CN115401949A - A kind of punching waste removal equipment - Google Patents

A kind of punching waste removal equipment Download PDF

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Publication number
CN115401949A
CN115401949A CN202211206299.7A CN202211206299A CN115401949A CN 115401949 A CN115401949 A CN 115401949A CN 202211206299 A CN202211206299 A CN 202211206299A CN 115401949 A CN115401949 A CN 115401949A
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China
Prior art keywords
punch
cylinder
unit
mold
punching
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CN202211206299.7A
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Chinese (zh)
Inventor
杨兴弦
刘晓平
谢杨
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Sichuan Lanjian Gold Stamp Co ltd
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Sichuan Lanjian Gold Stamp Co ltd
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Priority to CN202211206299.7A priority Critical patent/CN115401949A/en
Publication of CN115401949A publication Critical patent/CN115401949A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/142Cutting, e.g. perforating, punching, slitting or trimming using presses or dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2241/00Making bags or boxes intended for a specific use

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention discloses a punching waste cleaning device, which comprises: the punching head unit is used for being matched with the die unit to punch a product; the rotating units are arranged on the rack, and the punch units are distributed on the rotating units; the die unit penetrates through the rack; and the collecting unit is arranged below the rack and is respectively used for receiving the punched waste and finished product materials. Through the three drift parts that set for on the rotary unit, accomplish the function that punches a hole, cross cutting, clear useless respectively, the production process integration is accomplished, directly produces into qualified white spirit packing gift box finished product part, need not to transport, has improved work efficiency and product quality, has reduced manufacturing cost.

Description

一种冲孔清废设备A kind of punching waste removal equipment

技术领域technical field

本发明涉及白酒礼盒包装生产加工技术领域,更具体的说是涉及一种冲孔清废设备。The invention relates to the technical field of liquor gift box packaging production and processing, and more specifically relates to a punching and cleaning equipment.

背景技术Background technique

在白酒礼盒包装的加工过程中,礼盒上的锁孔或需要开孔的部位被模切加工后,相应的废料仍粘连在被模切的部件上,这就需要后续的人工加工,将该处的废料从礼盒部件上去除。During the processing of liquor gift box packaging, after the keyhole on the gift box or the part that needs to be opened is die-cut, the corresponding waste is still stuck to the die-cut part, which requires subsequent manual processing. The waste material is removed from the gift box parts.

该过程费工费时,而且酒盒的整体质量受到人为的影响因素较多,同时由于白酒礼盒配件多,存在分段生产,在各工序转移过程中,存在大量的浪费现象。This process is labor-intensive and time-consuming, and the overall quality of the wine box is affected by many human factors. At the same time, due to the many accessories of the liquor gift box, there is a segmented production, and there is a lot of waste in the transfer process of each process.

发明内容Contents of the invention

本发明提供一种冲孔清废设备,以解决上述技术问题。The invention provides a punching and waste removal equipment to solve the above technical problems.

为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种冲孔清废设备,包括:机架及A punching and waste removal equipment, including: a frame and

冲头单元,所述冲头单元用于与模具单元配合,对产品进行冲孔;A punch unit, the punch unit is used to cooperate with the mold unit to punch the product;

旋转单元,设置在所述机架上,所述冲头单元分布在旋转单元上;A rotating unit is arranged on the frame, and the punch unit is distributed on the rotating unit;

模具单元,所述模具单元贯穿设置在所述机架上;a mold unit, the mold unit is arranged through the frame;

收集单元,所述收集单元设置在所述机架下,分别用于接收冲孔后的废料和成品料。A collection unit, the collection unit is arranged under the frame, and is respectively used to receive punched waste materials and finished materials.

在一些实施例中,所述冲头单元包括分布在旋转单元上的第一冲头部件,第二冲头部件和第三冲头部件,所述第一冲头部件,第二冲头部件和第三冲头部件在旋转单元的带动下,分别与所述模具单元配合,实现产品上相应位置的冲孔。In some embodiments, the punch unit includes a first punch part, a second punch part and a third punch part distributed on the rotary unit, the first punch part, the second punch part Driven by the rotating unit, the punch part and the third punch part respectively cooperate with the mold unit to realize punching at corresponding positions on the product.

在一些实施例中,所述第一冲头部件包括第一气缸和第一冲头,所述第一气缸设置在旋转单元上,所述第一冲头设置在旋转单元外部与第一气缸连接。In some embodiments, the first punch part includes a first cylinder and a first punch, the first cylinder is arranged on the rotation unit, and the first punch is arranged outside the rotation unit and the first cylinder connect.

