CN115382672A - Crystal breakage protection type scraper centrifuge - Google Patents
Crystal breakage protection type scraper centrifuge Download PDFInfo
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- CN115382672A CN115382672A CN202211141390.5A CN202211141390A CN115382672A CN 115382672 A CN115382672 A CN 115382672A CN 202211141390 A CN202211141390 A CN 202211141390A CN 115382672 A CN115382672 A CN 115382672A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B7/00—Elements of centrifuges
- B04B7/08—Rotary bowls
- B04B7/12—Inserts, e.g. armouring plates
- B04B7/16—Sieves or filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/06—Arrangement of distributors or collectors in centrifuges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/08—Skimmers or scrapers for discharging ; Regulating thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B15/00—Other accessories for centrifuges
- B04B15/06—Other accessories for centrifuges for cleaning bowls, filters, sieves, inserts, or the like
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Abstract
本发明公开了一种晶料破损保护型刮刀离心机,包括离心机罐体和真空封盖,所述真空封盖与离心机罐体通过合页转动连接,真空封盖与离心机罐体之间设置有金属锁扣,金属锁扣与真空封盖转动连接。为解决传统的刮刀结构在对滤袋进行清理时会快速将外层的晶料刮落,但与滤袋贴合紧密的晶料在进行刮除操作时,对于刮刀的操作精度有着极高的要求,一旦用力过度不仅会导致剩余晶料出现破损的情况,还容易对滤袋本身造成磨损,进而影响到后续的分离效果的问题,滤筛内筒是由双层滤袋结构组合而成,在实现过滤的同时,其自身还可以进行升降拉伸调节,从而快速的清理表面的残渣物料。
The invention discloses a crystal material damage protection scraper centrifuge, comprising a centrifuge tank body and a vacuum cover, the vacuum cover and the centrifuge tank body are rotatably connected through a hinge, There is a metal lock between them, and the metal lock is rotatably connected with the vacuum cover. In order to solve the problem that the traditional scraper structure will quickly scrape off the crystal material on the outer layer when cleaning the filter bag, but the crystal material closely attached to the filter bag has a very high precision for the operation accuracy of the scraper when the scraper operation is performed. It is required that excessive force will not only cause damage to the remaining crystal material, but also easily cause wear to the filter bag itself, which will affect the subsequent separation effect. The inner cylinder of the filter screen is composed of a double-layer filter bag structure. While achieving filtration, it can also perform lifting and stretching adjustment, so as to quickly clean up the residual materials on the surface.
Description
技术领域technical field
本发明属于刮刀离心机技术领域,尤其涉及一种晶料破损保护型刮刀离心机。The invention belongs to the technical field of scraper centrifuges, in particular to a crystal material damage protection type scraper centrifuge.
背景技术Background technique
刮刀卸料离心机主电机带动套装的内外转鼓全速旋转,物料由进料管引入转鼓,在离心力作用下,液相物穿过滤布和内转鼓壁滤孔排出内转鼓,汇集到内外转鼓间的间隙内,穿过到虹吸室的通孔进入虹吸室,再由虹吸装置抽走排出机外,固相物截留在内转鼓形成环形滤饼层,进料达到预定容积后停止进料,进一步分离,此时可进行洗涤,洗涤、分离结束,刮刀自动旋转,将固相物刮下经输料螺旋排出机外,然后自动洗网,开始下一个循环;申请号为201811125370.2的发明公开了一种全自动立式刮刀离心机,采用带有第一通孔的存料框、带有第二通孔的挡板、电机的配合使用,挡板不动,当存料框转动一周时必有一时间使第一通孔和第二通孔部分或完全重合,使得料能够通过第一通孔、第二通孔进入离心机内部,从而使得存料框能够自动、均匀、连续的下料。上述专利中的刮刀离心机在完成固液分离操作后,大量的固体晶料会堆积吸附在滤袋表面,需要配合刮刀进行清理,传统的刮刀结构在对滤袋进行清理时会快速将外层的晶料刮落,但与滤袋贴合紧密的晶料在进行刮除操作时,对于刮刀的操作精度有着极高的要求,一旦用力过度不仅会导致剩余晶料出现破损的情况,还容易对滤袋本身造成磨损,进而影响到后续的分离效果;因此,不满足现有的需求,对此提出了一种晶料破损保护型刮刀离心机。