CN115420574A - A kind of pretreatment equipment for food testing - Google Patents
A kind of pretreatment equipment for food testing Download PDFInfo
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- CN115420574A CN115420574A CN202211218977.1A CN202211218977A CN115420574A CN 115420574 A CN115420574 A CN 115420574A CN 202211218977 A CN202211218977 A CN 202211218977A CN 115420574 A CN115420574 A CN 115420574A
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- 235000013305 food Nutrition 0.000 title claims abstract description 33
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 238000005070 sampling Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 238000007781 pre-processing Methods 0.000 claims 1
- 238000004134 energy conservation Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 11
- 238000007689 inspection Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000012530 fluid Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 235000013611 frozen food Nutrition 0.000 description 3
- 238000010257 thawing Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/44—Sample treatment involving radiation, e.g. heat
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
技术领域technical field
本发明涉及食品检测技术领域,具体涉及一种食品检测用预处理设备。The invention relates to the technical field of food detection, in particular to a pretreatment device for food detection.
背景技术Background technique
食品检测是按照国际、国家食品卫生安全标准,对食品原料、辅助材料、半成品、成品及副产品的质量进行检验,以确保产品质量合格。食品检测的内容包括对食品的感官检测,食品中营养成分、添加剂、有害物质的检测等。为掌握食品卫生情况或发现食品是否具有有害成分,一般需要通过取样装置抽取多份样本进行检验,来确保检测的准确性。Food inspection is to inspect the quality of food raw materials, auxiliary materials, semi-finished products, finished products and by-products in accordance with international and national food hygiene and safety standards to ensure that the product quality is qualified. The content of food testing includes sensory testing of food, testing of nutrients, additives, and harmful substances in food, etc. In order to grasp the food hygiene situation or find out whether the food has harmful ingredients, it is generally necessary to take multiple samples for inspection through the sampling device to ensure the accuracy of the detection.
现有技术中,在对冷冻食品进行安全检测时,通常需要对一批抽检样品进行解冻、粉碎、水浴加热等一些列操作工序后将与样品加工成流体状才可进行检测,整个过程操作起来复杂繁琐、费时费力且检测效率低下。In the prior art, when conducting safety inspections on frozen foods, it is usually necessary to perform a series of operations such as thawing, crushing, and heating in a water bath on a batch of sampling samples, and then process the samples into a fluid state before testing. The whole process is operated Complex and cumbersome, time-consuming and labor-intensive, and low detection efficiency.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足,提供一种食品检测用预处理设备,具体方案如下:The purpose of the present invention is to provide a kind of pretreatment equipment for food detection in view of the deficiencies in the prior art, and the specific scheme is as follows:
一种食品检测用预处理设备,包括罐体,所述罐体顶部设有进料口以及多个出气口,所述出气口处设有限压阀,罐体底部设有出料口,所述出料口处设有第一电磁阀,罐体下部侧壁设有加热器,罐体上方设有柱状壳体,所述柱状壳体的侧面等间距设有多个进气口,多个所述进气口的朝向均偏离柱状壳体的轴线位置,柱状壳体的顶部沿周向设有多个出气孔,所述出气孔均与设置在柱状壳体上方的环形管连通;多个所述出气口分别通过第一连接管与多个所述进气口连接;所述环形管通过第二连接管与设置在罐体顶部的降温组件连接;所述第一电磁阀、加热器均电性连接至设置在罐体侧壁的控制器;所述罐体下方设有多根支撑腿,所述支撑腿的底部设有橡胶垫。A pretreatment device for food testing, comprising a tank body, the top of the tank body is provided with a feed port and a plurality of gas outlets, the gas outlet is provided with a pressure limiting valve, the bottom of the tank body is provided with a discharge port, the A first solenoid valve is provided at the discharge port, a heater is provided on the side wall of the lower part of the tank body, and a columnar shell is provided above the tank body. The direction of the air inlets deviates from the axial position of the cylindrical shell, and the top of the cylindrical shell is provided with a plurality of air outlet holes along the circumference, and the air outlet holes are all connected with the annular pipe arranged above the cylindrical shell; The gas ports are respectively connected to a plurality of the air inlets through the first connecting pipe; the annular pipe is connected to the cooling assembly arranged on the top of the tank through the second connecting pipe; the first solenoid valve and the heater are electrically connected To the controller arranged on the side wall of the tank body; a plurality of supporting legs are provided under the tank body, and rubber pads are provided at the bottom of the supporting legs.