在一些实施例中,所述第二冲头部件包括第二气缸和第二冲头,所述第二气缸设置在旋转单元上,所述第二冲头设置在旋转单元外部与第二气缸连接。In some embodiments, the second punch part includes a second cylinder and a second punch, the second cylinder is arranged on the rotation unit, and the second punch is arranged outside the rotation unit and the second cylinder connect.

在一些实施例中,所述第三冲头部件包括第三气缸和第三冲头,所述第三气缸设置在旋转单元上,所述第三冲头设置在旋转单元外部与第三气缸连接。In some embodiments, the third punch part includes a third cylinder and a third punch, the third cylinder is arranged on the rotation unit, and the third punch is arranged outside the rotation unit and the third cylinder connect.

在一些实施例中,所述模具单元包括模具、产品固定装置和第一动力部件;所述机架上开设有沿厚度方向贯穿的冲压孔,所述模具通过第一动力部件滑动设置在所述冲压孔内,所述产品固定装置设置在机架上,用于对产品进行固定。In some embodiments, the mold unit includes a mold, a product fixing device, and a first power component; punching holes penetrating through the thickness direction are opened on the frame, and the mold is slidably set on the In the punching hole, the product fixing device is arranged on the frame for fixing the product.

在一些实施例中,所述模具包括:第一模具和第二模具;所述冲压孔上设有台阶,所述第一模具和第二模具滑动设置在所述台阶内;所述第一动力部件包括分别设置在机架下部的第四气缸、第五气缸、第六气缸和第七气缸;所述第四气缸和第五气缸分别与第一模具连接,所述第六气缸和第七气缸分别与第二模具连接;所述第一模具和第二模具的上表面与所述机架的上表面相平齐或低于机架上表面0.5-2mm。In some embodiments, the mold includes: a first mold and a second mold; a step is provided on the punching hole, and the first mold and the second mold are slidably arranged in the step; the first power The components include the fourth cylinder, the fifth cylinder, the sixth cylinder and the seventh cylinder respectively arranged at the lower part of the frame; the fourth cylinder and the fifth cylinder are respectively connected with the first mold, and the sixth cylinder and the seventh cylinder They are respectively connected with the second mold; the upper surfaces of the first mold and the second mold are flush with the upper surface of the frame or 0.5-2mm lower than the upper surface of the frame.

在一些实施例中,所述产品固定装置包括第二动力部件和压板,所述第二动力部件设置在机架上,用于带动所述压板做压住或解除压住产品的动作。In some embodiments, the product fixing device includes a second power component and a pressing plate, and the second power component is arranged on the frame, and is used to drive the pressing plate to press or unpress the product.

在一些实施例中,所述产品固定装置还包括产品限位架,所述产品限位架呈三边围合式设置,包括设置在冲压孔周围的第一围板、第二围板和第三围板。In some embodiments, the product fixing device further includes a product limiting frame, and the product limiting frame is arranged in a three-sided enclosure type, including a first surrounding plate, a second surrounding plate and a third surrounding plate arranged around the punching hole. hoarding.

在一些实施例中,所述收集单元包括成品收集箱、废品收集箱、收集箱伸缩气缸和导流槽,所述导流槽设置在机架下部,导流槽的上部与所述冲压孔相对,所述成品收集箱、废品收集箱并排连接,且均设置在开设在机架底部的收集箱滑槽内,所述收集箱伸缩气缸设置在机架一侧,用于带动成品收集箱与导流槽的下部相对或废品收集箱与导流槽的下部相对。In some embodiments, the collection unit includes a finished product collection box, a waste product collection box, a telescopic cylinder for the collection box, and a diversion groove, the diversion groove is arranged at the lower part of the frame, and the upper part of the diversion groove is opposite to the punching hole , the finished product collection box and the waste product collection box are connected side by side, and are all set in the collection box chute opened at the bottom of the frame, and the telescopic cylinder of the collection box is set on one side of the frame to drive the finished product collection box and guide The lower part of the chute is opposite or the waste collection box is opposite to the lower part of the flow trough.

本申请所提供的一种冲孔清废设备具有的有益效果包括但不限于:The beneficial effects of a punching and cleaning device provided by this application include but are not limited to:

本发明结构新颖,实用性强。所述的本发明是针对包装生产过程中的配件一体化冲孔清废设备研发的设备。通过旋转单元上设定的三个冲头部件,分别完成冲孔、模切、清废的功能,生产过程一体化完成,直接生产成合格的白酒包装礼盒成品部件,无需转运,提高了工作效率和产品质量,降低了生产成本。The invention has novel structure and strong practicability. The present invention described is an equipment developed for the integrated punching and waste removal equipment for accessories in the packaging production process. Through the three punch parts set on the rotating unit, the functions of punching, die-cutting and waste stripping are respectively completed, and the production process is integrated, and the qualified finished parts of liquor packaging gift boxes are directly produced without transshipment, which improves the work efficiency Efficiency and product quality, reducing production costs.

