CN115367638A - Turntable mechanism and operation machine - Google Patents

Turntable mechanism and operation machine Download PDF

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Publication number
CN115367638A
CN115367638A CN202211110152.8A CN202211110152A CN115367638A CN 115367638 A CN115367638 A CN 115367638A CN 202211110152 A CN202211110152 A CN 202211110152A CN 115367638 A CN115367638 A CN 115367638A
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turntable
super
luffing
arm support
connection
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CN115367638B (en
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尹巧真
赵江平
朱发浩
李娜
刘喜青
张健
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Construction Machinery Branch of XCMG
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Construction Machinery Branch of XCMG
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/36—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62—Constructional features or details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62—Constructional features or details
    • B66C23/72—Counterweights or supports for balancing lifting couples
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62—Constructional features or details
    • B66C23/82—Luffing gear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62—Constructional features or details
    • B66C23/84—Slewing gear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jib Cranes (AREA)

Abstract

本公开涉及一种转台机构和作业机械,转台机构用于与作业机械连接,包括:回转台(1),可转动地设置在作业机械的底盘(21)上;以及转接装置(3),与所述回转台(1)可拆卸地连接;其中,所述转接装置(3)具有一个或多个第一连接位置(31),用于与作业机械的变幅装置(22)可拆卸地连接,所述第一连接位置(31)设置在所述转接装置(3)的上端面,所述第一连接位置(31)在竖直方向上高于所述回转台(1)的上端面。

Figure 202211110152

The disclosure relates to a turntable mechanism and an operating machine. The turntable mechanism is used to connect with the operating machine, comprising: a turntable (1), rotatably arranged on a chassis (21) of the operating machine; and an adapter device (3), It is detachably connected with the turntable (1); wherein, the adapter device (3) has one or more first connection positions (31) for detachable connection with the luffing device (22) of the working machine ground connection, the first connection position (31) is set on the upper end surface of the transfer device (3), the first connection position (31) is vertically higher than that of the turntable (1) upper end face.

Figure 202211110152

Description

一种转台机构和作业机械A turntable mechanism and working machine

技术领域technical field

本公开涉及作业机械领域,尤其涉及一种转台机构和作业机械。The present disclosure relates to the field of working machines, in particular to a turntable mechanism and working machines.

背景技术Background technique

为满足国内石油、石化、核电、风电、钢铁等大型工程项目中对超大设备的吊装需求,起重机向超大型发展,起升高度更高,工作幅度更大,起重能力更强。大型履带起重机有多重臂组合方式,实现多种起升高度和起升幅度,满足各种施工场合的需要。随着臂长度增长和重量增加,起臂过程越危险,而履带起重机的起臂过程是履带起重机进入工作状态的必经过程,因此臂的起臂过程也是限制臂长度的一个重要因素。In order to meet the hoisting demand for super-large equipment in domestic petroleum, petrochemical, nuclear power, wind power, steel and other large-scale engineering projects, cranes have developed into super-large, with higher lifting heights, larger working ranges, and stronger lifting capabilities. Large crawler cranes have a combination of multiple booms to achieve various lifting heights and lifting ranges to meet the needs of various construction occasions. As the length of the boom increases and the weight increases, the boom process is more dangerous, and the boom process of the crawler crane is a necessary process for the crawler crane to enter the working state, so the boom process of the arm is also an important factor limiting the length of the boom.

发明内容Contents of the invention

发明人经研究发现,相关技术中的起重机起臂时的变幅力越大,臂的轴向分力越大,使臂结构稳定性更差,同时变幅力越大,对变幅系统中的拉板、钢丝绳、机构选型更大,使整车成本增加、重量加重。The inventor found through research that the greater the amplitude-changing force of the crane in the related art when lifting the boom, the greater the axial component force of the arm, which makes the stability of the arm structure worse. The pull plate, steel wire rope, and mechanism selection are larger, which increases the cost and weight of the whole vehicle.

有鉴于此,本公开实施例提供一种转台机构和作业机械,可以改善作业机械的变幅力。In view of this, the embodiments of the present disclosure provide a turntable mechanism and a work machine, which can improve the amplitude-changing force of the work machine.

