at the lower end of the drill rod.
优选的,所述的转接连接件上对称设置有第一卡接槽和第二卡接槽,其中所述第一卡接槽通过连接销与液压缸的活塞杆连接,所述第二卡接槽内设置有第一轴承,钻杆通过第一轴承与第二卡接槽转动连接。Preferably, a first snap-fit groove and a second snap-fit groove are symmetrically arranged on the transfer connector, wherein the first snap-fit groove is connected to the piston rod of the hydraulic cylinder through a connecting pin, and the second snap-fit groove A first bearing is arranged in the connecting groove, and the drill rod is rotatably connected with the second engaging groove through the first bearing.
优选的,所述的钻进组件包括微钻头和钻头安装机构,所述微钻头通过钻头安装机构安装在钻杆的前端,所述钻头安装机构包括筒夹、拉紧螺杆、第三斜齿轮和第四斜齿轮,所述筒夹活动安装在钻杆前端的安装腔内,且筒夹的后端与拉紧螺杆螺纹连接,所述拉紧螺杆通过第三轴承安装在钻杆的内部空腔中,所述第三斜齿轮安装在拉紧螺杆的尾端,且与第四斜齿轮啮合,所述第四斜齿轮通过连杆和轴承安装在钻杆内,且在第四斜齿轮上设置有六角卡槽,所述六角卡槽与设置在调节杆上的六角插杆配合使用。Preferably, the drilling assembly includes a micro-drill and a drill installation mechanism, the micro-drill is installed on the front end of the drill rod through the drill installation mechanism, and the drill installation mechanism includes a collet, a tension screw, a third helical gear and The fourth helical gear, the collet is movably installed in the installation cavity at the front end of the drill pipe, and the rear end of the collet is threadedly connected with the tension screw, and the tension screw is installed in the inner cavity of the drill pipe through the third bearing Among them, the third helical gear is installed at the tail end of the tightening screw and meshes with the fourth helical gear. The fourth helical gear is installed in the drill rod through the connecting rod and the bearing, and is set There is a hexagonal card slot, and the hexagonal card slot is used in cooperation with the hexagonal insertion rod arranged on the adjusting rod.
优选的,所述的安装腔为开口大、内部小的梯形安装槽,所述筒夹包括螺纹连接套筒和弧形夹片,所述螺纹连接套筒与拉紧螺杆配合使用,所述弧形夹片对称设置在螺纹连接套筒的前端,且在两个弧形夹片之间形成梯形的让位缝,所述弧形夹片的内侧还设置有螺旋状限位凸起,所述限位凸起与微钻头配合使用;且在所述钻杆上还设置有顶紧螺母,所述顶紧螺母与筒夹配合使用。Preferably, the installation cavity is a trapezoidal installation groove with a large opening and a small interior, the collet includes a threaded connection sleeve and an arc-shaped clip, the threaded connection sleeve is used in conjunction with a tension screw, and the arc The shaped clips are arranged symmetrically at the front end of the threaded connection sleeve, and a trapezoidal relief seam is formed between the two arc-shaped clips. The inner side of the arc-shaped clips is also provided with a helical stop protrusion. The limit protrusion is used in cooperation with the micro-drill bit; and a tightening nut is also arranged on the drill rod, and the tightening nut is used in cooperation with the collet.
优选的,所述的高度调节机构包括调节盘、调节杆和转盘,所述调节杆为螺纹杆,且与顶板螺纹连接,所述调节盘、转盘分别设置在调节杆的上、下两端,且在所述调节盘上设置有调节手柄,所述调节杆通过第二轴承与连接板转动连接,所述转盘与设置在连接板内侧的卡槽配合使用。Preferably, the height adjustment mechanism includes an adjustment dial, an adjustment rod and a turntable, the adjustment rod is a threaded rod and is threadedly connected with the top plate, the adjustment dial and the turntable are respectively arranged at the upper and lower ends of the adjustment rod, In addition, an adjusting handle is arranged on the adjusting disc, the adjusting rod is rotatably connected to the connecting plate through the second bearing, and the rotating disc is used in cooperation with the slot provided on the inner side of the connecting plate.
优选的,所述的底板通过限位孔与连接柱连接,且在底板的下侧设置有支撑环,所述试件固定机构设置在底板的上侧中心位置的定位盘上。Preferably, the bottom plate is connected to the connecting column through a limiting hole, and a support ring is provided on the lower side of the bottom plate, and the specimen fixing mechanism is arranged on a positioning plate at the upper center of the bottom plate.
