CN115405936A - A method and equipment for incinerating industrial hazardous waste - Google Patents
A method and equipment for incinerating industrial hazardous waste Download PDFInfo
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- 239000003546 flue gas Substances 0.000 claims abstract description 193
- 238000002485 combustion reaction Methods 0.000 claims abstract description 187
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
- F23G5/16—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/20—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having rotating or oscillating drums
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/46—Recuperation of heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/022—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
- F23J15/025—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow using filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/04—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material using washing fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Incineration Of Waste (AREA)
Abstract
Description
技术领域technical field
本发明涉及环保技术领域,具体而言,涉及一种对工业危废进行焚烧处理的方法及设备。The invention relates to the technical field of environmental protection, in particular to a method and equipment for incinerating hazardous industrial waste.
背景技术Background technique
工业危废是指在工业生产过程中排放的危险废物,这些废物包括固态废物和液态废物。由于危险废物中含有较高含量的重金属,并且具有腐蚀性、毒性等特点,随意排放、贮存将会破坏生态环境,影响人类的健康,因此工业危废通常都需要进行回收后统一处理。现阶段对工业危废的处理通常是将固态废物送入回转窑进行焚烧,并将其焚烧产生的烟气送入二燃室内进行进一步焚烧,而液态废物却通过加药反应等化学方法进行净化处理,此方法中需要向回转窑和二燃室内喷入柴油、天然气等辅助燃料进行辅助燃烧,以保证固态废物的焚烧温度,而可燃烧的液态废物本也可以喷入回转窑和二燃室进行辅助燃烧却被通过化学方法进行净化,造成了材料的浪费,增加了柴油、天然气等辅助燃料的用量,增加了生产成本。Industrial hazardous waste refers to hazardous waste discharged during industrial production, including solid waste and liquid waste. Because hazardous waste contains high levels of heavy metals and is corrosive and toxic, random discharge and storage will damage the ecological environment and affect human health. Therefore, industrial hazardous waste usually needs to be recycled and treated in a unified manner. At present, the treatment of industrial hazardous waste is usually to send the solid waste to the rotary kiln for incineration, and send the flue gas generated by the incineration to the secondary combustion chamber for further incineration, while the liquid waste is purified by chemical methods such as dosing reaction In this method, auxiliary fuels such as diesel and natural gas need to be injected into the rotary kiln and the secondary combustion chamber for auxiliary combustion to ensure the incineration temperature of the solid waste, and the combustible liquid waste can also be injected into the rotary kiln and the secondary combustion chamber. The auxiliary combustion is purified by chemical methods, which causes waste of materials, increases the consumption of auxiliary fuels such as diesel and natural gas, and increases production costs.
发明内容Contents of the invention
本发明解决的问题是如何将可燃烧的液态废物送入回转窑和二燃室进行辅助燃烧,以减少辅助燃料的用量,降低成本。The problem solved by the invention is how to send the combustible liquid waste into the rotary kiln and the secondary combustion chamber for auxiliary combustion, so as to reduce the consumption of auxiliary fuel and reduce the cost.
为解决上述问题,第一方面,本发明提供了一种对工业危废进行焚烧处理的方法,包括如下步骤:In order to solve the above problems, in a first aspect, the present invention provides a method for incinerating hazardous industrial waste, comprising the following steps:
通过化验分析的方法对不同危废的特性进行分析,配伍出彼此相容并且符合设定低位热值的固态混合料以及高热值废液和低热值废液;The characteristics of different hazardous wastes are analyzed by means of laboratory analysis, and the solid mixture, high calorific value waste liquid and low calorific value waste liquid are compatible with each other and meet the set low calorific value;
分别向回转窑的窑头和二燃室的下端通入辅助燃料和空气进行燃烧,以分别使回转窑的温度和二燃室的温度达到要求的温度范围内;Feed auxiliary fuel and air into the kiln head of the rotary kiln and the lower end of the second combustion chamber for combustion, so that the temperature of the rotary kiln and the temperature of the second combustion chamber can reach the required temperature range;
将配伍后的固态混合料输送至回转窑内进行焚烧,同时向回转窑前端喷入雾状的低热值废液辅助燃烧;Transport the compounded solid mixture to the rotary kiln for incineration, and at the same time spray mist low calorific value waste liquid to the front of the rotary kiln to assist combustion;
回转窑内产生的烟气通过窑尾进入二燃室内进行二次焚烧,并向二燃室的底部喷入雾状的高热值废液辅助燃烧。The flue gas produced in the rotary kiln enters the secondary combustion chamber through the kiln tail for secondary combustion, and sprays mist-like waste liquid with high calorific value into the bottom of the secondary combustion chamber to assist combustion.
可选地,所述将配伍后的固态混合料输送至回转窑内进行焚烧,同时向回转窑前端喷入雾状的低热值废液辅助燃烧包括:Optionally, transporting the compounded solid mixture to the rotary kiln for incineration, and spraying sprayed low calorific value waste liquid to the front of the rotary kiln to assist combustion includes:
通过水冷溜槽控制固态混合料间断滑落至回转窑的前端;The solid mixture is controlled to slide intermittently to the front end of the rotary kiln through the water-cooled chute;
通过推料器将滑落至窑头前端的固态混合料推入回转窑内焚烧,同时通过回转窑的转动带动固态混合料在回转窑内铺开并向窑尾移动;Push the solid mixture falling to the front of the kiln head into the rotary kiln for incineration through the pusher, and at the same time, the rotation of the rotary kiln drives the solid mixture to spread in the rotary kiln and move to the kiln tail;
将雾状的低热值废液喷入回转窑的前端进行燃烧,并逐渐调整低热值废液和燃料的用量,使低热值废液逐渐代替燃料来辅助控制回转窑的温度;Spray misty low calorific value waste liquid into the front end of the rotary kiln for combustion, and gradually adjust the amount of low calorific value waste liquid and fuel, so that low calorific value waste liquid gradually replaces fuel to assist in controlling the temperature of the rotary kiln;
调整回转窑的转速控制固态混合料的移动速度,使固态混合料在回转窑内滞留的时间不小于预设时间。Adjust the rotating speed of the rotary kiln to control the moving speed of the solid mixture so that the residence time of the solid mixture in the rotary kiln is not less than the preset time.
可选地,所述通过水冷溜槽控制固态混合料间断滑落至回转窑的前端包括:固态混合料为散装固态混合料;Optionally, the step of controlling the intermittent sliding of the solid mixture to the front end of the rotary kiln through the water-cooled chute includes: the solid mixture is a bulk solid mixture;
通过链板输送机将固态混合料从水冷溜槽的上端输送至水冷溜槽的垂直段内,并依次开启垂直段上设置的三道液压密封门并且每次只开启一道液压密封门,使固态混合料逐步落入水冷溜槽的倾斜段内;The solid mixture is conveyed from the upper end of the water-cooled chute to the vertical section of the water-cooled chute through the chain conveyor, and the three hydraulic sealing doors set on the vertical section are opened sequentially and only one hydraulic sealing door is opened at a time to make the solid mixture Gradually fall into the inclined section of the water-cooled chute;
落入倾斜段的固态混合料顺着倾斜段滑落至回转窑的窑头前端,其中,倾斜段的倾角大于45度,并且倾斜段的外壁上设置有水冷夹套。The solid mixture falling into the inclined section slides down to the front end of the rotary kiln head along the inclined section, wherein the inclined section's inclination angle is greater than 45 degrees, and the outer wall of the inclined section is provided with a water-cooled jacket.
可选地,所述通过水冷溜槽控制固态混合料间断滑落至回转窑的前端包括:固态混合料为桶装或袋装固态混合料;Optionally, the step of controlling the intermittent sliding of the solid mixture to the front end of the rotary kiln through the water-cooled chute includes: the solid mixture is a barrel or bagged solid mixture;
通过提升机将固态混合料提升至水冷溜槽的垂直段下端,依次开启设置于水冷溜槽侧面的密封闸门和水冷溜槽最下方的一道液压密封门,使固态混合料从水冷溜槽的侧面逐步进入水冷溜槽的倾斜段内;The solid mixture is lifted to the lower end of the vertical section of the water-cooling chute by the elevator, and the sealing gate set on the side of the water-cooling chute and a hydraulic sealing door at the bottom of the water-cooling chute are opened in turn, so that the solid mixture gradually enters the water-cooling chute from the side of the water-cooling chute in the inclined section;
落入倾斜段的固态混合料顺着倾斜段滑落至回转窑的窑头前端。The solid mixture falling into the inclined section slides down to the front of the kiln head of the rotary kiln along the inclined section.
可选地,所述将配伍后的固态混合料输送至回转窑内进行焚烧,同时向回转窑前端喷入雾状的低热值废液辅助燃烧还包括:Optionally, transporting the compounded solid mixture to the rotary kiln for incineration, and spraying mist low-calorific value waste liquid to the front of the rotary kiln to assist combustion also includes:
若依靠低热值废液燃烧无法满足回转窑温度时,则向回转窑前端喷入雾状的高热值废液辅助燃烧,以保证回转窑的温度;If the temperature of the rotary kiln cannot be met by relying on the combustion of low calorific value waste liquid, then spray mist high calorific value waste liquid to the front of the rotary kiln to assist combustion to ensure the temperature of the rotary kiln;
若向回转窑内喷入高热值废液燃烧后,回转窑的温度仍不能满足要求,则向回转窑内喷入辅助燃料进行辅助控温。If the temperature of the rotary kiln still cannot meet the requirements after spraying high calorific value waste liquid into the rotary kiln for combustion, inject auxiliary fuel into the rotary kiln for auxiliary temperature control.
可选地,所述回转窑内产生的烟气通过窑尾进入二燃室内进行二次焚烧,并向二燃室的底部喷入雾状的高热值废液辅助燃烧包括:Optionally, the flue gas generated in the rotary kiln enters the secondary combustion chamber through the kiln tail for secondary incineration, and spraying mist-like waste liquid with high calorific value to the bottom of the secondary combustion chamber to assist combustion includes:
通过引风机抽动回转窑内的烟气向窑尾方向移动,并使烟气经过窑尾后从二燃室的底部进入二燃室内进行二次焚烧;The flue gas in the rotary kiln is moved to the kiln tail by the induced draft fan, and the flue gas passes through the kiln tail and enters the second combustion chamber from the bottom of the second combustion chamber for secondary incineration;
通过按照既定方式设置的二次助燃风机吹动二燃室内的烟气使烟气沿螺旋状的轨迹向上移动,以保证空气的流速并延长烟气在二燃室内滞留的时间;The flue gas in the secondary combustion chamber is blown by the secondary combustion-supporting fan set in a predetermined way to move the flue gas upward along a spiral trajectory to ensure the air flow rate and prolong the residence time of the flue gas in the secondary combustion chamber;
将高热值废液进行均质处理并雾化后通过喷枪喷入二燃室的底部进行燃烧,并逐渐调整高热值废液和燃料的用量,使高热值废液逐渐代替燃料来辅助控制二燃室的温度。The high-calorific value waste liquid is homogenized and atomized, and then sprayed into the bottom of the secondary combustion chamber through the spray gun for combustion, and the amount of high-calorific waste liquid and fuel is gradually adjusted so that the high-calorific value waste liquid gradually replaces the fuel to assist in controlling the secondary combustion room temperature.