基于上述,所述降温组件包括筒体,所述筒体的侧壁设有进水口、出水口,筒体内转动设有螺旋换热管,所述螺旋换热管的入口与所述第二连接管顺接,螺旋换热管出口延伸至筒体外。Based on the above, the cooling assembly includes a cylinder, the side wall of the cylinder is provided with a water inlet and a water outlet, and a spiral heat exchange tube is installed in the cylinder, and the inlet of the spiral heat exchange tube is connected to the second The tubes are connected sequentially, and the outlet of the spiral heat exchange tube extends to the outside of the cylinder.
基于上述,所述筒体的轴线位置贯穿且转动设有转轴,所述转轴上设有螺旋搅拌叶,转轴通过带轮传动结构与所述转杆传动连接。Based on the above, the axial position of the cylinder penetrates and rotates with a rotating shaft, and the rotating shaft is provided with a helical stirring blade, and the rotating shaft is connected with the rotating rod through a pulley transmission structure.
基于上述,所述罐体侧壁设有集水箱,所述集水箱的顶部设有收集口,所述收集口通过第三连接管与螺旋换热管的出口连接,集水箱的底部设有排水口,所述排水口处设有第二电磁阀,排水口通过第四连接管与设置在罐体侧壁的回流口连接。Based on the above, the side wall of the tank body is provided with a water collection box, the top of the water collection box is provided with a collection port, and the collection port is connected to the outlet of the spiral heat exchange tube through a third connecting pipe, and the bottom of the water collection box is provided with a drain A second solenoid valve is provided at the drain port, and the drain port is connected to the return port provided on the side wall of the tank through the fourth connecting pipe.
基于上述,所述罐体底部还设有抽检口,所述抽检口处设有与所述控制器电性连接的第二电磁阀。Based on the above, the bottom of the tank body is further provided with a sampling port, and the sampling port is provided with a second electromagnetic valve electrically connected to the controller.
基于上述,所述罐体内部涂覆有纳米自清洁涂料。Based on the above, the interior of the tank body is coated with nanometer self-cleaning paint.
基于上述,所述罐体内侧顶部还设有与所述控制器电性连接的超声波料位计。Based on the above, the inner top of the tank body is also provided with an ultrasonic level gauge electrically connected to the controller.
基于上述,所述罐体内侧底部还设有与所述控制器电性连接的温度传感器。Based on the above, the inner bottom of the tank is further provided with a temperature sensor electrically connected to the controller.
本发明相对现有技术具有突出的实质性特点和显著的进步,具体地说,本发明具有以下优点:Compared with the prior art, the present invention has outstanding substantive features and remarkable progress. Specifically, the present invention has the following advantages:
本发明所提供的食品检测用预处理设备,不仅能够快速对冷冻食品进行解冻,而且可以对其进行粉碎处理,将其加工成流体状态,充分提取食品中的组织液,确保后续检测结果精准;另外,在对冷冻食品进行粉碎处理时,需要的动力来源为蒸汽动力,其中出气口处限压阀的结构设计即加快了对罐体内部食品解冻、分解速度,而且也保证了蒸汽进入柱状外壳时的冲击力,结构设计简单、实用且节能。The pretreatment equipment for food detection provided by the present invention can not only quickly thaw frozen food, but also crush it, process it into a fluid state, fully extract tissue fluid in food, and ensure accurate subsequent detection results; in addition , when crushing frozen food, the required power source is steam power, and the structural design of the pressure limiting valve at the air outlet not only speeds up the thawing and decomposition speed of the food inside the tank, but also ensures that when the steam enters the cylindrical shell The impact force is simple, practical and energy-saving.