附图说明Description of drawings

图1是本实施例的冲孔清废设备的结构示意图;Fig. 1 is a schematic structural view of the punching and waste removal equipment of the present embodiment;

图2是本实施例模具单元的安装示意图;Fig. 2 is the installation schematic diagram of the mold unit of the present embodiment;

附图标记:Reference signs:

1-配电箱,2-气管,3-第一气缸,4-第二气缸,5-第三气缸,6-转盘,7-第二动力部件,8-产品限位架,9-压板,10-机架,11-伺服电机,12-导流槽,13-成品收集箱,14-废品收集箱,15-收集箱伸缩气缸,16-收集箱滑槽,17-第四气缸,18-第五气缸,19-第一模具,20-第二模具,21-第六气缸,22-第七气缸。1-distribution box, 2-air pipe, 3-first cylinder, 4-second cylinder, 5-third cylinder, 6-turntable, 7-second power component, 8-product limit frame, 9-pressure plate, 10-frame, 11-servo motor, 12-guiding tank, 13-finished product collection box, 14-waste product collection box, 15-collection box telescopic cylinder, 16-collection box chute, 17-fourth cylinder, 18- The fifth cylinder, 19-the first mold, 20-the second mold, 21-the sixth cylinder, 22-the seventh cylinder.

具体实施方式Detailed ways

为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请的优选实施例中的附图,对本申请实施例中的技术方案进行更加详细的描述。在附图中,自始至终相同或类似的标号表示相同或类似的部件或具有相同或类似功能的部件。所描述的实施例是本申请一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present application. In the drawings, the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The described embodiments are some, but not all, embodiments of the application. The embodiments described below by referring to the figures are exemplary, and are intended to explain the present application, and should not be construed as limiting the present application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.

下面结合附图对本申请的实施例进行详细说明。Embodiments of the present application will be described in detail below in conjunction with the accompanying drawings.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以使固定连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection, or through an intermediate The media is indirectly connected, which can be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.

在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或者位置关系为基于附图的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it is to be understood that the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship of the drawings, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific configuration and operation, and therefore should not be construed as limiting the application.

此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或显示器不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或显示器固有的其它步骤或单元。Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or display comprising a sequence of steps or elements is not necessarily limited to the expressly listed Those steps or elements may instead include other steps or elements not explicitly listed or inherent to the process, method, product or display.

以下将结合图1-2,对本申请实施例所涉及的一种冲孔清废设备进行详细说明。值得注意的是,以下实施例,仅仅用于解释本申请,并不构成对本申请的限定。A punching and cleaning equipment involved in the embodiment of the present application will be described in detail below with reference to FIGS. 1-2 . It should be noted that the following examples are only used to explain the present application and do not constitute a limitation to the present application.

一种冲孔清废设备,包括:机架10及冲头单元,机架10采用不锈钢制作,主要是为了起到上部支撑旋转单元和模具单元,下部留出空间来配置收集单元。A punching and cleaning equipment, including: a frame 10 and a punch unit, the frame 10 is made of stainless steel, mainly for the upper part to support the rotating unit and the mold unit, and the lower part leaves space for the configuration of the collecting unit.

其中,旋转单元用于起到带动其上设置的几个冲头部件进行旋转,使得每个冲头部件进行相应零部件的冲孔,实现在一个设备上实现多个零部件的制作。Wherein, the rotating unit is used to drive several punch parts arranged on it to rotate, so that each punch part can punch a corresponding part, and realize the production of multiple parts on one device.

具体到本实施例中,旋转单元可以包括一个安装在机架10上的伺服电机11,以及与伺服电机11的输出端连接的转轴,转轴上可以连接有转盘6,通过伺服电机11驱动转盘6转动,进而实现不同冲头部件的切换。伺服电机11可以采用步进电机,使得转盘6转动的精度更加精确,便于每个冲头部件均能与模具单元配合,实现相应的冲孔、模切、清废的功能。Specifically in this embodiment, the rotating unit can include a servo motor 11 installed on the frame 10, and a rotating shaft connected to the output end of the servo motor 11, the rotating shaft can be connected with a turntable 6, and the turntable 6 can be driven by the servo motor 11 Rotate, and then realize the switching of different punch parts. The servo motor 11 can adopt a stepping motor, so that the precision of the rotation of the turntable 6 is more accurate, and it is convenient for each punch part to cooperate with the mold unit to realize the corresponding functions of punching, die cutting and stripping.