可选地,所述既定方式设置的二次助燃风机的设置方式为:Optionally, the setting method of the secondary combustion fan set in the predetermined way is:
二次助燃风机设置于二燃室的下端,二次助燃风机的多个喷吹口在同一高度沿圆周倾斜设置,以使喷出的空气在二燃室的中心绕一圆形方向流动。The secondary combustion-supporting fan is arranged at the lower end of the secondary combustion chamber, and multiple injection ports of the secondary combustion-supporting fan are arranged obliquely along the circumference at the same height, so that the ejected air flows around a circular direction in the center of the secondary combustion chamber.
可选地,一种对工业危废进行焚烧处理的方法,还包括如下步骤:Optionally, a method for incinerating hazardous industrial waste further includes the following steps:
通过余热锅炉对二次焚烧后的烟气初步降温至第一温度,同时通过SNCR脱硝工艺向余热锅炉的特定温度段喷入既定浓度的尿素水溶液,脱除烟气中氮氧化物;The flue gas after secondary incineration is initially cooled to the first temperature through the waste heat boiler, and at the same time, the urea aqueous solution of a predetermined concentration is sprayed into the specific temperature section of the waste heat boiler through the SNCR denitrification process to remove nitrogen oxides in the flue gas;
通过急冷塔采用双流体雾化喷枪喷洒急冷水的方式对初步降温后的烟气在短时间内再次降温至第二温度;The flue gas after the initial cooling is cooled to the second temperature in a short time by spraying quenching water with a two-fluid atomizing spray gun through the quenching tower;
在干法脱酸塔内通过文丘里效应使再次降温后的烟气与脱酸剂接触混合,以对烟气进行干法脱酸;In the dry deacidification tower, through the Venturi effect, the flue gas after cooling down again is contacted and mixed with the deacidification agent to perform dry deacidification of the flue gas;
经干法脱酸后的烟气流经布袋除尘器后进行排放,在此过程中通过引风机控制烟气在布袋除尘器中的流速,使布袋除尘器除去烟气中的固体颗粒。The flue gas after dry deacidification is discharged after passing through the bag filter. During this process, the flow rate of the flue gas in the bag filter is controlled by the induced draft fan, so that the bag filter removes the solid particles in the flue gas.
可选地,在经干法脱酸后的烟气流经布袋除尘器后进行排放的过程中还需要进行如下步骤:Optionally, the following steps need to be carried out during the process of discharging the flue gas after dry deacidification through the bag filter:
在布袋除尘器的进口烟道内喷洒活性炭粉末,使活性炭粉末随烟气一起流动以吸附烟气中的二噁英及重金属;Spray activated carbon powder in the inlet flue of the bag filter, so that the activated carbon powder flows with the flue gas to absorb dioxins and heavy metals in the flue gas;
将余热锅炉产生的蒸汽通入设置在布袋除尘器的灰斗上的伴热管道内,以控制灰斗的温度在既定范围内;The steam generated by the waste heat boiler is passed into the heat tracing pipe set on the ash hopper of the bag filter to control the temperature of the ash hopper within a predetermined range;
按照既定的频率通过灰斗内设置的空气炮对灰斗进行反吹。The ash hopper is blown back by the air cannon set in the ash hopper according to the predetermined frequency.
可选地,一种对工业危废进行焚烧处理的方法,还包括如下步骤:Optionally, a method for incinerating hazardous industrial waste further includes the following steps:
将经过布袋除尘器过滤后的烟气通入预冷器内,采用喷淋的方式将烟气进行第三次降温,使烟气温度降至第三温度;The flue gas filtered by the bag filter is passed into the pre-cooler, and the flue gas is cooled for the third time by spraying, so that the temperature of the flue gas drops to the third temperature;
将第三次降温后的烟气通入湿法脱酸塔的底部,在烟气向上移动过程中与湿法脱酸塔顶部喷洒的碱液相互接触反应,以除去烟气中的酸性成分。The flue gas after the third cooling is passed into the bottom of the wet deacidification tower, and during the upward movement of the flue gas, it contacts and reacts with the lye sprayed on the top of the wet deacidification tower to remove the acidic components in the flue gas.
与现有技术相比,本发明通过对不同危废的特性进行化验分析,根据化验分析结果将各种危废配伍出彼此相容并且符合设定低位热值的固态混合料以及高热值废液和低热值废液;然后分别向回转窑和二燃室内通入空气和辅助燃料例如柴油、天然气等并进行点火,以使辅助燃料燃烧,从而对回转窑和二燃室进行升温,使其温度分别升至各自要求的范围内;然后将配伍完成的固态混合料输送至回转窑内进行焚烧,再此过程中向回转窑的前端喷洒低热值废液进行辅助燃烧,低热值废液的辅助燃烧能够辅助控制回转窑的温度,从而可以通过减少使用辅助燃料来控制回转窑的温度,以减少辅助燃料的使用量,降低能耗;回转窑内产生的烟气会进入二燃室内进行二次焚烧,在此过程中向二燃室内喷入雾状的高热值废液辅助燃烧,高热值废液的辅助燃烧能够辅助控制二燃室的温度,从而可以减少使用辅助燃料来控制二燃室的温度,以减少辅助燃料的使用量,进一步降低能耗;通过配伍将低热值废液和高热值废液分出单独存放,并在回转窑和二燃室控温过程中分别向其内喷入低热值废液和高热值废液以辅助控温,从而通过减少使用辅助燃料来辅助控温,从而减少辅助燃料的用量,降低成本。Compared with the prior art, the present invention conducts laboratory analysis on the characteristics of different hazardous wastes, and according to the laboratory analysis results, various hazardous wastes are compatible to produce solid mixtures that are compatible with each other and meet the set low calorific value and high calorific value waste liquid. and low calorific value waste liquid; then respectively feed air and auxiliary fuels such as diesel, natural gas, etc. into the rotary kiln and the secondary combustion chamber and ignite them to burn the auxiliary fuel, thereby raising the temperature of the rotary kiln and the secondary combustion chamber to make the temperature Respectively rise to the range required by each; then the solid mixture that has been compatible is transported to the rotary kiln for incineration, and in the process, low calorific value waste liquid is sprayed on the front end of the rotary kiln for auxiliary combustion, and the auxiliary combustion of low calorific value waste liquid It can assist in controlling the temperature of the rotary kiln, so that the temperature of the rotary kiln can be controlled by reducing the use of auxiliary fuel, so as to reduce the use of auxiliary fuel and reduce energy consumption; the flue gas generated in the rotary kiln will enter the secondary combustion chamber for secondary incineration , during this process, mist high calorific value waste liquid is sprayed into the secondary combustion chamber to assist combustion, and the auxiliary combustion of high calorific value waste liquid can assist in controlling the temperature of the secondary combustion chamber, thereby reducing the use of auxiliary fuel to control the temperature of the secondary combustion chamber , to reduce the use of auxiliary fuel and further reduce energy consumption; through compatibility, the waste liquid with low calorific value and the waste liquid with high calorific value are separated and stored separately, and low-heat waste liquid is sprayed into the rotary kiln and the second combustion chamber during the temperature control process. Value waste liquid and high calorific value waste liquid are used to assist temperature control, so as to assist temperature control by reducing the use of auxiliary fuel, thereby reducing the amount of auxiliary fuel and reducing costs.
第二方面,本发明还提供了一种对工业危废进行焚烧处理的设备,适用于上述方法,包括沿烟气流动方向依次设置并通过烟气管道依次连接的回转窑、二燃室、余热锅炉、急冷塔、干法脱酸塔、布袋除尘器、引风机和放散烟囱;上料装置和水冷溜槽设置于回转窑的窑头处,水冷溜槽的下端设置有推料器,推料器用于将水冷溜槽下端的固态混合料推至回转窑内;低热值废液喷枪设置于回转窑的前端;高热值废液喷枪设置于二燃室的底部;余热锅炉与尿素喷洒装置连接,布袋除尘器的进口烟道与活性炭喷洒装置连接;布袋除尘器的出口与预冷器的进口连接,预冷器的出口与湿法脱酸塔的进口连接,湿法脱酸塔的出口与引风机的进口连接。In the second aspect, the present invention also provides a device for incinerating hazardous industrial waste, which is suitable for the above method, including a rotary kiln, a secondary combustion chamber, a waste heat Boiler, quenching tower, dry deacidification tower, bag filter, induced draft fan and vent chimney; feeding device and water-cooled chute are set at the kiln head of the rotary kiln, and the lower end of the water-cooled chute is provided with a pusher, which is used for The solid mixture at the lower end of the water-cooled chute is pushed into the rotary kiln; the low calorific value waste liquid spray gun is installed at the front end of the rotary kiln; the high calorific value waste liquid spray gun is installed at the bottom of the secondary combustion chamber; the waste heat boiler is connected with the urea spraying device, and the bag dust collector The inlet flue is connected to the activated carbon spraying device; the outlet of the bag filter is connected to the inlet of the precooler, the outlet of the precooler is connected to the inlet of the wet deacidification tower, and the outlet of the wet deacidification tower is connected to the inlet of the induced draft fan connect.
由此,一种对工业危废进行焚烧处理的设备用于实现上述一种对工业危废进行焚烧处理的方法,因此至少具有上述一种对工业危废进行焚烧处理的方法的全部技术效果。Thus, a device for incinerating hazardous industrial waste is used to realize the above-mentioned method for incinerating hazardous industrial waste, and thus at least has all the technical effects of the above-mentioned method for incinerating hazardous industrial waste.
附图说明Description of drawings
图1为本发明实施例的对工业危废进行焚烧处理的方法的流程框图;Fig. 1 is the flowchart of the method for incinerating hazardous industrial waste according to an embodiment of the present invention;
图2为发明实施例的对工业危废进行焚烧处理的装置的各部件的连接关系图。Fig. 2 is a connection diagram of various components of the device for incinerating hazardous industrial waste according to the embodiment of the invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, or It can be a detachable connection or an integral connection; it can be a mechanical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
在本说明书的描述中,参考术语“实施例”、“一个实施例”和“一个实施方式”等的描述意指结合该实施例或实施方式描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示实施方式中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实施方式。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或实施方式以合适的方式结合。In the description of this specification, descriptions with reference to the terms "an embodiment", "an embodiment" and "an implementation" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or implementation are included in this specification. In at least one embodiment or implementation of the invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or implementation. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or implementations.