优选的,所述的试件固定机构包括试件盘、安装座、连轴、曲臂、紧压支座、固定盘和调节件,所述底板的中心处设置有支撑柱,所述试件盘设置在支撑柱的顶部,且与试件配合使用,所述调节件活动套设在支撑柱上,且与设置在定位盘上面的定位筒配合使用,所述连轴的一端通过铰接轴与设置在调节件上的定位槽连接,连轴的另一端与曲臂的一端铰接,所述曲臂转动设置在对称设置的两个安装座之间,且曲臂的另一端与紧压支座铰接连接,所述固定盘设置在紧压支座上,且与试件配合使用。Preferably, the test piece fixing mechanism includes a test piece plate, a mounting base, a connecting shaft, a crank arm, a pressing support, a fixed plate and an adjustment piece, a support column is arranged at the center of the bottom plate, and the test piece The plate is set on the top of the support column and used in conjunction with the test piece. The adjustment piece is movably sleeved on the support column and used in conjunction with the positioning cylinder set on the positioning plate. One end of the connecting shaft is connected to the The positioning groove provided on the adjustment part is connected, the other end of the connecting shaft is hinged with one end of the crank arm, and the crank arm is rotatably arranged between two mounting seats arranged symmetrically, and the other end of the crank arm is connected to the pressing support It is hingedly connected, and the fixed plate is arranged on the pressing support and used in conjunction with the test piece.
优选的,所述的调节件活动设置在定位筒的上侧,且在调节件的内侧嵌设有橡胶密封件,所述橡胶密封件通过密封环与支撑柱活动连接,橡胶密封件的下端限位盘延伸至定位筒的内部空腔中,且沿着定位筒的内部空腔上下运动,所述定位筒上还设置有加压孔,所述加压孔与橡胶密封件的内部空腔连通,且加压孔的另一端通过截止阀与上位机控制箱连接。Preferably, the adjustment member is movably arranged on the upper side of the positioning cylinder, and a rubber seal is embedded inside the adjustment member, and the rubber seal is movably connected with the support column through a sealing ring, and the lower end of the rubber seal is limited to The positioning disc extends into the inner cavity of the positioning cylinder and moves up and down along the inner cavity of the positioning cylinder. The positioning cylinder is also provided with a pressure hole, which communicates with the inner cavity of the rubber seal , and the other end of the pressure hole is connected to the control box of the host computer through a stop valve.
本发明的有益效果是:本发明公开了一种岩石可钻性实验仪,与现有技术相比,本发明的改进之处在于:The beneficial effects of the present invention are: the present invention discloses a rock drillability tester. Compared with the prior art, the present invention has the following improvements:
(1)本发明设计了一种岩石可钻性实验仪,所述岩石可钻性试验仪包括控制单元动作单元,控制单元通过导线与动作单元连接,控制动作单元工作;其中所述动作单元为岩石钻压装置,且在动作单元为岩石钻压装置上设置有高度调节机构、试件固定机构和钻进组件,在使用时,能够通过上位机控制箱控制岩石钻压装置对岩石进行钻压,再利用高精度深度位移传感器测试出即时钻进深度所对应的时间,进而确定岩石的可钻性级值,能够精确的完成对岩石可钻性分级的任务,具有使用简单、自动化控制钻进过程且测试精度高的优点;(1) The present invention has designed a kind of rock drillability tester, and described rock drillability tester comprises control unit action unit, and control unit is connected with action unit by wire, controls action unit work; Wherein described action unit is The rock drilling pressure device, and the action unit is the rock drilling pressure device, which is equipped with a height adjustment mechanism, a specimen fixing mechanism and a drilling component. When in use, the rock drilling pressure device can be controlled by the host computer control box to perform drilling pressure on the rock. , and then use the high-precision depth displacement sensor to test the time corresponding to the real-time drilling depth, and then determine the drillability level of the rock, which can accurately complete the task of grading the drillability of the rock, and has the advantages of simple use and automatic control of drilling The advantages of process and high test accuracy;
