CN115380703A - Lateral driving reciprocating type cutting knife device - Google Patents
Lateral driving reciprocating type cutting knife device Download PDFInfo
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- CN115380703A CN115380703A CN202211135008.XA CN202211135008A CN115380703A CN 115380703 A CN115380703 A CN 115380703A CN 202211135008 A CN202211135008 A CN 202211135008A CN 115380703 A CN115380703 A CN 115380703A
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- 238000003306 harvesting Methods 0.000 abstract description 9
- 235000021384 green leafy vegetables Nutrition 0.000 abstract description 8
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
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Abstract
本发明公开了一种侧向驱动往复式割刀装置,涉及叶菜收获技术领域,包括主支架上安装有第一侧板,第一侧板前侧设有第二侧板,第一侧板与第二侧板之间安装有割刀组件,第二侧板前侧设有用于割刀组件复位的导向回弹组件;割刀组件后侧设有驱动其往复的驱动组件,驱动组件通过驱动电机驱动;通过不完全齿轮与上下两个双齿条框啮合,直接带动上下两个弯折型割刀做往复运动,而且两割刀另一端均设有导向回弹装置,减少了上下割刀之间的磨损和并缓解了割刀高速往复运动过程中出现抖动的问题;上下割刀均为折弯型结构,刀片在切割作业时与地面平行,使得作业对象根部切口平整,同时避免了刀具入土作业,提高了刀具的使用寿命。
The invention discloses a laterally driven reciprocating cutter device, which relates to the technical field of leaf vegetable harvesting, comprising a first side plate installed on a main support, a second side plate arranged on the front side of the first side plate, and the first side plate and A cutter assembly is installed between the second side plates, and the front side of the second side plate is provided with a guide springback assembly for resetting the cutter assembly; the rear side of the cutter assembly is provided with a drive assembly to drive it back and forth, and the drive assembly is driven by a drive motor ;Through the incomplete gear meshing with the upper and lower double rack frames, the upper and lower bending cutters are directly driven to reciprocate, and the other ends of the two cutters are equipped with a guide rebound device, which reduces the gap between the upper and lower cutters. The wear and tear of the cutter and the vibration problem during the high-speed reciprocating motion of the cutter are alleviated; the upper and lower cutters are of a bent structure, and the blade is parallel to the ground during the cutting operation, so that the root of the work object is cut flat, and at the same time avoiding the cutter into the soil. , improve the service life of the tool.
Description
技术领域technical field
本发明涉及叶菜收获技术领域,具体涉及一种侧向驱动往复式割刀装置。The invention relates to the technical field of leaf vegetable harvesting, in particular to a laterally driven reciprocating cutter device.
背景技术Background technique
目前,切割装置是叶菜收获作业过程中重要的执行部件之一,其作业效果的好坏直接决定了所收获菜品的质量。现有切割装置多为单动刀结构、双动刀结构和往复锯结构,驱动机构有偏心轮驱动和曲柄滑块驱动等,驱动单元往往占据了较大的空间,且作业过程中会出现较大的抖动。而且由于需要兼顾后方输送部件的安装位置,刀片与作业对象的根部均存在着较大的夹角,导致了作业过程中刃口部位部分入土作业,极大地加剧了刀片的磨损。At present, the cutting device is one of the important executive parts in the leaf vegetable harvesting operation process, and the quality of its operation effect directly determines the quality of the harvested vegetables. Most of the existing cutting devices are single-moving knife structure, double-moving knife structure and reciprocating saw structure. The driving mechanism includes eccentric wheel drive and crank slider drive. Big jitter. Moreover, due to the need to take into account the installation position of the rear conveying parts, there is a large angle between the blade and the root of the work object, which causes the cutting edge part to enter the soil during the operation process, which greatly aggravates the wear of the blade.
发明内容Contents of the invention
本发明针对上述问题,提供一种侧向驱动往复式割刀装置,解决了现有的叶菜收获作业过程中割刀装置的使用不便的问题。Aiming at the above problems, the present invention provides a laterally driven reciprocating cutter device, which solves the problem of inconvenient use of the existing cutter device during harvesting of leafy vegetables.