冲头单元用于与模具单元配合,对产品进行冲孔;在一些实施例中,冲头单元包括分布在旋转单元上的第一冲头部件,第二冲头部件和第三冲头部件,第一冲头部件,第二冲头部件和第三冲头部件在旋转单元的带动下,分别与模具单元配合,实现产品上相应位置的冲孔。The punch unit is used to cooperate with the mold unit to punch the product; in some embodiments, the punch unit includes a first punch part, a second punch part and a third punch distributed on the rotary unit The parts, the first punch part, the second punch part and the third punch part are driven by the rotating unit and respectively cooperate with the mold unit to realize punching at corresponding positions on the product.

第一冲头部件可以实现冲孔,第一冲头部件包括第一气缸3和第一冲头,第一气缸3设置在旋转单元上,第一冲头设置在旋转单元外部与第一气缸3连接。The first punch part can realize punching, the first punch part includes a first cylinder 3 and a first punch, the first cylinder 3 is arranged on the rotary unit, and the first punch is arranged outside the rotary unit with the first punch Cylinder 3 is connected.

第二冲头部件可以实现模切,第二冲头部件包括第二气缸4和第二冲头,第二气缸4设置在旋转单元上,第二冲头设置在旋转单元外部与第二气缸4连接。The second punch part can realize die-cutting, the second punch part includes a second cylinder 4 and a second punch, the second cylinder 4 is arranged on the rotary unit, and the second punch is arranged outside the rotary unit with the second punch Cylinder 4 is connected.

第三冲头部件可以实现清废,第三冲头部件包括第三气缸5和第三冲头,第三气缸5设置在旋转单元上,第三冲头设置在旋转单元外部与第三气缸5连接。The third punch part can realize waste removal, the third punch part includes a third cylinder 5 and a third punch, the third cylinder 5 is arranged on the rotating unit, and the third punch is arranged outside the rotating unit with the third Cylinder 5 is connected.

模具单元,模具单元贯穿设置在机架10上;在一些实施例中,模具单元包括模具、产品固定装置和第一动力部件;机架10上开设有沿厚度方向贯穿的冲压孔,模具通过第一动力部件滑动设置在冲压孔内,产品固定装置设置在机架10上,用于对产品进行固定。Mold unit, the mold unit is provided through on the frame 10; in some embodiments, the mold unit includes a mold, a product fixing device and a first power component; the frame 10 is provided with a punching hole penetrating along the thickness direction, and the mold passes through the first A power component is slidably arranged in the punching hole, and the product fixing device is arranged on the frame 10 for fixing the product.

实际工作时,产品放置在机架10的上表面,对模具和机架10均有覆盖,通过产品固定装置对位于机架10上的产品进行按压,实现对产品的定位。During actual work, the product is placed on the upper surface of the frame 10 to cover the mold and the frame 10, and the product on the frame 10 is pressed by the product fixing device to realize positioning of the product.

在一些实施例中,产品固定装置包括第二动力部件7和压板9,第二动力部件7设置在机架10上,用于带动压板9做压住或解除压住产品的动作。第二动力部件7可以为气缸或电动推杆等。In some embodiments, the product fixing device includes a second power component 7 and a pressing plate 9, and the second power component 7 is arranged on the frame 10, and is used to drive the pressing plate 9 to press or unpress the product. The second power component 7 can be a cylinder or an electric push rod or the like.

在一些实施例中,模具包括:第一模具19和第二模具20;冲压孔上设有台阶,第一模具19和第二模具20滑动设置在台阶内;第一动力部件包括分别设置在机架10下部的第四气缸17、第五气缸18、第六气缸21和第七气缸22;第四气缸17和第五气缸18分别与第一模具19连接,第六气缸21和第七气缸22分别与第二模具20连接。In some embodiments, the mold includes: a first mold 19 and a second mold 20; a step is provided on the stamping hole, and the first mold 19 and the second mold 20 are slidably arranged in the step; The fourth cylinder 17, the fifth cylinder 18, the sixth cylinder 21 and the seventh cylinder 22 at the bottom of the frame 10; the fourth cylinder 17 and the fifth cylinder 18 are connected with the first mold 19 respectively, and the sixth cylinder 21 and the seventh cylinder 22 They are respectively connected with the second mold 20 .

第一模具19和第二模具20分别对称设置,第一模具19和第二模具20上分别设有贯穿的通孔,当第一冲头部件在旋转单元的带动下运动到与模具相适配的位置时,第一冲头部件的冲头与第一模具19和第二模具20上的通孔相对,启动冲压开关,第一冲头部件的冲头完成产品的开孔的冲制。冲下的废料可以通过导流槽12进入到废品收集箱14。The first die 19 and the second die 20 are symmetrically arranged respectively, and the first die 19 and the second die 20 are respectively provided with a through hole, and when the first punch part is driven by the rotating unit to move to fit the die When the position is matched, the punch of the first punch part is opposite to the through holes on the first mold 19 and the second mold 20, and the punching switch is started, and the punch of the first punch part completes the punching of the opening of the product. system. The waste material washed down can enter the waste product collection box 14 through the diversion groove 12 .

