CN115401370A - Efficient magnetic component processing equipment - Google Patents
Efficient magnetic component processing equipment Download PDFInfo
- Publication number
- CN115401370A CN115401370A CN202211166103.6A CN202211166103A CN115401370A CN 115401370 A CN115401370 A CN 115401370A CN 202211166103 A CN202211166103 A CN 202211166103A CN 115401370 A CN115401370 A CN 115401370A
- Authority
- CN
- China
- Prior art keywords
- wiring board
- coil
- static contact
- clamping
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention provides efficient magnetic component processing equipment, which belongs to the technical field of magnetic components and comprises a main rotary table, wherein a plurality of magnetic component clamps are arranged at the edge of the main rotary table, and a wiring board feeding station, a static contact feeding station, a coil feeding station, a first welding station, a second welding station, a discharging station, a control system and a warning device are sequentially arranged outside the main rotary table; the invention is provided with a plurality of detection devices for effectively detecting and monitoring the whole processing process in real time, the detection devices are arranged on the auxiliary turntable, the main turntable can rotate to keep the relative position between each detection device and each station unchanged when rotating, the quality of finished products is improved, meanwhile, the high-efficiency feeding stations are arranged, each feeding station adopts a vibrating disc for material arrangement, then the direct vibration device is matched with the corresponding track for conveying, and then a special mechanism is matched to enable each part to be in a horizontal state convenient for welding, so that the welding stability and accuracy are improved, and the processing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of magnetic assemblies, in particular to high-efficiency magnetic assembly processing equipment.
Background
Magnetic component is as an accessory commonly used in miniature circuit breaker, it includes the coil, wiring board and static contact, need weld with coil and wiring board respectively with the pin at coil both ends when processing magnetic component, in order to promote magnetic component's machining efficiency, generally adopt automation equipment to process, magnetic component processing equipment among the prior art generally sets up the carousel and sets up anchor clamps at the carousel edge, with magnetic component transmission and assembly and welding in worker station one by one, but lack the device to each anchor clamps real-time detection control on the current carousel, can't in time detect out the trouble and get rid of, influence production efficiency, and lack and be used for the coil, wiring board and static contact carry out the high-efficient pay-off worker station of pay-off, whole equipment machining efficiency is low and can't guarantee finished product quality.
Disclosure of Invention
The present invention is directed to overcoming the disadvantages and drawbacks of the prior art and providing an efficient magnetic assembly manufacturing apparatus.
The technical scheme adopted by the invention is as follows: an efficient magnetic component processing device comprises a wiring board, a fixed contact and a coil, wherein a first pin extends from one end of the coil and is welded with the wiring board, a second pin extends from the other end of the coil and is welded with the fixed contact, the efficient magnetic component processing device comprises a main rotary disc and a main rotary disc driving device for driving the main rotary disc to rotate, a plurality of magnetic component clamps are mounted at the edge of the main rotary disc, a wiring board feeding station, a fixed contact feeding station, a coil feeding station, a first welding station, a second welding station, a discharging station, a control system and an alarm are sequentially arranged outside the main rotary disc, semi-finished products are sequentially transmitted in the stations by the magnetic component clamps, an auxiliary rotary disc driving device for driving the auxiliary rotary disc and the auxiliary rotary disc to rotate is arranged on the main rotary disc, a wiring board and fixed contact detection device, a coil positioning and detection device, a finished product detection device and a clamp detection device which are connected with the control system are mounted at the edge of the auxiliary rotary disc, the wiring board and the fixed contact detection device are positioned between the feeding station and the coil feeding station, the coil positioning and detection device are positioned between the coil feeding station and the first welding station, the finished product detection device is positioned between the second welding station and the discharging station, and the detection device are positioned between the wiring board and the discharge station;
the magnetic component clamp comprises a wiring board clamping mechanism, a coil clamping mechanism and a fixed contact clamping mechanism;
the wiring board feeding work station comprises a wiring board vibrating disc, a wiring board conveying mechanism, a wiring board linear dislocation mechanism and a wiring board clamping mechanism, wherein one end of the wiring board conveying mechanism is connected with the wiring board vibrating disc, the other end of the wiring board conveying mechanism is linked with the wiring board linear dislocation mechanism, and the wiring board linear dislocation mechanism jacks up a wiring board on the wiring board conveying mechanism, so that the wiring board clamping mechanism is clamped by the wiring board clamping mechanism and moves to a wiring board clamping mechanism of the magnetic component clamp;
the static contact feeding work station comprises a static contact vibration disc, a static contact conveying mechanism, a static contact rotary dislocation mechanism, a static contact pushing mechanism and a static contact clamping mechanism, one end of the static contact conveying mechanism is connected with the static contact vibration disc, the other end of the static contact conveying mechanism is linked with the static contact rotary dislocation mechanism, the static contact rotary dislocation mechanism carries out rotary dislocation on a static contact on the static contact conveying mechanism to the static contact pushing mechanism, and the static contact is pushed to a static contact clamping mechanism for the static contact clamping mechanism to clamp and move to the magnetic component clamp by the static contact clamping mechanism;
the coil feeding work station comprises a coil vibration disc, a coil conveying mechanism, a coil overturning mechanism and a coil clamping mechanism, wherein one end of the coil conveying mechanism is connected with the coil vibration disc, the other end of the coil conveying mechanism is linked with the coil overturning mechanism, and a coil on the coil conveying mechanism is clamped by the coil overturning mechanism and overturned to a coil clamping mechanism which is clamped by the coil clamping mechanism and moves to the magnetic assembly clamp;
the first welding station is used for welding a fixed contact and a second pin, and the second welding station is used for welding a wiring board and the first pin;
the discharging work station comprises a discharging rotary clamp, a receiving pipeline, a distributing mechanism and a plurality of storage containers, the discharging rotary clamp is provided with a grabbing position for clamping the magnetic assembly on the magnetic assembly clamp and a discharging position for dropping the grabbed magnetic assembly into the receiving pipeline, and the control system controls the distributing mechanism to respectively place the magnetic assembly into different storage cavities.
