CN115418983B - Construction method of prefabricated box culverts in large-section shield tunnels jointly built by highway and railway - Google Patents

Construction method of prefabricated box culverts in large-section shield tunnels jointly built by highway and railway Download PDF

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CN115418983B
CN115418983B CN202211180948.0A CN202211180948A CN115418983B CN 115418983 B CN115418983 B CN 115418983B CN 202211180948 A CN202211180948 A CN 202211180948A CN 115418983 B CN115418983 B CN 115418983B
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box culvert
steel
frame
prefabricated
construction
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CN115418983A (en
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曹贯奇
房中玉
石刚
董冰
王双胜
程鑫禄
彭峰
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China Railway 14th Bureau Group Co Ltd
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China Railway 14th Bureau Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01FADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F5/00Draining the sub-base, i.e. subgrade or ground-work, e.g. embankment of roads or of the ballastway of railways or draining-off road surface or ballastway drainage by trenches, culverts, or conduits or other specially adapted means
    • E01F5/005Culverts ; Head-structures for culverts, or for drainage-conduit outlets in slopes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Sewage (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

本发明涉及一种公铁合建大断面盾构隧道内预制箱涵施工方法,包括步骤:施工准备;钢筋绑扎;模具组装和入模;浇筑混凝土;脱模施工;箱涵运输;箱涵安装施工。本发明的有益效果是:通过预制型钢台座的可调节模板支撑支架进行模板施工,提升了脱模、合模的安全性和便捷性,节约了人力;采用钢筋骨架定型化胎架进行钢筋绑扎施工,施工质量好,速度快,便于操作;采用预制箱涵混凝土浇筑装置进行混凝土浇筑施工,机械化程度高,浇筑均匀,减少了人员操作,节约成本;通过预制箱涵运输固定架和预制箱涵安装装置进行运输和安装,保证了运输的安全性,避免损坏,安装落位准确,便于人员操作,施工质量得以保证。

The invention relates to a method for constructing a prefabricated box culvert in a large-section shield tunnel jointly built by highways and railways, comprising the steps of: construction preparation; steel bar binding; mold assembly and mold entry; concrete pouring; demoulding construction; box culvert transportation; box culvert installation construction. The beneficial effects of the present invention are: the formwork construction is carried out through the adjustable formwork support bracket of the prefabricated steel pedestal, the safety and convenience of demoulding and mold closing are improved, and manpower is saved; the steel bar binding construction is carried out by adopting the shaped frame of the steel bar skeleton , the construction quality is good, the speed is fast, and it is easy to operate; the prefabricated box culvert concrete pouring device is used for concrete pouring construction, which has a high degree of mechanization and uniform pouring, which reduces personnel operations and saves costs; through the prefabricated box culvert transport fixing frame and prefabricated box culvert installation The device is transported and installed to ensure the safety of transportation, avoid damage, install and place accurately, facilitate personnel to operate, and ensure construction quality.

Description

公铁合建大断面盾构隧道内预制箱涵施工方法Construction method of prefabricated box culverts in large-section shield tunnels jointly built by highway and railway

技术领域technical field

本发明属于隧道工程领域,包括一种公铁合建大断面盾构隧道内预制箱涵施工方法,尤其适用于断面较大的π字形预制箱涵的施工。The invention belongs to the field of tunnel engineering, and includes a method for constructing a prefabricated box culvert in a large-section shield tunnel jointly built by highways and railways, and is especially suitable for the construction of a π-shaped prefabricated box culvert with a large section.

背景技术Background technique

预制装配式箱涵在专门的预制场进行构件预制,然后再由预制场地运输到施工现场进行现场安装和台背回填,预制装配式箱涵具有非常广阔的前景,值得大规模地推广。虽然目前装配式箱涵应用比较普遍,然而针对公铁合建大断面盾构隧道内箱涵的预制比较少见,且由于装配式箱涵的钢筋绑扎、模板拼装、运输及安装等方面经常会影响施工效率,公铁合建大断面盾构隧道内预制箱涵的施工质量无法得以保证。Prefabricated box culverts are prefabricated in special prefabricated yards, and then transported from the prefabricated site to the construction site for on-site installation and platform backfilling. Prefabricated box culverts have very broad prospects and are worthy of large-scale promotion. Although prefabricated box culverts are widely used at present, the prefabrication of box culverts in large-section shield tunnels jointly built by highways and railways is relatively rare, and the steel bar binding, formwork assembly, transportation and installation of prefabricated box culverts are often affected. The construction efficiency and the construction quality of the prefabricated box culverts in the large-section shield tunnels jointly built by highways and railways cannot be guaranteed.

鉴于此,针对以往预制箱涵施工中的不足,急需一种新的公铁合建大断面盾构隧道内预制箱涵的施工方法,改善施工效率,提高施工质量,确保施工质量安全可靠。In view of this, in view of the deficiencies in the construction of prefabricated box culverts in the past, a new construction method for prefabricated box culverts in large-section shield tunnels jointly built by highways and railways is urgently needed to improve construction efficiency, improve construction quality, and ensure safe and reliable construction quality.

发明内容Contents of the invention

本发明的目的是克服现有技术中的不足,提供一种公铁合建大断面盾构隧道内预制箱涵及施工方法。The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a prefabricated box culvert and a construction method in a large-section shield tunnel built together with highways and railways.