为解决上述问题,如图1所示,本发明的实施例提供了一种对工业危废进行焚烧处理的方法,包括如下步骤:In order to solve the above problems, as shown in Figure 1, an embodiment of the present invention provides a method for incinerating hazardous industrial waste, including the following steps:
S1:通过化验分析的方法对不同危废的特性进行分析,配伍出彼此相容并且符合设定低位热值的固态混合料以及高热值废液和低热值废液;S1: Analyze the characteristics of different hazardous wastes by means of laboratory analysis, and combine solid mixtures that are compatible with each other and meet the set low calorific value, as well as high calorific value waste liquid and low calorific value waste liquid;
S2:分别向回转窑的窑头和二燃室的下端通入辅助燃料和空气进行燃烧,以分别使回转窑的温度和二燃室的温度达到要求的温度范围内;S2: Feed auxiliary fuel and air into the kiln head of the rotary kiln and the lower end of the second combustion chamber for combustion, so that the temperature of the rotary kiln and the temperature of the second combustion chamber reach the required temperature range;
S3:将配伍后的固态混合料输送至回转窑内进行焚烧,同时向回转窑前端喷入雾状的低热值废液辅助燃烧;S3: Transport the compounded solid mixture to the rotary kiln for incineration, and at the same time spray mist low calorific value waste liquid to the front of the rotary kiln to assist combustion;
S4:回转窑内产生的烟气通过窑尾进入二燃室内进行二次焚烧,并向二燃室的底部喷入雾状的高热值废液辅助燃烧。S4: The flue gas generated in the rotary kiln enters the secondary combustion chamber through the kiln tail for secondary incineration, and sprays mist-like waste liquid with high calorific value to the bottom of the secondary combustion chamber to assist combustion.
需要说明的是,在步骤S1中,由于工业危废的种类比较多,比较繁杂,因此需要对各种工业危废的性质、成分、危险元素含量、热值、含水率等进行化验和分析,并根据化验和分析的结果对各种工业危废进行配伍,此处所指的配伍为对各工业危废进行的配伍,即在危险废物入回转炉焚烧前,依据各危险废物的性质、成分、热值等参数进行搭配,以达到使焚烧系统能稳定运行为原则;配伍的各工业危废应满足彼此之间的相容性,即配伍的各工业危废在混合过程中应避免产生大量热量、发生爆炸、产生易燃有毒气体等存在影响安全的情况;配伍完成的固态废物进行混合后形成固态混合料,该固态混合料尽量满足其燃烧时的热值在设定低位热值范围内,设定低位热值为3000-4000kcal/kg,以使固态混合料正常燃烧后能保证回转窑内的温度,减少辅助燃料的用量;将可燃烧的液态废物按照热值进行分类并配伍,分别配伍出高热值废液和低热值废液,高热值废液为热值高于6000kcal/kg的液态废物,低热值废液为热值低于6000kcal/kg的液态废物,高热值废液和低热值废液还需要满足PH在4-10之间,闪点大于60℃,以减少液态废物对回转窑和二燃室的腐蚀以及保证其在回转窑和二燃室内燃烧的稳定性;It should be noted that in step S1, since there are many types of industrial hazardous wastes and are relatively complicated, it is necessary to test and analyze the nature, composition, content of dangerous elements, calorific value, moisture content, etc. of various industrial hazardous wastes. And according to the results of the test and analysis, the compatibility of various industrial hazardous wastes is carried out. The compatibility referred to here is the compatibility of various industrial hazardous wastes, that is, before the hazardous wastes are incinerated in the rotary furnace, according to the nature and composition of each hazardous waste The principle of matching parameters such as heat value and calorific value is to achieve the stable operation of the incineration system; the compatible industrial hazardous wastes should meet the compatibility with each other, that is, the compatible industrial hazardous wastes should avoid generating a large amount during the mixing process Heat, explosion, flammable and poisonous gas, etc., which may affect safety; the solid wastes after the completion of compatibility are mixed to form a solid mixture. , set the lower calorific value to 3000-4000kcal/kg, so that the temperature in the rotary kiln can be guaranteed after the solid mixture is burned normally, and the amount of auxiliary fuel can be reduced; the combustible liquid waste is classified and compatible according to the calorific value, respectively Compatible with high calorific value waste liquid and low calorific value waste liquid, high calorific value waste liquid is liquid waste with calorific value higher than 6000kcal/kg, low calorific value waste liquid is liquid waste with calorific value lower than 6000kcal/kg, high calorific value waste liquid and low calorific value The value of the waste liquid also needs to meet the pH between 4-10, and the flash point is greater than 60°C, so as to reduce the corrosion of liquid waste on the rotary kiln and the second combustion chamber and ensure the stability of its combustion in the rotary kiln and the second combustion chamber;
在步骤S2中,在对工业危废配伍完成后,需要通过回转窑和二燃室对工业危废进行焚烧,因此需要分别向回转窑和二燃室内通入空气和辅助燃料例如柴油、天然气等并进行点火,使辅助燃料燃烧,并按比例逐渐增加辅助燃料和空气的通入量分别对回转窑和二燃室进行升温,使其温度分别达到要求的范围内,回转窑的温度范围为850-1000℃,二燃室的温度范围为1100-1250℃;In step S2, after the completion of the compatibility of industrial hazardous waste, the industrial hazardous waste needs to be incinerated through the rotary kiln and the second combustion chamber, so it is necessary to feed air and auxiliary fuels such as diesel oil and natural gas into the rotary kiln and the second combustion chamber respectively And ignite to make the auxiliary fuel burn, and gradually increase the intake of auxiliary fuel and air in proportion to raise the temperature of the rotary kiln and the second combustion chamber respectively, so that the temperature reaches the required range respectively. The temperature range of the rotary kiln is 850 -1000℃, the temperature range of the secondary combustion chamber is 1100-1250℃;
在步骤S3中,在回转窑的温度合格后,将配伍完成的固态混合料输送至回转窑内进行焚烧,对固态混合料中的有害成分进行氧化和分解,从而除去固态混合料中的有害成分,同时向回转窑的前端喷入雾状的低热值废液进行辅助燃烧,喷洒的低热值废液成雾状,能够使低热值废液在回转窑内覆盖范围广并且喷洒均匀,从而使低热值废液燃烧更充分并且使回转窑内的温度变化更平稳;由于固态混合料和低热值废液都具有一定的热值,在固态混合料的进料量一定和回转窑的温度范围相同时,增加低热值废液进行燃烧能够减少回转窑中辅助燃料的使用量,降低生产成本,同时对液态废物进行消耗,减少液态废物的处理压力;In step S3, after the temperature of the rotary kiln is qualified, the solid mixture that has been compatible is transported to the rotary kiln for incineration, and the harmful components in the solid mixture are oxidized and decomposed, thereby removing the harmful components in the solid mixture , and at the same time spray low calorific value waste liquid into the front end of the rotary kiln for auxiliary combustion. The value waste liquid burns more fully and makes the temperature change in the rotary kiln more stable; since the solid mixture and the low calorific value waste liquid both have a certain calorific value, when the feed amount of the solid mixture must be the same as the temperature range of the rotary kiln , increasing the low calorific value waste liquid for combustion can reduce the use of auxiliary fuel in the rotary kiln, reduce production costs, and at the same time consume liquid waste and reduce the pressure on liquid waste treatment;
在步骤S4中,固态混合料在回转窑内焚烧后会产生烟气,烟气在回转窑内向窑尾方向移动,并通过窑尾进入二燃室内,由于辅助燃料在二燃室内燃烧,因此进入二燃室内的烟气会被进行二次焚烧,以使烟气中的有害成分进一步的被分解和氧化;在此过程中可以从二燃室的底部向二燃室内喷入雾状的高热值废液进行辅助燃烧,喷洒的高热值废液成雾状,能够使高热值废液在二燃室内覆盖范围广并且洒落均匀,从而使高热值废液燃烧更充分并且使二燃室内的温度变化更平稳,由于高热值废液具有较高的热值,在二燃室的温度范围一定时,增加高热值废液进行燃烧能够减少二燃室中辅助燃料的使用量,进一步降低生产成本,同时对液态废物进行消耗,进一步减少液态废物的处理压力。In step S4, the solid mixture will produce flue gas after burning in the rotary kiln. The flue gas in the secondary combustion chamber will be incinerated a second time to further decompose and oxidize the harmful components in the flue gas; during this process, mist-like high calorific value can be sprayed into the secondary combustion chamber from the bottom of the secondary combustion chamber The waste liquid carries out auxiliary combustion, and the sprayed high-calorific value waste liquid becomes mist, which can make the high-calorific value waste liquid cover a wide range and spread evenly in the secondary combustion chamber, so that the high-calorific value waste liquid can be burned more fully and the temperature in the secondary combustion chamber can be changed. More stable, because the high calorific value waste liquid has a higher calorific value, when the temperature range of the secondary combustion chamber is constant, increasing the high calorific value waste liquid for combustion can reduce the amount of auxiliary fuel used in the secondary combustion chamber, further reducing production costs, and at the same time The liquid waste is consumed to further reduce the pressure of liquid waste treatment.
由于回转窑和二燃室内的温度需要控制在要求范围内才能使其内的固态混合料和烟气充分的氧化和分解,因此通常需要向回转窑和二燃室内通入辅助燃料例如柴油、天然气等进行辅助燃烧,以控制回转窑和二燃室内的温度符合要求;本发明通过向回转窑和二燃室内分别通入低热值废液和高热值废液进行辅助燃烧,以辅助控制回转窑和二燃室的温度,以减少回转窑和二燃室正常控温时的辅助燃料的用量,从而节约能耗,降低生产成本。Since the temperature in the rotary kiln and the secondary combustion chamber needs to be controlled within the required range to fully oxidize and decompose the solid mixture and flue gas in it, it is usually necessary to feed auxiliary fuels such as diesel and natural gas into the rotary kiln and the secondary combustion chamber etc. to carry out auxiliary combustion to control the temperature in the rotary kiln and the second combustion chamber to meet the requirements; the present invention conducts auxiliary combustion by feeding low calorific value waste liquid and high calorific value waste liquid into the rotary kiln and the second combustion chamber respectively to assist in controlling the rotary kiln and the second combustion chamber. The temperature of the second combustion chamber is used to reduce the amount of auxiliary fuel used for normal temperature control of the rotary kiln and the second combustion chamber, thereby saving energy and reducing production costs.