The magnetic component clamp comprises a base and a clamp driving piece, the wiring board clamping mechanism comprises a wiring board fixing block arranged on one side of the base, a wiring board moving block is arranged between the base and the wiring board fixing block, an elastic component used for elastically supporting the wiring board moving block is arranged between the bottom of the wiring board moving block and the base, a wiring board limiting portion and a wiring board clamping component are arranged on the wiring board moving block, the wiring board clamping component comprises a wiring board clamping block, a wiring board pressing block and a wiring board linkage block, the wiring board pressing block is hinged to the wiring board clamping block, a wiring board gear is arranged between the wiring board linkage block and the wiring board clamping block, straight tooth portions matched with the wiring board gear are arranged on the wiring board linkage block and the wiring board clamping block, the wiring board linkage block is connected with the clamp driving piece, and a wiring board channel for the wiring board linkage block and the wiring board clamping block to slide is arranged in the wiring board moving block;
the coil clamping mechanism comprises a coil fixing clamping block arranged on the base and a coil movable clamping block hinged on the base, and a coil elastic piece is arranged between one end of the coil movable clamping block and the base;
the static contact clamping mechanism comprises a static contact clamping block arranged in a base, a static contact pressing block hinged on the static contact clamping block, a static contact limiting block, a first static contact gear, a second static contact gear, a first static contact linkage block and a second static contact linkage block, wherein the static contact clamping block and the first static contact linkage block are both provided with straight tooth parts matched with the first static contact gear, the static contact limiting block and the second static contact linkage block are both provided with straight tooth parts matched with the second static contact gear, the first static contact linkage block and the second static contact linkage block are both connected with a clamp driving part, and a static contact channel for sliding of the static contact clamping block, the static contact limiting block, the first static contact linkage block and the second static contact linkage block is arranged in the base.
The coil clamping and opening assembly is linked with the coil movable clamping block and comprises an opening support, an opening iron hinged on the opening support and a driving motor for driving the opening iron.
The wiring board conveying mechanism comprises a wiring board direct vibration device and a wiring board direct vibration rail arranged on the wiring board direct vibration device, the wiring board direct vibration rail is provided with a wiring board full material detection device connected with a control system, and the wiring board direct vibration rail is provided with a wiring board limiting groove matched with the wiring board;
the wiring board linear dislocation mechanism comprises a wiring board dislocation plate arranged at one end of a wiring board linear vibration track, a wiring board sliding block connected with the wiring board dislocation plate, a wiring board mounting plate provided with a sliding rail and a wiring board driving piece used for driving the wiring board sliding block to move on the sliding rail, wherein a wiring board dislocation groove matched with the wiring board is arranged on the wiring board dislocation plate, and a wiring board detection device connected with a control system is arranged on one side of the wiring board dislocation groove;
the wiring board clamping mechanism comprises a wiring board adjusting base capable of being transversely adjusted and longitudinally adjusted, and a wiring board clamping hand is arranged on the wiring board adjusting base.
The static contact conveying mechanism comprises a static contact direct vibration device and a static contact direct vibration rail arranged on the static contact direct vibration device, a static contact full material detection device connected with the control system is arranged on the static contact direct vibration rail, and a static contact limiting groove matched with the static contact is arranged on the static contact direct vibration rail;
the static contact rotating and dislocating mechanism comprises a dislocating turntable, a static contact driving part and a static contact fixing plate, the static contact rotating and dislocating mechanism drives the dislocating turntable to rotate, a first dislocating through groove matched with a static contact is formed in the dislocating turntable, the static contact pushing mechanism comprises a dislocating push sheet matched with the first dislocating through groove and a dislocating driving part driving the dislocating push sheet to move, the static contact fixing plate is provided with a static contact clamping groove and a second dislocating through groove used for the dislocating push sheet to pass through, the static contact clamping mechanism comprises a static contact adjusting base capable of being transversely adjusted and longitudinally adjusted, and a static contact clamping hand is arranged on the static contact adjusting base.
The coil conveying mechanism comprises a coil direct vibration device and a coil direct vibration track arranged on the coil direct vibration device, a coil limiting rod and a coil detection device connected with a control system are arranged on the coil direct vibration track, the coil overturning mechanism comprises a coil overturning motor and a coil overturning block connected with the coil overturning motor, a coil grabbing clamping jaw is arranged on the coil overturning block, the coil grabbing mechanism comprises a coil adjusting base capable of being transversely adjusted and longitudinally adjusted, and a coil clamping hand is arranged on the coil adjusting base.
The wiring board and static contact detection device is used for detecting whether a wiring board and a static contact exist on a passing magnetic assembly clamp or not and feeding back signals to the control system for corresponding operation;
the coil positioning and detecting device is used for detecting whether a coil is arranged on a passing magnetic assembly clamp or not, calibrating the position of the coil relative to a wiring board and a static contact, and feeding back a signal to a control system for corresponding operation;
the finished product detection device is used for detecting whether the magnetic assembly on the passing magnetic assembly clamp has defects or not, and if the magnetic assembly on the passing magnetic assembly clamp is not detected, a signal is fed back to the control system to control the discharging rotary clamp to throw the discharging rotary clamp into the storage containing cavity for storing waste materials;
the clamp detection device is used for detecting whether the passing magnetic assembly clamp is empty or not.
Coil location and detection device include with the detection support that vice carousel is connected, be provided with on the detection support and detect the slide rail and detect the slider, be provided with on the detection slider and detect the mounting panel, coil location and detection device are including setting up coil detector and the coil pin locating lever of setting in coil detector both sides on detecting the mounting panel, coil pin locating lever is close to magnetic component anchor clamps one end and is provided with the pin constant head tank.