附图说明Description of drawings
图1是本发明的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明中柱状壳体、环形管以及转杆的配合结构俯视图。Fig. 2 is a top view of the matching structure of the cylindrical shell, the annular pipe and the rotating rod in the present invention.
图3是本发明中降温组件的结构示意图Fig. 3 is the structural representation of cooling assembly in the present invention
图中:1.罐体;2.进料口;3.出料口;4.加热器;5.转杆;6.螺旋推送叶;7.刀片;8.出气口;9.柱状壳体;10.进气口;11.环形管;12.叶片;13.降温组件;13-1.筒体;13-2.螺旋换热管;13-3.转轴;13-4.进水口;13-5.出水口;13-6.螺旋搅拌叶;14.第三连接管;15.集水箱;16.第四连接管;17.回流口;18.带轮传动结构;19.温度传感器;20.抽检口;21.控制器;22.超声波料位计;23.支撑腿。In the figure: 1. tank body; 2. material inlet; 3. material outlet; 4. heater; 5. rotating rod; 6. spiral push leaf; 7. blade; ; 10. Air inlet; 11. Annular tube; 12. Blade; 13. Cooling component; 13-1. Cylinder; 13-2. Spiral heat exchange tube; 13-3. Rotating shaft; 13-5. Water outlet; 13-6. Spiral stirring blade; 14. Third connecting pipe; 15. Water collection tank; 16. Fourth connecting pipe; 17. Return port; 18. Pulley transmission structure; ; 20. Sampling inspection port; 21. Controller; 22. Ultrasonic material level gauge; 23. Supporting legs.
具体实施方式detailed description
下面通过具体实施方式,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below through specific implementation methods.
实施例Example
如图1-3所示,本发明提供一种食品检测用预处理设备,包括罐体1,所述罐体1顶部设有进料口2以及多个出气口8,所述出气口8处设有限压阀,罐体1底部设有出料口3,所述出料口3处设有第一电磁阀,罐体1下部侧壁设有加热器4,罐体1上方设有柱状壳体9,所述柱状壳体9的侧面等间距设有多个进气口10,多个所述进气口10的朝向均偏离柱状壳体9的轴线位置,柱状壳体9的顶部沿周向设有多个出气孔,所述出气孔均与设置在柱状壳体9上方的环形管11连通;多个所述出气口8分别通过第一连接管与多个所述进气口10连接;所述环形管11通过第二连接管与设置在罐体1顶部的降温组件13连接;所述第一电磁阀、加热器4均电性连接至设置在罐体1侧壁的控制器21;所述罐体1下方设有多根支撑腿23,所述支撑腿23的底部设有橡胶垫。As shown in Figures 1-3, the present invention provides a pretreatment device for food testing, including a
由于排出的蒸汽既具有一定热量,而且其本身又是水资源,考虑到节能原则,所述降温组件13包括筒体13-1,所述筒体13-1的侧壁设有进水口13-4、出水口13-5,筒体13-1内转动设有螺旋换热管13-2,所述螺旋换热管13-2的入口与所述第二连接管顺接,螺旋换热管13-2出口延伸至筒体13-1外。Since the exhausted steam not only has a certain amount of heat, but also is a water resource, considering the principle of energy saving, the
为确保筒体13-1内水与水蒸气的换热效率,在筒体13-1的轴线位置贯穿且转动设有转轴13-3,所述转轴13-3上设有螺旋搅拌叶13-6,转轴13-3通过带轮传动结构18与所述转杆5传动连接。In order to ensure the heat exchange efficiency between water and steam in the cylinder 13-1, a rotating shaft 13-3 is installed and rotated at the axial position of the cylinder 13-1, and a spiral stirring blade 13-3 is provided on the rotating shaft 13-3. 6. The rotating shaft 13 - 3 is drivingly connected with the rotating
为便于对冷却水进行回收利用,在罐体1侧壁设有集水箱15,所述集水箱15的顶部设有收集口,所述收集口通过第三连接管14与螺旋换热管13-2的出口连接,集水箱15的底部设有排水口,所述排水口处设有第二电磁阀,排水口通过第四连接管16与设置在罐体1侧壁的回流口17连接。In order to facilitate the recycling of cooling water, a
在对罐体1内食品加热粉碎的过程中,为方便抽检,在所述罐体1底部还设有抽检口20,所述抽检口20处设有与所述控制器21电性连接的第二电磁阀。In the process of heating and pulverizing the food in the
为防止物料粘附在罐体1内壁,在罐体1内部涂覆有纳米自清洁涂料。In order to prevent the material from adhering to the inner wall of the