在本公开的一个方面,提供一种转台机构,用于与作业机械连接,包括:In one aspect of the present disclosure, a turntable mechanism for connecting with a work machine is provided, comprising:

回转台,可转动地设置在作业机械的底盘上;以及a swivel table rotatably disposed on the chassis of the work machine; and

转接装置,与回转台可拆卸地连接;An adapter device is detachably connected to the turntable;

其中,转接装置具有一个或多个第一连接位置,用于与作业机械的变幅装置可拆卸地连接,第一连接位置设置在转接装置的上端面,第一连接位置在竖直方向上高于回转台的上端面。Wherein, the adapter device has one or more first connection positions for detachably connecting with the luffing device of the working machine, the first connection position is arranged on the upper end surface of the adapter device, and the first connection position is in the vertical direction It is higher than the upper end face of the turntable.

在一些实施例中,回转台的上端面具有一个或多个第二连接位置,转接装置通过第一连接位置和/或第二连接位置与变幅装置可拆卸地连接。In some embodiments, the upper end surface of the turntable has one or more second connection positions, and the transition device is detachably connected to the luffing device through the first connection position and/or the second connection position.

在一些实施例中,转台机构还包括:第一配重;In some embodiments, the turntable mechanism further includes: a first counterweight;

转接装置还具有第三连接位置,设置在转接装置远离回转台的一侧,用于与第一配重可拆卸地连接。The adapter device also has a third connection position, which is arranged on the side of the adapter device away from the turntable, and is used for detachably connecting with the first counterweight.

在一些实施例中,转台机构还包括:第二配重;In some embodiments, the turntable mechanism further includes: a second counterweight;

第二配重与回转台可拆卸地连接。The second counterweight is detachably connected with the turntable.

在一些实施例中,第三连接位置处具有环形连接耳,第一配重吊挂在连接耳处。In some embodiments, there is an annular connecting ear at the third connecting position, and the first counterweight is hung on the connecting ear.

在一些实施例中,转台机构还包括:超起推移装置;In some embodiments, the turntable mechanism also includes: a super-lifting and moving device;

转接装置通过第三连接位置与超起推移装置可拆卸地连接。The transfer device is detachably connected with the super-lifting pushing device through the third connection position.

在一些实施例中,转接装置具有第四连接位置,用于与回转台的尾端连接。In some embodiments, the transition device has a fourth connection position for connecting with the tail end of the turntable.

在一些实施例中,转接装置包括桁架结构或箱型结构。In some embodiments, the transition device includes a truss structure or a box structure.

在一些实施例中,多个第一连接位置沿回转台的长度方向间隔设置。In some embodiments, a plurality of first connection positions are arranged at intervals along the length direction of the turntable.

在本公开的另一方面,提供一种作业机械,包括:上述任一的转台机构。In another aspect of the present disclosure, a work machine is provided, including: any one of the above-mentioned turntable mechanisms.

在一些实施例中,作业机械的变幅装置包括:桅杆、变幅臂架、第一连接件和第二连接件;In some embodiments, the luffing device of the working machine includes: a mast, a luffing jib, a first connecting piece and a second connecting piece;

回转台的上端面具有一个或多个第二连接位置,桅杆的一端与转台机构可转动地连接,桅杆的另一端与第一连接位置和/或第二连接位置通过第一连接件连接;The upper end surface of the turntable has one or more second connection positions, one end of the mast is rotatably connected to the turntable mechanism, and the other end of the mast is connected to the first connection position and/or the second connection position through the first connecting piece;

变幅臂架的一端与转台机构可转动地连接,第二连接件连接在变幅臂架的另一端与桅杆的第二端之间。One end of the luffing jib is rotatably connected to the turntable mechanism, and the second connecting piece is connected between the other end of the luffing jib and the second end of the mast.