这种公铁合建大断面盾构隧道内预制箱涵,包括:预制型钢台座、钢筋骨架定型化胎架、箱涵混凝土浇筑装置、箱涵运输固定架和箱涵安装装置;This kind of prefabricated box culvert in a large-section shield tunnel built jointly by highways and railways includes: prefabricated steel pedestal, steel frame shaped tire frame, box culvert concrete pouring device, box culvert transport fixing frame and box culvert installation device;

所述预制型钢台座包括型钢、千斤顶、外模板、内模板和型钢框架;型钢在地面围成矩形,纵向的型钢两端设有千斤顶,千斤顶连接升降顶板,型钢连接外模板和内模板,型钢框架设于型钢中央,内模板和型钢框架之间设有液压顶托装置;预制型钢台座外围设有封闭式养护棚;The prefabricated section steel pedestal includes section steel, jacks, outer formwork, inner formwork and section steel frame; section steel forms a rectangle on the ground, and jacks are provided at both ends of the longitudinal section steel; Located in the center of the section steel, a hydraulic jacking device is installed between the inner formwork and the section steel frame; a closed maintenance shed is provided around the prefabricated section steel pedestal;

钢筋骨架定型化胎架底部为钢垫板,钢垫板上设有数道竖向型钢架,竖向型钢架上设有数道横向钢管,横向钢管之间的空隙为箱涵预留孔洞,预留孔洞内设有伸缩式内撑胎架;The bottom of the steel frame shaped tire frame is a steel backing plate. There are several vertical steel frames on the steel backing plate. There are several horizontal steel pipes on the vertical steel frame. The gaps between the horizontal steel pipes are holes reserved for box culverts. There is a telescopic inner tire frame in the reserved hole;

箱涵两侧设有滑轨,滑轨之间设有带滑槽横杆,带滑槽横杆滑动连接料箱形成箱涵混凝土浇筑装置;There are slide rails on both sides of the box culvert, and there is a cross bar with a chute between the slide rails, and the cross bar with a chute slidably connects the material box to form a box culvert concrete pouring device;

箱涵运输固定架包括顶推梁、箱型框架和伸缩顶推杆,箱型框架底部设有型钢底架,顶推梁固定在箱型框架上,伸缩顶推杆穿过顶推梁上的推杆孔;The box culvert transport fixing frame includes a jacking beam, a box-shaped frame and a telescopic jacking rod. push rod hole;

箱涵安装装置底部设有轨道,轨道滑动连接弧形底托,弧形底托上设有支撑端板,支撑端板上设有操作平台。A track is provided at the bottom of the box culvert installation device, and the track is slidably connected to an arc-shaped bottom bracket. A supporting end plate is arranged on the arc-shaped bottom bracket, and an operating platform is arranged on the supporting end plate.

作为优选:所述液压顶托装置包括带孔U型板、耳板、螺栓、螺纹顶推杆和螺纹套管,所述耳板固定在内模板上,所述带孔U型板通过螺栓固定在耳板上,所述螺纹顶推杆一端固定在带孔U型板上,另一端旋转固定于螺纹套管上;螺纹套管另一侧对称地通过U型板、耳板、螺栓和螺纹顶推杆连接型钢框架。As a preference: the hydraulic jacking device includes a U-shaped plate with holes, an ear plate, a bolt, a threaded push rod and a threaded sleeve, the ear plate is fixed on the inner template, and the U-shaped plate with holes is fixed by bolts On the lug plate, one end of the threaded push rod is fixed on the U-shaped plate with a hole, and the other end is rotatably fixed on the threaded sleeve; the other side of the threaded sleeve passes through the U-shaped plate, lug plate, bolt and thread The push rod is connected to the steel frame.

作为优选:钢垫板设于地面,设于钢垫板横向两端的两列中央的竖向型钢架通过固定槽与钢垫板连接;设于钢垫板四边中央的竖向型钢架和钢垫板之间还设有斜支撑。As a preference: the steel backing plate is arranged on the ground, and the vertical steel frames in the center of the two columns at both ends of the steel backing plate are connected with the steel backing plate through fixing grooves; the vertical steel frames in the center of the four sides of the steel backing plate and Diagonal supports are also provided between the steel backing plates.

作为优选:所述伸缩式内撑胎架包括矩形抱箍、木板、可伸缩竖撑和可伸缩横撑,所述木板通过可伸缩竖撑和可伸缩横撑支撑在预留孔洞处,并通过矩形抱箍固定。As a preference: the telescopic inner support tire frame includes a rectangular hoop, a wooden board, a telescopic vertical brace and a telescopic horizontal brace, and the wooden board is supported at the reserved hole by the telescopic vertical brace and the telescopic horizontal brace, and passed through Rectangular hoop to fix.

作为优选:所述封闭式养护棚包括固定底板、嵌入槽、彩钢瓦、型钢支架、型钢横架和移动卷门,固定底板设有嵌入槽,型钢支架底部连接嵌入槽,型钢横架连接两侧的型钢支架,型钢横架顶面和型钢支架侧面设有彩钢瓦;封闭式养护棚在固定底板的两端面设有移动卷门。As a preference: the closed maintenance shed includes a fixed base plate, an embedding groove, a color steel tile, a shaped steel bracket, a shaped steel horizontal frame and a movable rolling door, the fixed base plate is provided with an embedded groove, the bottom of the shaped steel bracket is connected to the embedded groove, and the shaped steel horizontal frame connects two The profiled steel bracket on the side, the top surface of the profiled steel horizontal frame and the side of the profiled steel bracket are provided with color steel tiles; the closed maintenance shed is equipped with movable rolling doors on both ends of the fixed bottom plate.

作为优选:箱涵混凝土浇筑装置中,箱涵两侧的滑轨内滚动连接滚轮,滚轮连接支撑杆,两侧支撑杆底端通过带滑槽横杆连接,带滑槽横杆的底部滑槽内连接滚轴,滚轴下方通过吊杆连接钢管,钢管通过带孔耳板连接料箱。As a preference: in the box culvert concrete pouring device, the slide rails on both sides of the box culvert are rolled and connected to the rollers, the rollers are connected to the support rods, the bottom ends of the support rods on both sides are connected by cross bars with chute, the bottom chute with cross bar The roller is connected inside, the steel pipe is connected to the bottom of the roller through the suspender, and the steel pipe is connected to the material box through the ear plate with holes.