The auxiliary turntable is further provided with a welding auxiliary clamping mechanism which comprises a clamping base, a clamping slide rail is arranged on the clamping base and provided with a first clamping slide block and a second clamping slide block, and limiting clamping blocks are arranged on the first clamping slide block and the second clamping slide block.
But rotatory tong of ejection of compact is including the ejection of compact regulation base of horizontal regulation and vertical regulation, be provided with rotatory centre gripping hand on the ejection of compact regulation base, feed mechanism is including a plurality of branch material pipelines and the branch material drive assembly who is connected with individual branch material pipeline, divide the material drive assembly to be used for promoting to divide the material pipeline to remove and make different branch material pipelines and connect the butt joint of material pipeline.
The invention has the following beneficial effects: the invention is provided with a plurality of detection devices for effectively detecting and monitoring the whole processing process in real time, the detection devices are arranged on the auxiliary turntable, the main turntable can rotate to keep the relative positions between the detection devices and the stations unchanged when rotating, the processing stability of the equipment is improved, the quality of finished products is improved, meanwhile, the high-efficiency feeding stations of coils, wiring boards and static contacts are arranged, each feeding station adopts a vibrating disk for arrangement, the direct vibrating device is matched with a corresponding track and carries out conveying, then a special mechanism is arranged to horizontally place each part in an irregular shape to the corresponding position of a clamp for welding, the welding stability and accuracy are improved, and the processing efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is within the scope of the present invention for those skilled in the art to obtain other drawings based on the drawings without inventive exercise.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of a patch panel feed station of the present invention;
FIG. 3 is a first schematic view of a portion of a terminal block feeder station of the present invention;
FIG. 4 is a second schematic view of a portion of a patch panel feed station of the present invention;
fig. 5 is a schematic view of a static contact feeding station in the invention;
fig. 6 is a partial schematic view of a static contact feeding station according to the present invention;
FIG. 7 is a schematic view of a coil feed station of the present invention;
FIG. 8 is a partial exploded view of the magnet assembly fixture of the present invention;
FIG. 9 is a schematic view of a magnet assembly fixture according to the present invention;
FIG. 10 is a schematic view of a coil positioning and detecting device according to the present invention;
FIG. 11 is a schematic view of the coil clamp opening assembly in cooperation with the magnetic assembly clamp of the present invention;
FIG. 12 is a schematic view of a welding assist grip mechanism of the present invention;
FIG. 13 is a first schematic view of a portion of a discharge station of the present invention;
FIG. 14 is a second partial schematic view of a outfeed station of the present invention;
FIG. 15 is a schematic view of a magnet assembly according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are used for distinguishing two entities with the same name but different names or different parameters, and it should be noted that "first" and "second" are only used for convenience of expression and should not be construed as a limitation to the embodiments of the present invention, and no description is given in the following embodiments.
The terms of direction and position of the present invention, such as "up", "down", "front", "back", "left", "right", "inside", "outside", "top", "bottom", "side", etc., refer to the direction and position of the attached drawings. Accordingly, the use of directional and positional terms is intended to illustrate and understand the present invention and is not intended to limit the scope of the present invention.
As shown in fig. 1 to fig. 15, the vibration discs in the embodiment of the present invention are not shown: the magnetic assembly comprises a wiring board a1, a fixed contact a2 and a coil a3, wherein one end of the coil a3 extends to form a first pin a31 to be welded with the wiring board a1, and the other end of the coil a3 extends to form a second pin a32 to be welded with the fixed contact a 2.
The processing equipment comprises a main turntable 1 and a main turntable driving device for driving the main turntable 1 to rotate, wherein the main turntable driving device adopts a driving mechanism commonly used in the field, for example, a motor is matched with belt wheel transmission and gear transmission to enable the main turntable to rotate, a plurality of magnetic component clamps 2 are installed at the edge of the main turntable 1, a wiring board feeding station 3, a static contact feeding station 4, a coil feeding station 5, a first welding station 6, a second welding station 7, a discharging station 8, a control system and a warning device are sequentially arranged on the outer side of the main turntable 1, semi-finished products are sequentially transmitted in the stations through the magnetic component clamps 2, the warning device is connected with the control system, and the warning device can be an alarm lamp, warning sound and the like.
An auxiliary turntable 9 and an auxiliary turntable driving device 91 for driving the auxiliary turntable 9 to rotate are arranged on the main turntable 1, a wiring board and static contact detection device 10, a coil positioning and detection device 11, a finished product detection device 12 and a clamp detection device 13 which are connected with the control system are arranged at the edge of the auxiliary turntable 9, the wiring board and static contact detection device 10 is positioned between the static contact feeding station 4 and the coil feeding station 5, the coil positioning and detection device 11 is positioned between the coil feeding station 5 and the first welding station 6, the finished product detection device 12 is positioned between the second welding station 7 and the discharging station 8, and the clamp detection device 13 is positioned between the discharging station 8 and the feeding wiring board station 3; multiple detection device carries out effective detection and real time monitoring to whole course of working, sets up detection device on vice carousel moreover, but the rotation keeps the relative position between each detection device and each workstation unchangeable when main carousel rotates, promotes equipment processing stability, improves finished product quality.
The magnetic component clamp 2 comprises a wiring board clamping mechanism, a coil clamping mechanism and a static contact clamping mechanism; the magnetic assembly clamp 2 is used as a reference for linkage of the whole equipment, and magnetic assemblies are transmitted one by one in a work station and are assembled and welded.
