CN115371367A - Heat cyclic utilization's medicinal material drying device - Google Patents
Heat cyclic utilization's medicinal material drying device Download PDFInfo
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- CN115371367A CN115371367A CN202211041390.8A CN202211041390A CN115371367A CN 115371367 A CN115371367 A CN 115371367A CN 202211041390 A CN202211041390 A CN 202211041390A CN 115371367 A CN115371367 A CN 115371367A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/02—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in buildings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
- F26B21/04—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure partly outside the drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
- F26B23/06—Heating arrangements using electric heating resistance heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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Abstract
Description
技术领域technical field
本发明涉及空调机械技术领域,具体为一种热量循环利用的药材烘干装置。The invention relates to the technical field of air-conditioning machinery, in particular to a medicinal material drying device for heat recycling.
背景技术Background technique
药材烘干是在保证药材药性的前提下,去除药材中的水分,进而防止药材发生发霉变质现象的重要步骤,现有技术中,针对药材烘干的措施通常是采用加热烘干方法或日晒式烘干方法,其中,加热烘干的方法主要表现为通过燃烧煤炭、燃油等燃料燃烧产生的温度对药材进行加热烘干处理,或者是采用电加热的方式对药材进行加热烘干处理,而日晒式烘干法主要表现为将药材均匀地分摊在地上,利用日光照射晒除其中的水分,同时需要注意及时翻动,使药材的正反面水分散失均衡。Drying of medicinal materials is an important step to remove the moisture in medicinal materials under the premise of ensuring the medicinal properties of medicinal materials, thereby preventing the occurrence of mildew and deterioration of medicinal materials. In the prior art, the measures for drying medicinal materials are usually heating and drying methods or sun exposure. The heating and drying method mainly includes heating and drying the medicinal materials at the temperature generated by burning coal, fuel oil and other fuels, or heating and drying the medicinal materials by means of electric heating, while The sun-drying method is mainly to distribute the medicinal materials evenly on the ground, and use sunlight to remove the water in them. At the same time, attention should be paid to turning them in time to make the water distribution on the front and back of the medicinal materials unbalanced.
传统的两种烘干方法,加热烘干法容易浪费燃料和污染环境,也无法对逸散的热量进行重复利用,而日晒式烘干法所需周期时间长,无法使药材达到快速干燥的目的,同时,在日常生活中,一些药材和含有酸碱成分的化学药品等其他相似药材,在需要烘干时,则必须在其非常干燥情况下使用,如果任其自然风干,费时费力,因此,为了使药品等类似物品快速干燥,市面上需要一种能实现热量循环利用且能够快速干燥的药材烘干装置。There are two traditional drying methods. The heating drying method is easy to waste fuel and pollute the environment, and it is impossible to reuse the dissipated heat. The solar drying method requires a long cycle time and cannot make the medicinal materials achieve rapid drying. Purpose, at the same time, in daily life, some medicinal materials and other similar medicinal materials such as chemicals containing acid and alkali components must be used in a very dry state when they need to be dried. If they are allowed to dry naturally, it will take time and effort, so , in order to quickly dry medicines and other similar items, there is a need for a medicinal material drying device that can realize heat recycling and can be quickly dried on the market.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种热量循环利用的药材烘干装置,解决了传统药材烘干设备结构复杂,以及无法有效地对所需要烘干物品进行快速烘干的问题。Aiming at the deficiencies of the prior art, the present invention provides a medicinal material drying device for heat recycling, which solves the problems that the traditional medicinal material drying equipment has a complex structure and cannot effectively quickly dry the required drying items.
为实现以上目的,本发明通过以下技术方案予以实现:一种热量循环利用的药材烘干装置,包括新型外壳,所述新型外壳内侧上部固定连接有离心通风机,所述离心通风机的顶端固定连接有风道板,所述新型外壳的内侧中部固定连接有加热器,所述新型外壳的内侧底端固定连接有电机,所述电机的左右侧均固定连接有导流板。In order to achieve the above object, the present invention is achieved through the following technical solutions: a medicinal material drying device for heat recycling, including a new type of shell, the upper part of the inner side of the new type of shell is fixedly connected with a centrifugal fan, and the top of the centrifugal fan is fixed An air channel plate is connected, a heater is fixedly connected to the inner middle part of the novel housing, a motor is fixedly connected to the inner bottom end of the novel housing, and deflectors are fixedly connected to the left and right sides of the motor.