作为优选:箱涵安装装置中,轨道设于轨道垫板,轨道垫板设于地面,弧形底托通过滑移固定件和滑移构件连接轨道;支撑端板和操作平台之间设有连接钢管。As a preference: in the box culvert installation device, the track is set on the track backing plate, the track backing plate is set on the ground, and the arc-shaped bottom bracket is connected to the track through the sliding fixing piece and the sliding member; there is a connection between the supporting end plate and the operating platform. Steel Pipe.

这种公铁合建大断面盾构隧道内预制箱涵的施工方法,包括以下步骤:The construction method of the prefabricated box culvert in the large-section shield tunnel jointly built by highway and railway comprises the following steps:

步骤一、施工准备:现场交通管制,清理现场,检查验收材料;Step 1. Construction preparation: on-site traffic control, site cleaning, inspection and acceptance of materials;

步骤二、钢筋绑扎:组装钢筋骨架定型化胎架,组装完后在伸缩式内撑胎架上进行钢筋绑扎,形成钢筋笼;Step 2. Binding of steel bars: Assemble the steel bar frame and shape the tire frame, and then bind the steel bars on the telescopic inner support frame after assembly to form a steel bar cage;

步骤三、模具组装和入模:组装预制型钢台座,在钢筋笼上安装保护卡块后,把将绑扎好的钢筋笼吊入到模具中并顶紧;Step 3. Mold assembly and mold entry: Assemble the prefabricated steel pedestal, install the protective blocks on the reinforcement cage, lift the bundled reinforcement cage into the mold and tighten it;

步骤四、浇筑混凝土:组装移动式专用浇筑料箱,通过滚轮和带滑槽横杆移动料箱,进行箱涵的混凝土浇筑;混凝土浇筑完成后安装封闭式养护棚,对箱涵进行封闭养护;Step 4. Concrete pouring: Assemble the mobile special pouring material box, move the material box with rollers and cross bars with chutes, and perform concrete pouring of the box culvert; after the concrete pouring is completed, install a closed curing shed for closed maintenance of the box culvert;

步骤五、脱模施工:拆卸内模板和外模板上所有的连接件,利用液压顶托装置分离内模板和外模板;Step 5, demoulding construction: dismantle all the connectors on the inner formwork and outer formwork, and use the hydraulic jacking device to separate the inner formwork and outer formwork;

步骤六、箱涵运输:组装箱涵运输固定架,伸缩顶推杆通过推杆孔对箱涵顶推固定,将箱涵放入箱涵运输固定架后运输;Step 6. Box culvert transportation: Assemble the box culvert transport fixing frame, the telescopic push rod pushes and fixes the box culvert through the push rod hole, puts the box culvert into the box culvert transport fixing frame and transports;

步骤七、箱涵安装施工:组装轨道移动式弧形底托带操作平台的辅助落位施工平台,箱涵运输至现场后,吊放在支撑端板上,移动到指定落位位置后进行吊放安装,完成安装施工;检查验收,设备和机械拆除退场。Step 7. Box culvert installation and construction: Assemble the track-movable arc-shaped bottom support with an auxiliary landing construction platform with an operating platform. After the box culvert is transported to the site, hang it on the support end plate, and move it to the designated landing position for hoisting Release and install, complete the installation and construction; check and accept, dismantle and leave the equipment and machinery.

作为优选,步骤六中:运输箱涵时,将箱涵放置于箱型框架内,伸缩顶推杆穿过顶推梁上的推杆孔顶推箱涵将其固定。Preferably, in step six: when transporting the box culvert, place the box culvert in a box-shaped frame, and push the box culvert to fix it by pushing the telescopic push rod through the push rod hole on the push beam.

本发明的有益效果是:The beneficial effects of the present invention are:

1)通过预制型钢台座的可调节模板支撑支架进行模板施工,提升了脱模、合模的安全性和便捷性,节约了人力。1) The formwork construction is carried out through the adjustable formwork support bracket of the prefabricated steel pedestal, which improves the safety and convenience of demoulding and mold closing, and saves manpower.

2)采用钢筋骨架定型化胎架进行钢筋绑扎施工,施工质量好,速度快,便于操作。2) The steel bar binding construction is carried out by adopting the steel frame shaped tire frame, which has good construction quality, fast speed and easy operation.

3)采用预制箱涵混凝土浇筑装置进行混凝土浇筑施工,机械化程度高,浇筑均匀,减少了人员操作,节约成本。3) Prefabricated box culvert concrete pouring device is used for concrete pouring construction, which has a high degree of mechanization and uniform pouring, which reduces personnel operations and saves costs.

4)通过预制箱涵运输固定架和预制箱涵安装装置进行运输和安装,保证了运输的安全性,避免损坏,安装落位准确,便于人员操作,施工质量得以保证。4) The transportation and installation are carried out through the prefabricated box culvert transport fixing frame and the prefabricated box culvert installation device, which ensures the safety of transportation, avoids damage, accurate installation and positioning, is convenient for personnel to operate, and the construction quality is guaranteed.

附图说明Description of drawings

图1是本发明预制型钢台座结构示意图;Fig. 1 is the structural representation of prefabricated steel pedestal of the present invention;

图2是本发明可调节式模板支撑支架结构示意图;Fig. 2 is a schematic diagram of the structure of the adjustable formwork support bracket of the present invention;

图3是本发明封闭式养护棚结构示意图;Fig. 3 is a schematic diagram of the structure of the closed curing shed of the present invention;

图4是本发明钢筋骨架定型化胎架结构正视图;Fig. 4 is the front view of the stereotyped tire frame structure of the reinforced skeleton of the present invention;

图5是图4中的A-A剖视图;Fig. 5 is A-A sectional view among Fig. 4;

图6是本发明钢筋骨架定型化胎架上的伸缩式内撑胎架结构示意图;Fig. 6 is a structural schematic diagram of the telescopic inner support tire frame on the shaped tire frame of the reinforced skeleton of the present invention;