当第一冲头部件完成工作后,旋转单元带动第二冲头部件旋转至模具单元处,此时,需要通过第四气缸17和第六气缸21,分别将第一模具19和第二模具20向两侧拉动预设的距离,即让第二冲头部件的冲头能将产品预设的部件冲掉(冲掉拇指贴),完成后,拇指贴通过导流槽12掉到成品收集箱13,第四气缸17和第六气缸21保持动作。After the first punch part finishes work, the rotation unit drives the second punch part to rotate to the mold unit place, at this moment, need pass through the 4th air cylinder 17 and the 6th air cylinder 21, respectively the first mold 19 and the second The mold 20 pulls the preset distance to both sides, so that the punch of the second punch part can wash off the preset parts of the product (washing off the thumb sticker). After completion, the thumb sticker falls to the Finished product collecting box 13, the 4th air cylinder 17 and the 6th air cylinder 21 keep moving.

当第二冲头部件完成工作后,旋转单元带动第三冲头部件旋转至模具单元处,此时,需要通过第五气缸18和第七气缸22,分别将第一模具19和第二模具20再向两侧拉动预设的距离,即让第三冲头部件的冲头能将产品预设的废料冲掉(冲掉围边卡中废料),完成后,围边卡中废料通过导流槽12掉到废品收集箱14。After the second punch part finishes work, the rotation unit drives the third punch part to rotate to the mold unit place, at this moment, need pass through the 5th air cylinder 18 and the 7th air cylinder 22, respectively the first mold 19 and the second The mold 20 pulls the preset distance to both sides again, so that the punch of the third punch part can wash away the waste material preset by the product (washing out the waste material in the edge card), and after completion, the waste material in the edge card Fall through the diversion groove 12 to the waste product collection box 14.

第一模具19和第二模具20的上表面与机架10的上表面相平齐或低于机架10上表面0.5-2mm。这个距离使得产品在被冲头冲压时,底部有支撑,不会出现模具和机架10的上表面时间的位置出现压痕。第一模具19和第二模具20的上表面与机架10的距离低于机架10上表面0.5-2mm也是同样的道理,这里不再赘述。The upper surfaces of the first mold 19 and the second mold 20 are flush with the upper surface of the frame 10 or 0.5-2mm lower than the upper surface of the frame 10 . This distance makes the bottom of the product have support when it is punched by the punch, and there will be no indentation at the position of the upper surface of the mold and the frame 10 . It is the same reason that the distance between the upper surface of the first mold 19 and the second mold 20 and the frame 10 is lower than the upper surface of the frame 10 by 0.5-2mm, and will not be repeated here.

收集单元,收集单元设置在机架10下,分别用于接收冲孔后的废料和成品料。由于本申请提供的设备不仅能冲制所需的成品料,对于成品料冲制过程中的废料也能具有收集的作用,而且废料与成品料是单独收集。A collection unit, the collection unit is arranged under the frame 10, and is used to receive punched waste materials and finished materials respectively. Because the equipment provided by the application can not only punch the required finished material, but also can collect the waste material in the process of punching the finished material, and the waste material and the finished material are collected separately.

具体的,收集单元包括成品收集箱13、废品收集箱14、收集箱伸缩气缸15和导流槽12,导流槽12设置在机架10下部,导流槽12的上部与冲压孔相对,成品收集箱13、废品收集箱14并排连接,且均设置在开设在机架10底部的收集箱滑槽16内,收集箱伸缩气缸15设置在机架10一侧,用于带动成品收集箱13与导流槽12的下部相对或废品收集箱14与导流槽12的下部相对。Specifically, the collection unit includes a finished product collection box 13, a waste product collection box 14, a collection box telescopic cylinder 15, and a diversion groove 12. The diversion groove 12 is arranged at the bottom of the frame 10, and the upper part of the diversion groove 12 is opposite to the punching hole. Collection box 13, waste product collection box 14 are connected side by side, and are all arranged in the collection box chute 16 that is offered at the bottom of frame 10, and collection box telescopic cylinder 15 is arranged on frame 10 side, is used to drive finished product collection box 13 and The lower part of the diversion tank 12 is opposite or the waste product collection box 14 is opposite to the lower part of the diversion tank 12 .