本发明采用的技术方案为:一种侧向驱动往复式割刀装置,包括主支架、驱动电机、驱动组件、割刀组件和导向回弹组件;The technical solution adopted in the present invention is: a laterally driven reciprocating cutter device, including a main bracket, a drive motor, a drive assembly, a cutter assembly and a guide rebound assembly;
所述主支架上安装有第一侧板,所述第一侧板前侧设有第二侧板,所述第一侧板与第二侧板之间安装有割刀组件,所述第二侧板前侧设有用于割刀组件复位的导向回弹组件;A first side plate is installed on the main bracket, a second side plate is arranged on the front side of the first side plate, a cutter assembly is installed between the first side plate and the second side plate, and the second side plate The front side of the plate is provided with a guide springback assembly for the reset of the cutter assembly;
所述割刀组件后侧设有驱动其往复的驱动组件,所述驱动组件通过驱动电机驱动。The rear side of the cutter assembly is provided with a drive assembly to drive it back and forth, and the drive assembly is driven by a drive motor.
更进一步,所述割刀组件包括第一割刀罩、上割刀、下割刀和第二割刀罩;所述第一侧板与第二侧板之间分别安装有第一割刀罩和第二割刀罩;所述第一割刀罩和第二割刀罩之间分别设有可滑动的上割刀和下割刀,所述上割刀和下割刀后侧通过驱动组件驱动其往复运动,所述上割刀和下割刀前侧通过导向回弹组件复位,且上割刀和下割刀的刀片与刀身之间为弯折结构,下割刀和上割刀的各刀片外型均为等腰长梯形结构,上割刀的上底、两腰和下底连接处均开有上磨刃,下割刀的各刀片上底、两腰和下底连接处均开有下磨刃。Furthermore, the cutter assembly includes a first cutter cover, an upper cutter, a lower cutter and a second cutter cover; the first cutter cover is respectively installed between the first side plate and the second side plate and the second cutter cover; a slidable upper cutter and a lower cutter are respectively arranged between the first cutter cover and the second cutter cover, and the rear side of the upper cutter and the lower cutter passes through the drive assembly Drive its reciprocating motion, the front side of the upper cutter and the lower cutter is reset by the guide rebound assembly, and the blade of the upper cutter and the lower cutter and the blade body are bent structures, the lower cutter and the upper cutter The appearance of each blade is an isosceles long trapezoidal structure. The upper bottom, two waists and lower bottom joints of the upper cutter are equipped with upper sharpening edges. The upper bottom, two waists and lower bottom joints of the lower cutter blades are all There is a lower sharpening.
更进一步地,所述驱动组件包括第一齿条框、壳底、中隔板、壳盖、不完全齿轮和第二齿条框;所述主支架上设有中隔板,所述中隔板上下两侧分别设有可滑动的第一齿条框和第二齿条框,所述第一齿条框外套设有壳盖,所述壳盖与中隔板连接,所述第一齿条框可滑动的设置在壳盖内,所述第二齿条框外套设有壳底,所述壳底与中隔板连接,所述第二齿条框可滑动的设置在壳底内,所述第一齿条框和第二齿条框内分别设有相啮合的不完全齿轮,两个所述不完全齿轮通过固定轴连接,且两个所述不完全齿轮在中心面上的投影为中心对称结构,所述固定轴分别转动的贯穿第一齿条框、壳底、中隔板、壳盖和第二齿条框;且固定轴顶端与驱动电机的输出轴连接;所述上割刀第一端滑动的贯穿第一侧板与第一齿条框连接;所述下割刀第一端滑动的贯穿第一侧板与第二齿条框连接,所述驱动电机通过电机支架安装在壳盖上,且电机支架上设有与驱动电机的输出轴相配合的贯穿孔,驱动电机的输出轴贯穿贯穿孔与固定轴连接。Furthermore, the drive assembly includes a first rack frame, a case bottom, a middle partition, a case cover, an incomplete gear and a second rack frame; the main bracket is provided with a middle partition, and the middle partition A slidable first rack frame and a second rack frame are respectively provided on both sides of the upper and lower sides of the plate, and a cover is provided over the first rack frame, and the cover is connected with the middle partition, and the first rack frame The rack frame is slidably arranged in the shell cover, the second rack frame is covered with a shell bottom, the shell bottom is connected with the middle partition, the second rack frame is slidably set in the shell bottom, The first rack frame and the second rack frame are respectively provided with meshing incomplete gears, the two incomplete gears are connected by a fixed shaft, and the projection of the two incomplete gears on the central plane It is a center symmetrical structure, the fixed shaft respectively rotates through the first rack frame, the bottom of the case, the middle partition, the case cover and the second rack frame; and the top of the fixed shaft is connected to the output shaft of the drive motor; the upper The first end of the cutting knife slides through the first side plate and is connected to the first rack frame; the first end of the lower cutting knife slides through the first side plate and is connected to the second rack frame, and the driving motor passes through the motor bracket It is installed on the shell cover, and the motor bracket is provided with a through hole matched with the output shaft of the drive motor, and the output shaft of the drive motor passes through the through hole and is connected with the fixed shaft.