图7是移动式专用浇筑料箱结构正意图;Fig. 7 is the front view of the structure of the mobile special pouring material box;

图8是移动式专用浇筑料箱结构侧视图;Fig. 8 is a side view of the structure of the mobile special pouring material box;

图9是预制箱涵运输固定架结构正视图;Fig. 9 is a front view of the prefabricated box culvert transport fixture structure;

图10预制箱涵运输固定架结构侧视图;Figure 10 is a side view of the prefabricated box culvert transport fixture structure;

图11是轨道移动式弧形底托带操作平台的辅助落位施工平台结构正视图;Fig. 11 is a front view of the structure of the auxiliary landing construction platform of the track-movable arc-shaped bottom support belt operating platform;

图12是轨道移动式弧形底托带操作平台的辅助落位施工平台结构侧视图。Fig. 12 is a side view of the structure of the auxiliary landing construction platform of the track-movable arc-shaped bottom support belt operating platform.

图中:1-型钢、2-千斤顶、3-固定底板、4-嵌入槽、6-升降顶板、7-外模板、8-内模板、9-液压顶托装置、10-型钢框架、11-彩钢瓦、12-螺纹顶推杆、13-螺纹套管、14-耳板、15-螺栓、16-带孔U型板、17-型钢横架、18-型钢支架、19-移动卷门、20-模板、21-预留孔洞、22-横向钢管、23-竖向型钢架、24-矩形抱箍、25-固定槽、26-斜支撑、27-钢垫板、28-可伸缩竖撑、29-可伸缩横撑、30-箱涵、31-带滑槽横杆、32-钢管、33-带孔耳板、34-料箱、35-支撑杆、36-滚轮、37-滑轨、38-滚轴、39-吊杆、40-顶推梁、41-箱型框架、42-顶推杆孔、43-伸缩顶推杆、44-型钢底架、45-滑移固定件、46-弧形底托、47-支撑端板、48-操作平台、49-连接钢管、50-滑移构件、51-轨道、52-轨道垫板。In the figure: 1-shaped steel, 2-jack, 3-fixed bottom plate, 4-embedded groove, 6-lifting top plate, 7-outer formwork, 8-inner formwork, 9-hydraulic jacking device, 10-shaped steel frame, 11- Color steel tile, 12-threaded push rod, 13-threaded casing, 14-ear plate, 15-bolt, 16-U-shaped plate with holes, 17-shaped steel horizontal frame, 18-shaped steel bracket, 19-movable rolling door , 20-template, 21-reserved hole, 22-horizontal steel pipe, 23-vertical steel frame, 24-rectangular hoop, 25-fixing groove, 26-slanting support, 27-steel backing plate, 28-extensible Vertical support, 29-retractable horizontal brace, 30-box culvert, 31-crossbar with chute, 32-steel pipe, 33-ear plate with hole, 34-material box, 35-support rod, 36-roller, 37- Slide rail, 38-roller, 39-hanger, 40-jack beam, 41-box frame, 42-jack hole, 43-telescopic jack, 44-steel chassis, 45-sliding fixation Components, 46-arc bottom bracket, 47-support end plate, 48-operating platform, 49-connecting steel pipe, 50-sliding member, 51-track, 52-track backing plate.

具体实施方式Detailed ways

下面结合实施例对本发明做进一步描述。下述实施例的说明只是用于帮助理解本发明。应当指出,对于本技术领域的普通人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The present invention will be further described below in conjunction with the examples. The description of the following examples is provided only to aid the understanding of the present invention. It should be pointed out that for those skilled in the art, some modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

实施例一Embodiment one

作为一种实施例,如图1至图12所示的一种公铁合建大断面盾构隧道内预制箱涵,包括预制型钢台座,钢筋骨架定型化胎架,预制箱涵混凝土浇筑装置,预制箱涵运输固定架,预制箱涵安装装置。As an example, a prefabricated box culvert in a large-section shield tunnel built together with highways and railways as shown in Figures 1 to 12 includes a prefabricated steel pedestal, a shaped tire frame for a reinforced skeleton, and a prefabricated box culvert concrete pouring device, Prefabricated box culvert transport fixing frame, prefabricated box culvert installation device.

如图1所示:所述预制型钢台座包括型钢1、千斤顶2、升降顶板6、外模板7、内模板8、液压顶托装置9、型钢框架10和封闭式养护棚,所述型钢1放置于地面围成矩形,所述纵向型钢1两端平行放置四个千斤顶2,所述升降顶板6固定于千斤顶2上,所述外模板7和内模板8固定于型钢1上,所述型钢框架10固定放置在型钢1中间位置,所述液压顶托装置9一端固定在内模板8上,另一端固定在型钢框架10上;As shown in Figure 1: the prefabricated section steel pedestal includes section steel 1, jack 2, lifting roof 6, outer formwork 7, inner formwork 8, hydraulic jacking device 9, section steel frame 10 and closed maintenance shed, and the section steel 1 is placed It forms a rectangle on the ground, and four jacks 2 are placed in parallel at both ends of the longitudinal section steel 1, the lifting top plate 6 is fixed on the jack 2, the outer formwork 7 and the inner formwork 8 are fixed on the section steel 1, and the section steel frame 10 is fixedly placed in the middle of the profile steel 1, one end of the hydraulic jacking device 9 is fixed on the inner template 8, and the other end is fixed on the profile steel frame 10;

如图2所示:所述液压顶托装置包括带孔U型板16、耳板14、螺栓15、螺纹顶推杆12、螺纹套管13,所述耳板14固定在内模板8上,所述带孔U型板16通过螺栓15固定在耳板14上,所述螺纹顶推杆12一端固定在带孔U型板16上,另一端旋转固定于螺纹套管13上。As shown in Figure 2: the hydraulic jacking device includes a U-shaped plate with holes 16, an ear plate 14, a bolt 15, a threaded push rod 12, and a threaded sleeve 13, and the ear plate 14 is fixed on the inner template 8, The U-shaped plate with holes 16 is fixed on the ear plate 14 by bolts 15 , one end of the threaded push rod 12 is fixed on the U-shaped plate with holes 16 , and the other end is rotatably fixed on the threaded sleeve 13 .