优选的,所述新型外壳的前端中部固定连接有进风口,所述新型外壳的前端下部中右侧固定连接有出风口。Preferably, the middle part of the front end of the novel housing is fixedly connected with an air inlet, and the right side of the lower part of the front end of the new housing is fixedly connected with an air outlet.
优选的,所述新型外壳由方管焊接框架和防腐蚀冷轧板铆接而成。Preferably, the new shell is riveted by a square tube welded frame and an anti-corrosion cold-rolled plate.
一种热量循环利用的药材烘干方法,包括以下步骤:A method for drying medicinal materials by heat recycling, comprising the following steps:
步骤一、首先将烘干室出风口连通烘干机组的进风口,随后将药材放入烘干装置中进行烘干处理;
步骤二、烘干药材过程中烘干室内滞留在屋顶热空气首先经由烘干机组的进风口进入离心通风机内,通过离心通风机快速循环,并利用风道板调节热空气风向,使热空气向下运动,向下运动的风力经过开启状态的加热器加热,蒸腾其中的水分,加热干燥后的热空气再经由导流板,并最后通过出风口排出;
步骤三、出风口排出的空气再传输到烘干室,在此过程中,空气不断冷却降温,最后进入干燥室,并再一次作用在药材上,加快药材干燥速率,同时后续烘干室内滞留在屋顶热空气也重复步骤二流程,将烘干室内滞留在屋顶热空气与室内冷空气加以快速循环。Step 3: The air discharged from the air outlet is transported to the drying room. During this process, the air is continuously cooled, and finally enters the drying room, and acts on the medicinal materials again to speed up the drying rate of the medicinal materials. At the same time, the air stays in the drying room The hot air on the roof also repeats the process of step two, quickly circulating the hot air on the roof and the cold indoor air in the drying room.
优选的,所述步骤二中,烘干机组中的整机电机为直连式安装;所述离心通风机采用多翼式离心通风机。Preferably, in the second step, the motors of the drying unit are directly connected; the centrifugal fan adopts a multi-blade centrifugal fan.
优选的,所述步骤二中,加热器根据整机所需不同烘干条件,可选择普通翅片式加热器、不锈钢翅片式加热器、PTC陶瓷加热器等多种加热器加热。Preferably, in the second step, the heater can be heated by various heaters such as ordinary finned heaters, stainless steel finned heaters, and PTC ceramic heaters according to the different drying conditions required by the whole machine.
优选的,所述步骤二中,导流板的结构设计按照流体力学原理,在三维建模软件SolidWorks中根据风机型线图建立导流板的三维模型,利用流体力学基本原理和计算流体力学的相关知识,在数值仿真软件Fluent中合理地设定了计算域,并根据研究对象的特点及在实验室硬件基础上,提出一种针对性的网格划分方法,计算出选择添加的边界条件及流体动力学Johnson-cook方程后,通过计算流体力学数值仿真方法计算不同角度下风载荷系数,并与Isherwood经验公式估算的风载荷系数进行对比分析,通过以下计算公式:Preferably, in said
其中,N表示燃烧空气质量,根据质量守恒定律,η表示摩尔量,能推出欧拉法的连续方程;根据动量定理,当N取100,η取0.98时,得出最佳数值能推出欧拉法动量方程计算公式的出风口风道板夹角α=135°,及高宽跨度比 Among them, N represents the mass of combustion air, according to the law of conservation of mass, η represents the molar mass, and the continuity equation of Euler's method can be deduced; according to the momentum theorem, when N is 100 and η is 0.98, the best value can be deduced from Euler The included angle of the air outlet duct plate in the calculation formula of the normal momentum equation is α = 135°, and the height-width-span ratio
本发明提供了一种热量循环利用的药材烘干装置。具备以下有益效果:The invention provides a medicinal material drying device for heat recycling. Has the following beneficial effects:
1、本发明通过烘干机组的合理结构设计,上进风和下回风的作用原理,能够有效将烘干室内滞留在屋顶热空气与室内冷空气加以快速循环,既节能环保,又能提高热量利用率。1. Through the reasonable structural design of the drying unit and the principle of upward air intake and downward return air, the present invention can effectively circulate the hot air trapped in the roof and the cold indoor air in the drying room quickly, which is energy-saving and environmentally friendly, and can also increase heat utilization rate.