(2)高度调节机构在使用时,能够根据不同大小规格的岩石试件的要求,通过手动转动调节盘,对整体钻压实验机构的高度进行调整,使得其便于对岩石试件进行钻入实验,调节灵活方便,能使用与多规格岩石实样的钻入;(2) When the height adjustment mechanism is in use, according to the requirements of rock specimens of different sizes and specifications, the height of the overall pressure-on-bit test mechanism can be adjusted by manually turning the adjustment disc, so that it is convenient for drilling experiments on rock specimens , the adjustment is flexible and convenient, and it can be used for drilling with multi-specification rock samples;
(3)钻压实验机构在使用时能够按照行业标准(SY/T5462-2000),通过液压缸给予钻头稳定的静载压力,进而通过电机带动微钻头对地层岩样进行全自动钻进,通过高精度的可变转速计算机控制软件控制伺服电机工作,再利用高精度深度位移传感器测试出即时钻进深度所对应的时间,进而确定岩石的可钻性级值,精确的完成对岩石可钻性分级的任务;(3) The pressure-on-drilling test mechanism can use the industry standard (SY/T5462-2000) to give the drill bit a stable static load pressure through the hydraulic cylinder, and then use the motor to drive the micro-drill bit to perform automatic drilling on the formation rock sample. The high-precision variable speed computer control software controls the work of the servo motor, and then uses the high-precision depth displacement sensor to test the time corresponding to the real-time drilling depth, and then determines the drillability level of the rock, and accurately completes the drillability of the rock. graded tasks;
(4)钻进组件在使用时,能够实现快速对钻头的拆卸和安装,便于及时更换不同类型的微型钻头,能够节省时间,有效提高工作效率。(4) When the drilling assembly is in use, the drill bit can be quickly disassembled and installed, which is convenient for timely replacement of different types of micro drill bits, which can save time and effectively improve work efficiency.
附图说明Description of drawings
图1为本发明岩石可钻性试验仪的结构示意图。Fig. 1 is a schematic structural view of a rock drillability tester of the present invention.
图2为本发明钻压实验机构的结构示意图。Fig. 2 is a structural schematic diagram of the weight-on-bit test mechanism of the present invention.
图3为本发明钻压实验机构的剖视图。Fig. 3 is a cross-sectional view of the weight-on-bit test mechanism of the present invention.
图4为本发明固定板的结构示意图。Fig. 4 is a schematic structural view of the fixing plate of the present invention.
图5为本发明限位固定件的结构示意图。Fig. 5 is a schematic structural diagram of a position-limiting fixture of the present invention.
图6为本发明转接连接件剖视图。Fig. 6 is a cross-sectional view of the transfer connector of the present invention.
图7为本发明高度调节机构的结构示意图。Fig. 7 is a structural schematic diagram of the height adjustment mechanism of the present invention.
图8为本发明钻进组件的剖视图。Fig. 8 is a cross-sectional view of the drilling assembly of the present invention.
图9为本发明筒夹的结构示意图。Fig. 9 is a schematic structural view of the collet of the present invention.
图10为本发明试件固定机构的结构示意图I。Fig. 10 is a schematic structural diagram I of the specimen fixing mechanism of the present invention.
图11为本发明试件固定机构的结构示意图II。Fig. 11 is a schematic structural view II of the specimen fixing mechanism of the present invention.
图12为本发明试件固定机构的剖视图。Fig. 12 is a cross-sectional view of the specimen fixing mechanism of the present invention.
图13为本发明试件固定机构A处的局部放大图。Fig. 13 is a partial enlarged view of the specimen fixing mechanism A of the present invention.
图14为本发明曲臂的结构示意图。Fig. 14 is a schematic structural view of the crank arm of the present invention.