The wiring board feeding work station 3 comprises a wiring board vibrating disc, a wiring board conveying mechanism 32, a wiring board linear dislocation mechanism 33 and a wiring board clamping mechanism 34, one end of the wiring board conveying mechanism 32 is connected with the wiring board vibrating disc, the other end of the wiring board conveying mechanism is linked with the wiring board linear dislocation mechanism 33, and the wiring board linear dislocation mechanism 33 jacks up a wiring board on the wiring board conveying mechanism 32 and is clamped by the wiring board clamping mechanism 34 and moves to the wiring board clamping mechanism of the magnetic component clamp 2; the static contact feeding work station 4 comprises a static contact vibration disc, a static contact conveying mechanism 42, a static contact rotation and dislocation mechanism 43, a static contact pushing-in mechanism 44 and a static contact clamping mechanism 45, wherein one end of the static contact conveying mechanism 42 is connected with the static contact vibration disc, the other end of the static contact conveying mechanism is linked with the static contact rotation and dislocation mechanism 43, the static contact rotation and dislocation mechanism 43 carries out rotation and dislocation on a static contact on the static contact conveying mechanism 42 to the static contact pushing-in mechanism 44, and the static contact is pushed to the static contact clamping mechanism which is clamped by the static contact clamping mechanism 45 and moves to the magnetic component clamp 2 by the static contact rotation and dislocation mechanism 43; the coil feeding work station 5 comprises a coil vibration disc, a coil conveying mechanism 52, a coil overturning mechanism 53 and a coil clamping mechanism 54, wherein one end of the coil conveying mechanism 52 is connected with the coil vibration disc, the other end of the coil conveying mechanism is linked with the coil overturning mechanism 53, and the coil on the coil conveying mechanism 52 is clamped by the coil overturning mechanism 53 and overturned to a coil clamping mechanism which is clamped by the coil clamping mechanism 54 and moves to the magnetic assembly clamp 2; the equipment is provided with a coil, a wiring board and a static contact, each feeding station adopts a vibrating disc material arrangement, and then is matched with a corresponding track and conveyed by a direct vibration device.
The first welding station 6 is used for welding a static contact and a second pin, and the second welding station 7 is used for welding a wiring board and the first pin; the welding worker station adopts the welding set that welding precision is high, stability is good in this field, because relatively consumption time when welding, consequently set up two welding worker stations and divide the worker to weld, need not weld one and remove to another welding again, promote welding efficiency, can also avoid the soldered connection to lead to welding position deviation at the removal in-process, guarantee the uniformity of product.
Ejection of compact worker station 8 is including ejection of compact rotatory tong 81, material receiving pipe 82, feed mechanism 83 and a plurality of storage container, ejection of compact rotatory tong 81 has the magnetic component clamp on the magnetic component anchor clamps 2 and gets the position of snatching and the ejection of compact position that the magnetic component that will snatch was lost into material receiving pipe 82, control system control feed mechanism 83 puts into different storage appearance chambeies with the magnetic component respectively, and the storage appearance chamber has finished product storage appearance chamber, waste product storage appearance chamber etc..
The magnetic component clamp 2 comprises a base 201 and a clamp driving part 202, the clamp driving part 202 adopts an air cylinder or a hydraulic cylinder, the wiring board clamping mechanism comprises a wiring board fixing block 203 arranged on one side of the base 201, a wiring board moving block 204 is arranged between the base 201 and the wiring board fixing block 203, an elastic component 205 used for elastically supporting the wiring board moving block 204 is arranged between the bottom of the wiring board moving block 204 and the base 201, the elastic component 205 comprises a fixing column and a spring sleeved on the fixing column, a wiring board limiting part 206 and a wiring board clamping component 207 are arranged on the wiring board moving block 204, the wiring board clamping component 207 comprises a wiring board clamping block 208, a wiring board pressing block 209 and a wiring board linkage block 210 which are hinged to the wiring board clamping block 208, a wiring board gear 211 is arranged between the wiring board linkage block 210 and the wiring board clamping block 208, straight tooth parts 212 matched with the wiring board gear 211 are arranged on both the wiring board linkage block 210 and the wiring board clamping block 208, the wiring board linkage block 210 is connected with the clamp driving part 202, and a wiring board channel 213 for the wiring board linkage block 210 and the wiring board clamping block 208 to slide is arranged in the wiring board movable block 204; when the wiring board clamping mechanism 34 clamps the wiring board to move, the clamp driving piece 202 drives the wiring board linkage block 210 to move forwards, through the matching of the gear and the rack portion, the wiring board clamping block 208 can move backwards, the wiring board clamping mechanism 34 can place the wiring board on the wiring board limiting portion 206, then the clamp driving piece 202 drives the wiring board linkage block 210 to move backwards, and the wiring board pressing block 209 can be pressed on the wiring board.
The coil clamping mechanism comprises a coil fixing clamping block 214 arranged on the base 201 and a coil movable clamping block 215 hinged on the base 201, and a coil elastic part 216 is arranged between one end of the coil movable clamping block 215 and the base 1; the device also comprises a coil clamping and opening assembly 14 linked with the coil movable clamping block 215, wherein the coil clamping and opening assembly 14 comprises an expanding bracket 141, an expanding iron 142 hinged on the expanding bracket 141 and a driving motor 143 for driving the expanding iron 142. In this embodiment, there are two coil clamping and opening assemblies 14, one is disposed at the coil feeding station 5, when the coil clamping mechanism 54 grabs the coil, the driving motor 143 drives the opening punch 142 to press the lower portion of the coil movable clamping block 215, so as to separate the coil movable clamping block 215 from the coil fixed clamping block 214, and thus the coil screw portion can be placed between the coil fixed clamping block 214 and the coil movable clamping block 215 without hindrance, and the coil clamping mechanism 54 can be prevented from directly pressing the coil into between the coil fixed clamping block 214 and the coil movable clamping block 215 to cause the coil to be deformed by pressing, which affects the quality of the finished product; another coil clamp opening assembly 14 is provided at the outfeed station 8.