在本发明的一个实施例中,所述将配伍后的固态混合料输送至回转窑内进行焚烧,同时向回转窑前端喷入雾状的低热值废液辅助燃烧包括:In one embodiment of the present invention, the said transporting the compounded solid mixture to the rotary kiln for incineration, and at the same time spraying mist low calorific value waste liquid to the front of the rotary kiln to assist combustion includes:
S31:通过水冷溜槽控制固态混合料间断滑落至回转窑的窑头前端;S31: Control the solid mixture to slide intermittently to the front end of the rotary kiln through the water-cooled chute;
S32:通过推料器将滑落至窑头前端的固态混合料推入回转窑内焚烧,同时通过回转窑的转动带动固态混合料在回转窑内铺开并向窑尾移动;S32: Push the solid mixture falling to the front end of the kiln head into the rotary kiln for incineration through the pusher, and at the same time, the rotation of the rotary kiln drives the solid mixture to spread in the rotary kiln and move to the kiln tail;
S33:将雾状的低热值废液喷入回转窑的前端进行燃烧,并逐渐调整低热值废液和燃料的用量,使低热值废液逐渐代替燃料来辅助控制回转窑的温度;S33: Spray misty low calorific value waste liquid into the front end of the rotary kiln for combustion, and gradually adjust the amount of low calorific value waste liquid and fuel, so that low calorific value waste liquid gradually replaces fuel to assist in controlling the temperature of the rotary kiln;
S34:调整回转窑的转速控制固态混合料的移动速度,使固态混合料在回转窑内滞留的时间不小于预设时间。S34: adjusting the rotating speed of the rotary kiln to control the moving speed of the solid mixture, so that the residence time of the solid mixture in the rotary kiln is not less than a preset time.
需要说明的是,在步骤S31中,固态混合料在进入回转窑前先进入水冷溜槽内,通过水冷溜槽控制固态混合料分批次间断滑落至回转窑的前端,以避免连续进料造成回转窑内的烟气从水冷溜槽泄漏;It should be noted that in step S31, the solid mixture enters the water-cooled chute before entering the rotary kiln, and the solid mixture is controlled by the water-cooled chute to slide down to the front end of the rotary kiln intermittently in batches, so as to avoid continuous feeding from causing the rotary kiln The flue gas inside leaks from the water-cooled chute;
在步骤S32中,固态混合料从水冷溜槽滑落至水冷溜槽底部时位于回转窑的前端,需要通过设置于回转窑前端的推料器将该固态混合料推送进回转窑内,以便于固态混合料在回转窑内被充分焚烧,推料器为液压驱动的推料器,通过推料器的往复运动实现不断将进入回转窑前端的固态混合料推入回转窑内;进入回转窑内的固态混合料在回转窑的转动下逐渐在回转窑内铺开,从而使固态混合料的料层变薄,以利于固态混合料的受热焚烧,从而能更充分将固态混合料内的有害成分氧化和分解,同时固态混合料会随回转窑的转动而向窑尾移动,焚烧完全的固态混合料从窑尾的下端出料;In step S32, when the solid mixture slides from the water-cooled chute to the bottom of the water-cooled chute, it is located at the front end of the rotary kiln. Fully incinerated in the rotary kiln, the pusher is a hydraulically driven pusher, and the solid mixture entering the front end of the rotary kiln is continuously pushed into the rotary kiln through the reciprocating motion of the pusher; the solid mixture entering the rotary kiln The material is gradually spread in the rotary kiln under the rotation of the rotary kiln, so that the material layer of the solid mixture becomes thinner, which is beneficial to the thermal incineration of the solid mixture, so that the harmful components in the solid mixture can be more fully oxidized and decomposed At the same time, the solid mixture will move to the kiln tail with the rotation of the rotary kiln, and the completely incinerated solid mixture will be discharged from the lower end of the kiln tail;
在步骤S33中,对可燃烧的液态废物按照热值进行配伍,配伍出高热值废液和低热值废液,以便于将不同热值的液态废物通入不同的装置进行燃烧;由于回转窑要求的温度相对于二燃室较低,因此将低热值废液喷入回转窑内进行燃烧,以辅助控制回转窑的温度,将高热值废液喷入二燃室内进行燃烧,以辅助控制二燃室的温度。低热值废液配伍完成后存储在低热值废液储罐内,当其需要向回转窑内喷入时,通过废液雾化泵将低热值废液进行雾化后送入设置于回转窑前端的低热值喷枪,通过低热值喷枪将低热值废液喷洒入回转窑内进行燃烧,通过将低热值废液进行雾化并通过喷洒的方式喷入回转窑内能够使低热值废液在回转窑内洒落均匀,从而使其燃烧充分;低热值废液在回转窑内燃烧正常后,逐渐减少辅助燃料的使用量,同时逐渐增加低热值废液的使用量,并相应的调整空气的通入量,保证低热值废液正常燃烧以及回转窑内的温度在850-1000℃范围,最好的状态是完全不用辅助燃料,仅使用低热值废液来辅助控制回转窑的温度,从而减少辅助燃料的用量并对液态废物进行消耗,以降低生产成本;In step S33, the combustible liquid wastes are matched according to the calorific value, and the high calorific value waste liquid and the low calorific value waste liquid are compatible, so that the liquid wastes with different calorific values can be fed into different devices for combustion; due to the requirements of the rotary kiln The temperature is lower than that of the secondary combustion chamber, so waste liquid with low calorific value is sprayed into the rotary kiln for combustion to assist in controlling the temperature of the rotary kiln, and waste liquid with high calorific value is sprayed into the secondary combustion chamber for combustion to assist in controlling the secondary combustion room temperature. After the low calorific value waste liquid is compatible, it is stored in the low calorific value waste liquid storage tank. When it needs to be sprayed into the rotary kiln, the low calorific value waste liquid is atomized by the waste liquid atomization pump and then sent to the front of the rotary kiln. The low calorific value spray gun sprays the low calorific value waste liquid into the rotary kiln for combustion. By atomizing the low calorific value waste liquid and spraying it into the rotary kiln, the low calorific value waste liquid can be sprayed into the rotary kiln. Sprinkle evenly inside, so as to make it burn fully; after the low calorific value waste liquid burns normally in the rotary kiln, gradually reduce the use of auxiliary fuel, and at the same time gradually increase the use of low calorific value waste liquid, and adjust the air intake accordingly , to ensure the normal combustion of low calorific value waste liquid and the temperature in the rotary kiln is in the range of 850-1000 ° C. The best state is to use no auxiliary fuel at all, and only use low calorific value waste liquid to assist in controlling the temperature of the rotary kiln, thereby reducing the auxiliary fuel consumption. Quantity and consumption of liquid waste to reduce production costs;
在步骤S34中,固态混合料在回转窑内焚烧的过程中,可通过调整回转窑的转速来控制固态混合料在回转窑内的移动速度,回转窑的转速调整范围为0.05-1r/min,回转窑转速的调整需满足使固态混合料在回转窑内滞留的时间不小于预设时间,预设时间为90分钟,以使固态混合料在回转窑内充分焚烧,以降低其酌减率;从而减少焚烧后的灰渣中含有的有害成分,并使部分有害成分生成烟气进入二燃室内,由二燃室对烟气进行二次焚烧,再次减少烟气中的有害成分,从而通过回转窑和二燃室配合对固态混合料进行焚烧的方式除去其中的有害成分,从而对固态混合料进行净化。In step S34, during the incineration process of the solid mixture in the rotary kiln, the moving speed of the solid mixture in the rotary kiln can be controlled by adjusting the rotating speed of the rotary kiln, and the rotating speed adjustment range of the rotary kiln is 0.05-1r/min, The adjustment of the rotating speed of the rotary kiln shall be such that the retention time of the solid mixture in the rotary kiln is not less than the preset time, and the preset time is 90 minutes, so that the solid mixture is fully incinerated in the rotary kiln to reduce its discretionary rate; In this way, the harmful components contained in the incinerated ash can be reduced, and part of the harmful components can be generated into flue gas and enter the secondary combustion chamber, where the secondary combustion chamber can incinerate the flue gas to reduce the harmful components in the flue gas again. The kiln and the second combustion chamber cooperate to incinerate the solid mixture to remove harmful components, thereby purifying the solid mixture.
在本实施例中,还可以进行以下步骤:In this embodiment, the following steps can also be performed:
S35:若依靠低热值废液燃烧无法满足回转窑温度时,则向回转窑前端喷入雾状的高热值废液辅助燃烧,以保证回转窑的温度;S35: If the temperature of the rotary kiln cannot be met by relying on the combustion of waste liquid with low calorific value, then spray mist waste liquid with high calorific value to the front of the rotary kiln to assist combustion to ensure the temperature of the rotary kiln;
S36:若向回转窑内喷入高热值废液燃烧后,回转窑的温度仍不能满足要求,则向回转窑内喷入辅助燃料进行辅助控温。S36: If the temperature of the rotary kiln still cannot meet the requirements after injecting waste liquid with high calorific value into the rotary kiln for combustion, inject auxiliary fuel into the rotary kiln for auxiliary temperature control.
需要说明的是,在步骤S35中,由于固态混合料的成分比较复杂,有些成分易燃烧,有些成分不易燃烧,因此固态混合料燃烧的热值波动就会比较大,在需要控制回转窑内的温度范围时,低热值废液的用量也会随着调整;当固态混合料的热值较低,依靠增加低热值废液的用量无法满足回转窑内的温度时,可以通过设置于回转窑前端的高热值喷枪向回转窑内喷洒高热值废液进行辅助燃烧,以辅助控制回转窑的温度,尽量避免使用辅助燃料,以降低成本;高热值废液在喷洒前需要进行均质处理,均质处理后向回转窑内喷洒,高热值废液的喷洒方法与低热值废液的喷洒方法相同;It should be noted that in step S35, since the composition of the solid mixture is relatively complex, some components are easy to burn, and some components are not easy to burn, so the calorific value of the solid mixture will fluctuate relatively greatly. In the temperature range, the amount of low calorific value waste liquid will also be adjusted accordingly; when the calorific value of the solid mixture is low and the temperature in the rotary kiln cannot be met by increasing the amount of low calorific value waste liquid, it can be installed at the front of the rotary kiln The high calorific value spray gun sprays high calorific value waste liquid into the rotary kiln for auxiliary combustion to assist in controlling the temperature of the rotary kiln and avoids the use of auxiliary fuel as much as possible to reduce costs; the high calorific value waste liquid needs to be homogenized before spraying. Spray into the rotary kiln after treatment, the spraying method of high calorific value waste liquid is the same as that of low calorific value waste liquid;
在步骤S36中,当固态混合料不可燃烧或者燃烧的热值太低,增加高热值废液也无法保证回转窑内的温度时,可以向回转窑内喷入辅助燃料燃烧,以辅助控制回转窑的温度;当回转窑内温度依靠固态混合料、低热值废液和高热值废液能够维持时,可逐渐降低辅助燃料的使用量直至不使用,以降低成本。In step S36, when the solid mixture is not combustible or the calorific value of combustion is too low, and the temperature in the rotary kiln cannot be guaranteed by adding high calorific value waste liquid, auxiliary fuel can be injected into the rotary kiln to assist in controlling the rotary kiln. When the temperature in the rotary kiln can be maintained by solid mixture, waste liquid with low calorific value and waste liquid with high calorific value, the amount of auxiliary fuel used can be gradually reduced until it is not used to reduce costs.