其中:1.钻压实验机构,11.固定板,111.调节槽,12.连接板,13.液压缸,14.限位固定件,141.弧形限位板,142.托板,143.螺纹连接杆,144.紧固螺母,15.转接连接件,151.第一卡接槽,152.第二卡接槽,153.第一轴承,16.第二从动齿轮,17.第一驱动齿轮,18.导向套筒,2.底板,21.限位孔,22.支撑环,3.中台板,31.中台板套接孔,4.顶板,5.连接柱,6.钻杆,61.安装腔,7.高度调节机构,71.调节盘,72.调节手柄,73.调节杆,74.第二轴承,75.转盘,8.试件固定机构,81.定位盘,811.定位筒,812.加压孔,82.护筒,83.试件盘,84.安装座,85.连轴,86.曲臂,87.紧压支座,871.固定盘,88.调节件,881.定位槽,89.支撑柱,891.橡胶密封件,892.密封环,9.钻进组件,91.微钻头,92.筒夹,921.螺纹连接套筒,93.弧形夹片,931.限位凸起,94.顶紧螺母,95.拉紧螺杆,96.第三轴承,97.第三斜齿轮,98.第四斜齿轮,99.六角卡槽,90.六角插杆,10.上位机控制箱,101.试件。Among them: 1. Weight-on-bit test mechanism, 11. Fixed plate, 111. Adjusting groove, 12. Connecting plate, 13. Hydraulic cylinder, 14. Limiting fixture, 141. Arc-shaped limiting plate, 142. Supporting plate, 143 .Threaded connecting rod, 144. Clamping nut, 15. Transition connector, 151. First clamping groove, 152. Second clamping groove, 153. First bearing, 16. Second driven gear, 17. The first drive gear, 18. guide sleeve, 2. bottom plate, 21. limit hole, 22. support ring, 3. middle plate, 31. middle plate socket hole, 4. top plate, 5. connecting column, 6. Drill pipe, 61. Installation cavity, 7. Height adjustment mechanism, 71. Adjustment disc, 72. Adjustment handle, 73. Adjustment rod, 74. Second bearing, 75. Turntable, 8. Specimen fixing mechanism, 81. Positioning disc, 811. Positioning cylinder, 812. Pressure hole, 82. Casing, 83. Specimen plate, 84. Mounting seat, 85. Coupling shaft, 86. Crank arm, 87. Compression support, 871. Fixing Disc, 88. Adjusting part, 881. Locating groove, 89. Support column, 891. Rubber seal, 892. Seal ring, 9. Drilling component, 91. Micro drill bit, 92. Collet, 921. Threaded connection sleeve , 93. Arc-shaped clip, 931. Limiting protrusion, 94. Top tightening nut, 95. Tension screw, 96. The third bearing, 97. The third helical gear, 98. The fourth helical gear, 99. Hexagon Card slot, 90. hexagonal insert rod, 10. upper computer control box, 101. test piece.
具体实施方式detailed description
为了使本领域的普通技术人员能更好的理解本发明的技术方案,下面结合附图和实施例对本发明的技术方案做进一步的描述。In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
参照附图1-14所示的一种岩石可钻性试验仪,包括控制单元动作单元,控制单元通过导线和线管与动作单元连接,使用时通过控制单元控制动作单元工作;Referring to a rock drillability tester shown in accompanying drawings 1-14, it includes a control unit action unit, the control unit is connected with the action unit through wires and wire tubes, and the action unit is controlled by the control unit to work during use;
所述控制单元为上位机控制箱10,所述上位机控制箱10的输入端与加压泵和供电箱连接,且在所述上位机控制箱10内嵌入有上位机控制软件,控制动作单元工作;The control unit is an upper