The main motor of the scraper unloading centrifuge drives the inner and outer drums of the set to rotate at full speed. The material is introduced into the drum through the feed pipe. In the gap between the inner and outer drums, the through hole to the siphon chamber enters the siphon chamber, and then is sucked out by the siphon device and discharged out of the machine. The solid phase is trapped in the inner drum to form an annular filter cake layer. After the feed reaches the predetermined volume Stop feeding and further separate. At this time, washing can be carried out. After washing and separation, the scraper will automatically rotate, and the solid phase will be scraped off and discharged out of the machine through the conveying screw, and then the net will be automatically washed to start the next cycle; the application number is 201811125370.2 The invention discloses a fully automatic vertical scraper centrifuge, which adopts the combination of a storage frame with a first through hole, a baffle with a second through hole, and a motor. The baffle does not move, and when the storage frame There must be a time when the first through hole and the second through hole are partially or completely overlapped during one rotation, so that the material can enter the centrifuge through the first through hole and the second through hole, so that the storage frame can be automatically, uniformly and continuously the blanking. After the scraper centrifuge in the above patent completes the solid-liquid separation operation, a large amount of solid crystal material will accumulate and adsorb on the surface of the filter bag, which needs to be cleaned with a scraper. The traditional scraper structure will quickly remove the outer layer of the filter bag when cleaning it. However, when scraping the crystal material closely attached to the filter bag, there is a very high requirement for the operation accuracy of the scraper. Excessive force will not only cause damage to the remaining crystal material, but also easily It will cause wear to the filter bag itself, and then affect the subsequent separation effect; therefore, it does not meet the existing needs, and a crystal material damage protection type scraper centrifuge is proposed.
发明内容Contents of the invention
为克服现有技术的不足,本发明的目的在于提供一种晶料破损保护型刮刀离心机,滤筛内筒是由双层滤袋结构组合而成,在实现过滤的同时,其自身还可以进行升降拉伸调节,从而快速的清理表面的残渣物料,可以解决现有技术中的问题。In order to overcome the deficiencies of the prior art, the object of the present invention is to provide a scraper centrifuge with crystal material damage protection. The inner cylinder of the filter screen is composed of a double-layer filter bag structure. The lifting and stretching adjustment is carried out, so as to quickly clean up the residual material on the surface, which can solve the problems in the prior art.
为实现上述目的,达到上述技术效果,本发明采用如下技术方案:In order to achieve the above object and achieve the above technical effect, the present invention adopts the following technical solutions:
一种晶料破损保护型刮刀离心机,包括离心机罐体和真空封盖,其特点是所述真空封盖与离心机罐体通过合页转动连接,所述真空封盖与离心机罐体之间设置有金属锁扣,金属锁扣与真空封盖转动连接,所述离心机罐体的内部设置有离心转筒,离心转筒的内部设置有滤筛内筒,所述离心转筒与离心机罐体之间设置有离心转腔,滤筛内筒的内部设置有固液分离筛腔,所述离心机罐体通过螺栓与离心机罐体下方设置的安装台座连接,所述安装台座底部的四周均设置有减震脚架。A scraper centrifuge for protection against crystal material damage, comprising a centrifuge tank and a vacuum cover, characterized in that the vacuum cover and the centrifuge tank are rotatably connected by a hinge, and the vacuum cover and the centrifuge tank A metal lock is arranged between them, and the metal lock is connected to the vacuum cover in rotation. The inside of the centrifuge tank is provided with a centrifugal drum, and the inside of the centrifugal drum is provided with a filter inner cylinder. The centrifugal drum and A centrifuge chamber is provided between the centrifuge tanks, and a solid-liquid separation screen cavity is provided inside the inner cylinder of the filter screen. The centrifuge tank is connected with the installation pedestal provided under the centrifuge tank through bolts, and the installation pedestal Shock-absorbing tripods are arranged around the bottom.