在一些实施例中,转台机构包括超起推移装置,超起推移装置包括:第一超起臂架、第二超起臂架、第一连接件和第二连接件;In some embodiments, the turntable mechanism includes a super-lifting and moving device, and the super-lifting and moving device includes: a first super-lifting jib frame, a second super-lifting jib frame, a first connecting member, and a second connecting member;

第一超起臂架的第一端与回转台连接,第一超起臂架的第二端与变幅臂架的一端通过第一连接件连接,第一超起臂架的第二端与桅杆的第二端通过第二连接件连接,第一超起臂架的第二端与第二超起臂架的第二端通过第二连接件连接;The first end of the first super-lifting jib is connected to the turntable, the second end of the first super-lifting jib is connected to one end of the luffing jib through a first connecting piece, and the second end of the first super-lifting jib is connected to the first end of the luffing jib. The second end of the mast is connected through a second connecting piece, and the second end of the first super-lifting jib is connected with the second end of the second super-lifting jib through a second connecting piece;

转接装置还具有第三连接位置,设置在转接装置远离回转台的一侧,转台机构还包括第一配重,第二超起臂架的第二端与第一配重连接,第二超起臂架的第一端与第三连接位置连接。The transfer device also has a third connection position, which is arranged on the side of the transfer device away from the turntable, and the turntable mechanism also includes a first counterweight, the second end of the second super-lift jib is connected with the first counterweight, and the second The first end of the super-lift jib is connected to the third connection position.

在一些实施例中,第一连接件包括滑轮组和钢丝绳,第二连接件包括拉板。In some embodiments, the first connecting part includes a pulley block and a steel wire rope, and the second connecting part includes a pull plate.

在一些实施例中,作业机械包括起重机。In some embodiments, the work machine includes a crane.

因此,根据本公开实施例,通过将转接装置上第一连接位置所在高度设置为高于回转台的上端面,使变幅装置连接转接装置时的变幅力的力臂更大,当起臂所需的变幅力矩一定时则可减小变幅力,从而使整车变幅系统的变幅钢丝绳、变幅卷扬可以匹配更小的选型,变幅滑轮组、桅杆等结构件所需的强度更低、重量更轻,可以大幅降低整车成本和重量。此外,在同样的变幅力条件下,可以使起臂的臂架长度更长或臂架重量更重,从而提高整车的起升高度,实现更大的工作幅度和更强的起重能力。Therefore, according to the embodiment of the present disclosure, by setting the height of the first connection position on the adapter device higher than the upper end surface of the turntable, the moment arm of the horning force when the horning device is connected to the adapter device is larger. When the luffing moment required for lifting the boom is constant, the luffing force can be reduced, so that the luffing wire rope and luffing winch of the luffing system of the whole vehicle can match smaller selections, luffing pulley blocks, masts and other structural parts The required strength is lower and the weight is lighter, which can greatly reduce the cost and weight of the whole vehicle. In addition, under the same variable-amplitude force condition, the length of the jib can be longer or the weight of the jib can be heavier, thereby increasing the lifting height of the vehicle, achieving a larger working range and stronger lifting capacity .

附图说明Description of drawings

构成说明书的一部分的附图描述了本公开的实施例,并且连同说明书一起用于解释本公开的原理。The accompanying drawings, which constitute a part of this specification, illustrate the embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.

参照附图,根据下面的详细描述,可以更加清楚地理解本公开,其中:The present disclosure can be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:

图1是根据相关技术中的履带起重机的结构示意图;Fig. 1 is according to the structural representation of the crawler crane in the related art;

图2是根据本公开一些实施例的作业机械的结构示意图;Fig. 2 is a schematic structural diagram of a work machine according to some embodiments of the present disclosure;

图3的(a)是根据本公开一些实施例的作业机械的变幅机构与转接装置连接的结构示意图;(a) of FIG. 3 is a structural schematic diagram of the connection between the luffing mechanism of the working machine and the adapter device according to some embodiments of the present disclosure;

图3的(b)是根据本公开一些实施例的作业机械的变幅机构与转台连接的结构示意图;(b) of FIG. 3 is a structural schematic diagram of the connection between the luffing mechanism of the working machine and the turntable according to some embodiments of the present disclosure;

图3的(c)是根据本公开一些实施例的作业机械的变幅机构与转接装置和转台连接的结构示意图;(c) of FIG. 3 is a structural schematic diagram of the connection between the luffing mechanism of the working machine, the adapter device and the turntable according to some embodiments of the present disclosure;

图4是根据本公开一些实施例的转接装置的结构示意图;Fig. 4 is a schematic structural diagram of an adapter device according to some embodiments of the present disclosure;

图5的(a)是根据本公开一些实施例的作业机械的变幅力受力分析图;(a) of FIG. 5 is a force analysis diagram of a working machine with variable amplitude force according to some embodiments of the present disclosure;

图5的(b)是根据本公开一些实施例的作业机械的倾覆力受力分析图;(b) of FIG. 5 is an analysis diagram of the overturning force of the working machine according to some embodiments of the present disclosure;

图6是根据本公开一些实施例的作业机械与超起推移装置连接的结构示意图。Fig. 6 is a schematic structural diagram of the connection between the working machine and the super-lifting and pushing device according to some embodiments of the present disclosure.

