CN115385547A - Drying mesh belt ash removal device - Google Patents
Drying mesh belt ash removal device Download PDFInfo
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- CN115385547A CN115385547A CN202210761288.9A CN202210761288A CN115385547A CN 115385547 A CN115385547 A CN 115385547A CN 202210761288 A CN202210761288 A CN 202210761288A CN 115385547 A CN115385547 A CN 115385547A
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/13—Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
- B65G45/14—Moving scrapers
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- Environmental & Geological Engineering (AREA)
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Abstract
本发明公开了一种烘干网带清灰装置,包括干化机箱体,干化机箱体的内部设置有网带机构,网带机构的下端设置有倾斜的导料板,导料板的下端设置有收集装置,收集装置的外部设置有出料管,清灰机构包括有多组喷气嘴。该装置热空气从喷气嘴向外部喷出时,能够将网带机构缝隙中的灰尘清除,保证网带机构的通风性能,同时在旋转辊的外部设置有多组刮板,当喷气嘴喷射出高速气流的同时,高速气流也会对喷气嘴提供反作用力,而喷气嘴设置在旋转辊的外部,从而使旋转辊也能够旋转,从而带动刮板将网带下方的灰尘刮除,保证网带机构的通风性能,减少由于污泥或者灰尘堵塞,导致的网带机构的通风性能减弱而造成的烘干效率降低。
The invention discloses a drying mesh belt cleaning device, which comprises a drying machine box body. A mesh belt mechanism is arranged inside the drying machine box body. An inclined material guide plate is arranged at the lower end of the mesh belt mechanism. The lower end of the material guide plate is A collection device is provided, and a discharge pipe is provided outside the collection device, and the dust cleaning mechanism includes multiple groups of air nozzles. When the hot air of this device is ejected from the air nozzle to the outside, it can remove the dust in the gap of the mesh belt mechanism to ensure the ventilation performance of the mesh belt mechanism. At the same time as the high-speed airflow, the high-speed airflow will also provide a reaction force to the air nozzle, and the air nozzle is set outside the rotating roller, so that the rotating roller can also rotate, thereby driving the scraper to scrape off the dust under the mesh belt to ensure that the mesh belt The ventilation performance of the mechanism can reduce the drying efficiency reduction caused by the weakening of the ventilation performance of the mesh belt mechanism due to sludge or dust blockage.
Description
技术领域technical field
本发明涉及污泥干化机的技术领域,尤其涉及一种烘干网带清灰装置。The invention relates to the technical field of sludge dryers, in particular to a drying mesh belt dust removal device.
背景技术Background technique
污泥在进行回收处理的过程中,需要先将污泥进行烘干,然后再进行下一步的粉碎以及搅拌的过程呈,而现有的常用的对于污泥烘干装置为带式烘干机,内部包含多个网带,内部污泥在通过网带进行输送时,通过外部的循环热空气来对污泥进行烘干,而在烘干的过程中,一些小的灰尘就会网带上掉落到下方,需要及时地进行清除,因此现有的专利就在网带的下方设置自动清灰的装置,当灰尘积累到一定的厚度后,将积累的灰尘除去,但是现有的网带烘干机的网带的缝隙积累一定厚度的灰尘后,容易导致热空气循环的不通畅,导致烘干效率降低,而此时如果加大外部的热空气循环系统的功率,使进风的风速增大,会导致下方的清灰装置上积累的灰尘被吹动,影响灰尘的收集以及向外排出。In the process of recycling sludge, it is necessary to dry the sludge first, and then proceed to the next step of crushing and stirring. The existing commonly used sludge drying device is a belt dryer. , the interior contains multiple mesh belts. When the internal sludge is conveyed through the mesh belts, the sludge is dried by the external circulating hot air. During the drying process, some small dust will be on the mesh belts. If it falls to the bottom, it needs to be removed in time. Therefore, the existing patent is to install an automatic dust removal device under the mesh belt. When the dust accumulates to a certain thickness, the accumulated dust will be removed. However, the existing mesh belt After a certain thickness of dust accumulates in the gaps of the mesh belt of the dryer, it is easy to cause the hot air circulation to be blocked, resulting in a decrease in drying efficiency. At this time, if the power of the external hot air circulation system is increased, the wind speed of the incoming air The increase will cause the dust accumulated on the dust cleaning device below to be blown, which will affect the collection and discharge of dust.