进一步地,所述滤筛内筒包括双层滤袋和挡料锥罩,所述挡料锥罩通过卡槽与设置在挡料锥罩下方的双层滤袋连接,所述双层滤袋通过卡槽与设置在双层滤袋底部的落位拉环连接,所述落位拉环的内侧设置有升降气缸组件。Further, the inner cylinder of the filter screen includes a double-layer filter bag and a material retaining cone, and the material retaining cone is connected to the double-layer filter bag arranged under the material retaining cone through a card slot, and the double-layer filter bag It is connected with the set-down pull ring arranged at the bottom of the double-layer filter bag through the card slot, and the inner side of the set-down pull ring is provided with a lifting cylinder assembly.
进一步地,所述升降气缸组件包括气动缸体和气动顶帽,气动顶帽设置在气动缸体的上方,所述气动顶帽通过桥接弹簧与落位拉环连接,桥接弹簧有六个,所述气动顶帽与气动缸体之间通过活塞顶杆连接,活塞顶杆延伸至气动缸体的内部。Further, the lifting cylinder assembly includes a pneumatic cylinder block and a pneumatic top cap, the pneumatic top cap is arranged above the pneumatic cylinder block, and the pneumatic top cap is connected to the drop ring through a bridging spring, and there are six bridging springs, so The pneumatic top cap is connected to the pneumatic cylinder body through a piston ejector rod, and the piston ejector rod extends to the inside of the pneumatic cylinder body.
进一步地,所述气动缸体通过法兰与设置在述气动缸体底部的气动转换阀连接,所述气动转换阀底部的一侧设置有进气管道和排气管道,进气管道设置在排气管道的底部。Further, the pneumatic cylinder body is connected to the pneumatic switching valve arranged at the bottom of the pneumatic cylinder body through a flange, and one side of the bottom of the pneumatic switching valve is provided with an air intake pipe and an exhaust pipe, and the air intake pipe is arranged at the exhaust pipe. bottom of the air duct.
进一步地,所述双层滤袋之间设置有滤袋拉扣,滤袋拉扣沿双层滤袋的圆周面环形分布,所述滤袋拉扣包括铆扣和弹性曲片,铆扣有两个,所述弹性曲片与双层滤袋贴合连接,弹性曲片的一端与桥接弹簧连接,所述铆扣与双层滤袋通过卡槽连接,所述铆扣之间通过间距弹簧连接,所述间距弹簧与弹性曲片通过拉伸弧槽连接。Further, a filter bag buckle is arranged between the double-layer filter bags, and the filter bag buckle is annularly distributed along the circumferential surface of the double-layer filter bag. Two, the elastic curved piece is connected to the double-layer filter bag, one end of the elastic curved piece is connected to the bridging spring, the riveted button is connected to the double-layered filter bag through a slot, and the spaced spring is passed between the riveted button connected, the distance springs are connected to the elastic curved pieces through stretching arc grooves.
进一步地,所述离心转筒的通过底部的转接轴承与驱动套轴转动连接,驱动套轴与离心机罐体通过螺栓连接,所述驱动套轴通过螺钉与设置在离心转筒下方的落料斗连接。Further, the bottom of the centrifugal drum is rotationally connected to the drive sleeve shaft through the adapter bearing at the bottom, the drive sleeve shaft is connected to the tank body of the centrifuge through bolts, and the drive sleeve shaft is connected to the falling shaft arranged under the centrifugal drum through screws. Hopper connection.
进一步地,所述落料斗的底部设置有固体出料阀口,所述离心机罐体底部的一侧设置有液体出料管口,液体出料管口延伸至离心转腔的内部。Further, the bottom of the drop hopper is provided with a solid discharge valve port, and one side of the bottom of the centrifuge tank is provided with a liquid discharge nozzle, and the liquid discharge nozzle extends to the inside of the centrifugal rotor chamber.
