CN115420120A - Parallel flow micro-channel heat exchanger - Google Patents

Parallel flow micro-channel heat exchanger Download PDF

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Publication number
CN115420120A
CN115420120A CN202211093806.0A CN202211093806A CN115420120A CN 115420120 A CN115420120 A CN 115420120A CN 202211093806 A CN202211093806 A CN 202211093806A CN 115420120 A CN115420120 A CN 115420120A
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heat exchange
header
row
block
exchange core
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杨宇飞
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Microchill Technologies Co ltd
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Microchill Technologies Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D2001/0253Particular components
    • F28D2001/026Cores

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

A parallel flow micro-channel heat exchanger comprises a front row of heat exchange core bodies, a rear row of heat exchange core bodies, a fluid inlet pipe, a fluid outlet pipe, a first communicating block, a second communicating block, a fixing block and the like. The outer contours of the rear-row heat exchange core body and the front-row heat exchange core body are equal in size and are arranged in parallel front and back. The first communicating block and the second communicating block are located between the front heat exchange core body and the rear heat exchange core body and are block bodies which are provided with inner concave arc shapes at the front and the rear and are provided with communicating holes inside. When the heat exchanger works, external air sequentially flows through the front row of heat exchange cores and the rear row of heat exchange cores, and fluid exchanging heat with the air flows in through the fluid inlet pipe, sequentially flows through the upper parts of the front row of heat exchange cores, the first communicating block, the upper parts of the rear row of heat exchange cores, the lower parts of the rear row of heat exchange cores, the second communicating block and the lower parts of the front row of heat exchange cores, and finally flows out through the fluid outlet pipe. The parallel flow micro-channel heat exchanger is suitable for occasions with limited installation space, particularly small windward area and large heat exchange area.

Description

平行流微通道换热器Parallel Flow Microchannel Heat Exchanger

技术领域technical field

本发明涉及一种平行流微通道换热器,可用于制冷、空调及环境控制领域。The invention relates to a parallel flow microchannel heat exchanger, which can be used in the fields of refrigeration, air conditioning and environment control.

背景技术Background technique

平行流换热器是一种新型换热器,在制冷空调领域一般用作制冷剂和空气换热的冷凝器。相比于翅片管式换热器,平行换热器通常由全铝合金材质制造,具有质量轻、换热效率高、制冷剂充注量少、结构紧凑的优点。平行流换热器的换热芯体部分通常由多条平行布置的多孔扁管、位于平行扁管中间的波纹翅片,以及位于扁管两端的集管构成。当多孔扁管内的孔道的当量直径属于微通道尺寸范围时,这种平行流换热器也可以称之为平行流微通道换热器。Parallel flow heat exchanger is a new type of heat exchanger, which is generally used as a condenser for heat exchange between refrigerant and air in the field of refrigeration and air conditioning. Compared with finned tube heat exchangers, parallel heat exchangers are usually made of all-aluminum alloy materials, which have the advantages of light weight, high heat exchange efficiency, less refrigerant charge, and compact structure. The heat exchange core part of the parallel flow heat exchanger is usually composed of multiple porous flat tubes arranged in parallel, corrugated fins in the middle of the parallel flat tubes, and headers at both ends of the flat tubes. When the equivalent diameter of the pores in the porous flat tube belongs to the size range of the microchannel, this parallel flow heat exchanger can also be called a parallel flow microchannel heat exchanger.

平行流微通道换热器用作冷凝器时,制冷剂在微通道扁管内呈水平方向流动,而空气从换热器外部流过翅片时的流向则与制冷剂的流向互相垂直,即制冷剂在扁管中的流向与迎风方向正交。由于制造工艺的限制,现有的平行流微通道换热器的集管截面通常是圆形的,而且换热芯体一般只能做成单排的。当需要增大平行流微通道换热器的换热面积时,一般只能通过加密翅片间距、增大迎风面积、增大扁管和翅片宽度来实现。加密翅片间距使得空气的流阻增大、风扇功耗增加;增大迎风面积则会受到安装空间的限制。特别在某些小型或微型换热设备中,风道的尺寸非常狭窄,因此无法使用大迎风面积的平行流微通道换热器。如要在迎风面积不变的情况下增大平行流微通道换热器的换热面积,通常的做法是增加扁管和翅片宽度,但扁管和翅片宽度增加后会带来钎焊质量难以保证、泄漏率增加、产品良率下降的问题,而且由于扁管和翅片宽度增加后两侧集管的直径也要相应增大,导致芯体部分的迎风面积反而减小。要在迎风面积不变的情况下实现总换热面积的扩展,同时避免相关缺陷,就需要对现有的平行流微通道换热器的结构进行改进。When the parallel flow microchannel heat exchanger is used as a condenser, the refrigerant flows in the horizontal direction in the microchannel flat tube, and the flow direction of the air flowing through the fins from the outside of the heat exchanger is perpendicular to the flow direction of the refrigerant, that is, the refrigerant The flow direction in the flat tube is perpendicular to the windward direction. Due to the limitation of the manufacturing process, the header section of the existing parallel-flow microchannel heat exchanger is usually circular, and the heat exchange cores can generally only be made into a single row. When it is necessary to increase the heat transfer area of the parallel flow microchannel heat exchanger, it can only be achieved by increasing the fin spacing, increasing the windward area, and increasing the width of flat tubes and fins. Enlarging the fin spacing will increase the air flow resistance and fan power consumption; increasing the windward area will be limited by the installation space. Especially in some small or micro heat exchange equipment, the size of the air duct is very narrow, so parallel flow micro channel heat exchangers with large windward area cannot be used. If you want to increase the heat exchange area of parallel flow microchannel heat exchanger with the same windward area, the usual way is to increase the width of flat tubes and fins, but the increase in the width of flat tubes and fins will cause brazing The quality is difficult to guarantee, the leakage rate increases, and the product yield rate decreases. Moreover, since the width of the flat tube and fins increases, the diameter of the headers on both sides also increases accordingly, resulting in a decrease in the windward area of the core. In order to achieve the expansion of the total heat transfer area under the condition of constant windward area and avoid related defects, it is necessary to improve the structure of the existing parallel flow microchannel heat exchanger.