更进一步地,所述壳底和壳盖上均设有单向滑槽,所述第一齿条框和第二齿条框分别滑动的设置在单向滑槽内,两个所述单向滑槽外壁上均设有第一通孔,所述固定轴分别转动的设置在第一通孔内,且固定轴与第一通孔之间设有滚动轴承,且中隔板上设有运动孔,所述固定轴转动的贯穿运动孔,且第一通孔与运动孔同轴设置。Furthermore, a one-way chute is provided on the bottom of the case and the case cover, and the first rack frame and the second rack frame are respectively slidably arranged in the one-way chute, and the two one-way chute The outer wall of the chute is provided with a first through hole, and the fixed shafts are respectively arranged in the first through hole for rotation, and a rolling bearing is provided between the fixed shaft and the first through hole, and a movement hole is provided on the middle partition , the fixed shaft rotates through the movement hole, and the first through hole is arranged coaxially with the movement hole.
更进一步地,所述中隔板后端贯穿有垂直安装的缓冲垫,所述第一齿条框和第二齿条框侧壁分别与缓冲垫活动连接。Furthermore, a vertically installed cushion runs through the rear end of the middle partition, and the side walls of the first rack frame and the second rack frame are respectively movably connected with the cushion.
更进一步地,所述导向回弹组件包括导向尾插、导向支架和弹性件;所述上割刀第二端和下割刀第二端分别滑动的贯穿第二侧板连接有导向尾插,两个所述导向尾插上套设有导向支架,所述导向支架与第二侧板连接,两个所述导向尾插与导向支架之间设有弹性件,所述弹性件套设在导向尾插上,两个所述导向尾插分别滑动的贯穿导向支架前壁。Furthermore, the guide rebound assembly includes a guide tail plug, a guide bracket and an elastic member; the second end of the upper cutter and the second end of the lower cutter respectively slide through the second side plate and are connected with a guide tail plug, The two guide tail plugs are provided with a guide bracket, and the guide bracket is connected to the second side plate. An elastic member is provided between the two guide tail plugs and the guide bracket, and the elastic member is sleeved on the guide On the tail plug, the two guide tail plugs respectively slide through the front wall of the guide bracket.
更进一步地,所述主支架为L型结构,所述主支架的竖架与第一侧板连接,且主支架的竖架上设有开口,所述上割刀第一端和下割刀第一端均在开口内活动,所述主支架的横架上设有U型槽,所述中隔板设置在U 型槽之间,所述主支架的横架与竖架之间设有加强筋。Furthermore, the main support is an L-shaped structure, the vertical frame of the main support is connected to the first side plate, and the vertical frame of the main support is provided with an opening, the first end of the upper cutting knife and the lower cutting knife The first ends are all movable in the opening, the cross frame of the main support is provided with a U-shaped groove, the middle partition is arranged between the U-shaped grooves, and the horizontal frame and the vertical frame of the main support are provided with Ribs.
更进一步地,所述第一齿条框和第二齿条框上的齿条齿数比与之啮合的不完全齿轮上的齿数多一个;两个所述不完全齿轮之间设有过渡圆台,所述过渡圆台套设在固定轴上,所述过渡圆台转动连接的设置在运动孔中。Furthermore, the number of rack teeth on the first rack frame and the second rack frame is one more than the number of teeth on the incomplete gear meshing with them; a transition circular platform is provided between the two incomplete gears, The transition round table is sheathed on the fixed shaft, and the transition round table is rotatably arranged in the movement hole.