在本发明的一个实施例中,所述通过水冷溜槽控制固态混合料间断滑落至回转窑的前端包括:固态混合料为散装固态混合料;In one embodiment of the present invention, the control of the intermittent sliding of the solid mixture to the front end of the rotary kiln through the water-cooled chute includes: the solid mixture is a bulk solid mixture;
通过链板输送机将固态混合料从水冷溜槽的上端输送至水冷溜槽的垂直段内,并依次开启垂直段上设置的三道液压密封门并且每次只开启一道液压密封门,使固态混合料逐步落入水冷溜槽的倾斜段内;The solid mixture is conveyed from the upper end of the water-cooled chute to the vertical section of the water-cooled chute through the chain conveyor, and the three hydraulic sealing doors set on the vertical section are opened sequentially and only one hydraulic sealing door is opened at a time to make the solid mixture Gradually fall into the inclined section of the water-cooled chute;
落入倾斜段的固态混合料顺着倾斜段滑落至回转窑的窑头前端,其中,倾斜段的倾角大于45度,并且倾斜段的外壁上设置有水冷夹套。The solid mixture falling into the inclined section slides down to the front end of the rotary kiln head along the inclined section, wherein the inclined section's inclination angle is greater than 45 degrees, and the outer wall of the inclined section is provided with a water-cooled jacket.
需要说明的是,散装的固态混合料经过配伍后在料坑内混合均匀,然后通过桥式起重机将混合后的固态混合料送入链板输送机内,由链板输送机将固态混合料输送至水冷溜槽的上端,并使固态混合料进入水冷溜槽的垂直段内,在水冷溜槽的垂直段上从上到下间隔设置有三道液压密封门,液压密封门用于对水冷溜槽的通道进行密封,避免回转窑内的烟气从此处泄漏而影响环境;固态混合料首先落在最上方的液压密封门上,然后从上到下依次开启三道液压密封门并且每次只开启一道液压密封门,即先开启最上方的液压密封门使固态混合料落至中间的液压密封门,然后关闭最上方的液压密封门开启中间的液压密封门使固态混合料落至最下方的液压密封门,然后关闭中间的液压密封门开启最下方的液压密封门,从而使固态混合料逐步向下落入水冷溜槽的倾斜段;通过依次开启三道液压密封门并且每次只开启一道液压密封门的方式进料能够避免进料过程中回转窑内的烟气从此处泄漏,以减少对环境的影响;It should be noted that the bulk solid mixture is mixed evenly in the material pit after compatibility, and then the mixed solid mixture is sent to the chain conveyor by the bridge crane, and the solid mixture is transported to the The upper end of the water-cooled chute, and the solid mixture enters the vertical section of the water-cooled chute. There are three hydraulic sealing doors at intervals from top to bottom on the vertical section of the water-cooling chute. The hydraulic sealing doors are used to seal the passage of the water-cooling chute. Avoid the leakage of flue gas in the rotary kiln from here and affect the environment; the solid mixture first falls on the uppermost hydraulic sealing door, and then open three hydraulic sealing doors from top to bottom and only open one hydraulic sealing door at a time, That is, first open the uppermost hydraulic sealing door to make the solid mixture fall to the middle hydraulic sealing door, then close the uppermost hydraulic sealing door, open the middle hydraulic sealing door to make the solid mixture fall to the bottom hydraulic sealing door, and then close The middle hydraulic sealing door opens the bottom hydraulic sealing door, so that the solid mixture gradually falls into the inclined section of the water-cooled chute; by opening three hydraulic sealing doors in sequence and only opening one hydraulic sealing door at a time, the feeding can Avoid the leakage of flue gas in the rotary kiln during the feeding process to reduce the impact on the environment;
倾斜段的上下端分别与垂直段的下端和回转窑的前端连接,固态混合料顺着倾斜段向下滑落至回转窑的前端,倾斜段的倾角设置大于45度,以便于固态混合料能够顺利的向下滑落;由于倾斜段靠近回转窑,处于高温环境,因此在倾斜段的外壁上设置有水冷夹套,通过向水冷夹套内通入冷却水对倾斜段进行降温,避免倾斜段受热变形而影响固态混合料的下滑。The upper and lower ends of the inclined section are respectively connected with the lower end of the vertical section and the front end of the rotary kiln. The solid mixture slides down to the front end of the rotary kiln along the inclined section. The inclination angle of the inclined section is set to be greater than 45 degrees so that the solid mixture can be smoothly As the inclined section is close to the rotary kiln and is in a high-temperature environment, a water-cooled jacket is installed on the outer wall of the inclined section, and the temperature of the inclined section is cooled by passing cooling water into the water-cooled jacket to avoid thermal deformation of the inclined section And affect the decline of solid mixture.
通过水冷溜槽控制固态混合料就间断的进入回转窑内,能够避免回转窑内产生的烟气从水冷溜槽泄漏,同时还能避免一次进入回转窑内固态混合料的量过多,而导致固态混合料在回转窑内焚烧不充分,造成固态混合料内的有害成分去除不彻底,从而影响危废处理效果。Controlling the solid mixture to enter the rotary kiln intermittently through the water-cooled chute can prevent the flue gas generated in the rotary kiln from leaking from the water-cooled chute, and at the same time avoid the excessive amount of solid mixture entering the rotary kiln at one time, resulting in solid-state mixing Insufficient incineration of the material in the rotary kiln results in incomplete removal of harmful components in the solid mixture, thus affecting the effect of hazardous waste treatment.
在本发明的一个实施例中,所述通过水冷溜槽控制固态混合料间断滑落至回转窑的前端包括:固态混合料为桶装或袋装固态混合料;In one embodiment of the present invention, the control of the solid mixture intermittently sliding down to the front end of the rotary kiln through the water-cooled chute includes: the solid mixture is a barrel or bagged solid mixture;
通过提升机将固态混合料提升至水冷溜槽的垂直段下端,依次开启设置于水冷溜槽侧面的密封闸门和水冷溜槽最下方的一道液压密封门,使固态混合料从水冷溜槽的侧面逐步进入水冷溜槽的倾斜段内;The solid mixture is lifted to the lower end of the vertical section of the water-cooling chute by the elevator, and the sealing gate set on the side of the water-cooling chute and a hydraulic sealing door at the bottom of the water-cooling chute are opened in turn, so that the solid mixture gradually enters the water-cooling chute from the side of the water-cooling chute in the inclined section;
落入倾斜段的固态混合料顺着倾斜段滑落至回转窑的窑头前端。The solid mixture falling into the inclined section slides down to the front of the kiln head of the rotary kiln along the inclined section.
需要说明的是,桶装或袋装的固态混合料由于体积较大,不便于使用链板输送机输送,并且桶装或袋装的固态混合料从水冷溜槽的垂直段竖直下落会对液压密封门造成损坏,因此采用提升机将桶装或袋装的固态混合料向上输送至水冷溜槽的垂直段的下端,在水冷溜槽的垂直段的下端的侧面设置一道密封闸门,密封闸门设置于中间的液压密封门和最下方的液压密封门之间,通过开启密封闸门使固态混合料从垂直段的侧面进入垂直段内并落在最下方的液压密封门上,然后关闭密封闸门开启最下方的液压密封门,使固态混合料落至倾斜段内;通过密封闸门和最下方的液压密封门的依次开启能够避免进料过程中回转窑内的烟气从此处泄漏,以减少对环境的影响;It should be noted that due to the large volume of the solid mixture in barrels or bags, it is not convenient to use the chain conveyor to transport, and the vertical drop of the solid mixture in barrels or bags from the vertical section of the water-cooled chute will affect the hydraulic pressure. The sealed door causes damage, so the bucket or bagged solid mixture is conveyed upward to the lower end of the vertical section of the water-cooled chute by an elevator, and a sealed gate is set on the side of the lower end of the vertical section of the water-cooled chute, and the sealed gate is set in the middle Between the hydraulic sealing door and the lowermost hydraulic sealing door, the solid mixture enters the vertical section from the side of the vertical section and falls on the lowermost hydraulic sealing door by opening the sealing gate, and then closes the sealing gate to open the lowermost hydraulic sealing door. The hydraulic sealing door allows the solid mixture to fall into the inclined section; the sequential opening of the sealing gate and the bottom hydraulic sealing door can prevent the flue gas in the rotary kiln from leaking from here during the feeding process, so as to reduce the impact on the environment;
落至倾斜段的固态混合料顺着倾斜段向下滑落至回转窑的前端,以便于固态混合料被输送至回转窑内焚烧。The solid mixture that falls to the inclined section slides down along the inclined section to the front end of the rotary kiln, so that the solid mixture is transported to the rotary kiln for incineration.
在本发明的一个实施例中,所述回转窑内产生的烟气通过窑尾进入二燃室内进行二次焚烧,并向二燃室的底部喷入雾状的高热值废液辅助燃烧包括:In one embodiment of the present invention, the flue gas generated in the rotary kiln enters the secondary combustion chamber through the kiln tail for secondary incineration, and spraying mist-like waste liquid with high calorific value to the bottom of the secondary combustion chamber to assist combustion includes:
S41:通过引风机抽动回转窑内的烟气向窑尾方向移动,并使烟气经过窑尾后从二燃室的底部进入二燃室内进行二次焚烧;S41: Use the induced draft fan to draw the flue gas in the rotary kiln to move towards the kiln tail, and make the flue gas pass through the kiln tail and enter the second combustion chamber from the bottom of the second combustion chamber for secondary incineration;
S42:通过按照既定方式设置的二次助燃风机吹动二燃室内的烟气使烟气沿螺旋状的轨迹向上移动,以保证空气的流速并延长烟气在二燃室内滞留的时间;S42: Blow the flue gas in the secondary combustion chamber through the secondary combustion-supporting fan set according to the predetermined method to move the flue gas upward along a spiral trajectory, so as to ensure the flow rate of the air and prolong the residence time of the flue gas in the secondary combustion chamber;
S43:将高热值废液进行均质处理并雾化后通过喷枪喷入二燃室的底部进行燃烧,并逐渐调整高热值废液和燃料的用量,使高热值废液逐渐代替燃料来辅助控制二燃室的温度。S43: Homogenize the waste liquid with high calorific value and atomize it, spray it into the bottom of the secondary combustion chamber through a spray gun for combustion, and gradually adjust the amount of waste liquid with high calorific value and fuel, so that waste liquid with high calorific value gradually replaces fuel to assist control The temperature of the second combustion chamber.