如图1和图3所示:所述封闭式养护棚包括固定底板3、嵌入槽4、彩钢瓦11、型钢支架18、型钢横架17和移动卷门19,所述型钢支架18放置于嵌入槽4中通过固定底板3夹紧固定,所述型钢横架17固定在型钢支架18上,所述彩钢瓦11铺设固定在型钢横架17顶面和型钢支架18侧面,所述移动卷门19固定在养护棚两边。As shown in Figures 1 and 3: the closed maintenance shed includes a fixed base plate 3, an embedded groove 4, a color steel tile 11, a steel bracket 18, a steel horizontal frame 17 and a mobile rolling door 19, and the steel bracket 18 is placed on Embedded in the groove 4 and clamped and fixed by the fixed bottom plate 3, the profiled steel horizontal frame 17 is fixed on the profiled steel bracket 18, the color steel tile 11 is laid and fixed on the top surface of the profiled steel horizontal frame 17 and the side of the profiled steel bracket 18, and the moving roll Door 19 is fixed on the maintenance shed both sides.

如图4所示:还包括钢筋骨架定型化胎架,所述钢筋骨架定型化胎架包括固定槽25、斜支撑26、矩形抱箍24、木板20、预留洞口21、横向钢管22、竖向型钢架22、可伸缩竖撑25、钢垫板27和可伸缩横撑29,所述钢垫板27搁置固定于地面,固定槽25设置于横向钢垫板27上,带有伸缩式内撑胎架的竖向型钢架23固定于固定槽25内,其余竖向型钢架23固定于钢垫板27上,所述横向钢管22垂直间隔一定间距固定在竖向型钢架23上,所述斜支撑26一端固定于竖向型钢架23,另一端支撑固定于地面,所述伸缩式内撑胎架设置于箱涵预留孔洞21位置。As shown in Figure 4: it also includes the shaped tire frame of the steel bar skeleton, and the shaped tire frame of the steel bar skeleton includes a fixed groove 25, an oblique support 26, a rectangular hoop 24, a plank 20, a reserved hole 21, a horizontal steel pipe 22, a vertical Directional steel frame 22, telescopic vertical brace 25, steel backing plate 27 and telescopic cross brace 29, the steel backing plate 27 is placed and fixed on the ground, and the fixing groove 25 is arranged on the horizontal steel backing plate 27, with telescopic The vertical steel frame 23 of the inner support frame is fixed in the fixing groove 25, and the remaining vertical steel frames 23 are fixed on the steel backing plate 27, and the horizontal steel pipes 22 are fixed on the vertical steel frame 23 at a certain interval vertically. Above, one end of the diagonal support 26 is fixed to the vertical steel frame 23, and the other end is fixed to the ground. The telescopic inner support frame is set at the position of the reserved hole 21 of the box culvert.

如图5所示:所述伸缩式内撑胎架包括矩形抱箍24、木板20、可伸缩竖撑28和可伸缩横撑29,所述木板20通过可伸缩竖撑28和可伸缩横撑29支撑在预留孔洞21处,并通过矩形抱箍24固定。As shown in Figure 5: the telescopic inner support tire frame includes a rectangular hoop 24, a wooden board 20, a telescopic vertical brace 28 and a telescopic horizontal brace 29, and the wooden board 20 passes through the telescopic vertical brace 28 and the telescopic horizontal brace. 29 is supported at the reserved hole 21 and fixed by a rectangular hoop 24.

如图7和图8所示:还包括箱涵混凝土浇筑装置,所述预制箱涵混凝土浇筑技术包括滑轨37、滚轮36、支撑杆35、带滑槽横杆31、钢管32、带孔耳板33、料箱34、滚轴38和吊杆39,所述滑轨37设置在箱涵30两侧,所述滚轮36固定在支撑杆35底部,所述带滑槽横杆31固定在两个支撑杆35上,所述滚轴38设置在带滑槽横杆31上,所述钢管32通过吊杆固定在滚轴38上,所述料箱34通过带孔耳板33用钢管32固定在吊杆39上。As shown in Figures 7 and 8: it also includes a box culvert concrete pouring device, and the prefabricated box culvert concrete pouring technology includes slide rails 37, rollers 36, support rods 35, cross bars with chutes 31, steel pipes 32, and holes. Plate 33, material box 34, roller 38 and suspender 39, described slide rail 37 is arranged on box culvert 30 both sides, described roller 36 is fixed on support bar 35 bottoms, and described cross bar 31 with chute is fixed on two sides. On a support rod 35, the roller 38 is arranged on the cross bar 31 with a chute, the steel pipe 32 is fixed on the roller 38 through a suspender, and the material box 34 is fixed with the steel pipe 32 through the ear plate 33 with holes. On boom 39.

如图9和图10所示:还包括箱涵运输固定架,所述预制箱涵运输固定架包括顶推梁40、箱型框架41、顶推杆孔42、伸缩顶推杆43和型钢底架44,所述箱型框架41底部设置型钢底架44,所述顶推梁40固定在箱型框架41上,所述顶推杆孔42设置在顶推梁40上,所述伸缩顶推杆43通过推杆孔42对箱涵30顶推固定。As shown in Figure 9 and Figure 10: it also includes a box culvert transport fixture, the prefabricated box culvert transport fixture includes a push beam 40, a box frame 41, a push rod hole 42, a telescopic push rod 43 and a shaped steel bottom frame 44, the bottom of the box-shaped frame 41 is provided with a shaped steel underframe 44, the push beam 40 is fixed on the box-shaped frame 41, the push rod hole 42 is arranged on the push beam 40, and the telescopic push beam The rod 43 pushes and fixes the box culvert 30 through the push rod hole 42 .

如图11和图12所示:还包括预制箱涵安装迎,所述预制箱涵安装技术包括轨道垫板52、轨道51、滑移构件50、滑移固定件45、弧形底托46、支撑端板47、操作平台48和连接钢管49,所述轨道垫板52搁置于地面,所述轨道51固定在轨道垫板52上,所述滑移构件50通过滑移固定件45固定在弧形底托46上,所述支撑端板47安装在弧形底托46上,所述连接钢管49固定在操作平台48底端,并固定在支撑端板47上。As shown in Figure 11 and Figure 12: it also includes prefabricated box culvert installation, the prefabricated box culvert installation technology includes track backing plate 52, track 51, sliding member 50, sliding fixing part 45, arc bottom support 46, Support the end plate 47, the operating platform 48 and the connecting steel pipe 49, the track backing plate 52 rests on the ground, the track 51 is fixed on the track backing plate 52, and the sliding member 50 is fixed on the arc through the sliding fixing piece 45. On the shaped bottom bracket 46, the support end plate 47 is installed on the arc bottom bracket 46, and the connecting steel pipe 49 is fixed on the bottom end of the operating platform 48, and is fixed on the support end plate 47.

实施例二Embodiment two

作为另一种实施例,实施例一中提出的公铁合建大断面盾构隧道内预制箱涵的施工方法,包括以下步骤:As another embodiment, the construction method of the prefabricated box culvert in the large-section shield tunnel of the road-rail joint construction proposed in the first embodiment includes the following steps:

步骤一,施工准备:做好现场交通管制,保护现场干净整洁,对进入现场的施工材料进行检查验收。Step 1, construction preparation: Do a good job of on-site traffic control, keep the site clean and tidy, and inspect and accept the construction materials entering the site.

步骤二,钢筋绑扎:首先组装钢筋骨架定型化胎架,钢垫板27搁置固定于地面,固定槽25设置于横向钢垫板27上,带有伸缩式内撑胎架的竖向型钢架23固定于固定槽25内,其余竖向型钢架23固定于钢垫板27上,所述横向钢管22垂直间隔一定间距固定在竖向型钢架23上,所述斜支撑26一端固定于竖向型钢架23,另一端支撑固定于地面,伸缩式内撑胎架设置于箱涵预留孔洞21位置,木板20通过可伸缩竖撑28和可伸缩横撑29支撑在预留孔洞21处,并通过矩形抱箍24固定,组装完后在胎架上进行钢筋弯曲、调直机焊接等施工工艺。Step 2, steel bar binding: first assemble the steel bar frame and shape the tire frame, put the steel backing plate 27 on the ground and fix it on the ground, the fixing groove 25 is set on the horizontal steel backing plate 27, and the vertical steel frame with the telescopic inner support tire frame 23 is fixed in the fixing groove 25, and the remaining vertical steel frames 23 are fixed on the steel backing plate 27, the horizontal steel pipes 22 are fixed on the vertical steel frame 23 at a certain interval vertically, and one end of the inclined support 26 is fixed on the The vertical steel frame 23, the other end is supported and fixed on the ground, the telescopic inner support tire frame is set at the position of the reserved hole 21 of the box culvert, and the wooden board 20 is supported in the reserved hole 21 through the telescopic vertical brace 28 and the telescopic horizontal brace 29 place, and fixed by the rectangular hoop 24, after the assembly is completed, construction processes such as steel bar bending and straightening machine welding are carried out on the tire frame.

步骤三,模具组装:型钢1放置于地面围成矩形,纵向型钢1两端平行放置四个千斤顶2,升降顶板6固定于千斤顶2上,外模板7和内模板8固定于型钢1上,型钢框架10固定放置在型钢1中间位置,液压顶托装置9一端固定在内模板8上,另一端固定在型钢框架10上,组装液压顶托装置,耳板14固定在内模板8上,带孔U型板16通过螺栓15固定在耳板14上,螺纹顶推杆12一端固定在带孔U型板16上,另一端旋转固定于螺纹套管13上,将绑扎好的钢筋笼吊入到模具中。Step 3, mold assembly: the section steel 1 is placed on the ground to form a rectangle, four jacks 2 are placed in parallel at both ends of the longitudinal section steel 1, the lifting top plate 6 is fixed on the jack 2, the outer formwork 7 and the inner formwork 8 are fixed on the section steel 1, and the section steel The frame 10 is fixedly placed in the middle of the section steel 1, one end of the hydraulic jacking device 9 is fixed on the inner formwork 8, and the other end is fixed on the section steel frame 10, the hydraulic jacking device is assembled, and the ear plate 14 is fixed on the inner formwork 8 with holes The U-shaped plate 16 is fixed on the lug plate 14 by bolts 15, one end of the threaded push rod 12 is fixed on the U-shaped plate 16 with holes, and the other end is rotated and fixed on the threaded sleeve 13, and the bound steel cage is hoisted into the in the mold.

步骤四,钢筋笼入模:在钢筋笼上指定位置装上塑料专用保护卡块后,由吊机配合专用吊具按规格把钢筋笼吊放入模具中并顶紧。Step 4: Reinforcing the cage into the mold: After installing the special plastic protection block on the specified position on the reinforcing cage, the reinforcing cage is hoisted into the mold by the crane and the special lifting tool according to the specifications and tightened.