更进一步地,所述下割刀的长度尺寸大于上割刀的长度尺寸,且第一割刀罩上设有两个滑动销,所述第二割刀罩上设有滑动孔,所述下割刀和上割刀两端分别设有槽口,两个所述滑动销分别滑动贯穿槽口与第二割刀罩连接。Further, the length dimension of the lower cutter is larger than the length dimension of the upper cutter, and two sliding pins are provided on the first cutter cover, sliding holes are provided on the second cutter cover, and the lower cutter cover is provided with two sliding pins. The two ends of the cutter and the upper cutter are respectively provided with notches, and the two sliding pins respectively slide through the notches and are connected with the second cutter cover.
更进一步地,所述下割刀、上割刀、第一齿条框和第二齿条框上均设有若干减重孔。Further, the lower cutter, the upper cutter, the first rack frame and the second rack frame are all provided with a number of lightening holes.
本发明的优点:Advantages of the present invention:
本发明提供了一种侧向驱动往复式割刀装置,通过不完全齿轮与两个含有双边齿条齿条框分别啮合的方式,将回转运动转换为往复直线运动避免了曲柄滑块式往复割刀的急回运动特性,同时大大地缩减了驱动部位的体积与重量;与其他将旋转运动转换为往复运动方案相比,齿轮齿条之间的啮合提高了能量转化效率;The invention provides a side-drive reciprocating cutter device, which converts the rotary motion into a reciprocating linear motion through the incomplete gear meshing with two racks and racks with double-sided racks, thereby avoiding the reciprocating cutter of the crank slider type. The sharp return motion characteristics of the knife greatly reduce the volume and weight of the driving part; compared with other schemes that convert rotary motion into reciprocating motion, the meshing between the rack and pinion improves the energy conversion efficiency;
通过折弯式割刀结构,实现了叶菜收获过程中的水平切割作业,通过对刀身部位的开孔处理,降低了割刀往复运动惯性;同时通过增设导向回弹组件,减少了割刀在往复运动的噪声与抖动,增强了切割装置往复运动的整体平顺性和准确性;Through the bending cutter structure, the horizontal cutting operation in the leaf vegetable harvesting process is realized, and the reciprocating motion inertia of the cutter is reduced through the opening of the blade body; The noise and vibration of the reciprocating motion enhance the overall smoothness and accuracy of the reciprocating motion of the cutting device;
在本发明中所使用到的第一齿条框和第二齿条框、第一割刀罩 9 和第二割刀罩、两个导向尾插 结构均完全相同,上下对称安装,提高了零件的通用性,减少了零件加工制作工艺量;在螺纹紧固件的使用上,所有螺栓和螺钉公称直径均为 M4 或 M8,降低了本装置的整体装配难度;The first rack frame and the second rack frame used in the present invention, the
根据不同的收获作业场景调节驱动电机转速改变切割速度时,通过齿轮齿条的啮合条件能精确地计算出割刀往复运动的线速度;同时通过改变割刀刀片结构参数与往复运动距离,该装置可适配于多种蔬菜和其他需要切割作业的收获机械;When adjusting the speed of the drive motor to change the cutting speed according to different harvesting scenarios, the linear velocity of the reciprocating motion of the cutter can be accurately calculated through the meshing conditions of the rack and pinion; at the same time, by changing the structural parameters and reciprocating distance of the cutter blade, the device It can be adapted to a variety of vegetables and other harvesting machines that require cutting operations;
本发明提供一种侧向驱动往复式割刀装置,通过不完全齿轮与上下两个双齿条框啮合,直接带动上下两个弯折型割刀做往复运动,而且两割刀另一端均设有导向回弹装置,减少了上下割刀之间的磨损和并缓解了割刀高速往复运动过程中出现抖动的问题;上下割刀均为折弯型结构,刀片在切割作业时与地面平行,使得作业对象根部切口平整,提高了切割品质,同时避免了刀具入土作业,提高了刀具的使用寿命。The invention provides a laterally driven reciprocating cutter device, which directly drives the upper and lower bending cutters to reciprocate through the incomplete gear meshing with the upper and lower double rack frames, and the other ends of the two cutters are equipped with There is a guide rebound device, which reduces the wear between the upper and lower cutters and alleviates the problem of vibration during the high-speed reciprocating movement of the cutter; the upper and lower cutters are all bent structures, and the blades are parallel to the ground during cutting operations. The cut of the root of the work object is made smooth, the cutting quality is improved, and the work of cutting the cutting tool into the soil is avoided, and the service life of the cutting tool is improved.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. Hereinafter, the present invention will be described in further detail with reference to the drawings.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of this application are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是本发明的缓冲垫安装示意图;Fig. 2 is a schematic diagram of cushioning pad installation of the present invention;
图3是本发明的割刀组件结构示意图;Fig. 3 is the structural representation of cutter assembly of the present invention;
图4是本发明的第一齿条框结构示意图;Fig. 4 is a schematic structural diagram of the first rack frame of the present invention;
图5是本发明的上割刀结构示意图;Fig. 5 is a schematic structural view of the upper cutter of the present invention;
图6是本发明的壳底结构示意图;Fig. 6 is a schematic diagram of the shell bottom structure of the present invention;
图7是本发明的中隔板结构示意图;Fig. 7 is a structural schematic diagram of a middle partition of the present invention;
图8是本发明的不完全齿轮结构示意图。Fig. 8 is a schematic diagram of the structure of the incomplete gear of the present invention.