进一步地,所述真空封盖的外表面设置有进料管轴,进料管轴的一侧设置有刮刀驱动模组,所述刮刀驱动模组底部的连轴刮刀延伸至离心机罐体的内部,连轴刮刀与刮刀驱动模组转动连接,所述连轴刮刀设置为升降结构。Further, the outer surface of the vacuum cover is provided with a feed tube shaft, and one side of the feed tube shaft is provided with a scraper drive module, and the shaft-connected scraper at the bottom of the scraper drive module extends to the bottom of the centrifuge tank. Inside, the shaft-coupling scraper is rotatably connected to the scraper driving module, and the shaft-coupling scraper is set in a lifting structure.
进一步地,所述进料管轴的另一侧设置有传感器机盒,传感器机盒底部的触感摆轴延伸至离心机罐体的内部,所述触感摆轴与传感器机盒转动连接,所述进料管轴相邻的一侧设置有进水端口,进水端口底部的冲压水管延伸至心机罐体的内部。Further, the other side of the feed pipe shaft is provided with a sensor case, the tactile pendulum shaft at the bottom of the sensor case extends to the inside of the centrifuge tank, the tactile pendulum shaft is rotatably connected with the sensor case, the A water inlet port is arranged on the side adjacent to the shaft of the feed pipe, and the stamping water pipe at the bottom of the water inlet port extends to the inside of the machine tank body.
进一步地,所述进水端口的另一侧设置有旋转驱动电机,所述旋转驱动电机一端的斜盘布料器延伸至进料管轴的下方,斜盘布料器采用斜行结构设计,所述斜盘布料器与旋转驱动电机转动连接。Further, a rotary drive motor is provided on the other side of the water inlet port, and the swash plate distributor at one end of the rotary drive motor extends below the axis of the feed pipe, and the swash plate distributor adopts an oblique structure design, and the The swash plate distributor is rotationally connected with the rotary drive motor.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明,离心机罐体的内部安装有离心转筒和滤筛内筒,其中,滤筛内筒位于离心转筒的内部,物料通过真空封盖顶部的入料口进入到滤筛内筒内部的固液分离筛腔中进行固液分离操作,分离出的液体会进入到离心转腔中,最后经底部的管口排出,该滤筛内筒是由双层滤袋结构组合而成,在实现过滤的同时,其自身还可以进行升降拉伸调节,从而快速的清理表面的残渣物料;1. In the present invention, the inside of the centrifuge tank is equipped with a centrifugal drum and a filter screen inner cylinder, wherein the filter screen inner cylinder is located inside the centrifugal drum, and the material enters the filter screen through the inlet at the top of the vacuum cover The solid-liquid separation operation is carried out in the solid-liquid separation sieve chamber inside the cylinder, and the separated liquid will enter into the centrifuge chamber, and finally be discharged through the nozzle at the bottom. The inner cylinder of the filter screen is composed of a double-layer filter bag structure , while achieving filtration, it can also perform lifting and stretching adjustment, so as to quickly clean up the residue materials on the surface;
2、本发明,滤筛内筒内侧的底部设置有一个升降气缸组件,该升降气缸组件是由气动缸体和气动顶帽组成,其中,顶部的气动顶帽与双层滤袋底部的落位拉环之间通过桥接弹簧相连,而气动缸体内部的活塞顶杆则可以带动气动顶帽进行升降,在气动顶帽升降的过程中便会带动落位拉环进行同步升降,当落位拉环下降时,与之相连的双层滤袋就会由筒状结构变为倒锥形结构,以此往复循环,可以在刮刀清理后,将滤袋表面的残留晶料抖落,在保障履滤袋使用寿命以及晶料完整度的前提下,提升清理效果;2. In the present invention, a lifting cylinder assembly is provided at the bottom inside the inner cylinder of the filter screen, and the lifting cylinder assembly is composed of a pneumatic cylinder body and a pneumatic top cap, wherein the pneumatic top cap on the top and the bottom of the double-layer filter bag are in place. The pull rings are connected by bridging springs, and the piston ejector rod inside the pneumatic cylinder can drive the pneumatic top cap to go up and down. When descending, the double-layer filter bag connected to it will change from a cylindrical structure to an inverted conical structure, and in this way, the reciprocating cycle can shake off the residual crystal material on the surface of the filter bag after cleaning with the scraper, so as to ensure the protection of the filter bag. On the premise of improving the service life of the bag and the integrity of the crystal material, the cleaning effect is improved;
3、本发明,内外滤袋之间是通过六组滤袋拉扣进行连接固定,每组由五个纵向排布的滤袋拉扣组成,这些滤袋拉扣沿双层滤袋的圆周面环形分布,滤袋拉扣是由铆扣和弹性曲片组成,铆扣与双层滤袋通过卡槽连接,在铆扣之间则是通过间距弹簧进行连接固定,这样可以将两层滤袋之间分隔开来,避免在拉伸的过程中内外滤袋黏合在一起,同时滤袋拉扣还可以对内侧的滤袋起到一个扩撑的作用,避免在离心分离的过程中固体物料对内侧滤袋的冲击导致滤袋失去表面张力以及弹性,串联铆扣的弹性曲片的一端与桥接弹簧连接,而间距弹簧与弹性曲片之间通过拉伸弧槽进行安装,刮刀在刮除物料的过程中,下落的物料会接触到桥接弹簧,撞击会使桥接弹簧产生震动,通过弹性曲片可以将震动传递作用在滤袋上,从而帮助晶料与滤袋进行分离,这样可以降低刮刀作业的运行负荷;3. In the present invention, the inner and outer filter bags are connected and fixed by six groups of filter bag buttons, and each group is composed of five filter bag buttons arranged longitudinally. Circular distribution, the filter bag buckle is composed of riveted buckle and elastic curved piece, the riveted buckle is connected with the double-layer filter bag through the card slot, and the rivet buckle is connected and fixed by the spacing spring, so that the two layers of filter bag Separate them to prevent the inner and outer filter bags from sticking together during the stretching process. At the same time, the filter bag pull button can also play a role in expanding the inner filter bag to avoid solid materials during the centrifugal separation process. The impact on the inner filter bag causes the filter bag to lose surface tension and elasticity. One end of the elastic curved piece of the series riveted buckle is connected to the bridge spring, and the distance spring and the elastic curved piece are installed through a stretching arc groove. The scraper is scraping off During the material process, the falling material will touch the bridge spring, and the impact will cause the bridge spring to vibrate, and the vibration can be transmitted to the filter bag through the elastic curved piece, thereby helping the crystal material to separate from the filter bag, which can reduce the scraper the operating load of the job;
4、本发明,物料通过进料管轴输入到斜盘布料器的内部,通过旋转驱动电机带动斜盘布料器进行旋转,将物料均匀的分散到四周的滤袋表面,当滤袋表面的晶料堆积到一定厚度时,便会与触感摆轴接触,此时中止物料的输送,快速旋转转筒将晶料中的液体分离出去,在完全分离后,利用冲压水管对晶料进行清洗,清洗完成后分离出水分,通过刮刀驱动模组控制连轴刮刀旋转至晶料表面,对其进行刮除操作。4. In the present invention, the material is input to the inside of the swash plate distributor through the feed pipe shaft, and the swash plate distributor is driven by the rotating drive motor to rotate, and the material is evenly dispersed to the surface of the surrounding filter bags. When the crystals on the surface of the filter bag When the material accumulates to a certain thickness, it will be in contact with the tactile pendulum shaft. At this time, the conveying of the material is stopped, and the liquid in the crystal material is separated by the rapid rotation of the drum. After the complete separation, the crystal material is cleaned with a stamping water pipe. After the completion, the water is separated, and the scraper is controlled by the scraper driving module to rotate to the surface of the crystal material to scrape it off.
附图说明Description of drawings
为了更清楚地说明发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the specific embodiments or prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the invention, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明的整体主视图。Fig. 1 is an overall front view of the present invention.
图2是本发明的离心机罐体结构示意图。Fig. 2 is a schematic diagram of the structure of the centrifuge tank body of the present invention.
图3是本发明的离心机罐体剖面结构示意图。Fig. 3 is a schematic diagram of the sectional structure of the centrifuge tank body of the present invention.