应当明白,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。此外,相同或类似的参考标号表示相同或类似的构件。It should be understood that the sizes of the various parts shown in the drawings are not drawn according to the actual scale relationship. In addition, the same or similar reference numerals denote the same or similar components.

具体实施方式Detailed ways

现在将参照附图来详细描述本公开的各种示例性实施例。对示例性实施例的描述仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。本公开可以以许多不同的形式实现,不限于这里所述的实施例。提供这些实施例是为了使本公开透彻且完整,并且向本领域技术人员充分表达本公开的范围。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、材料的组分、数字表达式和数值应被解释为仅仅是示例性的,而不是作为限制。Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is illustrative only, and in no way restricts the disclosure, its application or uses. The present disclosure can be implemented in many different forms and is not limited to the embodiments described here. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that relative arrangements of parts and steps, compositions of materials, numerical expressions and numerical values set forth in these embodiments should be interpreted as illustrative only and not as limiting, unless specifically stated otherwise.

本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的部分。“包括”或者“包含”等类似的词语意指在该词前的要素涵盖在该词后列举的要素,并不排除也涵盖其他要素的可能。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。"First", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. Words like "comprising" or "comprising" mean that the elements preceding the word cover the elements listed after the word, and do not exclude the possibility of also covering other elements. "Up", "Down", "Left", "Right" and so on are only used to indicate the relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

在本公开中,当描述到特定器件位于第一器件和第二器件之间时,在该特定器件与第一器件或第二器件之间可以存在居间器件,也可以不存在居间器件。当描述到特定器件连接其它器件时,该特定器件可以与所述其它器件直接连接而不具有居间器件,也可以不与所述其它器件直接连接而具有居间器件。In the present disclosure, when it is described that a specific device is located between a first device and a second device, there may or may not be an intervening device between the specific device and the first device or the second device. When it is described that a specific device is connected to other devices, the specific device may be directly connected to the other device without an intervening device, or may not be directly connected to the other device but has an intervening device.

本公开使用的所有术语(包括技术术语或者科学术语)与本公开所属领域的普通技术人员理解的含义相同,除非另外特别定义。还应当理解,在诸如通用字典中定义的术语应当被解释为具有与它们在相关技术的上下文中的含义相一致的含义,而不应用理想化或极度形式化的意义来解释,除非这里明确地这样定义。All terms (including technical terms or scientific terms) used in the present disclosure have the same meaning as understood by one of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, general-purpose dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in idealized or extremely formalized meanings, unless explicitly stated herein Defined like this.

对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the description.

图1是根据相关技术中的履带起重机的结构示意图,桅杆221a通过第一连接件223a与回转台1a连接,变幅臂架221a通过第二连接件224a与桅杆221a连接。图5的(a)是根据本公开一些实施例的作业机械的变幅力受力分析图,图5的(b)是根据本公开一些实施例的作业机械的倾覆力受力分析图。参考图1和图5的(a)、(b),相关技术中的履带起重机的拉板力如图中Fb所示,变幅臂架222a与回转台1a的铰点到拉板的距离即拉板力的力臂为Lb,拉板产生的力矩Mb=Fb*Lb。变幅臂架222a的重力为G,其重心到回转台1a与变幅臂架222a的铰点的距离为Lg,变幅臂架222a的重力产生的力矩Mg=G*Lg。若忽略拉板自身产生的力矩,需Mb>Mg,即拉板的力矩大于变幅臂架222a自重产生的力矩才能满足起臂条件。Fig. 1 is a schematic structural diagram of a crawler crane in the related art, a mast 221a is connected to a turntable 1a through a first connecting piece 223a, and a luffing jib 221a is connected to the mast 221a through a second connecting piece 224a. Fig. 5(a) is a stress analysis diagram of the working machine according to some embodiments of the present disclosure, and Fig. 5(b) is a diagram of the overturning force of the working machine according to some embodiments of the present disclosure. Referring to Fig. 1 and (a) and (b) of Fig. 5, the pull plate force of the crawler crane in the related art is shown as F b in the figure, the distance from the hinge point of the luffing jib frame 222a and the slewing table 1a to the pull plate That is, the force arm of the pulling force is L b , and the moment M b generated by pulling the plate = F b *L b . The gravity of the luffing jib 222a is G, the distance from its center of gravity to the hinge point between the slewing table 1a and the luffing jib 222a is L g , and the moment M g generated by the gravity of the luffing jib 222a =G*L g . If the moment generated by the tie plate itself is ignored, M b >M g is required, that is, the moment of the tie plate is greater than the moment generated by the self-weight of the luffing jib frame 222a to meet the boom lifting condition.