附图标记:Reference signs:
1-主支架、2-第一齿条框、3-壳底、4-中隔板、5-壳盖、6-电机支架、7-驱动电机、8-第一侧板、9-第一割刀罩、10-上割刀、11-下割刀、12-第二侧板、13-导向尾插、14-导向支架、15-不完全齿轮、16-缓冲垫、17-滚动轴承、18-弹性件。1-main bracket, 2-first rack frame, 3-shell bottom, 4-middle partition, 5-shell cover, 6-motor bracket, 7-drive motor, 8-first side plate, 9-first Cutter cover, 10-upper cutter, 11-lower cutter, 12-second side plate, 13-guide tail plug, 14-guide bracket, 15-incomplete gear, 16-cushion pad, 17-rolling bearing, 18 - Elastic pieces.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
参考图1至图8,一种侧向驱动往复式割刀装置,包括主支架1、驱动电机7、驱动组件、割刀组件和导向回弹组件;Referring to Figures 1 to 8, a laterally driven reciprocating cutter device includes a
主支架1上固定安装有第一侧板8,第一侧板8前侧设有第二侧板12,第一侧板8与第二侧板12之间安装有割刀组件,优选地,割刀组件包括第一割刀罩9、上割刀10、下割刀11和第二割刀罩;第一侧板8与第二侧板12之间分别安装有第一割刀罩9和第二割刀罩;第一割刀罩9和第二割刀罩均为U型结构,且第一割刀罩9和第二割刀罩为左右对称结构,其竖板分别与第一侧板8与第二侧板12连接,两边的竖板分别设有两个安装通孔与两侧板第一侧板8与第二侧板12上相应安装孔对应;安装通孔与安装孔内通过螺栓连接;A
第一割刀罩9和第二割刀罩可由钣金加工而成,安装完成后上下对称;第一割刀罩9和第二割刀罩之间分别设有可滑动的上割刀10和下割刀11,上割刀10和下割刀11后侧通过驱动组件驱动其往复运动,上割刀10和下割刀11前侧通过导向回弹组件复位,且上割刀10和下割刀11的刀片与刀身之间为弯折结构,上割刀 10 和下割刀11均为一体成型式割刀,刀片与刀身之间有一定角度的弯折,以保证刀片在作业时与地表平行;下割刀11和上割刀10的各刀片外型均为等腰长梯形结构,上割刀10的上底、两腰和下底连接处均开有上磨刃,下割刀11的各刀片上底、两腰和下底连接处均开有下磨刃;The
第二侧板12前侧设有用于割刀组件复位的导向回弹组件;导向回弹组件包括导向尾插13、导向支架14和弹性件18;上割刀10第二端和下割刀11第二端分别滑动的贯穿第二侧板12连接有导向尾插13,第二侧板 12上设有割刀运动通孔,上割刀10第二端和下割刀11第二端在割刀运动通孔内往复活动;且导向尾插 13 为“T 型”结构,与割刀连接部位设有两个螺纹底孔,与割刀尾端接触部位存在一凸台,尾端长条为长方体结构,与上割刀 10 和下割刀 11 连接的两个导向尾插结构完全相同,螺纹底孔中螺接有螺钉,用于连接割刀和导向尾插;两个导向尾插13上套设有导向支架14,导向支架14与第二侧板12固定连接,两个导向尾插13与导向支架14之间设有弹性件18,弹性件18为弹簧,弹性件18套设在导向尾插13上,两个导向尾插13分别滑动的贯穿导向支架14前壁;导向支架 14 为壳体结构外型为长方体,前端封底上开有两个导向尾插 13 导向回弹通孔,后端为开口结构两侧设有通孔与第二侧板 12 连接,其内通过螺栓连接;The front side of the