2、本发明通过对烘干机组的内部结构进行合理布局,上部设置有多翼式离心通风机和风道板,中部设置的加热器,以及下部两侧设置的导流板和下部点电机进而组成整个烘干机组的内部结构,将产生的风量能在风道板、导流片等作用下,有效地提高射程射出,加快风速。2. The present invention rationally arranges the internal structure of the drying unit. The upper part is equipped with a multi-wing centrifugal fan and air duct plate, the heater is arranged in the middle, and the deflectors and the lower point motor are arranged on both sides of the lower part. The internal structure of the entire drying unit can effectively increase the range of the generated air volume and accelerate the wind speed under the action of the air channel plate and the deflector.
3、本发明通过方管焊接框架和防腐蚀冷轧板铆接而成的新型外壳作为外部防护,其立体式的形状,更便于立式安装,可稳定安放在地面上,结构简洁,外观效果好。3. In the present invention, a new type of shell formed by riveting a square tube welding frame and an anti-corrosion cold-rolled plate is used as external protection. Its three-dimensional shape is more convenient for vertical installation and can be placed stably on the ground. It has a simple structure and a good appearance .
附图说明Description of drawings
图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2为本发明的正视图;Fig. 2 is the front view of the present invention;
图3为本发明的侧视剖面图;Fig. 3 is a side view sectional view of the present invention;
图4为本发明的仰视图;Fig. 4 is the bottom view of the present invention;
图5为本发明的俯视图。Fig. 5 is a top view of the present invention.
其中,1、新型外壳;2、离心通风机;3、风道板;4、进风口;5、加热器;6、导流板;7、出风口;8、电机。Among them, 1. New shell; 2. Centrifugal fan; 3. Air duct plate; 4. Air inlet; 5. Heater; 6. Deflector; 7. Air outlet; 8. Motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:Example:
如图1-5所示,本发明实施例提供一种热量循环利用的药材烘干装置,包括新型外壳1,新型外壳1内侧上部固定连接有离心通风机2,离心通风机2的顶端固定连接有风道板3,新型外壳1的内侧中部固定连接有加热器5,新型外壳1的内侧底端固定连接有电机8,电机8的左右侧均固定连接有导流板6。As shown in Figures 1-5, the embodiment of the present invention provides a medicinal material drying device for heat recycling, which includes a
通过新型外壳1、离心通风机2、电机8两侧安装有导流板6、加热器5与风道板3,在工作中形成合理风腔和较高风压,同时采用此结构的烘干机组,风量更大和热量利用率高且循环更快,且噪声低和耐腐蚀。A
新型外壳1的前端中部固定连接有进风口4,新型外壳1的前端下部中右侧固定连接有出风口7。The middle part of the front end of the
新型外壳1由方管焊接框架和防腐蚀冷轧板铆接而成。The
本发明实施例提供一种热量循环利用的药材烘干方法,包括以下步骤:An embodiment of the present invention provides a method for drying medicinal materials with heat recycling, comprising the following steps:
步骤一、首先将烘干室出风口连通烘干机组的进风口4,随后将药材放入烘干装置中进行烘干处理;
步骤二、烘干药材过程中烘干室内滞留在屋顶热空气首先经由烘干机组的进风口4进入离心通风机2内,通过离心通风机2快速循环,并利用风道板3调节热空气风向,使热空气向下运动,向下运动的风力经过开启状态的加热器5加热,蒸腾其中的水分,加热干燥后的热空气再经由导流板6,并最后通过出风口7排出;Step 2: During the process of drying medicinal materials, the hot air trapped in the roof of the drying room first enters the
步骤三、出风口7排出的空气再传输到烘干室,在此过程中,空气不断冷却降温,最后进入干燥室,并再一次作用在药材上,加快药材干燥速率,同时后续烘干室内滞留在屋顶热空气也重复步骤二流程,将烘干室内滞留在屋顶热空气与室内冷空气加以快速循环。Step 3: The air discharged from the