在一些实施例中,产品固定装置还包括产品限位架8,产品限位架8呈三边围合式设置,包括设置在冲压孔周围的第一围板、第二围板和第三围板。第一围板、第二围板和第三围板均呈L形,这样三个围板的立面就形成了一个X、Y平面的限位结构,将产品直接放置,就可以实现产品的准确放置。In some embodiments, the product fixing device further includes a product limiting frame 8, and the product limiting frame 8 is arranged in a three-sided enclosure type, including a first enclosure, a second enclosure and a third enclosure arranged around the punching hole . The first panel, the second panel and the third panel are all L-shaped, so that the facades of the three panels form a limit structure on the X and Y planes, and the product can be placed directly to achieve product positioning. Accurate placement.

在一些实施例中,本实施例中所用的第一气缸3、第二气缸4、第三气缸5、第四气缸17、第五气缸18、第六气缸21、第七气缸22以及第二动力部件7和收集箱伸缩气缸15均可以采用一根总的气管2实现气源的接入,然后在通过接头进行分配。In some embodiments, the first cylinder 3, the second cylinder 4, the third cylinder 5, the fourth cylinder 17, the fifth cylinder 18, the sixth cylinder 21, the seventh cylinder 22 and the second power cylinder used in this embodiment Both the part 7 and the telescopic cylinder 15 of the collection box can adopt a total air pipe 2 to realize the access of the gas source, and then distribute through the joint.

设备可以设有配电箱1,通过液晶触摸控制面板控制,当指示灯亮后表示配电箱1工作正常,伺服电机11处于工作状态,同时,通过气管2通气后,第一气缸3、第二气缸4和第三气缸5处于工作状态。The equipment can be equipped with a power distribution box 1, which is controlled by a liquid crystal touch control panel. When the indicator light is on, it indicates that the power distribution box 1 is working normally, and the servo motor 11 is in a working state. At the same time, after ventilation through the air pipe 2, the first cylinder 3 and the second The cylinder 4 and the third cylinder 5 are in working condition.

下面以水晶剑盒体为例,进行详细阐述本申请的工作原理:The following takes the crystal sword box as an example to elaborate on the working principle of this application:

1:打开电源—机器自动归原点;1: Turn on the power - the machine automatically returns to the origin;

2:放入工件—按下启动按钮—第二动力部件工作—压下压板;(固定产品);伺服电机带动旋转单元上的第一冲头部件运转到与模具单元相匹配的位置—第一气缸工作,第一冲头部件的冲头下行—冲掉拇指贴中的园孔废料(废料通过导流槽掉到废品收集箱);第一冲头部件的冲头上行复位。2: Put in the workpiece - press the start button - the second power part works - press down the platen; (fix the product); the servo motor drives the first punch part on the rotary unit to move to the position that matches the mold unit - the second One cylinder works, and the punch of the first punch part descends-washes away the garden hole waste material in the thumb sticker (the waste falls to the waste collection box by the diversion groove); the punch of the first punch part ascends and resets.

3:伺服电机带动旋转单元上的第二冲头部件运转到与模具单元相匹配的位置—3: The servo motor drives the second punch part on the rotary unit to move to the position matching the mold unit—

第二气缸工作,通过第四气缸和第六气缸,分别将第一模具和第二模具向两侧拉动预设的距离,即让第二冲头部件的冲头能将产品预设的部件冲掉(冲掉拇指贴),收集箱伸缩气缸工作,带动成品收集箱到导流槽下方;第二气缸工作,第二冲头部件的冲头下行—冲掉拇指贴(拇指贴通过导流槽掉到成品收集箱)—第二冲头部件的冲头上行复位。The second cylinder works, and through the fourth cylinder and the sixth cylinder, the first mold and the second mold are respectively pulled to the preset distance to both sides, that is, the punch of the second punch part can push the preset part of the product Flush off (wash off the thumb sticker), the telescopic cylinder of the collection box works, and drives the finished product collection box to the bottom of the diversion groove; The chute falls to the finished product collection box)—the punch of the second punch part goes up and resets.

4:伺服电机带动旋转单元上的第三冲头部件运转到与模具单元相匹配的位置—4: The servo motor drives the third punch part on the rotary unit to move to the position matching the mold unit—

第三气缸工作,通过第五气缸和第七气缸,分别将第一模具和第二模具再次向两侧拉动预设的距离,即让第三冲头部件的冲头能将产品预设的部件冲掉围边卡中废料(围边卡中废料通过导流槽掉到废品收集箱),收集箱伸缩气缸工作,带动废品收集箱到导流槽下方;第三气缸工作,第三冲头部件的冲头下行—冲掉围边卡中废料(围边卡中废料通过导流槽掉到废品收集箱)—第三冲头部件的冲头上行复位。The third cylinder works, and through the fifth cylinder and the seventh cylinder, the first mold and the second mold are respectively pulled to both sides by a predetermined distance, that is, the punch of the third punch part can push the product to a predetermined distance. The parts wash away the waste in the edge card (the waste in the edge card falls to the waste collection box through the diversion groove), the telescopic cylinder of the collection box works, and drives the waste collection box to the bottom of the diversion groove; the third cylinder works, and the third punch The punch of the component goes down—washes away the waste in the edge card (the waste in the edge card falls to the waste collection box through the diversion groove)—the punch of the third punch component moves upward and resets.