割刀组件后侧设有驱动其往复的驱动组件,驱动组件通过驱动电机7驱动,优选地,驱动组件包括第一齿条框2、壳底3、中隔板4、壳盖5、不完全齿轮15和第二齿条框;主支架1上固定安装有中隔板4,中隔板 4 整体采用黄铜材质制造,中间部位均布有石墨润滑剂点位,中隔板 4 中间部位与上下两个齿条框均有接触;因此在中间摩擦面打上排列有序、大小合适的小孔,并在这些孔内镶入石墨形成自润滑效果以减小往复运动过程中的摩擦力,中隔板 4 外型为长方体轴对称结构,两边及后端开有七个通孔;The rear side of the cutter assembly is provided with a drive assembly that drives it to and fro, and the drive assembly is driven by a drive motor 7. Preferably, the drive assembly includes a
中隔板4上下两侧分别设有可滑动的第一齿条框2和第二齿条框,第一齿条框2和第二齿条框整体均为轴对称结构,制作完成后需要经过强化及韧化处理,以增强齿条框 2的强度、韧性以及耐磨性;第一齿条框2外套设有壳盖5,壳盖5与中隔板4固定连接,第一齿条框2可滑动的设置在壳盖5内,壳盖 5 外型为长方体轴对称结构,两边及后端开有七个通孔;壳盖5上设有单向滑槽,第一齿条框2滑动的设置在单向滑槽内,第一齿条框2在单向滑槽内往复运动;The upper and lower sides of the
第二齿条框外套设有壳底3,壳底3与中隔板4连接,第二齿条框可滑动的设置在壳底3内,壳底 3 外型为长方体轴对称结构,两边及后端开有七个螺纹底孔,下底面与主支架1连接上表面与中隔板 4 连接;主支架 1两边及后端开有七个通孔,主支架 1、壳底3、中隔板4和壳盖5上的通孔和螺纹底孔同轴设置,主支架 1、壳底3、中隔板4和壳盖5上的通孔和螺纹底孔中安装有螺钉;使主支架 1、壳底3、中隔板4和壳盖5安装在一起;壳底3上设有单向滑槽,第二齿条框滑动的设置在单向滑槽内,第二齿条框在单向滑槽内往复运动;The second rack frame is covered with a
第一齿条框2和第二齿条框内分别设有相啮合的不完全齿轮15,优选地,两个不完全齿轮15齿数均为相同规格全齿齿轮齿数的 1/3,两个不完全齿轮15通过固定轴连接,且两个不完全齿轮15在中心面上的投影为中心对称结构,固定轴分别转动的贯穿第一齿条框2、壳底3、中隔板4、壳盖5和第二齿条框;且固定轴顶端与驱动电机7的输出轴连接;优选地,驱动电机7可为步进驱动电机、液压马达或伺服驱动电机,但输出轴需为空心轴,空心轴内孔需设有平键键槽或花键套,固定轴上端设置有平键键槽或为外花键轴结构,驱动电机7输出端与固定轴之间的连接可采用平键连接或花键连接;The
上割刀10第一端滑动的贯穿第一侧板8与第一齿条框2连接;第一齿条框2外型为长方体结构,前端上端面开有割刀安装槽与两个螺纹底孔,上割刀10刀身左右两端分别有两个沉头孔,沉头孔下沉位置位于下表面,沉头孔与螺纹底孔中安装有沉头螺钉;下割刀11第一端滑动的贯穿第一侧板8与第二齿条框连接,第二齿条框外型为长方体结构,前端下端面开有割刀安装槽与两个螺纹底孔,下割刀11刀身左右两端分别有两个沉头孔,沉头孔下沉部位位于上表面,沉头孔与螺纹底孔中安装有沉头螺钉;The first end of the
第一侧板 8 上设有割刀运动通孔,上割刀10与下割刀11在割刀运动通孔内活动;The
中隔板4后端贯穿有垂直安装的缓冲垫16,中隔板 4后端设有缓冲垫 16 安装槽,缓冲垫16固定设置在安装槽内,第一齿条框2和第二齿条框侧壁分别与缓冲垫16活动连接,缓冲垫 16 外型为长方体轴对称结构,短边外侧两边倒有圆角,材质为硬质橡胶;The rear end of the
驱动电机7通过电机支架6安装在壳盖5上,且电机支架6上设有与驱动电机7的输出轴相配合的贯穿孔,驱动电机7的输出轴贯穿贯穿孔与固定轴连接,驱动电机7安装面四周开由四个安装通孔;电机支架 6 上端面开有四个驱动电机安装孔,安装通孔与安装孔内安装有螺栓;电机支架6下底面两侧分别设有两个安装孔,通过安装孔内的螺钉与壳盖5连接,上述的各组件内部各零件,以及各组件与第一侧板8 和第二侧板 12 之间均通过螺纹紧固件连接。The driving motor 7 is installed on the