图4是本发明的离心转筒结构示意图。Fig. 4 is a schematic structural view of the centrifugal drum of the present invention.
图5是本发明的离心转筒剖面结构示意图。Fig. 5 is a schematic cross-sectional structure diagram of the centrifugal drum of the present invention.
图6是本发明的升降气缸组件结构示意图。Fig. 6 is a structural schematic diagram of the lifting cylinder assembly of the present invention.
图7是本发明的滤袋拉扣结构示意图。Fig. 7 is a schematic diagram of the structure of the pull button of the filter bag of the present invention.
图8是本发明的真空封盖结构示意图。Fig. 8 is a schematic diagram of the vacuum sealing structure of the present invention.
图中:1-离心机罐体;2-真空封盖;3-安装台座;4-刮刀驱动模组;5-旋转驱动电机;6-进料管轴;7-传感器机盒;8-进水端口;9-升降气缸组件;10-滤袋拉扣;101-离心转筒;102-滤筛内筒;103-落料斗;104-驱动套轴;105-转接轴承;1011-离心转腔;1012-液体出料管口;1021-固液分离筛腔;1022-双层滤袋;1023-挡料锥罩;1024-落位拉环;1025-桥接弹簧;1031-固体出料阀口;201-金属锁扣;301-减震脚架;401-连轴刮刀;501-斜盘布料器;701-触感摆轴;801-冲压水管;901-气动缸体;902-气动转换阀;903-进气管道;904-排气管道;905-气动顶帽;9011-活塞顶杆;1001-铆扣;1002-间距弹簧;1003-弹性曲片;1004-拉伸弧槽。In the figure: 1-centrifuge tank; 2-vacuum cover; 3-installation base; 4-scraper drive module; 5-rotary drive motor; 6-feeding tube shaft; 7-sensor box; Water port; 9-lifting cylinder assembly; 10-filter bag pull button; 101-centrifugal drum; 102-filter screen inner cylinder; 103-feeding hopper; Cavity; 1012-liquid discharge nozzle; 1021-solid-liquid separation screen cavity; 1022-double-layer filter bag; mouth; 201-metal lock; 301-shock-absorbing tripod; 401-coupling scraper; 501-swash plate distributor; 701-tactile pendulum shaft; ; 903-intake pipe; 904-exhaust pipe; 905-pneumatic top cap; 9011-piston top rod;
具体实施方式Detailed ways
下面将结合附图对发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是发明一部分实施例,而不是全部的实施例。基于发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于发明保护的范围。The technical solutions of the invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the invention, not all of them. Based on the embodiments of the invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the invention.
在发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对发明的限制。In the description of the invention, it should be noted that the terms "centre", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate The orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be configured in a specific orientation, and operation and therefore should not be construed as limiting the invention.