发明内容Contents of the invention

鉴于以上问题,本发明提供一种多排平行流微通道换热器,可在换热器迎风面积不变的情况下,实现总换热面积的扩展。In view of the above problems, the present invention provides a multi-row parallel flow microchannel heat exchanger, which can realize the expansion of the total heat exchange area under the condition that the windward area of the heat exchanger remains unchanged.

本发明所述的平行流微通道换热器,用于流体和空气换热,包括:The parallel flow microchannel heat exchanger of the present invention is used for fluid and air heat exchange, comprising:

前排换热芯体;Front row heat exchange core;

后排换热芯体,所述后排换热芯体和所述前排换热芯体呈前后并列放置,且和前排换热芯体的外轮廓大小相等;The rear row of heat exchange cores, the rear row of heat exchange cores and the front row of heat exchange cores are placed side by side, and the outer contour of the front row of heat exchange cores is equal in size;

流体进口管,所述流体进口管安装于所述前排换热芯体上;A fluid inlet pipe, the fluid inlet pipe is installed on the front heat exchange core;

流体出口管,所述流体出口管安装于所述前排换热芯体上;a fluid outlet pipe, the fluid outlet pipe is installed on the front heat exchange core;

第一连通块,所述第一连通块位于所述前排换热芯体和所述后排换热芯体之间,所述第一连通块为前后具有内凹弧面形状且内部具有连通孔的块体,且所述连通孔的中心轴方向和所述前排换热芯体的迎风方向一致;The first communication block, the first communication block is located between the front row of heat exchange cores and the rear row of heat exchange cores, the first communication block has a concave arc shape in the front and back and has a communication connection inside. The block body of the hole, and the direction of the central axis of the communication hole is consistent with the windward direction of the front heat exchange core;

第二连通块,所述第二连通块位于所述前排换热芯体和所述后排换热芯体之间,所述第二连通块亦为前后具有内凹弧面形状且内部具有连通孔的块体,且所述连通孔的中心轴方向和所述前排换热芯体的迎风方向一致;The second communication block, the second communication block is located between the front row of heat exchange cores and the rear row of heat exchange cores, the second communication block also has a concave arc surface shape in the front and back and has a A block of communication holes, and the direction of the central axis of the communication hole is consistent with the windward direction of the front heat exchange core;

固定块,所述若干个固定块位于所述前排换热芯体和所述后排换热芯体之间,所述固定块为前后具有内凹弧面形状且内部没有孔的块体,所述固定块的数量至少为1个。fixed blocks, the several fixed blocks are located between the front row heat exchange cores and the rear row heat exchange cores, and the fixed blocks are blocks with concave arc-shaped front and rear and no holes inside, The number of said fixed block is at least one.

所述前排换热芯体、后排换热芯体、流体进口管、流体出口管、第一连通块、第二连通块、固定块均由铝合金制作,并在钎焊炉中整体焊接成形,从而构成一个完整的平行流微通道换热器。The front heat exchange cores, rear heat exchange cores, fluid inlet pipes, fluid outlet pipes, first connecting block, second connecting block, and fixing block are all made of aluminum alloy and integrally welded in a brazing furnace Shaped to form a complete parallel flow microchannel heat exchanger.

所述平行流微通道换热器工作时:外部的空气依次流过所述前排换热芯体、后排换热芯体;而与空气换热的流体由所述流体进口管流入后,依次流经所述前排换热芯体的上部、第一连通块、所述后排换热芯体的上部、所述后排换热芯体的下部、第二连通块、所述前排换热芯体的下部后,由所述流体出口管流出所述平行流微通道换热器。When the parallel flow microchannel heat exchanger is working: the external air flows through the front heat exchange cores and the rear heat exchange cores in sequence; after the fluid for heat exchange with the air flows in from the fluid inlet pipe, sequentially flows through the upper part of the front heat exchange core, the first connecting block, the upper part of the rear heat exchange core, the lower part of the rear heat exchange core, the second communication block, the front row After the lower part of the heat exchange core, the fluid flows out of the parallel flow microchannel heat exchanger through the outlet pipe.