需要说明的是,在步骤S41中,固态混合料在回转窑内焚烧后会产生烟气,烟气在引风机的抽力下向窑尾方向流动,引风机设置于烟气净化系统中,用于抽动整个系统中的烟气流动;烟气经过回转窑的窑尾进入二燃室内,由于二燃室内已经通过辅助燃料正在燃烧,因此烟气进入二燃室内后会被进行二次焚烧,进一步的对烟气中的有害物质进行氧化和分解,以除去烟气中的有害成分;It should be noted that, in step S41, the solid mixture will generate flue gas after being incinerated in the rotary kiln, and the flue gas will flow towards the kiln tail under the suction force of the induced draft fan, which is installed in the flue gas purification system and used to It is used to pump the flue gas flow in the whole system; the flue gas enters the secondary combustion chamber through the kiln tail of the rotary kiln. Since the secondary combustion chamber is already being burned by the auxiliary fuel, the flue gas will be secondarily incinerated after entering the secondary combustion chamber, further Oxidize and decompose the harmful substances in the flue gas to remove the harmful components in the flue gas;
在步骤S42中,烟气是从二燃室的底部进入二燃室,在二燃室内焚烧的过程中会向上流动,通过按照既定方式设置的二次助燃风机向二燃室内鼓入空气,鼓入的空气流动方式满足带动二燃室内的烟气沿螺旋状的轨迹向上移动,从而使烟气在二燃室内的移动轨迹延长,并通过调整鼓入的空气的流速和调整引风机的频率控制二燃室内烟气的流速在30-50m/s,从而使烟气在二燃室内的滞留时间不低于3.5S,以使烟气在二燃室内与空气充分混合反应,以使烟气中的有害成分完全分解;In step S42, the flue gas enters the second combustion chamber from the bottom of the second combustion chamber, flows upward during the burning process in the second combustion chamber, and blows air into the second combustion chamber through the secondary combustion-supporting fan set according to a predetermined method. The incoming air flow mode can drive the flue gas in the secondary combustion chamber to move upward along the spiral trajectory, so that the moving trajectory of the flue gas in the secondary combustion chamber can be extended, and can be controlled by adjusting the flow rate of the blown air and adjusting the frequency of the induced draft fan. The flow velocity of the flue gas in the secondary combustion chamber is 30-50m/s, so that the residence time of the flue gas in the secondary combustion chamber is not less than 3.5S, so that the flue gas can fully mix and react with the air in the secondary combustion chamber, so that the flue gas The harmful components are completely decomposed;
在步骤S43中,烟气在二燃室内焚烧的过程中,可以向二燃室内通入高热值废液辅助燃烧,来减少辅助燃料的用量;高热值废液配伍完成后通过搅拌和循环的方式进行均质处理,均质处理后的高热值废液存储在高热值废液罐内,在向二燃室内喷入高热值废液时,通过废液雾化泵将高热值废液雾化后送入设置于二燃室底部的高热值喷枪,通过高热值喷枪将高热值废液喷洒入二燃室内进行燃烧,雾化后的高热值废液能够在二燃室内喷洒均匀,从而使其燃烧充分;高热值废液在回转窑内燃烧正常后,逐渐减少辅助燃料的使用量,同时逐渐增加高热值废液的使用量,并相应的调整空气的通入量,保证高热值废液正常燃烧以及二燃室内的温度在1100-1250℃范围,最好的状态是完全不用辅助燃料,仅使用高热值废液来辅助控制二燃室的温度,从而减少辅助燃料的用量并对液态废物进行消耗,以降低生产成本。In step S43, during the incineration process of the flue gas in the secondary combustion chamber, high calorific value waste liquid can be introduced into the secondary combustion chamber for auxiliary combustion to reduce the amount of auxiliary fuel; Carry out homogeneous treatment, the high calorific value waste liquid after homogeneous treatment is stored in the high calorific value waste liquid tank, when the high calorific value waste liquid is sprayed into the secondary combustion chamber, the high calorific value waste liquid is atomized by the waste liquid atomization pump It is sent to the high calorific value spray gun installed at the bottom of the secondary combustion chamber, and the high calorific value waste liquid is sprayed into the secondary combustion chamber through the high calorific value spray gun for combustion. The atomized high calorific value waste liquid can be sprayed evenly in the secondary combustion chamber to make it burn Sufficient; after the high calorific value waste liquid burns normally in the rotary kiln, gradually reduce the amount of auxiliary fuel used, and at the same time gradually increase the use of high calorific value waste liquid, and adjust the air intake accordingly to ensure the normal combustion of high calorific value waste liquid And the temperature in the secondary combustion chamber is in the range of 1100-1250°C. The best state is to use no auxiliary fuel at all, and only use high calorific value waste liquid to assist in controlling the temperature of the secondary combustion chamber, thereby reducing the amount of auxiliary fuel and consuming liquid waste , to reduce production costs.
在本发明的一个实施例中,所述既定方式设置的二次助燃风机的设置方式为:In one embodiment of the present invention, the setting method of the secondary combustion fan set in the predetermined way is:
二次助燃风机设置于二燃室的下端,二次助燃风机的多个喷吹口在同一高度沿圆周倾斜设置,以使喷出的空气在二燃室的中心绕一圆形方向流动。The secondary combustion-supporting fan is arranged at the lower end of the secondary combustion chamber, and multiple injection ports of the secondary combustion-supporting fan are arranged obliquely along the circumference at the same height, so that the ejected air flows around a circular direction in the center of the secondary combustion chamber.
需要说明的是,二次助燃风机设置于二燃室的下端,二次助燃风机的多个喷吹口沿圆周间隔设置在二燃室的同一高度处,并且各喷吹口分别与一假想圆相切,从而使各个喷出口吹出的空气绕一圆形方向流动,从而带动流经此处的烟气旋转,以使烟气沿螺旋状的轨迹向上移动,以延长烟气在二燃室内的移动路径,延长烟气在二燃室内的滞留时间,由于二燃室内的温度一致控制在1100-1250℃范围内,因此烟气的滞留时间延长后就会使烟气的焚烧时间增长,从而使烟气被更充分的焚烧,以更有效的除去烟气中的有害成分。It should be noted that the secondary combustion-supporting fan is arranged at the lower end of the second combustion chamber, and the multiple injection ports of the secondary combustion-supporting fan are arranged at the same height of the second combustion chamber along the circumference, and each injection port is tangent to an imaginary circle respectively. , so that the air blown out of each outlet flows in a circular direction, thereby driving the flue gas flowing through here to rotate, so that the flue gas moves upward along a spiral trajectory, so as to extend the moving path of the flue gas in the secondary combustion chamber , to prolong the residence time of the flue gas in the secondary combustion chamber. Since the temperature in the secondary combustion chamber is uniformly controlled within the range of 1100-1250°C, the prolongation of the residence time of the flue gas will increase the burning time of the flue gas, thereby making the flue gas It is more fully incinerated to more effectively remove harmful components in the flue gas.
在本发明的一个实施例中,一种对工业危废进行焚烧处理的方法,还包括如下步骤:In one embodiment of the present invention, a method for incinerating hazardous industrial waste further includes the following steps:
S5:通过余热锅炉对二次焚烧后的烟气初步降温至第一温度,同时通过SNCR脱硝工艺向余热锅炉的特定温度段喷入既定浓度的尿素水溶液,脱除烟气中氮氧化物;S5: Preliminarily cool the flue gas after secondary incineration to the first temperature through the waste heat boiler, and at the same time, spray urea aqueous solution of a predetermined concentration into the specific temperature section of the waste heat boiler through the SNCR denitrification process to remove nitrogen oxides in the flue gas;
S6:通过急冷塔采用双流体雾化喷枪喷洒急冷水的方式对初步降温后的烟气在短时间内再次降温至第二温度;S6: Spray quenching water through the quenching tower with a dual-fluid atomizing spray gun to cool down the initially cooled flue gas to the second temperature in a short time;
S7:在干法脱酸塔内通过文丘里效应使再次降温后的烟气与脱酸剂接触混合,以对烟气进行干法脱酸;S7: In the dry deacidification tower, through the Venturi effect, the flue gas after cooling down again is contacted and mixed with the deacidification agent to perform dry deacidification of the flue gas;
S8:经干法脱酸后的烟气流经布袋除尘器后进行排放,在此过程中通过引风机控制烟气在布袋除尘器中的流速,使布袋除尘器除去烟气中的固体颗粒。S8: The flue gas after dry deacidification passes through the bag filter and then is discharged. During this process, the flow rate of the flue gas in the bag filter is controlled by the induced draft fan, so that the bag filter removes solid particles in the flue gas.