在发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在发明中的具体含义。In the description of the invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the invention in specific situations.
请参阅图1-2,本发明提供的一种实施例:一种晶料破损保护型刮刀离心机,包括离心机罐体1和真空封盖2,真空封盖2与离心机罐体1通过合页转动连接,真空封盖2与离心机罐体1之间设置有金属锁扣201,金属锁扣201与真空封盖2转动连接,离心机罐体1的内部设置有离心转筒101,离心转筒101的内部设置有滤筛内筒102,离心转筒101与离心机罐体1之间设置有离心转腔1011,滤筛内筒102的内部设置有固液分离筛腔1021,离心机罐体1通过螺栓与离心机罐体1下方设置的安装台座3连接,安装台座3底部的四周均设置有减震脚架301;Please refer to Fig. 1-2, an embodiment provided by the present invention: a crystal material damage protection type scraper centrifuge, including a
离心机罐体1的内部安装有离心转筒101和滤筛内筒102,其中,滤筛内筒102位于离心转筒101的内部,物料通过真空封盖2顶部的入料口进入到滤筛内筒102内部的固液分离筛腔1021中进行固液分离操作,分离出的液体会进入到离心转腔1011中,最后经底部的管口排出,该滤筛内筒102是由内外两层滤袋结构组合而成,在实现过滤的同时,其自身还可以进行升降拉伸调节,从而快速的清理表面的残渣物料。The inside of the
请参阅图1-7,滤筛内筒102包括双层滤袋1022和挡料锥罩1023,挡料锥罩1023通过卡槽与设置在挡料锥罩1023下方的双层滤袋1022连接,双层滤袋1022通过卡槽与设置在双层滤袋1022底部的落位拉环1024连接,落位拉环1024的内侧设置有升降气缸组件9,升降气缸组件9包括气动缸体901和气动顶帽905,气动顶帽905设置在气动缸体901的上方,气动顶帽905通过桥接弹簧1025与落位拉环1024连接,桥接弹簧1025有六个,气动顶帽905与气动缸体901之间通过活塞顶杆9011连接,活塞顶杆9011延伸至气动缸体901的内部,气动缸体901通过法兰与设置在述气动缸体901底部的气动转换阀902连接,气动转换阀902底部的一侧设置有进气管道903和排气管道904,进气管道903设置在排气管道904的底部;Please refer to Figures 1-7, the filter screen
在滤筛内筒102内侧的底部设置有一个升降气缸组件9,该升降气缸组件9是由气动缸体901和气动顶帽905组成,其中,顶部的气动顶帽905与双层滤袋1022底部的落位拉环1024之间通过桥接弹簧1025相连,而气动缸体901内部的活塞顶杆9011则可以带动气动顶帽905进行升降,在气动顶帽905升降的过程中便会带动落位拉环1024进行同步升降,当落位拉环1024下降时,与之相连的双层滤袋1022就会由筒状结构变为倒锥形结构,以此往复循环,可以在刮刀清理后,将滤袋表面的残留晶料抖落,在保障履滤袋使用寿命的前提下,提升清理效果。A lifting
双层滤袋1022之间设置有滤袋拉扣10,滤袋拉扣10沿双层滤袋1022的圆周面环形分布,滤袋拉扣10包括铆扣1001和弹性曲片1003,铆扣1001有两个,弹性曲片1003与双层滤袋1022贴合连接,弹性曲片1003的一端与桥接弹簧1025连接,铆扣1001与双层滤袋1022通过卡槽连接,铆扣1001之间通过间距弹簧1002连接,间距弹簧1002与弹性曲片1003通过拉伸弧槽1004连接,离心转筒101的通过底部的转接轴承105与驱动套轴104转动连接,驱动套轴104与离心机罐体1通过螺栓连接,驱动套轴104通过螺钉与设置在离心转筒101下方的落料斗103连接,落料斗103的底部设置有固体出料阀口1031,离心机罐体1底部的一侧设置有液体出料管口1012,液体出料管口1012延伸至离心转腔1011的内部;A filter