所述前排换热芯体包括第一集管、第二集管、位于第一集管和第二集管之间的多条平行布置的微通道扁管、位于多条平行微通道扁管之间的波纹翅片、位于所述第一集管内部的第一分隔板,以及位于所述第二集管内部的第二分隔板。所述第一集管和第二集管为空心圆柱体。在所述第一集管的管壁上从上到下设有进口孔和出口孔,所述进口孔和所述出口孔朝向所述前排换热芯体的前面,且所述进口孔和所述出口孔被所述第一分隔板隔开;在所述第二集管的管壁上从上到下设有第一连通孔和第二连通孔,所述第一连通孔和所述第二连通孔朝向所述前排换热芯体的后面(即面向所述后排换热芯体),且所述第一连通孔和所述第二连通孔被所述第二分隔板隔开。The front heat exchange core includes a first header, a second header, a plurality of parallel microchannel flat tubes between the first header and the second header, and a plurality of parallel microchannel flat tubes. The corrugated fins in between, the first dividing plate inside the first header, and the second dividing plate inside the second header. The first header and the second header are hollow cylinders. An inlet hole and an outlet hole are arranged on the tube wall of the first header from top to bottom, and the inlet hole and the outlet hole face the front of the front heat exchange core body, and the inlet hole and the outlet hole are The outlet hole is separated by the first partition plate; a first communication hole and a second communication hole are arranged on the pipe wall of the second header from top to bottom, and the first communication hole and the second communication hole The second communication hole faces the back of the front heat exchange core (that is, faces the rear heat exchange core), and the first communication hole and the second communication hole are separated by the second board separated.

所述后排换热芯体包括第三集管、第四集管、位于第三集管和第四集管之间的多条平行布置的微通道扁管、位于多条平行微通道扁管之间的波纹翅片,以及位于所述第四集管内的第三隔板。所述第三集管和第四集管为空心圆柱体。在所述第四集管的管壁上从上到下设有第三连通孔和第四连通孔,所述第三连通孔和第四连通孔朝向所述后排换热芯体的前面(即面向所述前排换热芯体),所述第三连通孔和所述第四连通孔在高度方向上分别和所述第二集管上的第一连通孔和第二连通孔对齐,且所述第三连通孔和所述第四连通孔被所述第三分隔板隔开。The rear heat exchange core includes a third header, a fourth header, a plurality of microchannel flat tubes arranged in parallel between the third header and the fourth header, and a plurality of parallel microchannel flat tubes located between the third header and the fourth header. The corrugated fins between, and the third partition located in the fourth header. The third header and the fourth header are hollow cylinders. A third communication hole and a fourth communication hole are provided from top to bottom on the tube wall of the fourth header, and the third communication hole and the fourth communication hole face the front of the rear row of heat exchange cores ( That is, facing the front heat exchange core), the third communication hole and the fourth communication hole are aligned with the first communication hole and the second communication hole on the second header respectively in the height direction, And the third communication hole and the fourth communication hole are separated by the third partition plate.

所述流体进口管焊接在所述前排换热芯体的第一集管的进口孔内,将与空气换热的流体由此流入所述平行流微通道换热器。The fluid inlet pipe is welded in the inlet hole of the first header of the front row heat exchange core, and the fluid that exchanges heat with air flows into the parallel flow microchannel heat exchanger.

所述流体出口管焊接在所述前排换热芯体的第一集管的出口孔内,与空气换热后的流体由此流出所述平行流微通道换热器。The fluid outlet pipe is welded in the outlet hole of the first header of the front row heat exchange core, and the fluid after heat exchange with air flows out of the parallel flow microchannel heat exchanger.

所述第一连通块中间的连通孔分别和所述第二集管上的第一连通孔、所述第四集管上的第三连通孔对齐,且所述第一连通块的前弧面和所述第二集管的圆柱面相切,所述第一连通块的后弧面和所述第四集管的圆柱面相切。这样做的目的是使所述前排换热芯体和所述后排换热芯体之间的距离尽离小。The communication hole in the middle of the first communication block is respectively aligned with the first communication hole on the second header and the third communication hole on the fourth header, and the front arc surface of the first communication block It is tangent to the cylindrical surface of the second header, and the back arc surface of the first communication block is tangent to the cylindrical surface of the fourth header. The purpose of doing this is to make the distance between the front row of heat exchange cores and the rear row of heat exchange cores as small as possible.

同样地,所述第二连通块中间的连通孔分别和所述第二集管上的第二连通孔、所述第四集管上的第四连通孔对齐,且所述第二连通块的前弧面和所述第二集管的圆柱面相切,所述第二连通块的后弧面和所述第四集管的圆柱面相切。Similarly, the communication holes in the middle of the second communication block are respectively aligned with the second communication holes on the second header and the fourth communication holes on the fourth header, and the communication holes of the second communication block The front arc surface is tangent to the cylindrical surface of the second header, and the back arc surface of the second communication block is tangent to the cylindrical surface of the fourth header.

所述第一连通块和第二连通块中间的连通孔可为圆孔、长圆形孔、正多边形孔或矩形孔之中的任一种。The communication hole between the first communication block and the second communication block may be any one of a circular hole, an oblong hole, a regular polygonal hole or a rectangular hole.

所述固定块用于将所述前排换热芯体和所述后排换热芯体连接起来。所述固定块放置在所述第一集管和所述第三集管之间,此时所述固定块的前弧面和所述第一集管的圆柱面相切,所述固定块的后弧面和所述第三集管的圆柱面相切。The fixing block is used to connect the front row of heat exchange cores and the rear row of heat exchange cores. The fixing block is placed between the first header and the third header, at this time, the front arc surface of the fixing block is tangent to the cylindrical surface of the first header, and the back of the fixing block The arc surface is tangent to the cylindrical surface of the third header.

进一步地,所述固定块也可放置在所述第二集管和所述第四集管之间,以增加整个平行流微通道换热器的强度。此时所述固定块的前弧面和所述第二集管的圆柱面相切,所述固定块的后弧面和所述第四集管的圆柱面相切。Further, the fixing block can also be placed between the second header and the fourth header to increase the strength of the entire parallel flow microchannel heat exchanger. At this time, the front arc surface of the fixing block is tangent to the cylindrical surface of the second header, and the back arc surface of the fixing block is tangent to the cylindrical surface of the fourth header.

采用上述技术方案,本发明所述的平行流微通道换热器可以在不增加迎风面积的情况下,成倍增加换热器的换热面积。采用此技术方案,换热器易于制造、易于检漏,不易出现单纯靠增加翅片宽度来增加换热面积时带来的翅片难以焊接、泄漏率增加、产品良率下降的问题,同时也避免了扁管和翅片宽度增加后导致的集管直径增加、实际迎风面积反而减小的问题。By adopting the above technical solution, the parallel flow microchannel heat exchanger of the present invention can double the heat exchange area of the heat exchanger without increasing the windward area. With this technical solution, the heat exchanger is easy to manufacture and leak detection, and it is not easy to have the problems of difficult welding of the fins, increased leakage rate, and decreased product yield when the heat exchange area is increased simply by increasing the width of the fins. It avoids the problem that the header diameter increases and the actual windward area decreases instead due to the increase in the width of the flat tube and the fins.

附图说明Description of drawings

为了更清楚地说明本发明所述的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.

图1为所述平行流微通道换热器的透视图。Figure 1 is a perspective view of the parallel flow microchannel heat exchanger.

图2为所述平行流微通道换热器在另一个方向的透视图。Figure 2 is a perspective view of the parallel flow microchannel heat exchanger in another direction.

图3为所述前排换热芯体的前视图。Fig. 3 is a front view of the front heat exchange core.

图4为所述后排换热芯体的前视图。Fig. 4 is a front view of the rear heat exchange core.

图5为所述第一连通块的透视图,所述第二连通块的结构与所述第一连通块相同。Fig. 5 is a perspective view of the first connected block, and the structure of the second connected block is the same as that of the first connected block.

图6为所述固定块的透视图。Fig. 6 is a perspective view of the fixing block.

图7为所述第一连通块或第二连通块的一个可选实施方案的结构示意图。Fig. 7 is a schematic structural diagram of an alternative embodiment of the first connected block or the second connected block.

图8为所述第一连通块或第二通块的另一个实施可选方案的结构示意图。Fig. 8 is a schematic structural diagram of another implementation option of the first communication block or the second communication block.

具体实施方式detailed description

下面将结合附图对本发明的实施方式作进一步描述。Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

请参考图1和图2,根据本发明的一个实施例,本发明提供了一种平行流微通道换热器,其包括前排换热芯体1、后排换热芯体2、流体进口管3、流体出口管4、第一连通块5、第二连通块6、固定块7,其中固定块7的数量至少为1个。所述前排换热芯体1、后排换热芯体2、流体进口管3、流体出口管4、第一连通块5、第二连通块6、固定块7均由铝合金制作,并在钎焊炉中整体焊接成形,从而构成一个完整的平行流微通道换热器。Please refer to Fig. 1 and Fig. 2, according to an embodiment of the present invention, the present invention provides a parallel flow microchannel heat exchanger, which includes a front heat exchange core 1, a rear heat exchange core 2, a fluid inlet The pipe 3, the fluid outlet pipe 4, the first communication block 5, the second communication block 6, and the fixing block 7, wherein the number of the fixing block 7 is at least one. The front heat exchange core 1, the rear heat exchange core 2, the fluid inlet pipe 3, the fluid outlet pipe 4, the first connecting block 5, the second connecting block 6, and the fixing block 7 are all made of aluminum alloy, and It is integrally welded and formed in a brazing furnace to form a complete parallel flow microchannel heat exchanger.

如图3所示,所述前排换热芯体1包括第一集管11、第二集管12、位于第一集管11和第二集管12之间的多条平行布置的微通道扁管13、位于多条平行微通道扁管13之间的波纹翅片14(为使图面清晰图中仅示出部分翅片)、位于所述第一集管11内部的第一分隔板15,以及位于所述第二集管12内部的第二分隔板16。所述第一集管11和第二集管12为空心圆柱体。在所述第一集管11上,从上到下设有进口孔11a和出口孔11b,所述进口孔11a和所述出口孔11b朝向所述前排换热芯体1的前面,且所述进口孔11a和所述出口孔11b被所述第一分隔板15隔开;在所述第二集管12的管壁上,从上到下设有第一连通孔12a和第二连通孔12b,所述第一连通孔12a和第二连通孔12b朝向所述前排换热芯体1的后面(即面向所述后排换热芯体2),且所述第一连通孔12a和所述第二连通孔12b被所述第二分隔板16隔开。As shown in FIG. 3 , the front row heat exchange core 1 includes a first header 11 , a second header 12 , and a plurality of microchannels arranged in parallel between the first header 11 and the second header 12 Flat tubes 13, corrugated fins 14 located between multiple parallel microchannel flat tubes 13 (only part of the fins are shown in the figure for clarity of the drawing), and first partitions located inside the first header 11 plate 15, and a second partition plate 16 located inside the second header 12. The first header 11 and the second header 12 are hollow cylinders. On the first header 11, an inlet hole 11a and an outlet hole 11b are arranged from top to bottom, and the inlet hole 11a and the outlet hole 11b face the front of the front heat exchange core 1, and the The inlet hole 11a and the outlet hole 11b are separated by the first partition plate 15; on the tube wall of the second header 12, a first communication hole 12a and a second communication hole 12a are arranged from top to bottom. hole 12b, the first communication hole 12a and the second communication hole 12b face the back of the front heat exchange core 1 (that is, face the rear heat exchange core 2), and the first communication hole 12a and the second communication hole 12 b are separated by the second partition plate 16 .