The static contact clamping mechanism comprises a static contact clamping block 217 arranged in the base 201, a static contact pressing block 218 hinged to the static contact clamping block 217, a static contact limiting block 219, a first static contact gear 220, a second static contact gear 221, a first static contact linkage block 222 and a second static contact linkage block 223, the static contact clamping block 217 and the first static contact linkage block 222 are respectively provided with a straight tooth part matched with the first static contact gear 220, the static contact limiting block 219 and the second static contact linkage block 223 are respectively provided with a straight tooth part matched with the second static contact gear 221, the first static contact linkage block 222 and the second static contact linkage block 223 are respectively connected with the clamp driving part 202, and a static contact channel 224 for the static contact clamping block 217, the static contact limiting block 219, the first static contact linkage block 222 and the second static contact linkage block 223 to slide is arranged in the base 201; when the static contact clamping mechanism 45 grabs the static contact, the fixture driving member 202 drives the first static contact linkage block 222 and the second static contact linkage block 223 to move forward simultaneously, and under the cooperation of the gear and the straight tooth portion, the static contact clamping block 217 and the static contact limiting block 219 move backward, so that the static contact can be placed in the static contact limiting portion of the base 201 without hindrance, the static contact limiting portion is a limiting groove for keeping the static contact in a horizontal state, then the fixture driving member 202 drives the first static contact linkage block 222 and the second static contact linkage block 223 to move backward simultaneously, and the static contact pressing block 218 and the static contact limiting block 219 move forward to fix the static contact.
The wiring board conveying mechanism 32 comprises a wiring board direct vibration device 321 and a wiring board direct vibration rail 322 arranged on the wiring board direct vibration device 321, wherein the feeding structures of the wiring board direct vibration device 321 and the wiring board direct vibration rail 322 are structures commonly used in the field, the wiring board direct vibration rail 322 is provided with a wiring board full material detection device 323 connected with a control system, the wiring board direct vibration rail 322 is provided with a wiring board limiting groove 324 matched with the wiring board, and the wiring board full material detection device 323 can block the feeding of a wiring board vibration disc when detecting that the wiring board direct vibration rail 322 cannot store the wiring board; the wiring board linear dislocation mechanism 33 comprises a wiring board dislocation plate 331 arranged at one end of a wiring board linear vibration rail 322, a wiring board sliding block 332 connected with the wiring board dislocation plate 331, a wiring board mounting plate 333 provided with a sliding rail and a wiring board driving piece 334 used for driving the wiring board sliding block 332 to move on the sliding rail, wherein a wiring board dislocation groove 335 matched with a wiring board is arranged on the wiring board dislocation plate 331, and a wiring board detection device 336 connected with a control system is arranged at one side of the wiring board dislocation groove 335; the wiring board clamping mechanism 34 comprises a wiring board adjusting base 341 capable of being adjusted transversely and longitudinally, a wiring board clamping hand 342 is arranged on the wiring board adjusting base 341, and a wiring board dislocation plate 331 can be lifted to jack the wiring board to the wiring board clamping hand 342.
The fixed contact conveying mechanism 42 comprises a fixed contact direct vibration device 421 and a fixed contact direct vibration rail 422 arranged on the fixed contact direct vibration device 421, a fixed contact full material detection device 423 connected with the control system is arranged on the fixed contact direct vibration rail 422, and a fixed contact limiting groove 424 matched with the fixed contact is arranged on the fixed contact direct vibration rail 422; the static contact rotating and dislocating mechanism 43 includes a dislocating turntable 431, a static contact driving part 432 and a static contact fixing plate 433, the dislocating turntable 431 is provided with a first dislocating through groove 434 adapted to the static contact, the static contact pushing-in mechanism 44 includes a dislocating push piece 441 adapted to the first dislocating through groove 434 and a dislocating driving part 442 driving the dislocating push piece 441 to move, the static contact fixing plate 433 is provided with a static contact clamping groove 434 and a second dislocating through groove 435 for the dislocating push piece 441 to pass through, the static contact clamping mechanism 45 includes a static contact adjusting base 451 capable of being transversely adjusted and longitudinally adjusted, the static contact adjusting base 451 is provided with a static contact clamping hand 452, during feeding, the first through groove 434 is dislocated and aligned with the static contact limiting groove 424, the static contact conveying mechanism 42 conveys the static contact into the first dislocating through groove 434, the static contact driving part 432 rotates the dislocating turntable 431, the first dislocating through groove 434 is aligned with the dislocating push piece 441, and the dislocating driving part 442 pushes the static contact forwards to move to pass through the second dislocating through groove 435 to the static contact clamping groove 434.
The coil conveying mechanism 52 comprises a coil direct vibration device 521 and a coil direct vibration track 522 arranged on the coil direct vibration device 521, a coil limiting rod 523 and a coil detection device 524 connected with a control system are arranged on the coil direct vibration track 522, the coil overturning mechanism 53 comprises a coil overturning motor 531 and a coil overturning block 532 connected with the coil overturning motor 531, a coil grabbing clamping jaw 533 is arranged on the coil overturning block 532, the coil clamping mechanism 54 comprises a coil adjusting base 541 capable of being transversely adjusted and longitudinally adjusted, a coil clamping hand 542 is arranged on the coil adjusting base 541, the coil grabbing clamping jaw 533 grabs a coil on the coil direct vibration track 522, and the coil grabbing clamping jaw 542 clamps and moves to the magnetic assembly clamp 2 through the coil overturning motor 531.
In this embodiment, the detection device may be a detection device commonly used in the field, such as CCD visual detection or infrared distance detection, and the wiring board and static contact detection device 10 is configured to detect whether a wiring board and a static contact are present on a passing magnetic assembly fixture, and feed back a signal to the control system for corresponding operation, specifically, if no wiring board and no static contact are present, the magnetic assembly fixture directly passes through a subsequent work station to a corresponding feeding work station;
the coil positioning and detecting device 11 is used for detecting whether a coil is on a passing magnetic component clamp or not and calibrating the position of the coil relative to a wiring board and a static contact, and if no coil is detected, the coil directly passes through a subsequent station and arrives at a coil feeding station;
the finished product detection device 12 is used for detecting whether the magnetic assembly on the passing magnetic assembly clamp has defects, if the welding spot is not qualified, a signal is fed back to the control system to control the discharging rotary gripper to throw the discharging rotary gripper into the storage cavity for storing waste materials if the detection is unqualified;
the clamp detection device 13 is used to detect whether the passing magnetic assembly clamp is empty.