现有的公开号为CN113788598A提供的一种应用于污泥带式干化机的自动清灰装置及其工作方法,通过刮板输送机构能够对落下的污泥粉尘颗粒进行及时的清理,软螺旋输送机构的设置,能够将储料槽中的污泥粉尘颗粒及时的排出,实现自动化,有效的提高其清灰效果,但是对于网带缝隙中的灰尘并不能够完全的去除,在网带在长时间的使用后,很容易导致出现网缝中出现堵塞而导致的烘干效率下降的情况出现。The existing publication number is CN113788598A, which provides an automatic dust removal device and its working method applied to the sludge belt dryer. The scraper conveying mechanism can clean the fallen sludge dust particles in time, and the soft spiral The setting of the conveying mechanism can discharge the sludge and dust particles in the storage tank in time, realize automation, and effectively improve its cleaning effect, but the dust in the gaps of the mesh belt cannot be completely removed. After a long time of use, it is easy to cause a decrease in drying efficiency caused by blockage in the mesh seams.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种烘干网带清灰装置。The purpose of the present invention is to solve the shortcomings in the prior art, and propose a drying mesh belt cleaning device.
为了实现上述目的,本发明采用了如下技术方案:一种烘干网带清灰装置,包括干化机箱体,干化机箱体的内部设置有网带机构,网带机构的下端设置有倾斜的导料板,导料板的下端设置有收集装置,收集装置的外部设置有出料管;In order to achieve the above object, the present invention adopts the following technical scheme: a drying mesh belt dust removal device, including a drying machine box, a mesh belt mechanism is arranged inside the drying machine box, and the lower end of the mesh belt mechanism is provided with an inclined A material guide plate, the lower end of the material guide plate is provided with a collection device, and the outside of the collection device is provided with a discharge pipe;
导料板靠近网带机构的一端设置有清灰机构,清灰机构包括有多组喷气嘴,将网带机构底部的灰尘吹落。The end of the material guide plate close to the mesh belt mechanism is provided with a dust removal mechanism. The dust removal mechanism includes multiple groups of air nozzles to blow off the dust at the bottom of the mesh belt mechanism.
作为上述技术方案的进一步描述,清灰机构还包括有旋转辊,旋转辊通过两端的支撑架与导料板相连接,旋转辊的圆周外部设置有多组的刮板,旋转辊的轴心处通入有气管,且气管与喷气嘴相连通。As a further description of the above technical solution, the dust cleaning mechanism also includes a rotating roller, which is connected to the material guide plate through the support frames at both ends. There are multiple sets of scrapers arranged outside the circumference of the rotating roller. A trachea is connected to it, and the trachea communicates with the air nozzle.
作为上述技术方案的进一步描述,气管的外部连接有气泵,气泵的进气口与外部的热泵系统相连通。As a further description of the above technical solution, an air pump is connected to the outside of the air pipe, and the air inlet of the air pump communicates with an external heat pump system.
作为上述技术方案的进一步描述,喷气嘴与旋转辊的外圆切线存在夹角,且夹角的范围为30-90°。As a further description of the above technical solution, there is an included angle between the air nozzle and the tangent line of the outer circle of the rotating roller, and the included angle ranges from 30° to 90°.
作为上述技术方案的进一步描述,清灰机构设置有至少一组。As a further description of the above technical solution, at least one set of dust cleaning mechanisms is provided.
作为上述技术方案的进一步描述,旋转辊的长度与网带机构宽度相同或者稍小于网带机构的长度。As a further description of the above technical solution, the length of the rotating roller is the same as the width of the mesh belt mechanism or slightly shorter than the length of the mesh belt mechanism.
作为上述技术方案的进一步描述,支撑架与导料板之间通过螺栓进行连接,喷气嘴的下端外表面为螺纹结构,且与旋转辊外部开设的开孔通过螺纹连接。As a further description of the above technical solution, the support frame and the material guide plate are connected by bolts, the outer surface of the lower end of the air nozzle is a threaded structure, and is connected with the opening opened on the outside of the rotating roller by threads.
作为上述技术方案的进一步描述,刮板的一端设置有刷头,且刷头的毛刷直径小于网带机构上的孔洞直径。As a further description of the above technical solution, a brush head is provided at one end of the scraper, and the brush diameter of the brush head is smaller than the diameter of the hole on the mesh belt mechanism.
作为上述技术方案的进一步描述,喷气嘴的数量设置有多组,沿旋转辊的外圆均匀分布。As a further description of the above technical solution, there are multiple groups of air nozzles, which are evenly distributed along the outer circle of the rotating roller.