如图1和图2所示,所述后排换热芯体2和所述前排换热芯体1呈前后并列放置,且和前排换热芯体1的外轮廓大小相等。As shown in FIG. 1 and FIG. 2 , the rear heat exchange cores 2 and the front heat exchange cores 1 are placed side by side, and have the same outer contour size as the front heat exchange cores 1 .

如图4所示,所述后排换热芯体2包括第三集管21、第四集管22、位于第三集管21和第四集管22之间的多条平行布置的微通道扁管23、位于多条平行微通道扁管23之间的波纹翅片24(为使图面清晰图中仅示出部分翅片),以及位于所述第四集管22内的第三隔板26。所述第三集管21和第四集管22为空心圆柱体。在所述第四集管22的管壁上,从上到下设有第三连通孔22a和第四连通孔22b,所述第三连通孔22a和第四连通孔22b朝向所述后排换热芯体2的前面(即面向所述前排换热芯体1),所述第三连通孔22a和所述第四连通孔22b在高度方向上分别和所述第二集管12上的第一连通孔12a和第二连通孔12b对齐,且所述第三连通孔22a和所述第四连通孔22b被所述第三分隔板26隔开。As shown in FIG. 4 , the rear heat exchange core 2 includes a third header 21 , a fourth header 22 , and a plurality of microchannels arranged in parallel between the third header 21 and the fourth header 22 Flat tubes 23, corrugated fins 24 between a plurality of parallel microchannel flat tubes 23 (only part of the fins are shown in the figure to make the drawing clear), and the third compartment located in the fourth header 22 plate 26. The third header 21 and the fourth header 22 are hollow cylinders. On the pipe wall of the fourth header 22, a third communication hole 22a and a fourth communication hole 22b are arranged from top to bottom, and the third communication hole 22a and the fourth communication hole 22b are exchanged towards the rear. The front of the thermal core 2 (that is, facing the front row of heat exchange cores 1), the third communication hole 22a and the fourth communication hole 22b are respectively connected to the second header 12 in the height direction. The first communication hole 12 a and the second communication hole 12 b are aligned, and the third communication hole 22 a and the fourth communication hole 22 b are separated by the third partition plate 26 .

如图1、图2和图3所示,所述流体进口管3安装于所述前排换热芯体1上。在此实施例中,所述流体进口管3焊接在所述前排换热芯体1的进口孔11a内,与空气换热的流体由此流入所述平行流微通道换热器。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the fluid inlet pipe 3 is installed on the front heat exchange core 1 . In this embodiment, the fluid inlet pipe 3 is welded in the inlet hole 11a of the front row heat exchange core 1, and the fluid that exchanges heat with the air flows into the parallel flow microchannel heat exchanger.

如图1、图2和图4所示,所述流体出口管4安装于所述前排换热芯体1上。在此实施例中,所述流体出口管4焊接在所述前排换热芯体1的出口孔11b内,与空气换热后的流体由此流出所述平行流微通道换热器。As shown in FIG. 1 , FIG. 2 and FIG. 4 , the fluid outlet pipe 4 is installed on the front heat exchange core 1 . In this embodiment, the fluid outlet pipe 4 is welded in the outlet hole 11b of the front row heat exchange core 1, and the fluid after heat exchange with air flows out of the parallel flow microchannel heat exchanger.

如图1和图5所示,所述第一连通块5位于所述前排换热芯体1和所述后排换热芯体2之间,所述第一连通块5具有内凹的前弧面5a和内凹的后弧面5b,所述第一连通块5内部具有连通孔5c,且所述连通孔5c的中心轴方向和所述前排换热芯体1的迎风方向一致。As shown in Figure 1 and Figure 5, the first communication block 5 is located between the front heat exchange core 1 and the rear heat exchange core 2, and the first communication block 5 has a concave The front arc surface 5a and the concave back arc surface 5b, the first communication block 5 has a communication hole 5c inside, and the central axis direction of the communication hole 5c is consistent with the windward direction of the front heat exchange core 1 .

所述第一连通块5中间的连通孔分别和所述第二集管12上的第一连通孔12a、所述第四集管22上的第三连通孔22a对齐,且所述第一连通块5的前弧面5a和所述第二集管12的圆柱面相切,所述第一连通块5的后弧面5b和所述第四集管22的圆柱面相切。这样做的目的是使所述前排换热芯体1和所述后排换热芯体2之间的距离尽离小。The communication hole in the middle of the first communication block 5 is respectively aligned with the first communication hole 12a on the second header 12 and the third communication hole 22a on the fourth header 22, and the first communication The front arc surface 5 a of the block 5 is tangent to the cylindrical surface of the second header 12 , and the back arc surface 5 b of the first communication block 5 is tangent to the cylindrical surface of the fourth header 22 . The purpose of doing this is to make the distance between the front row heat exchange core body 1 and the rear row heat exchange core body 2 as small as possible.

如图1和图5所示,所述第二连通块6位于所述前排换热芯体1和所述后排换热芯体2之间,所述第二连通块6亦为前后具有内凹弧面形状且内部具有连通孔的块体,且所述连通孔的中心轴方向和所述前排换热芯体1的迎风方向一致。在此实例中,第一连通块5和第二连通块6采用同样的形状。As shown in Figure 1 and Figure 5, the second communication block 6 is located between the front heat exchange core 1 and the rear heat exchange core 2, and the second communication block 6 also has front and rear A block with a concave arc surface shape and a communication hole inside, and the direction of the central axis of the communication hole is consistent with the windward direction of the front heat exchange core 1 . In this example, the first connected block 5 and the second connected block 6 take the same shape.