需要说明的是,在步骤S5中,烟气在二燃室内再次焚烧后通过烟气管道进入余热锅炉内,由于刚从二燃室进入余热锅炉的烟气的温度在1100℃以上,因此需要对烟气进行降温;通过使烟气与通入余热锅炉内的软水进行热交换,通过控制软水量和软水温度控制余热锅炉出口的烟气温度降至第一温度,第一温度为530℃;烟气在二燃室内焚烧后将烟气中的有害成分进行氧化分解,对烟气进行了初步的净化处理,但是会产生氮氧化物,因此在烟气进入余热锅炉后,向余热锅炉的特定温度段喷入既定浓度的尿素水溶液,通过SNCR脱硝工艺除去烟气中的氮氧化物,对烟气进行净化处理,其中特定温度段为950-1050℃的温度区间,既定浓度为尿素含量为10%的尿素溶液;从而通过二燃室和SNCR脱硝工艺对烟气的连续处理,能够更大程度的减少烟气中的有害成分,提高烟气的净化效果;It should be noted that in step S5, the flue gas enters the waste heat boiler through the flue gas pipeline after being burned again in the second combustion chamber. The temperature of the flue gas is lowered; through the heat exchange between the flue gas and the soft water passed into the waste heat boiler, the temperature of the flue gas at the outlet of the waste heat boiler is controlled to drop to the first temperature by controlling the amount of soft water and the temperature of the soft water, and the first temperature is 530°C; After the gas is incinerated in the secondary combustion chamber, the harmful components in the flue gas are oxidized and decomposed, and the flue gas is initially purified, but nitrogen oxides will be produced. The urea aqueous solution of a predetermined concentration is sprayed into the section, and the nitrogen oxides in the flue gas are removed through the SNCR denitrification process, and the flue gas is purified. The specific temperature section is the temperature range of 950-1050°C, and the predetermined concentration is 10% of the urea content. urea solution; thus, through the continuous treatment of flue gas through the secondary combustion chamber and SNCR denitrification process, the harmful components in the flue gas can be reduced to a greater extent, and the purification effect of the flue gas can be improved;
在步骤S6中,由于进入余热锅炉内的烟气温度较高,通过余热锅炉对烟气降温过多过快会由于温差大导致对余热锅炉设备的损坏,因此设置急冷塔对烟气进行二次降温,已通过余热锅炉和急冷塔的配合将烟气的温度降至第二温度,并且能够对设备进行保护;在余热锅炉内初步降温后的烟气通过烟气管道进入急冷塔内,通过设置于急冷塔顶端的双流体雾化喷枪向急冷塔内喷洒急冷水,使烟气与雾化喷淋水直接接触,通过控制急冷水的水量使烟气在1S内与水雾接触蒸发汽化,快速的降温至第二温度,第二温度为200℃±5℃,以避免二噁英类物质的再次合成,二噁英类物质的合成温度为200-500℃;In step S6, due to the high temperature of the flue gas entering the waste heat boiler, too much and too fast cooling of the flue gas through the waste heat boiler will cause damage to the waste heat boiler equipment due to the large temperature difference. Cooling, the temperature of the flue gas has been reduced to the second temperature through the cooperation of the waste heat boiler and the quenching tower, and the equipment can be protected; the flue gas after the preliminary cooling in the waste heat boiler enters the quenching tower through the flue gas pipe, and is set The dual-fluid atomizing spray gun at the top of the quenching tower sprays quenching water into the quenching tower, so that the flue gas is in direct contact with the atomized spray water. By controlling the amount of quenching water, the flue gas contacts with the water mist and vaporizes within 1S, quickly The temperature is lowered to the second temperature, the second temperature is 200°C±5°C to avoid the re-synthesis of dioxin-like substances, and the synthesis temperature of dioxin-like substances is 200-500°C;
在步骤S7中,经过急冷塔降温后的烟气进入干法脱酸塔内,通过干法脱酸工艺除去烟气中的SO2、HCl、HF等酸性成分;通过在干法脱酸塔底部设置文丘里管,进入干法脱酸塔内的烟气与喷入干法脱酸塔内的脱酸剂例如消石灰相遇后,流经文丘里管的喉部时,由于喉部截面积缩小,烟气的流动速度会增加,从而产生高度紊流,以使烟气与脱酸剂充分混合反应,提高对烟气中酸性成分的去除效果;In step S7, the flue gas cooled by the quenching tower enters the dry deacidification tower, and the acid components such as SO2, HCl, and HF in the flue gas are removed through the dry deacidification process; Venturi tube, after the flue gas entering the dry deacidification tower meets the deacidification agent such as slaked lime sprayed into the dry deacidification tower, when it flows through the throat of the venturi tube, due to the narrowing of the throat cross-sectional area, the smoke The flow velocity of the gas will increase, resulting in a highly turbulent flow, so that the flue gas and the deacidification agent can fully mix and react, and improve the removal effect of the acidic components in the flue gas;
在步骤S8中,经干法脱酸处理后的烟气进入布袋除尘器中,由布袋除尘器过滤去除烟气中含有的固体颗粒杂质,过滤后的烟气通过放散烟囱排放至空气中;在此过程中由于烟气经过余热锅炉和急冷塔的两次降温,使其温度降至200℃,可以避免烟气温度过高对布袋除尘器中的滤袋造成损坏;在布袋除尘器和放散烟囱之间设置引风机,通过引风机抽动回转窑内产生的烟气依次流经二燃室、余热锅炉、急冷塔、干法脱酸塔和布袋除尘器后经放散烟囱排放,并通过引风机控制烟气在布袋除尘器内的流速在0.5-0.7m/min,从而保证单位时间内布袋除尘器内的过气量,以保证布袋除尘器对烟气中固体颗粒杂质的过滤效率。In step S8, the flue gas after the dry deacidification treatment enters the bag filter, and is filtered by the bag filter to remove the solid particle impurities contained in the flue gas, and the filtered flue gas is discharged into the air through a chimney; In this process, the flue gas is cooled twice by the waste heat boiler and the quench tower to reduce its temperature to 200°C, which can avoid damage to the filter bag in the bag filter due to excessive flue gas temperature; An induced draft fan is set between them, and the flue gas generated in the rotary kiln is driven by the induced draft fan to flow through the secondary combustion chamber, the waste heat boiler, the quench tower, the dry deacidification tower and the bag filter, and then discharged through the chimney, and is controlled by the induced draft fan. The flow rate of the flue gas in the bag filter is 0.5-0.7m/min, so as to ensure the air flow rate in the bag filter per unit time, so as to ensure the filter efficiency of the bag filter for solid particles in the flue gas.
在本发明的一个实施例中,在经干法脱酸后的烟气流经布袋除尘器后进行排放的过程中还需要进行如下步骤:In one embodiment of the present invention, the following steps need to be carried out in the process of discharging the flue after dry deacidification through the bag filter:
在布袋除尘器的进口烟道内喷洒活性炭粉末,使活性炭粉末随烟气一起流动以吸附烟气中的二噁英及重金属;Spray activated carbon powder in the inlet flue of the bag filter, so that the activated carbon powder flows with the flue gas to absorb dioxins and heavy metals in the flue gas;
将余热锅炉产生的蒸汽通入设置在布袋除尘器的灰斗上的伴热管道内,以控制灰斗的温度在既定范围内;The steam generated by the waste heat boiler is passed into the heat tracing pipe set on the ash hopper of the bag filter to control the temperature of the ash hopper within a predetermined range;
按照既定的频率通过灰斗内设置的空气炮对灰斗进行反吹。The ash hopper is blown back by the air cannon set in the ash hopper according to the predetermined frequency.
需要说明的是,在烟气进入布袋除尘器的过程中,可以向布袋除尘器的进口烟道内喷洒活性炭粉末,活性炭粉末粒度为200目,可以使活性炭粉末与烟气充分混合;喷洒进烟道内的活性炭粉末会随着烟气一起流动,并与烟气混合后吸附烟气中的重金属和二噁英物质;当烟气进入布袋除尘器后,由于烟气流经干法脱酸塔和布袋除尘器进口管道时会混入脱酸剂和活性炭粉末,未反应完全的脱酸剂和未吸附完全的活性炭粉末会一直随着烟气流动而进入布袋除尘器中,最终被吸附在滤袋表面,继续和烟气中的酸性成分反应和吸附二噁英及重金属,从而提高对烟气中的酸性成分、二噁英和重金属的去除效果;It should be noted that when the flue gas enters the bag filter, activated carbon powder can be sprayed into the inlet flue of the bag filter. The particle size of the activated carbon powder is 200 mesh, which can fully mix the activated carbon powder with the flue gas; spray into the flue The activated carbon powder will flow together with the flue gas, and after mixing with the flue gas, it will absorb the heavy metals and dioxins in the flue gas; The deacidification agent and activated carbon powder will be mixed into the inlet pipe of the dust collector. The unreacted deacidification agent and activated carbon powder will always flow into the bag filter along with the flue gas flow, and finally be adsorbed on the surface of the filter bag. Continue to react with the acidic components in the flue gas and adsorb dioxins and heavy metals, thereby improving the removal effect of acidic components, dioxins and heavy metals in the flue gas;
由于烟气在进入布袋除尘器前经过急冷塔的喷淋降温,因此烟气中含有较高的水分,布袋除尘器过滤出的烟气中的固体颗粒中也含有较多的水分;含有较高水分的固体颗粒会落至布袋除尘器的灰斗内,其在灰斗内降温后会使固体颗粒变得潮湿,从而使固体颗粒粘附在灰斗的侧壁上,导致固体颗粒在灰斗内积存而造成结拱、死仓等现象;因此可以在灰斗壁上设置伴热管道,并将余热锅炉产生的蒸汽通入伴热管道内,对灰斗进行伴热以控制灰斗的温度在既定范围内,既定范围为大于140℃,以避免落入灰斗内的固体颗粒温度过低而粘附在灰斗壁上;Because the flue gas is sprayed and cooled by the quenching tower before entering the bag filter, the flue gas contains relatively high moisture, and the solid particles in the flue gas filtered by the bag filter also contain more moisture; Moisture solid particles will fall into the ash hopper of the bag filter, which will make the solid particles wet after cooling down in the ash hopper, so that the solid particles will adhere to the side wall of the ash hopper, resulting in solid particles in the ash hopper Therefore, a heat tracing pipe can be installed on the wall of the ash hopper, and the steam generated by the waste heat boiler can be passed into the heat tracing pipe to heat the ash hopper to control the temperature of the ash hopper. Within the predetermined range, the predetermined range is greater than 140°C, so as to avoid the temperature of the solid particles falling into the ash hopper being too low and sticking to the wall of the ash hopper;
为了进一步减少灰斗出现结拱、死仓等现象,可以在灰斗内设置多个空气炮,通过既定的频率开启空气炮对灰斗进行反吹,将灰斗壁上的固体颗粒向下吹落,减少固体颗粒在灰斗壁上的粘附;既定的频率可以为2h/次,也可以根据灰量的多少进行调整。In order to further reduce the phenomenon of arching and dead bins in the ash hopper, multiple air cannons can be installed in the ash hopper, and the air cannons can be turned on at a predetermined frequency to blow back the ash hopper, blowing the solid particles on the ash hopper wall downward. Falling, reducing the adhesion of solid particles on the wall of the ash hopper; the established frequency can be 2h/time, and can also be adjusted according to the amount of ash.
在本发明的一个实施例中,一种对工业危废进行焚烧处理的方法,还包括如下步骤:In one embodiment of the present invention, a method for incinerating hazardous industrial waste further includes the following steps:
S9:将经过布袋除尘器过滤后的烟气通入预冷器内,采用喷淋的方式将烟气进行第三次降温,使烟气温度降至第三温度;S9: The flue gas filtered by the bag filter is passed into the pre-cooler, and the temperature of the flue gas is lowered for the third time by spraying, so that the temperature of the flue gas drops to the third temperature;
S10:将第三次降温后的烟气通入湿法脱酸塔的底部,在烟气向上移动过程中与湿法脱酸塔顶部喷洒的碱液相互接触反应,以除去烟气中的酸性成分。S10: The flue gas after the third cooling is passed into the bottom of the wet deacidification tower, and during the upward movement of the flue gas, it contacts and reacts with the lye sprayed on the top of the wet deacidification tower to remove the acidity in the flue gas Element.
需要说明的是,当烟气中酸性成分含量较多时,经干法脱酸处理可能会造成烟气中的酸性成分去除不彻底,为了进一步除去烟气中的酸性成分,可以在烟气经过布袋除尘器之后采用两级湿法脱酸工艺对烟气进行湿法脱酸。It should be noted that when the content of acidic components in the flue gas is high, the acidic components in the flue gas may not be completely removed after dry deacidification treatment. In order to further remove the acidic components in the flue gas, the flue gas may After the dust collector, a two-stage wet deacidification process is used to carry out wet deacidification of the flue gas.