为便于掌控罐体1内物料的量,在罐体1内侧顶部还设有与所述控制器21电性连接的超声波料位计22。In order to control the amount of material in the
为便于监测罐体1内温度,在罐体1内侧底部还设有与所述控制器21电性连接的温度传感器19。In order to monitor the temperature inside the
本发明具体工作原理:首先,将需要检测的食品样本投至罐体1内,然后往罐体1内注水,超声波料位计22实时监测罐体1内的料位直至达到控制器21设定料位置,结束注水。接着启动加热器4,将罐体1内部水温先升至初步解冻温度范围一段时间,然后再将罐体1内物料温度升至食品水解温度,罐体1内部蒸汽压力达到一定值后,蒸汽从出气口8排出进入柱状壳体9内,蒸汽吹在柱状壳体9内的叶片12上推动叶片12转动,进而使得转杆5转动,转杆5上的刀片7不停的对食品进行切削处理,同时螺旋推送叶6不停的对罐体1内物料进行翻滚处理,直至将食品加工粉碎成流体状。The specific working principle of the present invention: first, put the food sample to be detected into the
另外,筒体13-1的进水口13-4处不停注入冷水与进入螺旋换热管13-2的蒸汽换热后,液化成水进入集水箱15,冷水加热后从出水口13-5排出进行它用,实现能源回收利用。In addition, cold water is continuously injected into the water inlet 13-4 of the cylinder 13-1 to exchange heat with the steam entering the spiral heat exchange tube 13-2, and then liquefied into water and enters the
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the present invention can still be Modifications to the specific implementation of the invention or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, should be included in the scope of the technical solution claimed in the present invention.
Claims (8)
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3930934C2 (en) * | 1988-11-18 | 1993-08-12 | Hermann Waldner Gmbh & Co, 7988 Wangen, De | |
| CN206631251U (en) * | 2017-04-19 | 2017-11-14 | 江西海尔思药业股份有限公司 | A kind of extractor for being used to control the production of cough loquat dew |
| CN206791608U (en) * | 2017-03-31 | 2017-12-26 | 邓干平 | A kind of green food production fermentation tank |
| CN210645162U (en) * | 2020-02-23 | 2020-06-02 | 海南荣润食品有限公司 | Energy-saving food extract evaporation concentration device |
| CN214039326U (en) * | 2020-12-31 | 2021-08-24 | 河南海尔希生物科技有限公司 | Energy-saving drying device for chemical production |
| CN216132764U (en) * | 2021-08-23 | 2022-03-25 | 沈耀衡 | A rapid stirring device for food testing |
-
2022
- 2022-10-07 CN CN202211218977.1A patent/CN115420574A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3930934C2 (en) * | 1988-11-18 | 1993-08-12 | Hermann Waldner Gmbh & Co, 7988 Wangen, De | |
| CN206791608U (en) * | 2017-03-31 | 2017-12-26 | 邓干平 | A kind of green food production fermentation tank |
| CN206631251U (en) * | 2017-04-19 | 2017-11-14 | 江西海尔思药业股份有限公司 | A kind of extractor for being used to control the production of cough loquat dew |
| CN210645162U (en) * | 2020-02-23 | 2020-06-02 | 海南荣润食品有限公司 | Energy-saving food extract evaporation concentration device |
| CN214039326U (en) * | 2020-12-31 | 2021-08-24 | 河南海尔希生物科技有限公司 | Energy-saving drying device for chemical production |
| CN216132764U (en) * | 2021-08-23 | 2022-03-25 | 沈耀衡 | A rapid stirring device for food testing |
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