Coil location and detection device 11 include with detection support 111 that vice carousel 9 is connected, be provided with on the detection support 111 and detect slide rail 112 and detection slider 113, be provided with on the detection slider 113 and detect mounting panel 114, coil location and detection device 11 is including setting up coil detector 115 and the coil pin locating lever 116 that sets up in coil detector 115 both sides on detecting mounting panel 114, coil pin locating lever 116 is close to 2 one end of magnetic component anchor clamps and is provided with pin constant head tank 117, guarantees that the welding position is accurate.
The auxiliary turntable 9 is further provided with a welding auxiliary clamping mechanism 91, the welding auxiliary clamping mechanism 91 comprises a clamping base 911, a clamping slide rail 912 is arranged on the clamping base 911, the clamping slide rail 912 is provided with a first clamping slide block 913 and a second clamping slide block 914, the first clamping slide block 913 and the second clamping slide block 914 are both provided with a limiting clamp block 915, an electrifying detection device is further arranged on the welding auxiliary clamping mechanism 91, and current is introduced into a magnetic assembly after welding through the limiting clamp block 915.
The discharging rotary clamping hand 81 comprises a discharging adjusting base 811 capable of being adjusted transversely and longitudinally, a rotary clamping hand 812 is arranged on the discharging adjusting base 811, the distributing mechanism 83 comprises a plurality of distributing pipelines 831 and distributing driving assemblies 832 connected with the distributing pipelines 831, and the distributing driving assemblies 832 are used for pushing the distributing pipelines to move so as to enable different distributing pipelines to be butted with the material receiving pipelines 82; in this embodiment, the adjusting base capable of being adjusted transversely and longitudinally may adopt an air cylinder to cooperate with a sliding rail and a sliding block, which are common structures in the field and will not be described in detail.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention, and it is therefore to be understood that the invention is not limited by the scope of the appended claims.
Claims (10)
1. A high-efficiency magnetic component processing device comprises a wiring board, a fixed contact and a coil, wherein a first pin extends from one end of the coil to be welded with the wiring board, a second pin extends from the other end of the coil to be welded with the fixed contact, the high-efficiency magnetic component processing device is characterized by comprising a main rotary disc (1) and a main rotary disc driving device for driving the main rotary disc (1) to rotate, a plurality of magnetic component clamps (2) are arranged at the edge of the main rotary disc (1), a wiring board feeding station (3), a fixed contact feeding station (4), a coil feeding station (5), a first welding station (6), a second welding station (7), a discharging station (8), a control system and an alarm are sequentially arranged on the outer side of the main rotary disc (1), semi-finished products are sequentially transmitted in the stations by the magnetic component clamps (2), an auxiliary rotary disc driving device (91) for driving the auxiliary rotary disc (9) to rotate with the auxiliary rotary disc (9) is arranged on the main rotary disc (1), an auxiliary rotary disc driving device (9) and an auxiliary rotary disc driving device (10) connected with the control system, a fixed contact detecting device (11), a coil positioning device (12) and a coil detecting device (13) are arranged between the wiring board and the fixed contact feeding station (5), the finished product detection device (12) is positioned between the second welding station (7) and the discharging station (8), and the clamp detection device (13) is positioned between the discharging station (8) and the wiring board feeding station (3);
the magnetic component clamp (2) comprises a wiring board clamping mechanism, a coil clamping mechanism and a static contact clamping mechanism;
the wiring board feeding work station (3) comprises a wiring board vibrating disc, a wiring board conveying mechanism (32), a wiring board linear dislocation mechanism (33) and a wiring board clamping mechanism (34), one end of the wiring board conveying mechanism (32) is connected with the wiring board vibrating disc, the other end of the wiring board conveying mechanism is linked with the wiring board linear dislocation mechanism (33), and the wiring board linear dislocation mechanism (33) jacks up a wiring board on the wiring board conveying mechanism (32) and is clamped by the wiring board clamping mechanism (34) and moves to the wiring board clamping mechanism of the magnetic component clamp (2);
the static contact feeding work station (4) comprises a static contact vibration disc, a static contact conveying mechanism (42), a static contact rotating and dislocating mechanism (43), a static contact pushing-in mechanism (44) and a static contact clamping mechanism (45), one end of the static contact conveying mechanism (42) is connected with the static contact vibration disc, the other end of the static contact conveying mechanism is linked with the static contact rotating and dislocating mechanism (43), the static contact rotating and dislocating mechanism (43) enables the static contact on the static contact conveying mechanism (42) to be rotationally dislocated to the static contact pushing-in mechanism (44), and the static contact is pushed to the static contact clamping mechanism which is clamped by the static contact clamping mechanism (45) and moved to the magnetic component clamp (2) by the static contact rotating and dislocating mechanism;
the coil feeding work station (5) comprises a coil vibration disc, a coil conveying mechanism (52), a coil overturning mechanism (53) and a coil clamping mechanism (54), one end of the coil conveying mechanism (52) is connected with the coil vibration disc, the other end of the coil conveying mechanism is linked with the coil overturning mechanism (53), and a coil on the coil conveying mechanism (52) is clamped by the coil overturning mechanism (53) and is overturned to the coil clamping mechanism for clamping and moving the coil clamping mechanism (54) to the magnetic assembly clamp (2);
the first welding station (6) is used for welding a fixed contact and a second pin, and the second welding station (7) is used for welding a wiring board and the first pin;
ejection of compact worker station (8) are including ejection of compact rotatory tong (81), material receiving pipe way (82), feed mechanism (83) and a plurality of storage container, ejection of compact rotatory tong (81) have the magnetic component clamp on magnetic component anchor clamps (2) pick the position and lose the ejection of compact position that material receiving pipe way (82) were got to the magnetic component that will pick, control system control feed mechanism (83) are put into different storage appearance chambeies respectively with the magnetic component.