步骤五,浇筑混凝土:组装移动式专用浇筑料箱,滑轨37设置在箱涵30两侧,滚轮36固定在支撑杆35底部,带滑槽横杆31固定在两个支撑杆35上,滚轴38设置在带滑槽横杆31上,钢管32通过吊杆固定在滚轴38上,料箱34通过带孔耳板33用钢管32固定在吊杆39上,通过其前后左右移动进行箱涵30的混凝土浇筑。Step 5, pouring concrete: Assemble the mobile special pouring material box, the slide rails 37 are arranged on both sides of the box culvert 30, the rollers 36 are fixed on the bottom of the support rod 35, the cross bar 31 with a chute is fixed on the two support rods 35, roll The shaft 38 is arranged on the cross bar 31 with a chute, the steel pipe 32 is fixed on the roller 38 through the suspender, the material box 34 is fixed on the suspender 39 by the steel pipe 32 through the ear plate 33 with holes, and the box is moved forward, backward, left, and right. Concreting of culvert 30.

步骤六,养护:封闭式养护棚安装,型钢支架18放置于嵌入槽4中通过固定底板3夹紧固定,型钢横架17固定在型钢支架18上,彩钢瓦11铺设固定在型钢横架17顶面和型钢支架18侧面,移动卷门19固定在养护棚两边,混凝土浇筑完成后对箱涵进行封闭养护。Step 6, maintenance: installation of a closed maintenance shed, placing the profiled steel bracket 18 in the embedded groove 4 and clamping and fixing it through the fixed bottom plate 3, the profiled steel horizontal frame 17 is fixed on the profiled steel bracket 18, and the color steel tile 11 is laid and fixed on the profiled steel horizontal frame 17 The top surface and the side of the shaped steel support 18, and the movable rolling door 19 are fixed on both sides of the curing shed, and the box culvert is closed and maintained after the concrete pouring is completed.

步骤七,脱模施工:拆卸内模板8、外模板9所有的连接螺栓、丝杠、拉杆等,利用液压系统分离内外模,顺序与合模顺序相反。Step 7, demoulding construction: disassemble all the connecting bolts, lead screws, pull rods, etc. of the inner formwork 8 and the outer formwork 9, and use the hydraulic system to separate the inner and outer molds, and the sequence is opposite to the mold closing sequence.

步骤八,箱涵运输:组装箱涵运输固定架,箱型框架41底部设置型钢底架44,顶推梁40固定在箱型框架41上,顶推杆孔42设置在顶推梁40上,所述伸缩顶推杆43通过推杆孔42对箱涵30顶推固定,将箱涵30放入预制箱涵运输固定架后进行运输。Step 8, box culvert transportation: Assemble the box culvert transport fixing frame, set the steel underframe 44 at the bottom of the box frame 41, fix the push beam 40 on the box frame 41, and set the push rod hole 42 on the push beam 40, The telescopic push rod 43 pushes and fixes the box culvert 30 through the push rod hole 42, and the box culvert 30 is put into the prefabricated box culvert transport fixing frame for transportation.

步骤九,预制箱涵安装施工:首先组装轨道移动式弧形底托带操作平台的辅助落位施工平台,轨道垫板52搁置于地面,轨道51固定在轨道垫板52上,滑移构件50通过滑移固定件45固定在弧形底托46上,支撑端板47安装在弧形底托46上,连接钢管49固定在操作平台48底端,并固定在支撑端板47上,箱涵30运输至现场后,吊放在支撑端板上,移动到指定落位位置后进行吊放安装。Step 9, installation and construction of prefabricated box culverts: first assemble the auxiliary construction platform with movable arc-shaped bottom support and operating platform, the track backing plate 52 rests on the ground, the track 51 is fixed on the track backing plate 52, and the sliding member 50 The sliding fixture 45 is fixed on the arc bottom bracket 46, the support end plate 47 is installed on the arc bottom bracket 46, the connecting steel pipe 49 is fixed on the bottom end of the operation platform 48, and is fixed on the support end plate 47, the box culvert 30 After being transported to the site, hang it on the supporting end plate, and move to the designated position for hanging installation.

步骤十,施工完毕并检查验收,设备和机械拆除退场。Step 10: After the construction is completed and inspected and accepted, the equipment and machinery are dismantled and exited.

Claims (9)