步骤二中,烘干机组中的整机电机为直连式安装;离心通风机2采用多翼式离心通风机。多翼式离心通风机性能稳定、风量大、风压高且震动小、噪声低。In
步骤二中,加热器5根据整机所需不同烘干条件,可选择普通翅片式加热器、不锈钢翅片式加热器、PTC陶瓷加热器等多种加热器5加热。In
步骤二中,导流板6的结构设计按照流体力学原理,在三维建模软件SolidWorks中根据风机型线图建立导流板6的三维模型,利用流体力学基本原理和计算流体力学的相关知识,在数值仿真软件Fluent中合理地设定了计算域,并根据研究对象的特点及在实验室硬件基础上,提出一种针对性的网格划分方法,计算出选择添加的边界条件及流体动力学Johnson-cook方程后,通过计算流体力学数值仿真方法计算不同角度下风载荷系数,并与Isherwood经验公式估算的风载荷系数进行对比分析,通过以下计算公式:In
其中,N表示燃烧空气质量,根据质量守恒定律,η表示摩尔量,能推出欧拉法的连续方程;根据动量定理,当N取100,η取0.98时,得出最佳数值能推出欧拉法动量方程计算公式的出风口7的风道板3夹角α=135°,及高宽跨度比 Among them, N represents the mass of combustion air, according to the law of conservation of mass, η represents the molar mass, and the continuity equation of Euler's method can be deduced; according to the momentum theorem, when N is 100 and η is 0.98, the best value can be deduced from Euler The angle α=135° of the
通过上述计算公式设计出来的烘干机组与普通烘干设备比较起来,整机壳体内安装有导流板6,常规的加热机组内部没有特制的导流板6结构,而整机采用特制电机8和合理导流板6结构,有效提高射程,提高风压,其次,由于烘干室所处温度特别高,普通电机8不能适应高温环境容易损坏,通过多翼式离心通风机2和导流板6配合使电机8不会处于高温环境下,延长电机8使用寿命。Compared with ordinary drying equipment, the drying unit designed by the above calculation formula has a
通过以上计算公式,采用此种出风形式,特殊材质发热装置及多翼式离心通风机和导流板6配合,总共做了两组对比试验:Through the above calculation formula, using this air outlet form, special material heating device, multi-wing centrifugal fan and
第一组试验:普通烘干机组与优化结构烘干机组都是10kW的情况下,开机10min后,普通烘干机组进出风温差48℃,优化结构烘干机组进出风温差67℃;The first group of tests: when both the ordinary drying unit and the optimized structure drying unit are 10kW, after 10 minutes of starting up, the temperature difference between the inlet and outlet air of the ordinary dryer unit is 48°C, and the temperature difference between the inlet and outlet air of the optimized structure dryer unit is 67°C;
第二组试验:普通烘干机组与优化结构烘干机组在功率可变的情况下,普通烘干机组进出风温差达到50℃时,加热功率为11kW,优化结构烘干机组进出风温差达到50℃时,加热功率为7.8kW,The second group of tests: under the condition of variable power between ordinary drying unit and optimized structure drying unit, when the temperature difference between the inlet and outlet air of the ordinary dryer unit reaches 50°C, the heating power is 11kW, and the temperature difference between the inlet and outlet air of the optimized structure dryer unit reaches 50°C ℃, the heating power is 7.8kW,
由此得出如下结论:第一,优化结构烘干机组加热能力远远大于普通烘干机组;第二,优化结构烘干机组与普通烘干机组节能效果30%,大大缩短烘干时间。From this, the following conclusions can be drawn: first, the heating capacity of the optimized structure drying unit is far greater than that of the ordinary drying unit; second, the energy saving effect of the optimized structure drying unit and the ordinary drying unit is 30%, and the drying time is greatly shortened.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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