作为上述技术方案的进一步描述,刮板的一端与网带机构的下表面相接触,喷气嘴与网带机构的下表面之间存在空隙。As a further description of the above technical solution, one end of the scraper is in contact with the lower surface of the mesh belt mechanism, and there is a gap between the air nozzle and the lower surface of the mesh belt mechanism.
本发明具有如下有益效果:The present invention has following beneficial effects:
1、本发明通过气泵将热空气吸入,并且通过气管进入到旋转辊的中心处,然后通过旋转辊外部设置的多组喷气嘴向外部喷出,并且由于清灰机构设置在网带机构的下端,当热空气从喷气嘴向外部喷出时,能够将网带机构缝隙中的灰尘清除,保证网带机构的通风性能,同时在旋转辊的外部设置有多组刮板,当喷气嘴喷射出高速气流的同时,高速气流也会对喷气嘴提供反作用力,而喷气嘴设置在旋转辊的外部,从而使旋转辊也能够旋转,从而带动刮板将网带下方的灰尘刮除,保证网带机构的通风性能,减少由于污泥或者灰尘堵塞,导致的网带机构的通风性能减弱而造成的烘干效率降低。1. The present invention sucks hot air through the air pump, and enters into the center of the rotating roller through the air pipe, and then sprays out to the outside through multiple groups of air nozzles arranged outside the rotating roller, and because the dust cleaning mechanism is arranged at the lower end of the mesh belt mechanism , when the hot air is ejected from the air nozzle to the outside, the dust in the gap of the mesh belt mechanism can be removed to ensure the ventilation performance of the mesh belt mechanism. At the same time as the high-speed airflow, the high-speed airflow will also provide a reaction force to the air nozzle, and the air nozzle is set outside the rotating roller, so that the rotating roller can also rotate, thereby driving the scraper to scrape off the dust under the mesh belt to ensure that the mesh belt The ventilation performance of the mechanism can reduce the drying efficiency reduction caused by the weakening of the ventilation performance of the mesh belt mechanism due to sludge or dust blockage.
2、本发明通过气泵将外部热泵系统中的热空气吸入,使进入到网带机构周围的空气均为热空气,减少引入外部冷空气而造成的对于干化机内部温度的影响,也减少外部热泵系统的使用功率以及功耗,达到节能的效果。2. The present invention sucks the hot air in the external heat pump system through the air pump, so that the air that enters the mesh belt mechanism is all hot air, reducing the impact on the internal temperature of the dryer caused by the introduction of external cold air, and also reducing the external temperature. The power and power consumption of the heat pump system can be used to achieve the effect of energy saving.
附图说明Description of drawings
图1为本发明提出的一种烘干网带清灰装置的示意图;Fig. 1 is the schematic diagram of a kind of drying mesh belt cleaning device that the present invention proposes;
图2为本发明提出的一种烘干网带清灰装置的图1的A部分的示意图;Fig. 2 is the schematic diagram of part A of Fig. 1 of a kind of drying mesh belt cleaning device that the present invention proposes;
图3为本发明提出的一种烘干网带清灰装置的清灰机构的示意图;Fig. 3 is the schematic diagram of the dust-cleaning mechanism of a kind of drying net belt dust-cleaning device that the present invention proposes;
图4为本发明提出的一种烘干网带清灰装置的刮板的一种示意图;Fig. 4 is a kind of schematic diagram of the scraper of a kind of drying mesh belt cleaning device that the present invention proposes;
图5为本发明提出的一种烘干网带清灰装置的刮板的一种示意图。Fig. 5 is a schematic diagram of a scraper of a drying mesh belt cleaning device proposed by the present invention.