同样地,所述第二连通块6中间的连通孔分别和所述第二集管12上的第二连通孔12b、所述第四集管22上的第四连通孔22b对齐,且所述第二连通块6的前弧面和所述第二集管12的圆柱面相切,所述第二连通块6的后弧面和所述第四集管22的圆柱面相切。Similarly, the communication hole in the middle of the second communication block 6 is respectively aligned with the second communication hole 12b on the second header 12 and the fourth communication hole 22b on the fourth header 22, and the The front arc surface of the second communication block 6 is tangent to the cylindrical surface of the second header 12 , and the back arc surface of the second communication block 6 is tangent to the cylindrical surface of the fourth header 22 .

如图2和图6所示,所述若干个固定块7位于所述前排换热芯体1和所述后排换热芯体2之间,所述固定块7具有内凹的前弧面7a和内凹的后弧面7b,所述固定块7的内部没有孔,所述固定块7的数量至少为1个。As shown in Fig. 2 and Fig. 6, the several fixing blocks 7 are located between the front row heat exchanging cores 1 and the rear row heat exchanging cores 2, and the fixing blocks 7 have concave front arcs surface 7a and the concave rear arc surface 7b, there is no hole inside the fixing block 7, and the number of the fixing block 7 is at least one.

所述固定块7用于将所述前排换热芯体1和后排换热芯体2连接起来。所述固定块7放置在所述第一集管11和第三集管21之间,此时所述固定块7的前弧面7a和所述第一集管11的圆柱面相切,所述固定块7的后弧面7b和所述第三集管21的圆柱面相切。The fixing block 7 is used to connect the front row heat exchange core body 1 and the rear row heat exchange core body 2 . The fixing block 7 is placed between the first header 11 and the third header 21, at this time, the front arc surface 7a of the fixing block 7 is tangent to the cylindrical surface of the first header 11, and the The back arc surface 7b of the fixing block 7 is tangent to the cylindrical surface of the third header 21 .

进一步地,但不是必须的,所述固定块7也可放置在所述第二集管12和第四集管22之间,以增加整个平行流微通道换热器的强度(图中未示出)。此时所述固定块7的前弧面7a和所述第二集管12的圆柱面相切,所述固定块7的后弧面7b和所述第四集管22的圆柱面相切。Further, but not necessarily, the fixed block 7 can also be placed between the second header 12 and the fourth header 22, to increase the strength of the entire parallel flow microchannel heat exchanger (not shown in the figure out). At this time, the front arc surface 7 a of the fixing block 7 is tangent to the cylindrical surface of the second header 12 , and the rear arc surface 7 b of the fixing block 7 is tangent to the cylindrical surface of the fourth header 22 .

本发明对所述连通块5和连通块6中间的连通孔的形状没有限制。所述第一连通块5和第二连通块6中间的连通孔可为圆孔、长圆孔、正多边形孔、矩形孔之中的任一种。如图7所示,在一种可选实施例中,采用了一种中间连通孔为长圆孔的连通块。The present invention has no limitation on the shape of the communication hole between the communication block 5 and the communication block 6 . The communication hole between the first communication block 5 and the second communication block 6 can be any one of circular hole, oblong hole, regular polygonal hole and rectangular hole. As shown in FIG. 7 , in an optional embodiment, a communication block whose middle communication hole is an oblong hole is used.

本发明对所述连通块5和连通块6的外轮廓的形状没有限制。所述第一连通块5和第二连通块6的外轮廓形状可为矩形、圆形、正多边形之中的任一种。如图8所示,在另一种可选实施例中,采用了一种外轮廓形状为圆形的连通块。The present invention has no limitation on the shapes of the outer contours of the communication block 5 and the communication block 6 . The outer contour shape of the first communication block 5 and the second communication block 6 can be any one of rectangle, circle and regular polygon. As shown in FIG. 8 , in another optional embodiment, a communication block whose outer contour is circular is used.

在图1~图4所示的实施例中,外部空气沿着迎风方向依次流过所述前排换热芯体1、后排换热芯体2;而由于集管中存在的分隔板的折流作用,与空气换热的流体由所述流体进口管3流入后,依次流经所述前排换热芯体1的上部、第一连通块5、所述后排换热芯体2的上部、所述后排换热芯体2的下部、第二连通块6、所述前排换热芯体1的下部后,由所述流体出口管4流出所述平行流微通道换热器。流体的具体流动路径为:流体进口管3→第一集管11上部的进口孔11a→第一集管11的上部空间→前排换热芯体1上部的数根平行的微通道扁管13→第二集管12的上部空间→第二集管12上部的第一连通孔12a→第一连通块5→第四集管22上部的第三连通孔22a→第四集管22的上部空间→后排换热芯体2上部的数根平行的微通道扁管23→第三集管21的上部空间→第三集管21的下部空间→后排换热芯体2下部的数根平行的微通道扁管23→第四集管22下部的第四连通孔22b→第二连通块6→第二集管12下部的第二连通孔12b→第二集管12的下部空间→前排换热芯体1下部的数根平行的微通道扁管13→第一集管11下部的出口孔11b→流体出口管4。In the embodiments shown in Figures 1 to 4, the external air flows through the front heat exchange cores 1 and the rear heat exchange cores 2 sequentially along the windward direction; The baffle effect, the fluid that exchanges heat with the air flows in from the fluid inlet pipe 3, and then flows through the upper part of the front heat exchange core 1, the first connecting block 5, the rear heat exchange core 2, the lower part of the rear heat exchange core 2, the second connecting block 6, and the lower part of the front heat exchange core 1, the fluid outlet pipe 4 flows out of the parallel flow microchannel exchange heater. The specific flow path of the fluid is: fluid inlet pipe 3→the inlet hole 11a on the upper part of the first header 11→the upper space of the first header 11→several parallel microchannel flat tubes 13 on the upper part of the front heat exchange core 1 → the upper space of the second header 12 → the first communication hole 12a on the upper part of the second header 12 → the first communication block 5 → the third communication hole 22a on the upper part of the fourth header 22 → the upper space of the fourth header 22 → several parallel microchannel flat tubes 23 on the upper part of the rear heat exchange core 2 → the upper space of the third header 21 → the lower space of the third header 21 → several parallel parallel tubes on the lower part of the rear heat exchange core 2 The microchannel flat tube 23 → the fourth communication hole 22b at the bottom of the fourth header 22 → the second communication block 6 → the second communication hole 12b at the bottom of the second header 12 → the lower space of the second header 12 → the front row Several parallel microchannel flat tubes 13 at the lower part of the heat exchange core 1 → the outlet hole 11 b at the lower part of the first header 11 → the fluid outlet pipe 4 .

基于本发明所述的技术方案,可通过调节第一分隔板15、第二分隔板16、第三分隔板26在相应集管中的位置,来灵活调节流体沿管程流动时所经过的微通道扁管数。在此实施例中,前排换热芯体1和后排换热芯体2所具有的微通道扁管数均为13根(图中最上边和最下边的板片为起固定作用的薄板片,非可流通的扁管),而流体沿管程流动时经过的微通道扁管数依次为8-7-6-5,即流体的流通截面积沿管程不断减小,这种配置适合用于流体冷凝时的工况。这是因为在冷凝工况下,流体刚进入所述平行流微通道换热器时为气态,比容较大,而在沿管程流动的过程中流体不断冷凝变成液体,比容逐渐减小,因此所需的流道截面积沿管程是不断减小的。Based on the technical solution described in the present invention, the position of the first partition plate 15, the second partition plate 16, and the third partition plate 26 in the corresponding headers can be adjusted flexibly when the fluid flows along the tube side. The number of microchannel flat tubes passed. In this embodiment, the number of microchannel flat tubes that the front row of heat exchange cores 1 and the rear row of heat exchange cores 2 have is 13 (the uppermost and lowermost plates in the figure are thin plates that play a fixed role sheet, non-flowable flat tube), and the number of microchannel flat tubes passed by the fluid along the tube side is 8-7-6-5 in sequence, that is, the flow cross-sectional area of the fluid decreases continuously along the tube side. This configuration Suitable for use in conditions where fluids condense. This is because under condensation conditions, the fluid is in a gaseous state when it first enters the parallel flow microchannel heat exchanger, and its specific volume is relatively large. However, in the process of flowing along the tube side, the fluid continuously condenses and becomes liquid, and its specific volume gradually decreases. Small, so the required cross-sectional area of the flow channel is continuously decreasing along the tube path.

本发明所提供的平行流微通道换热器,可在迎风面积和翅片宽度不变的情况下成倍增大换热器的总换热面积,适合于流道的迎风面积较小、设备的安装尺寸有限制的场合,尤其适合于小型、微型暖通空调设备。The parallel-flow micro-channel heat exchanger provided by the present invention can double the total heat exchange area of the heat exchanger under the condition that the windward area and the width of the fins remain unchanged, and is suitable for small windward area of the flow channel and large size of the equipment. Where the installation size is limited, it is especially suitable for small and miniature HVAC equipment.

需要指出,以上实施例是基于双排换热芯体进行描述的,但本发明对换热芯体的排数没有限制。基于本发明所述的技术方案,稍作修改,也可以构成具有三排、四排乃至更多排换热芯体的平行流微通道换热器,而仍可以保持迎风面积不变。It should be pointed out that the above embodiments are described based on double rows of heat exchange cores, but the present invention does not limit the number of rows of heat exchange cores. Based on the technical solution described in the present invention, a parallel flow microchannel heat exchanger with three, four or even more rows of heat exchange cores can also be constructed with slight modifications, and the windward area can still be kept constant.

在上文中涉及的“连通”,是指材料中具有空腔的部位,其空腔是连接在一起的,可允许流体从其中流过。As used above, "communication" refers to a portion of the material that has cavities that are connected together to allow fluid to flow therethrough.

在本文中,所涉及的长度方向、宽度方向、高度方向、前、后、上、下、左、右、内、外、中部、端部、侧面等方位词是以附图中零部件位于图中以及零部件相互之间的位置来定义的,只是为了表达技术方案的清楚及方便。应当理解,所述方位词的使用不应限制本申请请求保护的范围。In this article, the orientation words such as length direction, width direction, height direction, front, back, up, down, left, right, inside, outside, middle, end, side are the parts in the drawings. It is defined in the center and the position between parts and components only for the clarity and convenience of expressing the technical solution. It should be understood that the use of the location words should not limit the scope of protection claimed in this application.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的原理和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the principles and principles of the present invention shall be included in the protection of the present invention. within range.