2. The efficient magnetic component processing equipment according to claim 1, wherein the magnetic component clamp (2) comprises a base (201) and a clamp driving member (202), the wiring board clamping mechanism comprises a wiring board fixing block (203) arranged on one side of the base (201), a wiring board moving block (204) is arranged between the base (201) and the wiring board fixing block (203), an elastic component (205) for elastically supporting the wiring board moving block (204) is arranged between the bottom of the wiring board moving block (204) and the base (201), a wiring board limiting part (206) and a wiring board clamping component (207) are arranged on the wiring board moving block (204), the wiring board clamping assembly (207) comprises a wiring board clamping block (208), a wiring board pressing block (209) and a wiring board linkage block (210) which are hinged to the wiring board clamping block (208), a wiring board gear (211) is arranged between the wiring board linkage block (210) and the wiring board clamping block (208), straight tooth parts (212) matched with the wiring board gear (211) are arranged on the wiring board linkage block (210) and the wiring board clamping block (208), the wiring board linkage block (210) is connected with the clamp driving part (202), and a wiring board channel (3) for the wiring board linkage block (210) and the wiring board clamping block (208) to slide is arranged in the wiring board movable block (204) 213) (ii) a
The coil clamping mechanism comprises a coil fixing clamping block (214) arranged on the base (201) and a coil movable clamping block (215) hinged on the base (201), and a coil elastic piece (216) is arranged between one end of the coil movable clamping block (215) and the base (1);
the static contact clamping mechanism comprises a static contact clamping block (217) arranged in a base (201), a static contact pressing block (218) hinged to the static contact clamping block (217), a static contact limiting block (219), a first static contact gear (220), a second static contact gear (221), a first static contact linkage block (222) and a second static contact linkage block (223), the static contact clamping block (217) and the first static contact linkage block (222) are respectively provided with a straight tooth part matched with the first static contact gear (220), the static contact limiting block (219) and the second static contact linkage block (223) are respectively provided with a straight tooth part matched with the second static contact gear (221), the first static contact linkage block (222) and the second static contact linkage block (223) are respectively connected with a clamp driving part (202), and a static contact channel (224) for sliding of the clamping block (217), the limiting block (219), the first linkage block (222) and the second static contact linkage block (223) is arranged in the base (201).
3. The efficient magnetic assembly processing device according to claim 2, further comprising a coil clamping and opening assembly (14) linked with the coil movable clamping block (215), wherein the coil clamping and opening assembly (14) comprises an opening bracket (141), an opening striking iron (142) hinged on the opening bracket (141), and a driving motor (143) for driving the opening striking iron (142).
4. The efficient magnetic component processing equipment according to claim 1, wherein the terminal board conveying mechanism (32) comprises a terminal board direct vibration device (321) and a terminal board direct vibration rail (322) arranged on the terminal board direct vibration device (321), the terminal board direct vibration rail (322) is provided with a terminal board full material detection device (323) connected with a control system, and the terminal board direct vibration rail (322) is provided with a terminal board limiting groove (324) matched with the terminal board;
the wiring board straight line dislocation mechanism (33) comprises a wiring board dislocation plate (331) arranged at one end of a wiring board straight vibration track (322), a wiring board sliding block (332) connected with the wiring board dislocation plate (331), a wiring board mounting plate (333) provided with a sliding rail and a wiring board driving piece (334) used for driving the wiring board sliding block (332) to move on the sliding rail, wherein a wiring board dislocation groove (335) matched with the wiring board is formed in the wiring board dislocation plate (331), and a wiring board detection device (336) connected with a control system is arranged at one side of the wiring board dislocation groove (335);
the wiring board clamping mechanism (34) comprises a wiring board adjusting base (341) capable of being adjusted transversely and longitudinally, and a wiring board clamping hand (342) is arranged on the wiring board adjusting base (341).
5. The efficient magnetic component processing equipment as claimed in claim 1, wherein the fixed contact conveying mechanism (42) comprises a fixed contact direct vibration device (421) and a fixed contact direct vibration rail (422) arranged on the fixed contact direct vibration device (421), a fixed contact full material detection device (423) connected with a control system is arranged on the fixed contact direct vibration rail (422), and a fixed contact limiting groove (424) adapted to the fixed contact is arranged on the fixed contact direct vibration rail (422);
the static contact rotating and dislocating mechanism (43) comprises a dislocating turntable (431), a static contact driving part (432) and a static contact fixing plate (433), wherein the static contact driving part (432) drives the dislocating turntable (431) to rotate, a first dislocating through groove (434) matched with the static contact is formed in the dislocating turntable (431), the static contact pushing mechanism (44) comprises a dislocating push sheet (441) matched with the first dislocating through groove (434) and a dislocating driving part (442) driving the dislocating push sheet (441) to move, the static contact fixing plate (433) is provided with a static contact clamping groove (434) and a second dislocating through groove (435) for the dislocating push sheet (441) to pass through, the static contact clamping mechanism (45) comprises a static contact adjusting base (451) capable of being transversely adjusted and longitudinally adjusted, and a static contact clamping hand (452) is arranged on the static contact adjusting base (451).
6. The efficient magnetic component processing equipment as claimed in claim 1, wherein the coil conveying mechanism (52) comprises a coil direct vibration device (521) and a coil direct vibration track (522) arranged on the coil direct vibration device (521), a coil limiting rod (523) and a coil detection device (524) connected with a control system are arranged on the coil direct vibration track (522), the coil overturning mechanism (53) comprises a coil overturning motor (531) and a coil overturning block (532) connected with the coil overturning motor (531), a coil grabbing clamping jaw (533) is arranged on the coil overturning block (532), the coil grabbing mechanism (54) comprises a coil adjusting base (541) capable of being adjusted transversely and longitudinally, and a coil grabbing hand (542) is arranged on the coil adjusting base (541).