图例说明:illustration:
1、干化机箱体;2、网带机构;3、导料板;4、收集装置;5、出料管;6、清灰机构;61、喷气嘴;62、旋转辊;63、支撑架;64、刮板;641、刷头;65、气管;7、气泵。1. Drying machine box; 2. Mesh belt mechanism; 3. Material guide plate; 4. Collection device; 5. Discharge pipe; 6. Ash cleaning mechanism; 61. Air nozzle; ; 64, scraper; 641, brush head; 65, trachea; 7, air pump.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参照图1-图4,本发明提供的一种实施例:一种烘干网带清灰装置,包括干化机箱体1,干化机箱体1的内部设置有网带机构2,网带机构2的下端设置有倾斜的导料板3,导料板3的下端设置有收集装置4,收集装置4的外部设置有出料管5;导料板3靠近网带机构2的一端设置有清灰机构6,清灰机构6包括有多组喷气嘴61,将网带机构2底部的灰尘吹落。进一步地,清灰机构6还包括有旋转辊62,旋转辊62通过两端的支撑架63与导料板3相连接,旋转辊62的圆周外部设置有多组的刮板64,旋转辊62的轴心处通入有气管65,且气管65与喷气嘴61相连通,气管65的外部连接有气泵7,气泵7的进气口与外部的热泵系统相连通。Referring to Fig. 1-Fig. 4, an embodiment provided by the present invention: a drying mesh belt cleaning device, including a
根据上述的技术方案,该装置在使用时,小型的气泵7固定在导料板3的外侧,而气泵7的外部进口与热泵系统即热空气循环系统的回风口相连接,通过气泵7将热空气吸入,并且通过气管65进入到旋转辊62的中心处,然后通过旋转辊62外部设置的多组喷气嘴61向外部喷出,并且由于清灰机构6设置在网带机构2的下端,当热空气从喷气嘴61向外部喷出时,能够将网带机构2缝隙中的灰尘清除,保证网带机构2的通风性能,同时在旋转辊62的外部设置有多组刮板64,当喷气嘴61喷射出高速气流的同时,高速气流也会对喷气嘴61提供反作用力,而喷气嘴61设置在旋转辊62的外部,从而使旋转辊62也能够旋转,从而带动刮板64将网带下方的灰尘刮除,保证网带机构2的通风性能,减少由于污泥或者灰尘堵塞,导致的网带机构2的通风性能减弱而造成的烘干效率降低。According to the above-mentioned technical scheme, when the device is in use, the
同时通过气泵7将外部热泵系统中的热空气吸入,使进入到网带机构2周围的空气均为热空气,减少引入外部冷空气而造成的对于干化机内部温度的影响,也减少外部热泵系统的使用功率以及功耗,达到节能的效果。At the same time, the hot air in the external heat pump system is sucked in through the
进一步地,喷气嘴61与旋转辊62的外圆切线存在夹角,且夹角的范围为30-90°,可以根据需要,将喷气嘴61设计成35°、60°、85°,使喷气嘴61在向外部喷射空气的同时也能够带动旋转辊62旋转,从而使刮板64能够持续性的对网带机构2进行灰尘刮除的效果。Further, there is an included angle between the
进一步地,清灰机构6设置有至少一组,当设置为一组时,可以选择任意一个导料板3的上端面进行安装,当设置有两组时,乐意在两个导料板3的上方均设置有清灰机构6,以提高清灰的效果。Further, the
进一步地,旋转辊62的长度与网带机构2宽度相同或者稍小于网带机构2的长度,从而使旋转辊62上的喷气嘴61能够充分覆盖在网带机构2的下方,从而使喷气嘴61的清灰效果更充分,对网带机构2的每一处都能够充分的清灰。Further, the length of the
进一步地,支撑架63与导料板3之间通过螺栓进行连接,喷气嘴61的下端外表面为螺纹结构,且与旋转辊62外部开设的开孔通过螺纹连接,支撑架63与导料板3之间为可拆卸的进行连接,维修方便,同时由于喷气嘴61与旋转辊62外部的开孔通过螺纹连接,当不需要太多的喷气嘴61时,可以直接将喷气嘴61拆卸下来,并通过对应的堵塞件将开孔堵住,避免出现漏气的情况。Further, the
进一步地,参照图5,刮板64的一端设置有刷头641,且刷头641的毛刷直径小于网带机构2上的孔洞直径,当刮板64在对网带机构2进行刮灰时,刷头641能够将网带机构2缝隙中的灰尘以及堵塞的颗粒进行剔除,同时刷头641可以为硬质塑料或者金属丝。Further, with reference to Fig. 5, one end of the
进一步地,喷气嘴61的数量设置有多组,沿旋转辊62的外圆均匀分布,使能够更加均匀且全面的将网带机构2底端的灰尘清除。Further, the number of
进一步地,刮板64的一端与网带机构2的下表面相接触,刮板64能够与网带机构2相贴合,从而对网带机构2的下表面进行清灰,喷气嘴61与网带机构2的下表面之间存在空隙,可以减少喷气嘴61与网带机构2的碰撞与摩擦。Further, one end of the
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still It is possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
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| CN115385547B (en) | 2024-07-16 |
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