本发明提供了一种侧向驱动往复式割刀装置,以上海青、生菜等叶菜类蔬菜收获为例,根据其作业特点一种侧向驱动往复式割刀装置各部件在制作安装完成以后,作业时叶菜收获机所载电源驱动驱动电机 7 的输出轴做旋转运动;驱动电机 7 的输出轴为空心轴,与驱动齿轮 15 之间连接为平键连接或花键联接本发明中展示为平键连接,驱动电机7 输出轴带动固定轴转动,进而带动两个不完全齿轮 15 一同转动;如图 8 所示,两个不完全齿轮 15 和分别与上割刀10、下割刀11 相连的两个齿条框的啮合部位均为部分齿齿轮;通过两个不完全齿轮 15的分别与两个齿条框的啮合,将驱动电机 7 输出的旋转运动转换为两个齿条框 2的往复运动;进而带动两个割刀做往复运动,实现了上割刀 10 和下割刀 11 的交替往复运动,使得相邻上下割刀刀片之间交错运动完成对叶菜根部的切割,实现对叶菜根部的切割作业;The invention provides a side-driven reciprocating cutter device. Taking the harvesting of leafy vegetables such as Shanghai greens and lettuce as an example, according to its operation characteristics, after the production and installation of each part of a side-driven reciprocating cutter device , during operation, the output shaft of the drive motor 7 driven by the power source carried by the leaf vegetable harvester is rotated; the output shaft of the drive motor 7 is a hollow shaft, and the connection between the
如图 2 和图 3 所示,缓冲垫 16、以及分别套装在上下两个导向尾插 13 尾杆部位的两个弹簧的作用是:以上割刀 10 的运动为例进行说明,当与上割刀 10 连接的导向尾插13 运动到前端极限位置时,弹簧处于极限压缩状态,以缓冲割刀向前边运动的冲击力并辅助割刀向后快速返回;当与上割刀 10 连接的第一齿条框 2 运动到后端极限位置时,缓冲垫 16上部与齿条框 2 后端接触起缓冲降噪的作用,避免了齿条框右端与壳体之间撞击接触,此时弹簧恰好处于自由伸展状态;As shown in Fig. 2 and Fig. 3, the function of the
以上割刀 10 为例说明,上割刀 10 刀身与刀片之间的夹角大小,可根据与本装置配套使用的后续输送部件与水平面的倾角来设定,以保证刀片对叶菜根部的切割状态为水平切割,避免了现有切割装置的斜切导致叶菜在完成切割后出现倾斜;上割刀 10 和下割刀 11 的两排锯齿形刀片交错往复运动,共同完成了叶菜收获过程中水平切割作业;Take the
通过调节驱动电机7的输出轴转速,使得本装置割刀切割速度得以适应于不同作业速度与作业对象。By adjusting the rotational speed of the output shaft of the driving motor 7, the cutting speed of the cutting knife of the device can be adapted to different operating speeds and operating objects.