第四气缸、第五气缸、第六气缸和第七气缸复位,第二动力部件的气缸复位,松开压板,取出围边卡(完成1个循环)。The fourth cylinder, the fifth cylinder, the sixth cylinder and the seventh cylinder are reset, the cylinder of the second power component is reset, the pressure plate is released, and the edge card is taken out (complete 1 cycle).

经过模切、冲孔、清废工序,清废工序产生的成品和废品通过导流槽分别进入成品收集箱、废品收集箱,成品收集箱、废品收集箱底部装有滑槽。本发明涉及的冲孔清废设备,主要用于白酒礼盒包装的配件生产,实现生产过程中模切精准、孔眼中无废料、无残留,光滑平整的目的,同时提升了产品生产效率和质量,降低了生产成本和生产难度。After die-cutting, punching, and waste cleaning processes, the finished products and waste products generated in the waste cleaning process enter the finished product collection box and waste product collection box respectively through the diversion groove, and the bottom of the finished product collection box and waste product collection box is equipped with a chute. The punching and waste removal equipment involved in the present invention is mainly used for the production of accessories for liquor gift box packaging. It achieves the purpose of precise die-cutting, no waste, no residue in the holes, smooth and smooth during the production process, and improves the production efficiency and quality of the product at the same time. The production cost and production difficulty are reduced.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