1. Prefabricated box culvert in big section shield tunnel is built together to public iron, its characterized in that includes: prefabricated steel pedestal, steel reinforcement framework shaping jig frame, box culvert concrete pouring device, box culvert transportation fixing frame and box culvert mounting device;
the prefabricated section steel pedestal comprises section steel (1), a jack (2), an outer template (7), an inner template (8) and a section steel frame (10); the section steel (1) surrounds a rectangle on the ground, two ends of the longitudinal section steel (1) are provided with jacks (2), the jacks (2) are connected with a lifting top plate (6), the section steel (1) is connected with an outer die plate (7) and an inner die plate (8), a section steel frame (10) is arranged in the center of the section steel (1), and a hydraulic jacking device (9) is arranged between the inner die plate (8) and the section steel frame (10); the periphery of the prefabricated steel pedestal is provided with a closed curing shed;
the bottom of the steel reinforcement framework shaping jig frame is provided with a steel base plate (27), a plurality of vertical steel frames (23) are arranged on the steel base plate (27), a plurality of transverse steel pipes (22) are arranged on the vertical steel frames (23), gaps among the transverse steel pipes (22) are reserved holes (21) for box culverts, and telescopic inner supporting jig frames are arranged in the reserved holes (21);
slide rails (37) are arranged on two sides of the box culvert (30), a cross bar (31) with a slide groove is arranged between the slide rails (37), and the cross bar (31) with the slide groove is connected with a feed box (34) in a sliding manner to form a box culvert concrete pouring device;
the box culvert transportation fixing frame comprises a pushing beam (40), a box frame (41) and a telescopic pushing rod (43), wherein a profile steel underframe (44) is arranged at the bottom of the box frame (41), the pushing beam (40) is fixed on the box frame (41), and the telescopic pushing rod (43) passes through a pushing rod hole (42) on the pushing beam (40);
the bottom of the box culvert installation device is provided with a track (51), the track (51) is connected with an arc-shaped bottom bracket (46) in a sliding mode, a supporting end plate (47) is arranged on the arc-shaped bottom bracket (46), and an operation platform (48) is arranged on the supporting end plate (47).
2. The prefabricated box culvert in the common-rail co-construction large-section shield tunnel according to claim 1, wherein the prefabricated box culvert is characterized in that: the hydraulic jacking device comprises a U-shaped plate (16) with holes, an ear plate (14), a bolt (15), a threaded jacking rod (12) and a threaded sleeve (13), wherein the ear plate (14) is fixed on the inner die plate (8), the U-shaped plate (16) with holes is fixed on the ear plate (14) through the bolt (15), one end of the threaded jacking rod (12) is fixed on the U-shaped plate (16) with holes, and the other end of the threaded jacking rod is rotationally fixed on the threaded sleeve (13); the other side of the threaded sleeve (13) is symmetrically connected with the profile steel frame (10) through a U-shaped plate (16), an ear plate (14), a bolt (15) and a threaded push rod (12).
3. The prefabricated box culvert in the common-rail co-construction large-section shield tunnel according to claim 1, wherein the prefabricated box culvert is characterized in that: the steel backing plates (27) are arranged on the ground, and two rows of vertical steel frames (23) in the center of the two transverse ends of the steel backing plates (27) are connected with the steel backing plates (27) through fixing grooves (25); and an inclined support (26) is arranged between the vertical steel frame (23) arranged in the four sides of the steel backing plate (27) and the steel backing plate (27).
4. The prefabricated box culvert in the common-rail co-construction large-section shield tunnel according to claim 1, wherein the prefabricated box culvert is characterized in that: the telescopic internal stay bed-jig comprises a rectangular hoop (24), a wood board (20), a telescopic vertical stay (28) and a telescopic transverse stay (29), wherein the wood board (20) is supported at a reserved hole (21) through the telescopic vertical stay (28) and the telescopic transverse stay (29) and is fixed through the rectangular hoop (24).
5. The prefabricated box culvert in the common-rail co-construction large-section shield tunnel according to claim 1, wherein the prefabricated box culvert is characterized in that: the closed curing shed comprises a fixed bottom plate (3), an embedded groove (4), color steel tiles (11), a section steel bracket (18), a section steel transverse frame (17) and a movable rolling door (19), wherein the embedded groove (4) is arranged on the fixed bottom plate (3), the embedded groove (4) is connected to the bottom of the section steel bracket (18), the section steel transverse frame (17) is connected with the section steel brackets (18) on two sides, and the color steel tiles (11) are arranged on the top surface of the section steel transverse frame (17) and the side surfaces of the section steel brackets (18); the two end surfaces of the fixed bottom plate (3) of the closed curing shed are provided with movable rolling doors (19).
6. The prefabricated box culvert in the common-rail co-construction large-section shield tunnel according to claim 1, wherein the prefabricated box culvert is characterized in that: in the box culvert concrete pouring device, rolling connection gyro wheels (36) in slide rail (37) of box culvert (30) both sides, gyro wheels (36) joint support pole (35), and take spout horizontal pole (31) to connect in the bottom spout of taking spout horizontal pole (31) to connect roller (38), and steel pipe (32) are passed through jib (39) below roller (38), and workbin (34) are connected through foraminiferous otic placode (33) to steel pipe (32).
7. The prefabricated box culvert in the common-rail co-construction large-section shield tunnel according to claim 1, wherein the prefabricated box culvert is characterized in that: in the box culvert installation device, a track (51) is arranged on a track base plate (52), the track base plate (52) is arranged on the ground, and an arc-shaped bottom bracket (46) is connected with the track (51) through a sliding fixing piece (45) and a sliding component (50); a connecting steel pipe (49) is arranged between the supporting end plate (47) and the operating platform (48).
8. The construction method of the prefabricated box culvert in the common-rail co-construction large-section shield tunnel according to claim 1, which is characterized by comprising the following steps:
step one, construction preparation: on-site traffic control, cleaning the site, and checking acceptance materials;
step two, binding reinforcing steel bars: assembling a reinforcement cage shaping jig frame, and binding reinforcement on the telescopic inner support jig frame after the reinforcement cage shaping jig frame is assembled to form a reinforcement cage;
step three, assembling a die and entering the die: after the prefabricated steel bar pedestal is assembled, the steel bar cage is hung into a die and tightly supported after the protection clamping block is arranged on the steel bar cage;
pouring concrete: assembling a movable special pouring feed box, and pouring concrete of the box culvert (30) by moving the feed box (34) through the roller (36) and the cross rod (31) with the sliding groove; installing a closed curing shed after concrete pouring is completed, and performing closed curing on the box culvert (30);
step five, demolding construction: all connecting pieces on the inner template (8) and the outer template (7) are disassembled, and the inner template (8) and the outer template (7) are separated by utilizing a hydraulic jacking device (9);
step six, box culvert transportation: assembling a box culvert transportation fixing frame, pushing and fixing the box culvert (30) by a telescopic pushing rod (43) through a pushing rod hole (42), and placing the box culvert (30) into the box culvert transportation fixing frame for transportation;
step seven, box culvert installation construction: the auxiliary landing construction platform of the movable arc-shaped bottom support belt operation platform of the assembly track is hung on a supporting end plate (47) after a box culvert (30) is transported to the site, and is hung and installed after the box culvert is moved to a designated landing position, so that installation construction is completed; check acceptance, equipment and mechanical removal of the refund.
9. The construction method of the prefabricated box culvert in the common-rail co-construction large-section shield tunnel according to claim 8, wherein in the step six: when transporting the box culvert (30), the box culvert (30) is placed in the box frame (41), and the telescopic pushing rod (43) penetrates through the pushing rod hole (42) on the pushing beam (40) to push the box culvert (30) to fix the box culvert.
CN202211180948.0A 2022-09-27 2022-09-27 Construction method of prefabricated box culverts in large-section shield tunnels jointly built by highway and railway Expired - Fee Related CN115418983B (en)

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