Claims (6)

1. A parallel flow microchannel heat exchanger for exchanging heat between a fluid and air, comprising: the heat exchanger comprises a front row of heat exchange cores, a rear row of heat exchange cores, a fluid inlet pipe, a fluid outlet pipe, a first communicating block, a second communicating block and a fixing block; the rear-row heat exchange core body and the front-row heat exchange core body are arranged in parallel front and back and have the same size with the outer contour of the front-row heat exchange core body; the first communicating block and the second communicating block are positioned between the front row of heat exchange cores and the rear row of heat exchange cores, the first communicating block and the second communicating block are block bodies which are provided with concave arc shapes at the front and the rear and are internally provided with communicating holes, and the central axis direction of the communicating holes is consistent with the windward direction of the front row of heat exchange cores; the fixed blocks are positioned between the front-row heat exchange core body and the rear-row heat exchange core body, the fixed blocks are blocks which are provided with inner concave arc shapes at the front and the rear and are not provided with holes inside, and the number of the fixed blocks is at least 1; when the parallel flow micro-channel heat exchanger works, external air sequentially flows through the front row of heat exchange core bodies and the rear row of heat exchange core bodies along the windward direction, and fluid exchanging heat with the air flows through the upper portion of the front row of heat exchange core bodies, the first communicating block, the upper portion of the rear row of heat exchange core bodies, the lower portion of the rear row of heat exchange core bodies, the second communicating block and the lower portion of the front row of heat exchange core bodies sequentially after flowing in through the fluid inlet pipe, and then flows out of the parallel flow micro-channel heat exchanger through the fluid outlet pipe.
2. The parallel flow microchannel heat exchanger of claim 1, wherein: the front row heat exchange core body comprises a first collecting pipe, a second collecting pipe, a plurality of micro-channel flat pipes which are arranged in parallel and are positioned between the first collecting pipe and the second collecting pipe, corrugated fins which are positioned between the plurality of parallel micro-channel flat pipes, a first partition plate positioned in the first collecting pipe, and a second partition plate positioned in the second collecting pipe; the first collecting pipe and the second collecting pipe are hollow cylinders; an inlet hole and an outlet hole are formed in the tube wall of the first header from top to bottom, the inlet hole and the outlet hole face the front of the front row heat exchange core, and the inlet hole and the outlet hole are separated by the first partition plate; first communication holes and second communication holes are formed in the tube wall of the second header from top to bottom, face the rear face of the front row heat exchange core (i.e., face the rear row heat exchange core), and are partitioned by the second partition plate.
3. The parallel flow microchannel heat exchanger of claim 1, wherein: the rear-row heat exchange core body comprises a third collecting pipe, a fourth collecting pipe, a plurality of micro-channel flat pipes which are arranged in parallel and positioned between the third collecting pipe and the fourth collecting pipe, corrugated fins positioned between the plurality of parallel micro-channel flat pipes and a third clapboard positioned in the fourth collecting pipe; the third collecting pipe and the fourth collecting pipe are hollow cylinders; third and fourth communication holes are provided in a tube wall of the fourth header from top to bottom, the third and fourth communication holes facing the front of the rear row heat exchange core (i.e., facing the front row heat exchange core), the third and fourth communication holes are respectively aligned in the height direction with the first and second communication holes in the second header, and the third and fourth communication holes are partitioned by the third partition plate.
4. The parallel flow microchannel heat exchanger of claim 1, wherein: the communication hole in the middle of the first communication block is respectively aligned with the first communication hole in the second header and the third communication hole in the fourth header, the front cambered surface of the first communication block is tangent to the cylindrical surface of the second header, and the rear cambered surface of the first communication block is tangent to the cylindrical surface of the fourth header; the communication hole in the middle of the second communication block is respectively aligned with the second communication hole in the second header and the fourth communication hole in the fourth header, the front cambered surface of the second communication block is tangent to the cylindrical surface of the second header, and the rear cambered surface of the second communication block is tangent to the cylindrical surface of the fourth header.
5. The parallel flow microchannel heat exchanger of claim 1, wherein: the fixed block is placed between the first header and the third header, the front cambered surface of the fixed block is tangent to the cylindrical surface of the first header, and the rear cambered surface of the fixed block is tangent to the cylindrical surface of the third header.
6. The parallel flow microchannel heat exchanger of claim 1, wherein: the communication hole between the first communication block and the second communication block can be any one of a round hole, a long round hole, a regular polygonal hole or a rectangular hole.
CN202211093806.0A 2022-09-08 2022-09-08 Parallel flow micro-channel heat exchanger Pending CN115420120A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116659293A (en) * 2023-04-04 2023-08-29 宇通客车股份有限公司 Condensation heat exchanger and vehicle

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JPH1047888A (en) * 1996-08-05 1998-02-20 Zexel Corp Heat exchanger
CN107702382A (en) * 2017-05-24 2018-02-16 杭州三花家电热管理系统有限公司 micro-channel evaporator
CN207280030U (en) * 2017-08-15 2018-04-27 河南科隆集团有限公司 A kind of multilayer micro-channel condenser

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JPH1047888A (en) * 1996-08-05 1998-02-20 Zexel Corp Heat exchanger
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CN207280030U (en) * 2017-08-15 2018-04-27 河南科隆集团有限公司 A kind of multilayer micro-channel condenser

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CN116659293A (en) * 2023-04-04 2023-08-29 宇通客车股份有限公司 Condensation heat exchanger and vehicle
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Application publication date: 20221202