所述动作单元为岩石钻压装置,包括底板2、中台板3、顶板4和连接柱5,所述连接柱5穿过中台板3将底板2与顶板4连接,其中所述中台板3活动设置在连接柱5上,通过高度调节机构7与顶板4连接,使用时,通过高度调节机构7调节中台板3与顶板4之间的相对距离,且在中台板3上设置有用于钻压岩石试块101的钻压实验机构1,所述底板2设置在连接柱5的下端,且与连接柱5固定连接,所述底板2上设置有试件固定机构8,所述试件固定机构8设置在钻压实验机构1的正下方,且与试件101配合使用,对试件101进行固定。The action unit is a rock drilling pressure device, including a
优选的,为便于对岩石试件101进行钻压,所述的钻压实验机构1包括L形固定板11、连接板12、限位固定件14和钻压组件,所述固定板11通过螺栓对称安装在中台板3上,所述连接板12通过螺栓安装在两个定板11之间,且与高度调节机构7配合使用,对整体钻压实验机构1的高度进行调整;所述限位固定件14包括弧形限位板141和螺纹连接杆143,所述螺纹连接杆143设置在弧形限位板141的背侧,且穿过设置在L形固定板11上的调节槽111与紧固螺母144配合使用,即通过紧固螺母144与螺纹连接杆143的配合使用,将限位固定件14与固定板11连接,所述弧形限位板141的下侧还设置有托板142,所述托板142与钻压组件配合使用,对钻压组件的液压缸13进行托扶。Preferably, in order to facilitate the drilling weight of the
优选的,所述的钻压组件包括液压缸13、转接连接件15、电机17和钻杆6,所述液压缸13安装在对称设置的两个限位固定件14之间,受上位机控制箱10,且液压缸13的活塞杆末端通过转接连接件15与钻杆6转动连接,即通过液压缸13带动钻杆6上下运动,所述电机17固定设置在转接连接件15的一侧,且在电机17的动力输出端设置有第一驱动齿轮17,所述第一驱动齿轮17与设置在钻杆6末端的第二从动齿轮16相互啮合,即在使用时通过电机17带动钻杆6转动,所述钻杆6通过导向套筒18穿过中台板3,所述导向套筒18起导向作用,且在钻杆6的下端设置有钻进组件9,所述钻进组件9与试件101配合使用。Preferably, the drill pressure assembly includes a
优选的,为便于利用转接连接件15将限位固定件14与钻杆6连接,所述的转接连接件15上对称设置有第一卡接槽151和第二卡接槽152,其中所述第一卡接槽151通过连接销与液压缸13的活塞杆连接,所述第二卡接槽152内设置有第一轴承153,钻杆6通过第一轴承153与第二卡接槽152转动连接。Preferably, in order to facilitate the use of the
优选的,为便于钻头对于试件101的钻入,所述的钻进组件9包括微钻头91和钻头安装机构,所述微钻头91通过钻头安装机构安装在钻杆6的前端,所述钻头安装机构包括筒夹92、拉紧螺杆95、第三斜齿轮97和第四斜齿轮98,所述筒夹92活动安装在钻杆6前端的安装腔61内,且筒夹92的后端与拉紧螺杆95螺纹连接,通过转动拉紧螺杆95拉动筒夹92沿着安装腔61运动,所述拉紧螺杆95通过第三轴承96安装在钻杆6的内部空腔中,所述第三斜齿轮97安装在拉紧螺杆95的尾端,且与第四斜齿轮98啮合,所述第四斜齿轮98通过连杆和轴承安装在钻杆6内,且在第四斜齿轮98上设置有六角卡槽99,所述六角卡槽99与设置在调节杆上的六角插杆90配合使用,即在调节时,将所述六角插杆90插入六角卡槽99内并转动,使得第四斜齿轮98转动,利用第四斜齿轮98与第三斜齿轮97之间的啮合力来使得拉紧螺杆95带动筒夹92沿着安装腔61运动,来实现筒夹92对微钻头91的夹紧和固定。Preferably, in order to facilitate the drilling of the drill into the
优选的,所述的安装腔61为开口大、内部小的梯形安装槽,所述筒夹92包括螺纹连接套筒921和弧形夹片93,所述螺纹连接套筒921与拉紧螺杆95配合使用,所述弧形夹片93对称设置在螺纹连接套筒921的前端,且在两个弧形夹片93之间形成梯形的用于起让位夹紧作用的让位缝922,为进一步起到夹紧作用,在所述弧形夹片93的内侧还设置有螺旋状限位凸起931,所述限位凸起931与微钻头91配合使用;且在所述钻杆6上还设置有顶紧螺母94,所述顶紧螺母94与筒夹92配合使用,用于在使用时,根据不同规格的微钻头91,提前对两个弧形夹片93之间的距离进行调整,使其适用于不同规格的微钻头91。Preferably, the
优选的,所述的高度调节机构7包括调节盘71、调节杆73和转盘75,所述调节杆73为螺纹杆,且与顶板4螺纹连接,所述调节盘71、转盘75分别设置在调节杆73的上、下两端,且在所述调节盘71上设置有调节手柄72,所述调节杆73通过第二轴承74与连接板12转动连接,所述转盘75与设置在连接板12内侧的卡槽配合使用,即通过转动调节盘71,来通过调节杆73拉动连接板12在竖直方向上运动,对中台板3与顶板4之间的相对距离进行调整。Preferably, the
优选的,所述的底板2通过限位孔21与连接柱5固定连接,且在底板2的下侧设置有支撑环22,所述试件固定机构8设置在底板2的上侧中心位置的定位盘81上。Preferably, the
为便于在钻进过程中对试件101进行固定,所述的试件固定机构8包括试件盘83、安装座84、连轴85、曲臂86、紧压支座87、固定盘871和调节件88,所述底板2的中心处设置有支撑柱89,所述试件盘83设置在支撑柱89的顶部,且与试件101配合使用,对试件101进行撑托,所述调节件88活动套设在支撑柱89上,且与设置在定位盘81上面的定位筒811配合使用,所述连轴85的一端通过铰接轴与设置在调节件88上的定位槽881铰接连接,连轴85的另一端与曲臂86的一端铰接,所述曲臂86转动设置在对称设置的两个安装座84之间,且曲臂86的另一端与紧压支座87铰接连接,所述固定盘871设置在紧压支座87上,且与试件101配合使用,利用3个呈等角三角形分布的固定盘871对试件101进行夹紧固定。In order to fix the