在步骤S9中,在布袋除尘器后设置预冷器,使经过布袋除尘器过滤后的烟气进入预冷器内,在预冷器内通过喷淋的方式对烟气进行第三次降温,使烟气的温度降至第三温度,第三温度为80℃,80℃的温度是酸碱反应的最佳温度,通过预冷器将烟气降温至80℃,便于烟气进入湿法脱酸塔内能够更好的与碱液反应,从而更好的除去烟气中的酸性成分;In step S9, a pre-cooler is installed after the bag filter, so that the flue gas filtered by the bag filter enters the pre-cooler, and the flue gas is cooled for the third time by spraying in the pre-cooler. Reduce the temperature of the flue gas to the third temperature. The third temperature is 80°C. The temperature of 80°C is the optimum temperature for the acid-base reaction. The flue gas is cooled to 80°C through the pre-cooler, which is convenient for the flue gas to enter the wet degassing process. The acid tower can better react with the lye, so as to better remove the acidic components in the flue gas;
在步骤S10中,第三次降温后的烟气从湿法脱酸塔的底部进入湿法脱酸塔内,同时碱液从湿法脱酸塔的顶部向下喷洒,从而使烟气向上流动过程中与碱液接触混合,从而使碱液中和掉烟气中的酸性成分,以进一步除去烟气中的酸性成分;经过湿法脱酸后的烟气流经引风机后从放散烟囱排放。In step S10, the flue gas after the third cooling enters the wet deacidification tower from the bottom of the wet deacidification tower, and at the same time, the lye is sprayed downward from the top of the wet deacidification tower, so that the flue gas flows upward Contact and mix with lye during the process, so that the lye can neutralize the acidic components in the flue gas to further remove the acidic components in the flue gas; the flue gas after wet deacidification flows through the induced draft fan and is discharged from the chimney .
结合图2所示,本发明实施例还提供一种对工业危废进行焚烧处理的设备,包括沿烟气流动方向依次设置并通过烟气管道依次连接的回转窑、二燃室、余热锅炉、急冷塔、干法脱酸塔、布袋除尘器、引风机和放散烟囱;回转窑用于对固态混合料进行焚烧以使其分解氧化,固态混合料分解氧化后会产生烟气,烟气在引风机的作用下通过回转窑的窑尾进入二燃室,然后依次流经余热锅炉、急冷塔、干法脱酸塔、布袋除尘器、引风机,最后由放散烟囱放散;其中,烟气从二燃室的底部进入,在二燃室内被二次焚烧后从二燃室的上端流出进入余热锅炉内;烟气在余热锅炉内进行初次降温后从急冷塔的下端进入急冷塔内,由急冷塔顶部喷淋的急冷水对烟气进行急速降温,被急速降温后的烟气从急冷塔的上端流出并从干法脱酸塔的底部进入干法脱酸塔内,同时向干法脱酸塔内喷入脱酸剂,通过烟气与脱酸剂混合反应以除去烟气中的酸性成分;干法脱酸处理后的烟气进入布袋除尘器,通过布袋除尘器中的滤袋过滤掉烟气中的固体颗粒杂质,过滤后的烟气从布袋除尘器流出并通过引风机抽送至放散烟囱进行放散;通过对烟气进行一系列的净化降温处理后进行放散,避免烟气对环境造成污染。As shown in Figure 2, the embodiment of the present invention also provides a device for incinerating hazardous industrial waste, including a rotary kiln, a secondary combustion chamber, a waste heat boiler, Quenching tower, dry deacidification tower, bag dust collector, induced draft fan and vent chimney; the rotary kiln is used to incinerate the solid mixture to decompose and oxidize it. After the solid mixture is decomposed and oxidized, flue gas will be generated. Under the action of the fan, it enters the secondary combustion chamber through the kiln tail of the rotary kiln, and then flows through the waste heat boiler, the quench tower, the dry deacidification tower, the bag filter, the induced draft fan, and finally is released by the release chimney; among them, the flue gas is discharged from the secondary combustion chamber. The bottom of the combustion chamber enters, and after secondary combustion in the secondary combustion chamber, it flows out from the upper end of the secondary combustion chamber into the waste heat boiler; the flue gas enters the rapid cooling tower from the lower end of the rapid cooling tower after the initial cooling in the waste heat boiler, and is discharged from the rapid cooling tower The quenching water sprayed on the top rapidly cools the flue gas, and the rapidly cooled flue gas flows out from the upper end of the quenching tower and enters the dry deacidification tower from the bottom of the dry deacidification tower, and at the same time flows into the dry deacidification tower The deacidification agent is sprayed inside, and the acid components in the flue gas are removed through the mixed reaction of the flue gas and the deacidification agent; the flue gas after dry deacidification treatment enters the bag filter, and the smoke is filtered out through the filter bag in the bag filter. The solid particle impurities in the air, the filtered flue gas flows out of the bag filter and is pumped to the chimney for dissipation by the induced draft fan; after a series of purification and cooling treatments for the flue gas, it is vented to avoid the pollution of the flue gas to the environment .
其中,回转窑的前端即窑头位置设置有水冷溜槽,水冷溜槽的下端与回转窑密封连接,水冷溜槽的上端与上料装置连接,通过上料装置将固态混合料输送至水冷溜槽内,从而使固态混合料从水冷溜槽进入回转窑的前端;在水冷溜槽的下端设置推料器,通过推料器将进入回转窑前端的固态混合料推送至回转窑内,以便于回转窑对固态混合料进行焚烧;在回转窑的前端和二燃室的底部分别设置有低热值喷枪和高热值喷枪,通过低热值喷枪和高热值喷枪分别对应向回转窑和二燃室内喷洒低热值废液和高热值废液进行辅助燃烧,以辅助控制回转窑和二燃室的温度,并且对液态废物进行消耗,同时还能减少回转窑和二燃室内辅助燃料的用量,以节约能耗。Among them, the front end of the rotary kiln, that is, the position of the kiln head, is provided with a water-cooled chute, the lower end of the water-cooled chute is sealed and connected with the rotary kiln, and the upper end of the water-cooled chute is connected with the feeding device, and the solid mixture is transported into the water-cooled chute through the feeding device, thereby The solid mixture enters the front end of the rotary kiln from the water-cooled chute; a pusher is set at the lower end of the water-cooled chute, and the solid mixture entering the front end of the rotary kiln is pushed into the rotary kiln through the pusher, so that the rotary kiln can process the solid mixture Incineration; low calorific value spray guns and high calorific value spray guns are respectively installed at the front end of the rotary kiln and the bottom of the second combustion chamber, and the low calorific value waste liquid and high calorific value waste liquid are sprayed into the rotary kiln and the second combustion chamber respectively through the low calorific value spray guns and the high calorific value spray guns. Auxiliary combustion of waste liquid is used to assist in controlling the temperature of the rotary kiln and the secondary combustion chamber, and to consume liquid waste. At the same time, it can also reduce the amount of auxiliary fuel in the rotary kiln and the secondary combustion chamber to save energy consumption.
另外,在余热锅炉的950-1050℃温度段处设置尿素喷洒装置,通过尿素喷洒装置向余热锅炉内喷洒尿素水溶液,使尿素水溶液与余热锅炉的烟气反应,以除去烟气中的氮氧化物;在布袋除尘器的进口烟道处设置活性炭喷洒装置,通过活性炭喷洒装置向烟道内喷洒活性炭粉末,使活性炭粉末与烟道内的烟气混合以吸附烟气中的二噁英和重金属等;还设置了预冷器和湿法脱酸塔,预冷器的进出口分别通过烟气管道与布袋除尘器的出口和湿法脱酸塔的进口连接,湿法脱酸塔的出口与引风机的进口连接,当通过干法脱酸处理后的烟气中的酸性成分不合格时,可以将烟气通过两级湿法脱酸工艺进行再次脱酸,以保证烟气中的酸性成分合格,具体为:经布袋除尘器过滤后的烟气从预冷器的下端进入预冷器内,由预冷器通过喷淋的方式对烟气进行第三次降温,使烟气温度降至80度,达到酸碱中和反应的最佳温度,第三次降温后的烟气从预冷器的上端流出进入湿法脱酸塔内,由喷洒进湿法脱酸塔内的碱液与烟气进行中和反应,以进一步除去烟气中的酸性成分,提高烟气的净化效果。In addition, a urea spraying device is installed at the temperature range of 950-1050 ° C of the waste heat boiler, and the urea solution is sprayed into the waste heat boiler through the urea spraying device, so that the urea solution reacts with the flue gas of the waste heat boiler to remove nitrogen oxides in the flue gas ;Set an activated carbon spraying device at the inlet flue of the bag filter, and spray activated carbon powder into the flue through the activated carbon spraying device, so that the activated carbon powder is mixed with the flue gas in the flue gas to absorb dioxins and heavy metals in the flue gas; The precooler and the wet deacidification tower are connected. The inlet and outlet of the precooler are respectively connected to the outlet of the bag filter and the inlet of the wet deacidification tower through the flue gas pipeline, and the outlet of the wet deacidification tower is connected to the inlet of the induced draft fan. connection, when the acidic components in the flue gas after dry deacidification are unqualified, the flue gas can be deacidified again through a two-stage wet deacidification process to ensure that the acidic components in the flue gas are qualified, specifically : The flue gas filtered by the bag filter enters the pre-cooler from the lower end of the pre-cooler, and the pre-cooler cools the flue gas for the third time by spraying, so that the temperature of the flue gas drops to 80 degrees, reaching The optimum temperature for the acid-base neutralization reaction. The flue gas after the third cooling flows out from the upper end of the precooler into the wet deacidification tower, and is neutralized by the lye sprayed into the wet deacidification tower and the flue gas. And react to further remove the acidic components in the flue gas and improve the purification effect of the flue gas.
虽然本公开披露如上,但本公开的保护范围并非仅限于此。本领域技术人员在不脱离本公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will all fall within the protection scope of the present invention.
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| CN103363531A (en) * | 2013-07-08 | 2013-10-23 | 上海灿州环境工程有限公司 | Whole-set hazardous waste incinerator device |
| CN111928263A (en) * | 2020-07-10 | 2020-11-13 | 山东东顺环保科技有限公司 | System for utilize rotary kiln to burn burning furnace and handle hazardous waste |
| CN112503539A (en) * | 2020-12-08 | 2021-03-16 | 泰州市惠明固废处置有限公司 | Automatic control process for pollution factor of pretreatment compatibility characteristic of incineration material |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103363531A (en) * | 2013-07-08 | 2013-10-23 | 上海灿州环境工程有限公司 | Whole-set hazardous waste incinerator device |
| CN111928263A (en) * | 2020-07-10 | 2020-11-13 | 山东东顺环保科技有限公司 | System for utilize rotary kiln to burn burning furnace and handle hazardous waste |
| CN112503539A (en) * | 2020-12-08 | 2021-03-16 | 泰州市惠明固废处置有限公司 | Automatic control process for pollution factor of pretreatment compatibility characteristic of incineration material |
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