而拉板的力矩是通过变幅系统的力矩提供的,因此若需要较大的拉板力矩,则整车系统的变幅力矩也随之变大。桅杆到变幅滑轮组件的变幅力为F1,桅杆与回转台1a的连接铰点到变幅钢丝绳的力臂为L1,变幅力矩M1=F1*L1。因此,当大型履带起重机具有超长臂长时,起臂时的变幅力更大,臂架的轴向分力越大,使臂架结构稳定性更差;同时变幅力越大,对变幅系统中的拉板、钢丝绳、机构选型更大,使整车成本增加、重量加重。The moment of the tension plate is provided by the torque of the luffing system, so if a larger tension moment is required, the luffing moment of the vehicle system will also increase accordingly. The luffing force from the mast to the luffing pulley assembly is F 1 , the moment arm from the connection hinge point between the mast and the turntable 1a to the luffing wire rope is L 1 , and the luffing moment M 1 =F 1 *L 1 . Therefore, when a large crawler crane has an ultra-long arm length, the amplitude-changing force is greater when the boom is raised, and the axial component force of the boom is larger, which makes the stability of the boom structure worse; at the same time, the greater the amplitude-changing force, the In the luffing system, the pull plate, steel wire rope, and mechanism selection are larger, which increases the cost and weight of the whole vehicle.

因此改善履带起重机起臂过程中变幅系统变幅力的大小及整车成本及重量越小是大型履带起重机必然发展趋势,也是履带起重机的起升高度、幅度及吊载重量发展需求。Therefore, improving the magnitude of the luffing force of the luffing system during the lifting process of crawler cranes and reducing the cost and weight of the whole vehicle are the inevitable development trends of large crawler cranes, and are also the development needs of crawler cranes for lifting height, range and hoisting weight.

有鉴于此,参考图2~图5的(a),在本公开实施例的一方面,提供一种转台机构,用于与作业机械连接,包括:回转台1和转接装置3,回转台1可转动地设置在作业机械的底盘21上,转接装置3与回转台1可拆卸地连接。转接装置3具有一个或多个第一连接位置31,用于与作业机械的变幅装置22可拆卸地连接,第一连接位置31设置在转接装置3的上端面,第一连接位置31在竖直方向上高于回转台1的上端面。In view of this, referring to FIG. 2 to FIG. 5 (a), in one aspect of the embodiment of the present disclosure, a turntable mechanism is provided for connecting with a working machine, including: a turntable 1 and an adapter device 3, a turntable 1 is rotatably arranged on the chassis 21 of the working machine, and the adapter device 3 is detachably connected with the turntable 1. The adapter device 3 has one or more first connection positions 31 for detachably connecting with the luffing device 22 of the working machine. The first connection positions 31 are arranged on the upper end surface of the adapter device 3 . It is higher than the upper end surface of the turntable 1 in the vertical direction.