优选的,所述的调节件88活动设置在定位筒811的上侧,且在调节件88的内侧嵌设有橡胶密封件891,所述橡胶密封件891通过密封环892与支撑柱89活动连接,橡胶密封件891的下端限位盘延伸至定位筒811的内部空腔中,且在高压压力作用下沿着定位筒811的内部空腔上下运动,所述定位筒811上还设置有加压孔812,所述加压孔812与橡胶密封件891的内部空腔连通,用于对橡胶密封件891内部进行加压,使得橡胶密封件891将调节件88向上推动,以使得呈等角三角形分布的固定盘871相向运动,以实现对试件101的夹紧,且为便于控制加压气压,所述加压孔812的另一端通过截止阀与上位机控制箱10连接。Preferably, the
优选的,所述的钻杆6的下端还设置有位移传感器,所述位移传感器与上位机控制箱10连接,用于实时监测微钻头91的钻入深度。Preferably, the lower end of the
本发明所述岩石可钻性试验仪的使用方法包括:The using method of rock drillability tester of the present invention comprises:
使用前:更换需要规格的钻头91;Before use: replace the
使用时:首先根据实验要求,将试件101放置在试件盘83上,通过加压孔812向橡胶密封件891内部进行注气加压,使得橡胶密封件891将调节件88向上推动,以使得呈等角三角形分布的固定盘871相向运动,以实现对试件101的夹紧;然后通过转动调节盘71,来通过调节杆73拉动连接板12在竖直方向上运动,对中台板3与顶板4之间的相对距离进行调整;最后控制液压缸13和电机17工作,利用液压缸13提供静载压力,电机17提供钻井速度,来驱动钻杆6转动,利用钻头91对试件101进行钻进,并记录钻进时间和钻井深度,然后根据钻进时间和钻井深度来确定试件101的可钻性级值。When in use: first, according to the experimental requirements, place the
本发明所述岩石可钻性试验仪的技术参数包括:The technical parameters of the rock drillability tester of the present invention include:
(1)供电电压:220V;50Hz;功率2KW;(1) Supply voltage: 220V; 50Hz; power 2KW;
(2)无极调速:0~100mm/min(出厂标定55r/min±1r/min);(2) Stepless speed regulation: 0~100mm/min (factory calibration 55r/min±1r/min);
(3)试件尺寸:边长100×100mm;φ25×80mm;其他规格选配;(3) Specimen size: side length 100×100mm; φ25×80mm; other specifications optional;
(4)微型钻头91的种类:微型钻头1,用刀片轴将8片和9片间隔垫片穿在钻头体上构成,组装后直径为31.75mm;微型钻头2:PDC钻头是将两片PDC复合片对称夹在钻头刚体上,组装后直径为32mm;(4) The type of micro-drill 91: micro-drill 1, which is composed of 8 and 9 spacers on the drill body with the blade shaft, and the diameter after assembly is 31.75mm; micro-drill 2: PDC drill is two pieces of PDC The composite sheet is symmetrically clamped on the rigid body of the drill bit, and the diameter after assembly is 32mm;
(5)静动荷载:0~10KN可任意调设(出厂标定890N±10N)(PDC钻压出厂标定500N±20N);(5) Static and dynamic load: 0 ~ 10KN can be adjusted arbitrarily (factory calibration 890N±10N) (PDC drill pressure factory calibration 500N±20N);
(6)钻深位移:0~20mm精度0.01mm;(6) Drilling depth displacement: 0~20mm, precision 0.01mm;
(7)钻压扭矩旋转传感器:0~100N·m±0.1N.m(该功能选配)。(7) Weight-on-bit torque rotation sensor: 0~100N·m±0.1N.m (this function is optional).
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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CN113834608A (en) * | 2021-11-25 | 2021-12-24 | 常州市鹤翔机械有限公司 | Liquid sight lens airtightness and pressure resistance detection equipment |
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