内外滤袋之间是通过六组滤袋拉扣10进行连接固定,每组由五个纵向排布的滤袋拉扣10组成,这些滤袋拉扣10沿双层滤袋1022的圆周面环形分布,滤袋拉扣10是由铆扣1001和弹性曲片1003组成,铆扣1001与双层滤袋1022通过卡槽连接,在铆扣1001之间则是通过间距弹簧1002进行连接固定,这样可以将两层滤袋之间分隔开来,避免在拉伸的过程中内外滤袋粘合在一起,同时滤袋拉扣10还可以对内侧的滤袋起到一个扩撑的作用,避免在离心分离的过程中固体物料对内侧滤袋的冲击导致滤袋失去表面张力以及弹性,串联铆扣1001的弹性曲片1003的一端与桥接弹簧1025连接,而间距弹簧1002与弹性曲片1003之间通过拉伸弧槽1004进行安装,刮刀在刮除物料的过程中,下落的物料会接触到桥接弹簧1025,撞击会使桥接弹簧1025产生震动,通过弹性曲片1003可以将震动传递作用在滤袋上,从而帮助晶料与滤袋进行分离。The inner and outer filter bags are connected and fixed by six sets of filter bag pull
请参阅图1和8,真空封盖2的外表面设置有进料管轴6,进料管轴6的一侧设置有刮刀驱动模组4,刮刀驱动模组4底部的连轴刮刀401延伸至离心机罐体1的内部,连轴刮刀401与刮刀驱动模组4转动连接,连轴刮刀401设置为升降结构,进料管轴6的另一侧设置有传感器机盒7,传感器机盒7底部的触感摆轴701延伸至离心机罐体1的内部,触感摆轴701与传感器机盒7转动连接,进料管轴6相邻的一侧设置有进水端口8,进水端口8底部的冲压水管801延伸至心机罐体的内部,进水端口8的另一侧设置有旋转驱动电机5,旋转驱动电机5一端的斜盘布料器501延伸至进料管轴6的下方,斜盘布料器501采用斜行结构设计,斜盘布料器501与旋转驱动电机5转动连接;Please refer to Figures 1 and 8, the outer surface of the
物料通过进料管轴6输入到斜盘布料器501的内部,通过旋转驱动电机5带动斜盘布料器501进行旋转,将物料均匀的分散到四周的滤袋表面,当滤袋表面的晶料堆积到一定厚度时,便会与触感摆轴701接触,此时中止物料的输送,快速旋转转筒将晶料中的液体分离出去,在完全分离后,利用冲压水管801对晶料进行清洗,清洗完成后分离出水分,通过刮刀驱动模组4控制连轴刮刀401旋转至晶料表面,对其进行刮除操作。The material is input into the inside of the
工作原理,离心机罐体1的内部安装有离心转筒101和滤筛内筒102,其中,滤筛内筒102位于离心转筒101的内部,物料通过进料管轴6输入到斜盘布料器501的内部,通过旋转驱动电机5带动斜盘布料器501进行旋转,将物料均匀的分散到四周的滤袋表面,当滤袋表面的晶料堆积到一定厚度时,便会与触感摆轴701接触,此时中止物料的输送,快速旋转转筒将晶料中的液体分离出去,在完全分离后,利用冲压水管801对晶料进行清洗,清洗完成后分离出水分,通过刮刀驱动模组4控制连轴刮刀401旋转至晶料表面,对其进行刮除操作,在滤筛内筒102内侧的底部设置有一个升降气缸组件9,该升降气缸组件9是由气动缸体901和气动顶帽905组成,其中,顶部的气动顶帽905与双层滤袋1022底部的落位拉环1024之间通过桥接弹簧1025相连,而气动缸体901内部的活塞顶杆9011则可以带动气动顶帽905进行升降,在气动顶帽905升降的过程中便会带动落位拉环1024进行同步升降,当落位拉环1024下降时,与之相连的双层滤袋1022就会由筒状结构变为倒锥形结构,以此往复循环,可以在刮刀清理后,将滤袋表面的残留晶料抖落,在保障履滤袋使用寿命的前提下,提升清理效果,内外滤袋之间是通过六组滤袋拉扣10进行连接固定,每组由五个纵向排布的滤袋拉扣10组成,这些滤袋拉扣10沿双层滤袋1022的圆周面环形分布,滤袋拉扣10是由铆扣1001和弹性曲片1003组成,铆扣1001与双层滤袋1022通过卡槽连接,在铆扣1001之间则是通过间距弹簧1002进行连接固定,这样可以将两层滤袋之间分隔开来,避免在拉伸的过程中内外滤袋粘合在一起,同时滤袋拉扣10还可以对内侧的滤袋起到一个扩撑的作用,避免在离心分离的过程中固体物料对内侧滤袋的冲击导致滤袋失去表面张力以及弹性,串联铆扣1001的弹性曲片1003的一端与桥接弹簧1025连接,而间距弹簧1002与弹性曲片1003之间通过拉伸弧槽1004进行安装,刮刀在刮除物料的过程中,下落的物料会接触到桥接弹簧1025,撞击会使桥接弹簧1025产生震动,通过弹性曲片1003可以将震动传递作用在滤袋上,从而帮助晶料与滤袋进行分离。Working principle, the inside of the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| DE2407833A1 (en) * | 1974-02-19 | 1975-08-21 | Eberhard Dipl Ing Simon | Centrifuge for suspensions - having a longitudinally movable plough co-axially mounted inside the drum to remove sepd. solids |
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