参考图5的(a),当变幅装置22与回转台1连接时,桅杆221到变幅滑轮组间的变幅力为F1,桅杆221到变幅滑轮组间的变幅力为F1,桅杆221与回转台1的铰点到变幅力F1的距离为L1,此时变幅力矩M1=F1*L1。当变幅装置22与转接装置3的第一连接位置31连接时,桅杆221到变幅滑轮组间的变幅力为F2,桅杆221与回转台1的铰点到变幅力F2的距离为L2,此时变幅力矩M2=F2*L2。Referring to (a) of Figure 5, when the luffing device 22 is connected to the turntable 1, the luffing force between the mast 221 and the luffing pulley block is F 1 , and the luffing force between the mast 221 and the luffing pulley block is F 1 , The distance from the hinge point of the mast 221 and the turntable 1 to the luffing force F 1 is L 1 , and at this time the luffing moment M 1 =F 1 *L 1 . When the luffing device 22 is connected to the first connection position 31 of the adapter device 3, the luffing force between the mast 221 and the luffing pulley block is F 2 The distance is L 2 , and the luffing torque at this time is M 2 =F 2 *L 2 .

本实施例中,通过将转接装置3上的第一连接位置31所在高度设置为高于回转台1的上端面,使变幅装置22连接转接装置3时铰点到变幅力F2的距离L2>L1,当起臂所需的变幅力矩一定时则F2<F1,因此当变幅装置22与转接装置3连接时可使变幅力更小,从而使整车变幅系统的变幅钢丝绳、变幅卷扬可以匹配更小的选型,变幅滑轮组、桅杆等结构件所需的强度更低、重量更轻,可以大幅降低整车成本和重量。此外,在同样的变幅力条件下,可以使起臂的臂架长度更长或臂架重量更重,从而提高整车的起升高度,实现更大的工作幅度和更强的起重能力。In this embodiment, by setting the height of the first connection position 31 on the adapter device 3 to be higher than the upper end surface of the turntable 1, the hinge point of the luffing device 22 when connecting the adapter device 3 reaches the luffing force F2 The distance L 2 >L 1 , when the luffing torque required for raising the arm is constant, F 2 <F 1 , so when the luffing device 22 is connected with the adapter device 3, the luffing force can be made smaller, so that the whole The luffing steel wire rope and luffing winch of the vehicle luffing system can match smaller selections, and the luffing pulley blocks, masts and other structural components require lower strength and lighter weight, which can greatly reduce the cost and weight of the entire vehicle. In addition, under the same variable-amplitude force condition, the length of the jib can be longer or the weight of the jib can be heavier, thereby increasing the lifting height of the vehicle, achieving a larger working range and stronger lifting capacity .

参考图2、图3的(a)、(b)和(c),在一些实施例中,回转台1的上端面具有一个或多个第二连接位置32,转接装置3通过第一连接位置31和/或第二连接位置32与变幅装置22可拆卸地连接。本实施例中,转台机构可根据实际工作情形灵活选择与第一连接位置31和/或第二连接位置32连接,对不同工况都具有较强的适应性,从而进一步优化作业机械的变幅力,使转台机构具有更大的工作幅度和起重能力。Referring to Fig. 2, (a), (b) and (c) of Fig. 3, in some embodiments, the upper end surface of the turntable 1 has one or more second connection positions 32, and the adapter device 3 is connected through the first The location 31 and/or the second connection location 32 are detachably connected to the luffing device 22 . In this embodiment, the turntable mechanism can be flexibly connected to the first connection position 31 and/or the second connection position 32 according to the actual working situation, and has strong adaptability to different working conditions, thereby further optimizing the luffing of the working machine Force, so that the turntable mechanism has a greater working range and lifting capacity.

参考图2、图3和图5的(b),在一些实施例中,转台机构还包括:第一配重41,转接装置3还具有第三连接位置33,设置在转接装置3远离回转台1的一侧,用于与第一配重41可拆卸地连接。With reference to Fig. 2, Fig. 3 and (b) of Fig. 5, in some embodiments, the turntable mechanism further includes: a first counterweight 41, and the transfer device 3 also has a third connection position 33, which is arranged at a distance from the transfer device 3 One side of the turntable 1 is used for detachably connecting with the first counterweight 41 .

由于起重机的臂长越长时,所需要的抗倾翻力矩也越大,相应地需要匹配的配重数量及重量也越多,从而增加整车成本及重量,而履带起重机工作时需要的配重较少,导致超长臂工况在使用过程中需要反复拆装配重,效率较低。Since the longer the arm length of the crane, the greater the anti-tipping moment required, and the correspondingly more counterweights and weights need to be matched, thus increasing the cost and weight of the whole vehicle. The weight is less, resulting in the need to repeatedly disassemble and assemble the weight during the use of the ultra-long boom, which is less efficient.