7. The efficient magnetic component processing equipment according to claim 1, wherein the wiring board and static contact detection device (10) is used for detecting whether a wiring board and a static contact exist on a passing magnetic component clamp or not and feeding signals back to a control system for corresponding operation;
the coil positioning and detecting device (11) is used for detecting whether a coil is on a passing magnetic assembly clamp or not, calibrating the position of the coil relative to a wiring board and a static contact, and feeding back a signal to a control system for corresponding operation;
the finished product detection device (12) is used for detecting whether the magnetic assembly on the passing magnetic assembly clamp has defects or not, and if the magnetic assembly is not detected, a signal is fed back to the control system to control the discharging rotary gripper to throw the discharging rotary gripper into the storage containing cavity for storing waste materials;
the clamp detection device (13) is used for detecting whether the passing magnetic assembly clamp is empty or not.
8. The efficient magnetic component processing device according to claim 7, wherein the coil positioning and detecting device (11) comprises a detecting bracket (111) connected to the auxiliary turntable (9), the detecting bracket (111) is provided with a detecting slide rail (112) and a detecting slide block (113), the detecting slide block (113) is provided with a detecting mounting plate (114), the coil positioning and detecting device (11) comprises a coil detector (115) arranged on the detecting mounting plate (114) and coil pin positioning rods (116) arranged at two sides of the coil detector (115), and one end of each coil pin positioning rod (116) close to the magnetic component fixture (2) is provided with a pin positioning slot (117).
9. The efficient magnetic component processing equipment according to claim 1, wherein the auxiliary turntable (9) is further provided with a welding auxiliary clamping mechanism (91), the welding auxiliary clamping mechanism (91) comprises a clamping base (911), a clamping sliding rail (912) is arranged on the clamping base (911), the clamping sliding rail (912) is provided with a first clamping sliding block (913) and a second clamping sliding block (914), and the first clamping sliding block (913) and the second clamping sliding block (914) are both provided with a limiting clamping block (915).
10. The efficient magnetic assembly processing equipment as claimed in claim 1, wherein the discharging rotary clamping hand (81) comprises a discharging adjusting base (811) capable of being adjusted transversely and longitudinally, a rotary clamping hand (812) is arranged on the discharging adjusting base (811), the distributing mechanism (83) comprises a plurality of distributing pipes (831) and a distributing driving assembly (832) connected with the distributing pipes (831), and the distributing driving assembly (832) is used for pushing the distributing pipes to move so as to butt different distributing pipes with the receiving pipes (82).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211166103.6A CN115401370A (en) | 2022-09-23 | 2022-09-23 | Efficient magnetic component processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211166103.6A CN115401370A (en) | 2022-09-23 | 2022-09-23 | Efficient magnetic component processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115401370A true CN115401370A (en) | 2022-11-29 |
Family
ID=84166271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211166103.6A Pending CN115401370A (en) | 2022-09-23 | 2022-09-23 | Efficient magnetic component processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115401370A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116493724A (en) * | 2023-06-21 | 2023-07-28 | 北京理工大学深圳汽车研究院(电动车辆国家工程实验室深圳研究院) | Magnetic pulse welding equipment |
-
2022
- 2022-09-23 CN CN202211166103.6A patent/CN115401370A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116493724A (en) * | 2023-06-21 | 2023-07-28 | 北京理工大学深圳汽车研究院(电动车辆国家工程实验室深圳研究院) | Magnetic pulse welding equipment |
| CN116493724B (en) * | 2023-06-21 | 2024-01-09 | 北京理工大学深圳汽车研究院(电动车辆国家工程实验室深圳研究院) | Magnetic pulse welding equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205166199U (en) | Full -automatic spot welding machine | |
| CN105215562A (en) | Full-automatic spot welding machine | |
| CN107855781B (en) | Automatic resistance welding equipment | |
| CN109663746B (en) | Automatic clamping and unloading mechanism of spinning clamp | |
| CN109702283B (en) | Full-automatic welding pressure-sensitive machine | |
| CN109378153A (en) | A kind of full-automatic multipole magnetization and detection integrated equipment | |
| CN115401370A (en) | Efficient magnetic component processing equipment | |
| CN116810336B (en) | Carousel contact pin system | |
| CN109108635B (en) | Nut rotating screw machine | |
| CN111515414A (en) | Machine vision auxiliary unmanned numerical control turning machine tool | |
| CN116944623B (en) | Automatic tin soldering production line for micro-switch | |
| CN116586810B (en) | Automatic welding equipment for turnout backing plate | |
| CN110911235B (en) | Welding system for magnetic tripping core assembly of circuit breaker | |
| CN210378823U (en) | Moving contact subassembly automatic welder | |
| CN210651967U (en) | Five metals detection automatic production line is inserted to pad pasting | |
| CN215377933U (en) | Terminal crimping inspection equipment | |
| CN213764365U (en) | Novel punching capacitor pin welding equipment | |
| CN213706990U (en) | Novel punching capacitor pin welding equipment conveying jig | |
| CN109904702B (en) | Full-automatic copper belt machine and operation method thereof | |
| CN211540435U (en) | Feeding assembly of motor shaft hole machining equipment | |
| CN210848758U (en) | Automatic welding production line for auxiliary pole of automobile starter stator | |
| CN108747005B (en) | The welding method of lithium battery pole ear | |
| CN109108761B (en) | Circular tube feeding and guiding method for precision part welding center | |
| CN110948158A (en) | Electric connector welding equipment and method thereof | |
| CN220462663U (en) | Electronic component welding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |