CN115406758A - Toughness detection device and method for steel processing - Google Patents
Toughness detection device and method for steel processing Download PDFInfo
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- CN115406758A CN115406758A CN202211098283.9A CN202211098283A CN115406758A CN 115406758 A CN115406758 A CN 115406758A CN 202211098283 A CN202211098283 A CN 202211098283A CN 115406758 A CN115406758 A CN 115406758A
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Abstract
本发明公开了一种钢材加工用的韧性检测装置及检测方法,包括固定底座,固定底座顶部的两端均固定安装有支撑装置,支撑装置的内侧固定安装有折弯轨道,折弯轨道的两端均活动安装有夹持装置,设置通过转动夹持把手,使夹持螺杆进行转动,夹持块进行下降,钢材进行按压弯曲,使钢材进行夹持,同时可控的弯曲,使钢材韧性检测更加准确,提高检测的安全性,设置按压转动手轮,记录位移尺下降的距离,了解钢材断裂时的形变量,同时断裂时所承受的压力,更加直观的了解钢材产生的形变量和压力值,便于钢材的检测,设置防护箱体,当钢材断裂时,会在防护箱体的内部产生崩裂,防止钢材碎片飞溅对操作人员产生伤害,同时清理便捷。
The invention discloses a toughness detection device and a detection method for steel processing, comprising a fixed base, a support device is fixedly installed at both ends of the top of the fixed base, a bending track is fixedly installed on the inner side of the support device, and the two ends of the bending track The end is equipped with a clamping device. By turning the clamping handle, the clamping screw is rotated, the clamping block is lowered, the steel is pressed and bent, and the steel is clamped. At the same time, the controllable bending enables the toughness of the steel to be tested It is more accurate and improves the safety of detection. Set the press and turn the handwheel to record the distance of the displacement scale, understand the deformation of the steel when it breaks, and the pressure it bears when it breaks, and understand the deformation and pressure of the steel more intuitively. , to facilitate the detection of steel, set up a protective box, when the steel breaks, it will crack inside the protective box, prevent the steel fragments from splashing and hurt the operator, and at the same time, it is easy to clean.
Description
技术领域technical field
本发明涉及钢材韧性检测技术领域,更具体地说,本发明涉及一种钢材加工用的韧性检测装置及检测方法。The invention relates to the technical field of steel toughness detection, more specifically, the invention relates to a toughness detection device and detection method for steel processing.
背景技术Background technique
钢材是钢锭、钢坯通过压力加工制成的一定形状、尺寸和性能的材料,而钢材韧性一般表示钢材在塑性变形和断裂过程中吸收能量的能力,钢材韧性越好,则发生脆性断裂的可能性越小,反之,发生脆性断裂的可能性越大,而钢材在加工生产完成后,需要对钢材进行韧性检测,以此来判断钢材的合格率了解钢材从而决定其用途。Steel is a material of a certain shape, size and performance made of steel ingots and billets through pressure processing, and the toughness of steel generally indicates the ability of steel to absorb energy during plastic deformation and fracture. The better the toughness of steel, the possibility of brittle fracture The smaller it is, on the contrary, the greater the possibility of brittle fracture. After the steel is processed and produced, it is necessary to test the toughness of the steel to judge the pass rate of the steel and understand the steel to determine its use.
现有的钢材进行进行韧性检测时,往往通过用裁切的钢材两端垫高,中间悬空,通过物件对钢材悬空部位进行敲击,通过钢材产生的形变量或者裂痕和断裂情况,观察其韧性,同时通过硬度检测观察钢材的硬度情况,但这种方式不仅缺少夹持装置,在敲击的过程中,容易导致钢材产生偏移,降低钢材检测的准确性,同时,当韧性较差的钢材弯曲产生断裂时,容易对操作人员产生伤害,降低钢材检测的安全性。When testing the toughness of the existing steel, the two ends of the cut steel are used to raise the height, the middle is suspended, and the suspended part of the steel is knocked with an object, and the deformation or cracks and fractures of the steel are used to observe its toughness. At the same time, the hardness of the steel is observed through the hardness test, but this method not only lacks the clamping device, it is easy to cause the steel to shift during the knocking process, which reduces the accuracy of the steel test. At the same time, when the steel with poor toughness When bending and breaking occur, it is easy to cause injury to the operator and reduce the safety of steel detection.
于是,发明人有鉴于此,秉持多年该相关行业丰富的设计开发及实际制作的经验,针对现有的结构及缺失予以研究改良,提供钢材加工用的韧性检测装置及检测方法,以期达到更具有钢材进行夹持,同时可控的弯曲,使钢材韧性检测更加准确,提高检测的安全性,了解钢材复原的形变量,从而了解钢材的回弹性,更加直观的了解钢材产生的形变量和压力值,便于钢材的检测,使用更加便捷,节约时间和人力,提高钢材检测的准确性,防止钢材碎片飞溅对操作人员产生伤害,同时清理便捷,节约时间和人力,提高钢材韧性检测的安全性的目的。Therefore, in view of this, the inventor has been adhering to many years of rich experience in design, development and actual production in this related industry, researched and improved the existing structure and defects, and provided a toughness testing device and testing method for steel processing, in order to achieve more. The steel is clamped and controlled at the same time to make the toughness detection of the steel more accurate, improve the safety of the detection, and understand the deformation of the steel to restore, so as to understand the resilience of the steel, and understand the deformation and pressure of the steel more intuitively. , to facilitate the detection of steel, more convenient to use, save time and manpower, improve the accuracy of steel detection, prevent the injury of operators from splashing of steel fragments, and at the same time clean up conveniently, save time and manpower, and improve the safety of steel toughness detection .
发明内容Contents of the invention
为了克服现有技术的上述缺陷,本发明的实施例提供一种钢材加工用的韧性检测装置及检测方法,钢材进行夹持,同时可控的弯曲,使钢材韧性检测更加准确,提高检测的安全性,了解钢材复原的形变量,从而了解钢材的回弹性,更加直观的了解钢材产生的形变量和压力值,便于钢材的检测,使用更加便捷,节约时间和人力,提高钢材检测的准确性,防止钢材碎片飞溅对操作人员产生伤害,同时清理便捷,节约时间和人力,提高钢材韧性检测的安全性,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, the embodiments of the present invention provide a toughness testing device and testing method for steel processing, the steel is clamped and controlled to bend at the same time, so that the toughness of the steel can be tested more accurately and the safety of the test can be improved To understand the deformation of steel restoration, so as to understand the resilience of steel, to understand the deformation and pressure value of steel more intuitively, to facilitate the detection of steel, to use more conveniently, save time and manpower, and improve the accuracy of steel detection. It prevents operators from being hurt by splashing of steel fragments, and at the same time, it is convenient to clean up, saves time and manpower, and improves the safety of steel toughness testing, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种钢材加工用的韧性检测装置及检测方法,包括固定底座,所述固定底座顶部的两端均固定安装有支撑装置,所述支撑装置的内侧固定安装有折弯轨道,设置折弯轨道使钢材弯曲可控,在活动槽的内部弯曲,所述折弯轨道的两端均活动安装有夹持装置,所述固定底座顶部的侧边固定安装有驱动架,所述驱动架的内部活动安装有按压驱动装置;所述折弯轨道包括滑动轨道,所述滑动轨道的内部开设有活动槽,所述滑动轨道内部的两个侧边开设有滑动轨槽;所述夹持装置包括固定块,所述固定块的一端活动安装有转动轴,所述转动轴的两端均活动安装有滚动轮,所述固定块的另外一端开设有放置槽,所述固定块的一端螺纹安装有夹持螺杆,所述夹持螺杆的顶部固定安装有夹持把手,所述夹持螺杆的底部活动安装有夹持块,所述夹持块活动安装在放置槽的内部,设置滑动轨槽,对滚动轮进行限位,使滚动轮在滑动轨槽的内部进行转动,同时钢材可自由进行移动和转动。In order to achieve the above object, the present invention provides the following technical solutions: a toughness detection device and detection method for steel processing, including a fixed base, the two ends of the top of the fixed base are fixedly installed with support devices, the inner side of the support device The bending track is fixedly installed, and the bending track is set so that the bending of the steel material is controllable, and it bends inside the movable groove. Both ends of the bending track are movably installed with clamping devices, and the sides of the top of the fixed base are fixed and installed There is a driving frame, and the inside of the driving frame is equipped with a pressing drive device; the bending track includes a sliding track, and the inside of the sliding track is provided with a movable groove, and the two sides of the sliding track are provided with sliding rail groove; the clamping device includes a fixed block, one end of the fixed block is movably installed with a rotating shaft, both ends of the rotating shaft are movably installed with rolling wheels, and the other end of the fixed block is provided with a placement groove, One end of the fixed block is threaded with a clamping screw, the top of the clamping screw is fixedly equipped with a clamping handle, and the bottom of the clamping screw is movably mounted with a clamping block, and the clamping block is movably mounted on the Inside the groove, a slide rail groove is provided to limit the scroll wheel, so that the scroll wheel rotates inside the slide rail groove, and the steel can move and rotate freely at the same time.
在一个优选地实施方式中,所述滚动轮滑动安装在滑动轨槽的内部,所述固定块活动安装在活动槽的内部,所述夹持装置的数量为两个,两个所述夹持装置均活动安装在活动槽的内部。In a preferred embodiment, the rolling wheels are slidably installed inside the sliding rail groove, the fixed block is movably installed inside the movable groove, the number of the clamping devices is two, and the two clamping devices The devices are all movably installed inside the movable slot.
在一个优选地实施方式中,所述固定底座包括防护箱体,所述防护箱体的顶部开设有固定槽,所述防护箱体的侧边开设有嵌接槽,所述嵌接槽的内部活动套接有落料槽,所述落料槽的侧边固定安装有固定把手,设置防护箱体对断裂的钢材进行防护,防止飞溅的碎片对操作人员产生伤害。In a preferred embodiment, the fixed base includes a protective box, the top of the protective box is provided with a fixing groove, and the side of the protective box is provided with an embedding groove, and the inside of the embedding groove The movable sleeve is provided with a blanking trough, and a fixed handle is fixedly installed on the side of the blanking trough, and a protective box is set to protect the broken steel and prevent the flying debris from causing injury to the operator.
在一个优选地实施方式中,所述滑动轨道的两端固定套接在固定槽的内侧,所述滑动轨道的底部位于防护箱体的内部。In a preferred embodiment, both ends of the sliding track are fixedly sleeved inside the fixing groove, and the bottom of the sliding track is located inside the protective box.
在一个优选地实施方式中,所述支撑装置包括连接块,所述连接块内部的一端开设有限位槽,所述连接块外侧的上下两端均固定安装有支撑垫块,所述连接块的内部活动套接有支撑杆,所述支撑杆的一端活动安装有转动卡板,所述转动卡板活动安装在支撑垫块的侧边,所述支撑杆的另外一端固定安装有卡位板,所述卡位板的侧边固定安装有复位弹簧,所述复位弹簧的另外一端固定安装在限位槽的侧边,所述复位弹簧活动套接在支撑杆的一端,所述复位弹簧活动安装在限位槽的内部,设置限位槽,对卡位板进行限位,使卡位板在限位槽的内部进行滑动,同时防止复位弹簧压缩时产生偏移,设置支撑垫块对转动卡板进行支撑,可控制卡位板的伸缩。In a preferred embodiment, the supporting device includes a connecting block, one end of the connecting block is provided with a limiting groove, the upper and lower ends of the outer side of the connecting block are fixedly installed with supporting pads, the connecting block A supporting rod is movably socketed inside, and one end of the supporting rod is movably installed with a rotating clamping plate, and the rotating clamping plate is movably installed on the side of the supporting pad, and the other end of the supporting rod is fixedly installed with a clamping plate, A return spring is fixedly installed on the side of the clamping plate, the other end of the return spring is fixedly installed on the side of the limit groove, the return spring is movably socketed on one end of the support rod, and the return spring is movably installed Inside the limit groove, set the limit groove to limit the clamping plate, so that the clamping plate can slide inside the limit groove, and at the same time prevent the return spring from shifting when it is compressed, and set the supporting pad to rotate the clamping plate. The plate is supported to control the expansion and contraction of the clamping plate.
在一个优选地实施方式中,所述支撑装置的数量为两个,所述连接块固定安装在防护箱体顶部的两端,所述连接块的侧边固定安装在滑动轨道两端外侧的顶部,所述滑动轨道的顶部与连接块的顶部相平齐,所述限位槽位于活动槽的侧边,所述卡位板活动安装在限位槽的内部,所述卡位板活动安装在活动槽的内部,所述卡位板活动安装在固定块的底部。In a preferred embodiment, the number of the supporting devices is two, the connecting block is fixedly installed at both ends of the top of the protective box, and the sides of the connecting block are fixedly installed on the top outside the two ends of the sliding track , the top of the sliding track is flush with the top of the connecting block, the limiting groove is located on the side of the movable groove, the locking plate is movably installed inside the limiting groove, and the locking plate is movably installed in the Inside the movable slot, the clamping plate is movably installed on the bottom of the fixed block.
在一个优选地实施方式中,所述驱动架包括支撑板,所述支撑板的内部开设有定位槽,所述支撑板上端的侧边固定安装有显示表,所述支撑板顶部的侧边固定安装有固定板,所述固定板中端的内部开设有螺纹孔,所述固定板的内部开设有活动尺槽,所述活动尺槽位于螺纹孔的侧边,设置定位槽,对定位杆进行限位,防止按压块跟随按压螺杆进行转动,设置活动尺槽对位移尺进行限位的同时,使位移尺的刻度变化做参照。In a preferred embodiment, the drive frame includes a support plate, a positioning groove is opened inside the support plate, a display table is fixedly installed on the side of the top of the support plate, and a display table is fixed on the side of the top of the support plate. A fixed plate is installed, the inside of the middle end of the fixed plate is provided with a threaded hole, the inside of the fixed plate is provided with a movable ruler groove, and the movable ruler groove is located on the side of the threaded hole, and a positioning groove is set to limit the positioning rod. position, prevent the pressing block from rotating with the pressing screw, set the movable ruler groove to limit the displacement ruler, and make the scale change of the displacement ruler as a reference.
在一个优选地实施方式中,所述支撑板固定安装在防护箱体顶部侧边的一端,所述螺纹孔位于固定槽中间的上端。In a preferred embodiment, the support plate is fixedly installed at one end of the top side of the protective box, and the threaded hole is located at the upper end in the middle of the fixing groove.
在一个优选地实施方式中,所述按压驱动装置包括按压转动手轮,所述按压转动手轮的底部固定安装有按压螺杆,所述按压螺杆的底部活动安装有按压块,所述按压块底部的两侧为斜边设计,所述按压块的侧边固定安装有定位杆,所述按压块的底部固定安装有压力传感器,所述按压块顶部的一端固定安装有位移尺,所述定位杆滑动安装在定位槽的内部,所述按压螺杆螺纹安装在螺纹孔的内部,所述按压块活动安装在固定板的底部,所述位移尺滑动安装在活动尺槽的内部,所述压力传感器与显示表电性连接,所述位移尺的表面刻有刻度,设置按压块,且按压块的两端为斜面设计,便于钢材的弯曲,使两端的弯曲更加均匀。In a preferred embodiment, the pressing driving device includes a pressing and rotating handwheel, a pressing screw is fixedly installed at the bottom of the pressing and rotating handwheel, and a pressing block is movably installed at the bottom of the pressing screw, and the bottom of the pressing block The two sides of the pressing block are designed with hypotenuses, the side of the pressing block is fixedly installed with a positioning rod, the bottom of the pressing block is fixedly installed with a pressure sensor, one end of the top of the pressing block is fixedly installed with a displacement ruler, and the positioning rod Slidingly installed inside the positioning groove, the pressing screw thread is installed inside the threaded hole, the pressing block is movably installed on the bottom of the fixed plate, the displacement ruler is slidably installed inside the movable ruler groove, the pressure sensor and It shows the electrical connection of the meter, the surface of the displacement ruler is engraved with a scale, and a pressing block is set, and the two ends of the pressing block are designed with inclined planes, which is convenient for bending of steel and makes the bending of both ends more uniform.
在一个优选地实施方式中,S1:将待检测的钢材放置在固定块的内部,通过转动夹持把手,使夹持螺杆进行转动,夹持块进行下降,对钢材进行夹持,使钢材通过夹持装置进行夹持;In a preferred embodiment, S1: place the steel to be detected inside the fixed block, turn the clamping handle to rotate the clamping screw, lower the clamping block, clamp the steel, and let the steel pass through clamping device for clamping;
S2:通过外拉转动卡板,使转动卡板位于支撑垫块的侧边,通过转动,使转动卡板卡接在支撑垫块的侧边,此时复位弹簧进行压缩,使卡位板移入限位槽的内部,卡位板从固定块的底部移出;S2: By pulling the rotating clamping plate outward, the rotating clamping plate is located on the side of the supporting cushion block, and through rotation, the rotating clamping plate is clamped on the side of the supporting cushion block, and the return spring is compressed at this time, so that the clamping plate moves in Inside the limiting slot, the locking plate moves out from the bottom of the fixing block;
S3:通过转动按压转动手轮,使按压螺杆进行转动下降,使按压块进行下降,压力传感器对钢材的表面进行接触,此时,记录位移尺的位置;S3: by rotating and pressing the rotating hand wheel, the pressing screw rod is rotated and lowered, the pressing block is lowered, and the pressure sensor contacts the surface of the steel, at this time, the position of the displacement ruler is recorded;
S4:继续转动按压转动手轮,使压力传感器对钢材进行下压,钢材弯曲,并突出进入防护箱体的内部,滚动轮在滑动轨槽的内部进行滚动,并将检测的数据通过显示表进行展示,记录产生的压力;S4: Continue to turn and press the handwheel to make the pressure sensor press down on the steel, the steel bends and protrudes into the inside of the protective box, the rolling wheel rolls inside the slide rail groove, and the detected data is displayed through the display table Demonstrate, record the stress generated;
S5:当到达临界值,当钢材断裂,停止转动,记录位移尺下降的距离,了解钢材断裂时的形变量,同时断裂时所承受的压力,当钢材为断裂时,到达顶部,记录产生的压力量,反向转动按压转动手轮,使钢材复原,了解钢材复原的形变量,从而了解钢材的回弹性;S5: When the critical value is reached, when the steel breaks, stop the rotation, record the distance that the displacement ruler descends, understand the deformation of the steel when it breaks, and the pressure it bears when it breaks. When the steel is broken, reach the top and record the generated pressure Measure, reversely turn and press the handwheel to restore the steel, understand the deformation of the restored steel, and thus understand the resilience of the steel;
S6:通过拉动固定把手,使落料槽移出防护箱体的内部,将断裂的钢材进行集中处理,并将夹持装置手动移到两端,通过转动转动卡板,复位弹簧进行复位,卡位板卡接在固定块的底部,防止固定块在活动槽的内部产生滑动。S6: By pulling the fixed handle, the blanking chute is moved out of the inside of the protective box, the broken steel is processed centrally, and the clamping device is manually moved to both ends, and the return spring is reset by rotating the clamping plate, and the position is locked The board is clamped on the bottom of the fixed block to prevent the fixed block from sliding inside the movable groove.
本发明的技术效果和优点:Technical effect and advantage of the present invention:
1、本发明通过设置通过转动夹持把手,使夹持螺杆进行转动,夹持块进行下降,钢材进行按压弯曲,固定块可根据钢材弯曲的程度进行自由转动,同时滚动轮在滑动轨槽的内部可控的移动,使弯曲更加可控,并在防护箱体的内部弯曲,使钢材进行夹持,同时可控的弯曲,使钢材韧性检测更加准确,提高检测的安全性。1. In the present invention, by turning the clamping handle, the clamping screw is rotated, the clamping block is lowered, the steel is pressed and bent, and the fixed block can be freely rotated according to the bending degree of the steel. The internal controllable movement makes the bending more controllable, and the bending inside the protective box enables the steel to be clamped. At the same time, the controllable bending makes the steel toughness test more accurate and improves the safety of the test.
2、本发明通过设置按压转动手轮,使按压块接触钢材,当钢材断裂,停止转动,记录位移尺下降的距离,了解钢材断裂时的形变量,同时断裂时所承受的压力,当钢材为断裂时,到达顶部,记录产生的压力量,反向转动按压转动手轮,使钢材复原,了解钢材复原的形变量,从而了解钢材的回弹性,更加直观的了解钢材产生的形变量和压力值,便于钢材的检测,使用更加便捷,节约时间和人力,提高钢材检测的准确性。2. The present invention makes the pressing block contact the steel by setting the pressing and rotating handwheel. When the steel breaks, stop the rotation, record the distance that the displacement scale drops, and understand the deformation of the steel when it breaks, and the pressure it bears when it breaks. When the steel is When it breaks, reach the top, record the amount of pressure generated, reversely turn and press the handwheel to restore the steel, understand the deformation of the steel restored, so as to understand the resilience of the steel, and understand the deformation and pressure value of the steel more intuitively , to facilitate the detection of steel, more convenient to use, save time and manpower, and improve the accuracy of steel detection.
3、本发明通过设置防护箱体,当钢材断裂时,会在防护箱体的内部产生崩裂,碎片撞击防护箱体的内部,并落入落料槽的内部,防止钢材碎片飞溅对操作人员产生伤害,同时清理便捷,节约时间和人力,提高钢材韧性检测的安全性。3. The present invention sets up a protective box. When the steel breaks, it will crack inside the protective box, and the fragments hit the inside of the protective box and fall into the blanking chute, preventing the steel fragments from splashing and causing damage to the operator. At the same time, it is convenient to clean up, saving time and manpower, and improving the safety of steel toughness testing.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的夹持装置结构示意图。Fig. 2 is a structural schematic diagram of the clamping device of the present invention.
图3为本发明的折弯轨道结构示意图。Fig. 3 is a schematic diagram of the structure of the curved track of the present invention.
图4为本发明的固定底座结构示意图。Fig. 4 is a schematic diagram of the structure of the fixed base of the present invention.
图5为本发明的支撑装置内部结构示意图。Fig. 5 is a schematic diagram of the internal structure of the supporting device of the present invention.
图6为本发明的驱动架结构示意图。Fig. 6 is a structural schematic diagram of the driving frame of the present invention.
图7为本发明的按压驱动装置结构示意图。Fig. 7 is a structural schematic diagram of the pressing driving device of the present invention.
附图标记为:1、固定底座;2、支撑装置;3、折弯轨道;4、夹持装置;5、驱动架;6、按压驱动装置;11、防护箱体;12、固定槽;13、嵌接槽;14、落料槽;15、固定把手;21、连接块;22、限位槽;23、支撑垫块;24、转动卡板;25、支撑杆;26、卡位板;27、复位弹簧;31、滑动轨道;32、活动槽;33、滑动轨槽;41、固定块;42、转动轴;43、滚动轮;44、夹持把手;45、夹持螺杆;46、夹持块;51、支撑板;52、定位槽;53、显示表;54、固定板;55、活动尺槽;56、螺纹孔;61、按压转动手轮;62、按压螺杆;63、按压块;64、定位杆;65、压力传感器;66、位移尺。The reference signs are: 1. fixed base; 2. supporting device; 3. bending track; 4. clamping device; 5. driving frame; 6. pressing driving device; 11. protective box; , Embedding groove; 14, Blanking groove; 15, Fixed handle; 21, Connecting block; 22, Limiting groove; 23, Support pad; 24, Rotating clamping plate; 27, return spring; 31, sliding track; 32, movable groove; 33, sliding rail groove; 41, fixed block; 42, rotating shaft; 43, rolling wheel; 44, clamping handle; 45, clamping screw rod; 46, Clamping block; 51, support plate; 52, positioning groove; 53, display table; 54, fixed plate; 55, movable ruler groove; 56, threaded hole; Block; 64, positioning rod; 65, pressure sensor; 66, displacement ruler.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如附图1-7所示的一种钢材加工用的韧性检测装置及检测方法,包括固定底座1,固定底座1顶部的两端均固定安装有支撑装置2,支撑装置2的内侧固定安装有折弯轨道3,设置折弯轨道3使钢材弯曲可控,在活动槽32的内部弯曲,折弯轨道3的两端均活动安装有夹持装置4,固定底座1顶部的侧边固定安装有驱动架5,驱动架5的内部活动安装有按压驱动装置6;折弯轨道3包括滑动轨道31,滑动轨道31的内部开设有活动槽32,滑动轨道31内部的两个侧边开设有滑动轨槽33;夹持装置4包括固定块41,固定块41的一端活动安装有转动轴42,转动轴42的两端均活动安装有滚动轮43,固定块41的另外一端开设有放置槽,固定块41的一端螺纹安装有夹持螺杆45,夹持螺杆45的顶部固定安装有夹持把手44,夹持螺杆45的底部活动安装有夹持块46,夹持块46活动安装在放置槽的内部,设置滑动轨槽33,对滚动轮43进行限位,使滚动轮43在滑动轨槽33的内部进行转动,同时钢材可自由进行移动和转动。A toughness detection device and detection method for steel processing as shown in accompanying drawings 1-7, comprises a fixed base 1, both ends of the top of the fixed base 1 are fixedly installed with a supporting device 2, and the inner side of the supporting device 2 is fixedly installed with Bending track 3, the bending track 3 is set to make the bending of the steel material controllable, bending inside the movable groove 32, both ends of the bending track 3 are movably installed with a clamping device 4, and the side of the top of the fixed base 1 is fixedly installed with Drive frame 5, the inside of drive frame 5 is equipped with pressing drive device 6; bending track 3 includes slide track 31, and the inside of slide track 31 is provided with movable groove 32, and the two sides inside slide track 31 are provided with slide rails Groove 33; Clamping device 4 comprises fixed block 41, and one end of fixed block 41 is movably installed with rotating shaft 42, and the two ends of rotating shaft 42 are all movably installed with rolling wheel 43, and the other end of fixed block 41 offers placement groove, fixed One end screw thread of block 41 is equipped with clamping screw rod 45, and the top of clamping screw rod 45 is fixedly installed with clamping handle 44, and the bottom of clamping screw rod 45 is movably installed with clamping block 46, and clamping block 46 is movably installed in the placement groove. Inside, a
其中,滚动轮43滑动安装在滑动轨槽33的内部,固定块41活动安装在活动槽32的内部,夹持装置4的数量为两个,两个夹持装置4均活动安装在活动槽32的内部。Wherein, the rolling
其中,固定底座1包括防护箱体11,防护箱体11的顶部开设有固定槽12,防护箱体11的侧边开设有嵌接槽13,嵌接槽13的内部活动套接有落料槽14,落料槽14的侧边固定安装有固定把手15,设置防护箱体11对断裂的钢材进行防护,防止飞溅的碎片对操作人员产生伤害。Among them, the fixed
其中,滑动轨道31的两端固定套接在固定槽12的内侧,滑动轨道31的底部位于防护箱体11的内部。Wherein, both ends of the sliding
其中,支撑装置2包括连接块21,连接块21内部的一端开设有限位槽22,连接块21外侧的上下两端均固定安装有支撑垫块23,连接块21的内部活动套接有支撑杆25,支撑杆25的一端活动安装有转动卡板24,转动卡板24活动安装在支撑垫块23的侧边,支撑杆25的另外一端固定安装有卡位板26,卡位板26的侧边固定安装有复位弹簧27,复位弹簧27的另外一端固定安装在限位槽22的侧边,复位弹簧27活动套接在支撑杆25的一端,复位弹簧27活动安装在限位槽22的内部,设置限位槽22,对卡位板26进行限位,使卡位板26在限位槽22的内部进行滑动,同时防止复位弹簧27压缩时产生偏移,设置支撑垫块23对转动卡板24进行支撑,可控制卡位板26的伸缩。Wherein, the supporting
其中,支撑装置2的数量为两个,连接块21固定安装在防护箱体11顶部的两端,连接块21的侧边固定安装在滑动轨道31两端外侧的顶部,滑动轨道31的顶部与连接块21的顶部相平齐,限位槽22位于活动槽32的侧边,卡位板26活动安装在限位槽22的内部,卡位板26活动安装在活动槽32的内部,卡位板26活动安装在固定块41的底部。Wherein, the quantity of supporting
其中,驱动架5包括支撑板51,支撑板51的内部开设有定位槽52,支撑板51上端的侧边固定安装有显示表53,支撑板51顶部的侧边固定安装有固定板54,固定板54中端的内部开设有螺纹孔56,固定板54的内部开设有活动尺槽55,活动尺槽55位于螺纹孔56的侧边,设置定位槽52,对定位杆64进行限位,防止按压块63跟随按压螺杆62进行转动,设置活动尺槽55对位移尺66进行限位的同时,使位移尺66的刻度变化做参照。Wherein, the drive frame 5 includes a
其中,支撑板51固定安装在防护箱体11顶部侧边的一端,螺纹孔56位于固定槽12中间的上端。Wherein, the
其中,按压驱动装置6包括按压转动手轮61,按压转动手轮61的底部固定安装有按压螺杆62,按压螺杆62的底部活动安装有按压块63,按压块63底部的两侧为斜边设计,按压块63的侧边固定安装有定位杆64,按压块63的底部固定安装有压力传感器65,按压块63顶部的一端固定安装有位移尺66,定位杆64滑动安装在定位槽52的内部,按压螺杆62螺纹安装在螺纹孔56的内部,按压块63活动安装在固定板54的底部,位移尺66滑动安装在活动尺槽55的内部,压力传感器65与显示表53电性连接,位移尺66的表面刻有刻度,设置按压块63,且按压块63的两端为斜面设计,便于钢材的弯曲,使两端的弯曲更加均匀。Wherein, the
其中,S1:将待检测的钢材放置在固定块41的内部,通过转动夹持把手44,使夹持螺杆45进行转动,夹持块46进行下降,对钢材进行夹持,使钢材通过夹持装置4进行夹持;Among them, S1: place the steel to be detected inside the fixed
S2:通过外拉转动卡板24,使转动卡板24位于支撑垫块23的侧边,通过转动,使转动卡板24卡接在支撑垫块23的侧边,此时复位弹簧27进行压缩,使卡位板26移入限位槽22的内部,卡位板26从固定块41的底部移出;S2: By pulling the
S3:通过转动按压转动手轮61,使按压螺杆62进行转动下降,使按压块63进行下降,压力传感器65对钢材的表面进行接触,此时,记录位移尺66的位置;S3: by rotating and pressing the
S4:继续转动按压转动手轮61,使压力传感器65对钢材进行下压,钢材弯曲,并突出进入防护箱体11的内部,滚动轮43在滑动轨槽33的内部进行滚动,并将检测的数据通过显示表53进行展示,记录产生的压力;S4: Continue to rotate and press the
S5:当到达临界值,当钢材断裂,停止转动,记录位移尺66下降的距离,了解钢材断裂时的形变量,同时断裂时所承受的压力,当钢材为断裂时,到达顶部,记录产生的压力量,反向转动按压转动手轮61,使钢材复原,了解钢材复原的形变量,从而了解钢材的回弹性;S5: When the critical value is reached, when the steel breaks, stop rotating, record the distance that the
S6:通过拉动固定把手15,使落料槽14移出防护箱体11的内部,将断裂的钢材进行集中处理,并将夹持装置4手动移到两端,通过转动转动卡板24,复位弹簧27进行复位,卡位板26卡接在固定块41的底部,防止固定块41在活动槽32的内部产生滑动。S6: by pulling the fixed
本发明工作原理:通过转动夹持把手44,使夹持螺杆45进行转动,夹持块46进行下降,对钢材进行夹持,外拉转动卡板24并转动,转动卡板24对支撑垫块23进行支撑,使卡位板26移入限位槽22的内部,通过转动按压转动手轮61,使按压块63进行下降,对钢材进行按压弯曲,固定块41可根据钢材弯曲的程度进行自由转动,同时滚动轮43在滑动轨槽33的内部可控的移动,使弯曲更加可控,并在防护箱体11的内部弯曲;The working principle of the present invention: by turning the clamping
通过转动按压转动手轮61,使按压块63接触钢材,通过记录活动尺槽55处于位移尺66的位置,继续转动,通过使压力传感器65对钢材进行下压,钢材弯曲,并突出进入防护箱体11的内部,并将检测的数据通过显示表53进行展示,记录产生的压力,当钢材断裂,停止转动,记录位移尺66下降的距离,了解钢材断裂时的形变量,同时断裂时所承受的压力,当钢材为断裂时,到达顶部,记录产生的压力量,反向转动按压转动手轮61,使钢材复原,了解钢材复原的形变量,从而了解钢材的回弹性,更加直观的了解钢材产生的形变量和压力值;By turning and pressing the
当钢材断裂时,会在防护箱体11的内部产生崩裂,碎片撞击防护箱体11的内部,并落入落料槽14的内部,通过拉出落料槽14进行集中清理,防止钢材碎片飞溅对操作人员产生伤害。When the steel breaks, cracks will occur inside the
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last few points should be explained: First, in the description of this application, it should be explained that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, which can be mechanical connection Or electrical connection, it can also be the internal communication of two components, it can be directly connected, "up", "down", "left", "right", etc. are only used to indicate the relative positional relationship, when the absolute position of the object being described Change, the relative positional relationship may change;
其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved, other structures can refer to the usual design, and the same embodiment and different embodiments of the present invention can be combined with each other if there is no conflict;
最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention within the scope of protection.
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