1.一种冲孔清废设备,其特征在于,包括:机架及1. A punching and cleaning equipment, characterized in that it includes: a frame and 冲头单元,所述冲头单元用于与模具单元配合,对产品进行冲孔;A punch unit, the punch unit is used to cooperate with the mold unit to punch the product; 旋转单元,设置在所述机架上,所述冲头单元分布在旋转单元上;A rotating unit is arranged on the frame, and the punch unit is distributed on the rotating unit; 模具单元,所述模具单元贯穿设置在所述机架上;a mold unit, the mold unit is arranged through the frame; 收集单元,所述收集单元设置在所述机架下,分别用于接收冲孔后的废料和成品料。A collection unit, the collection unit is arranged under the frame, and is respectively used to receive punched waste materials and finished materials. 2.根据权利要求1所述的一种冲孔清废设备,其特征在于,所述冲头单元包括分布在旋转单元上的第一冲头部件,第二冲头部件和第三冲头部件,所述第一冲头部件,第二冲头部件和第三冲头部件在旋转单元的带动下,分别与所述模具单元配合,实现产品上相应位置的冲孔。2. A punching and cleaning equipment according to claim 1, characterized in that, the punch unit comprises a first punch part, a second punch part and a third punch distributed on the rotating unit Driven by the rotating unit, the head part, the first punch part, the second punch part and the third punch part respectively cooperate with the mold unit to realize punching at corresponding positions on the product. 3.根据权利要求2所述的一种冲孔清废设备,其特征在于,所述第一冲头部件包括第一气缸和第一冲头,所述第一气缸设置在旋转单元上,所述第一冲头设置在旋转单元外部与第一气缸连接。3. A punching and cleaning equipment according to claim 2, characterized in that, the first punch part comprises a first cylinder and a first punch, and the first cylinder is arranged on a rotating unit, The first punch is arranged outside the rotary unit and connected with the first air cylinder. 4.根据权利要求2所述的一种冲孔清废设备,其特征在于,所述第二冲头部件包括第二气缸和第二冲头,所述第二气缸设置在旋转单元上,所述第二冲头设置在旋转单元外部与第二气缸连接。4. A punching and cleaning equipment according to claim 2, characterized in that, the second punch part comprises a second cylinder and a second punch, and the second cylinder is arranged on the rotating unit, The second punch is arranged outside the rotary unit and connected with the second air cylinder. 5.根据权利要求2所述的一种冲孔清废设备,其特征在于,所述第三冲头部件包括第三气缸和第三冲头,所述第三气缸设置在旋转单元上,所述第三冲头设置在旋转单元外部与第三气缸连接。5. A punching and cleaning equipment according to claim 2, characterized in that, the third punch part comprises a third cylinder and a third punch, and the third cylinder is arranged on the rotating unit, The third punch is arranged outside the rotary unit and connected with the third cylinder. 6.根据权利要求1所述的一种冲孔清废设备,其特征在于,所述模具单元包括模具、产品固定装置和第一动力部件;所述机架上开设有沿厚度方向贯穿的冲压孔,所述模具通过第一动力部件滑动设置在所述冲压孔内,所述产品固定装置设置在机架上,用于对产品进行固定。6. A kind of punching and cleaning equipment according to claim 1, characterized in that, the mold unit includes a mold, a product fixing device and a first power component; the frame is provided with punching holes penetrating along the thickness direction hole, the mold is slidably set in the punching hole through the first power part, and the product fixing device is set on the frame for fixing the product. 7.根据权利要求6所述的一种冲孔清废设备,其特征在于,所述模具包括:7. A kind of punching and waste removal equipment according to claim 6, characterized in that, the mold comprises: 第一模具和第二模具;a first mold and a second mold; 所述冲压孔上设有台阶,所述第一模具和第二模具滑动设置在所述台阶内;A step is provided on the punching hole, and the first mold and the second mold are slidably arranged in the step; 所述第一动力部件包括分别设置在机架下部的第四气缸、第五气缸、第六气缸和第七气缸;The first power unit includes a fourth cylinder, a fifth cylinder, a sixth cylinder and a seventh cylinder respectively arranged at the lower part of the frame; 所述第四气缸和第五气缸分别与第一模具连接,所述第六气缸和第七气缸分别与第二模具连接;The fourth cylinder and the fifth cylinder are respectively connected to the first mold, and the sixth cylinder and the seventh cylinder are respectively connected to the second mold; 所述第一模具和第二模具的上表面与所述机架的上表面相平齐或低于机架上表面0.5-2mm。The upper surfaces of the first mold and the second mold are flush with the upper surface of the frame or 0.5-2mm lower than the upper surface of the frame. 8.根据权利要求7所述的一种冲孔清废设备,其特征在于,所述产品固定装置包括第二动力部件和压板,所述第二动力部件设置在机架上,用于带动所述压板做压住或解除压住产品的动作。8. A punching and cleaning equipment according to claim 7, characterized in that, the product fixing device includes a second power component and a pressing plate, and the second power component is arranged on the frame for driving the The pressing plate performs the action of pressing or releasing the pressing of the product. 9.根据权利要求7所述的一种冲孔清废设备,其特征在于,所述产品固定装置还包括产品限位架,所述产品限位架呈三边围合式设置,包括设置在冲压孔周围的第一围板、第二围板和第三围板。9. The punching and waste removal equipment according to claim 7, characterized in that, the product fixing device further includes a product limiter, and the product limiter is arranged in a three-sided enclosure, including First, second, and third enclosures around the hole. 10.根据权利要求6-9任一所述的一种冲孔清废设备,其特征在于,所述收集单元包括成品收集箱、废品收集箱、收集箱伸缩气缸和导流槽,所述导流槽设置在机架下部,导流槽的上部与所述冲压孔相对,所述成品收集箱、废品收集箱并排连接,且均设置在开设在机架底部的收集箱滑槽内,所述收集箱伸缩气缸设置在机架一侧,用于带动成品收集箱与导流槽的下部相对或废品收集箱与导流槽的下部相对。10. A punching and cleaning equipment according to any one of claims 6-9, characterized in that the collection unit includes a finished product collection box, a waste product collection box, a telescopic cylinder for the collection box, and a diversion groove, and the guide The launder is arranged at the lower part of the frame, and the upper part of the diversion groove is opposite to the punching hole. The finished product collection box and the waste product collection box are connected side by side, and are all arranged in the collection box chute opened at the bottom of the frame. The telescopic cylinder of the collection box is arranged on one side of the frame, and is used to drive the finished product collection box to be opposite to the bottom of the flow diversion groove or the waste product collection box to be opposite to the bottom of the flow diversion groove.
CN202211206299.7A 2022-09-30 2022-09-30 A kind of punching waste removal equipment Pending CN115401949A (en)

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CN213320501U (en) * 2020-08-10 2021-06-01 宁波有成生物医药科技有限公司 Punching and cutting machine for kit
CN216828235U (en) * 2021-12-06 2022-06-28 青岛成合电子科技有限公司 Cross cutting punches a hole integrative sign mould
CN218399610U (en) * 2022-09-30 2023-01-31 四川蓝剑金印股份有限公司 Clear useless equipment punches a hole

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CN212554212U (en) * 2020-06-30 2021-02-19 东莞市众嘉印刷有限公司 A molding and waste discharge combined mold
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CN216828235U (en) * 2021-12-06 2022-06-28 青岛成合电子科技有限公司 Cross cutting punches a hole integrative sign mould
CN218399610U (en) * 2022-09-30 2023-01-31 四川蓝剑金印股份有限公司 Clear useless equipment punches a hole

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