本发明的一实施例中,两个单向滑槽外壁上均设有第一通孔,固定轴分别转动的设置在第一通孔内,且固定轴与第一通孔之间设有滚动轴承17,滚动轴承17为深沟球轴承,且深沟球轴承 的外圈与壳底3 底面的第一通孔之间,以及内圈与固定轴之间均为过盈配合,过渡轴肩高度为 2 mm;深沟球轴承 17 应选用双边金属密封轴承,防止作业过程中土壤颗粒等杂质的进入,减轻了装置整体的后续维护过程工作量。In one embodiment of the present invention, first through holes are provided on the outer walls of the two one-way chute, the fixed shafts are arranged in the first through holes for rotation respectively, and rolling bearings are arranged between the fixed shafts and the first through holes 17. The rolling
且中隔板4上设有运动孔,固定轴转动的贯穿运动孔,且第一通孔与运动孔同轴设置,两个不完全齿轮15之间设有过渡圆台,过渡圆台套设在固定轴上,过渡圆台转动连接的设置在运动孔中,增加了不完全齿轮 15 自身回转惯性和预留齿条框与上下割刀之间的安装间隙。And
本发明的一实施例中,主支架1为L型结构,主支架1的竖架与第一侧板8连接,且主支架1的竖架上设有开口,主支架 1 前端竖架两边开有通孔,第一侧板8上设有与主支架 1相配合的安装孔,通孔与安装孔内安装有螺栓;上割刀10第一端和下割刀11第一端均在开口内活动,主支架1的横架上设有U型槽,中隔板4设置在U 型槽之间,主支架1的横架与竖架之间设有加强筋。In one embodiment of the present invention, the
本发明的一实施例中,第一齿条框2和第二齿条框上的齿条齿数比与之啮合的不完全齿轮15上的齿数多一个。In an embodiment of the present invention, the number of rack teeth on the
本发明的一实施例中,下割刀11的长度尺寸大于上割刀10的长度尺寸,下割刀 11刀身部位应比上割刀 10 刀身部位稍长,以保证作业过程中两割刀刀片在重合位置时完全对齐;第一割刀罩9上设有两个滑动销,第二割刀罩上设有滑动孔,下割刀11和上割刀10两端分别设有槽口,两个滑动销分别滑动贯穿槽口与第二割刀罩连接,方便下割刀11和上割刀10的滑动。In one embodiment of the present invention, the length dimension of following
本发明的一实施例中,下割刀11、上割刀10、第一齿条框2和第二齿条框上均设有若干减重孔,优选地,为减少割刀的往复运动惯性,割刀刀身中部开有一个长矩形孔和两个短矩形孔,第一齿条框2和第二齿条框中间部位开有两个对称的矩形通孔,作用为:减轻往复运动部件的自身重量以减小其在往复运动中的惯性,使该部件在改变运动方向时更加容易。In one embodiment of the present invention, the
本发明的一实施例中,第一齿条框2、第二齿条框和不完全齿轮 15 整体需要经过高频淬火,强化工件表面,以更好地承受往复运动过程中的扭转交变负荷。In one embodiment of the present invention, the
本发明的一实施例中,上割刀 10 和下割刀 11 的所有刀片刃口部位需要经过高频淬火,强化工件表面,以增加刀片耐磨性。In one embodiment of the present invention, all the cutting edge parts of the
本发明一实施例中,通过更改驱动齿轮 15 中部分齿齿轮的模数和齿数,再匹配相应的齿条框 2、上割刀 10 和下割刀 11 等,即可实现有不同切割宽度要求的作物切割作业。In one embodiment of the present invention, by changing the modulus and number of teeth of some gears in the
本发明提供一种侧向驱动往复式割刀装置,通过不完全齿轮与上下两个双齿条框啮合,直接带动上下两个弯折型割刀做往复运动,而且两割刀另一端均设有导向回弹装置,减少了上下割刀之间的磨损和并缓解了割刀高速往复运动过程中出现抖动的问题;上下割刀均为折弯型结构,刀片在切割作业时与地面平行,使得作业对象根部切口平整,提高了切割品质,同时避免了刀具入土作业,提高了刀具的使用寿命。The invention provides a laterally driven reciprocating cutter device, which directly drives the upper and lower bending cutters to reciprocate through the incomplete gear meshing with the upper and lower double rack frames, and the other ends of the two cutters are equipped with There is a guide rebound device, which reduces the wear between the upper and lower cutters and alleviates the problem of vibration during the high-speed reciprocating movement of the cutter; the upper and lower cutters are all bent structures, and the blades are parallel to the ground during cutting operations. The cut of the root of the work object is made smooth, the cutting quality is improved, and the work of cutting the cutting tool into the soil is avoided, and the service life of the cutting tool is improved.
以上仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention Inside.
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| CN202211135008.XA Pending CN115380703A (en) | 2022-09-19 | 2022-09-19 | Lateral driving reciprocating type cutting knife device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117770683A (en) * | 2024-02-23 | 2024-03-29 | 福建洁利来智能厨卫股份有限公司 | Water scraping type hand drier capable of automatically moving air outlet |
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