参考图5的(b),变幅臂架222的重力为G,变幅臂架222的重心到回转台1的铰点的距离为Lg,臂架产生的倾覆力矩Mf=G*Lg,第一配重41的重力为Gp1,第一配重41到回转台1与底盘21的铰点的距离为Lp1,第一配重41产生的抗倾覆力矩Mp1=Gp1*Lp1。转台机构还可包括自带的第二配重42,第二配重42的重力为Gp2,第二配重42到回转台1与底盘21的铰点的距离为Lp2,第二配重42产生的抗倾覆力矩Mp2=Gp2*Lp2。Referring to (b) of FIG. 5 , the gravity of the luffing jib 222 is G, the distance from the center of gravity of the luffing jib 222 to the hinge point of the turntable 1 is L g , and the overturning moment M f generated by the jib = G*L g , the gravity of the first counterweight 41 is G p1 , the distance from the first counterweight 41 to the hinge point between the turntable 1 and the chassis 21 is L p1 , and the anti-overturning moment M p1 =G p1 * generated by the first counterweight 41 L p1 . The turntable mechanism can also include a self-contained second counterweight 42, the gravity of the second counterweight 42 is G p2 , the distance from the second counterweight 42 to the pivot point between the turntable 1 and the chassis 21 is L p2 , and the second counterweight The anti-overturning moment M p2 generated by 42 =G p2 *L p2 .

本实施例中通过在转接装置3的远离回转台1的一侧设置与第一配重41可拆卸连接的第三连接位置33,使第一配重41到回转台1与底盘21的铰点的距离Lp1大于第二配重42到回转台1与底盘21的铰点的距离Lp2,从而可使第一配重41产生更大的抗倾覆力矩,提高作业机械的稳定性,增加臂架长度或重量,以提高整车的起升高度,使作业机械的工作幅度更大、起重能力更强。此外,在臂架长度和重量相同的条件下,可以减少配重的重量,提高拆装配重效率,降低整车成本。In this embodiment, the third connection position 33 that is detachably connected to the first counterweight 41 is provided on the side of the adapter device 3 away from the turntable 1, so that the first counterweight 41 is connected to the hinge between the turntable 1 and the chassis 21. The distance L p1 of the point is greater than the distance L p2 from the second counterweight 42 to the pivot point between the turntable 1 and the chassis 21, so that the first counterweight 41 can generate a larger anti-overturning moment, improve the stability of the operating machine, and increase The length or weight of the boom can be adjusted to increase the lifting height of the vehicle, so that the working range of the operating machinery is larger and the lifting capacity is stronger. In addition, under the condition of the same length and weight of the jib, the weight of the counterweight can be reduced, the efficiency of disassembly and assembly of the weight can be improved, and the cost of the whole vehicle can be reduced.

参考图2、图3和图5的(b),在一些实施例中,还包括:第二配重42,回转台1与第一配重41和/或第二配重42可拆卸地连接。本实施例中,转台机构可根据实际工作情形灵活选择与第一配重41和/或第二配重42连接,当转台机构同时连接第一配重41和第二配重42时,此时的抗倾覆力矩为Mp1+Mp2,从而使整车具有更强的稳定性,允许采用更长或更重的臂架,提高工作幅度和起重能力。Referring to Fig. 2, Fig. 3 and (b) of Fig. 5, in some embodiments, it also includes: a second counterweight 42, and the turntable 1 is detachably connected with the first counterweight 41 and/or the second counterweight 42 . In this embodiment, the turntable mechanism can flexibly choose to be connected with the first counterweight 41 and/or the second counterweight 42 according to the actual working situation. When the turntable mechanism is connected with the first counterweight 41 and the second counterweight 42 at the same time, The anti-overturning moment is M p1 +M p2 , which makes the whole vehicle more stable, allows the use of longer or heavier booms, and improves the working range and lifting capacity.

参考图4,在一些实施例中,第三连接位置33处具有环形连接耳,第一配重41吊挂在连接耳处。本实施例中,第一配重41掉挂或悬挂在第三连接位置33的环形连接耳内,可以提高拆装配重的效率。Referring to FIG. 4 , in some embodiments, the third connection position 33 has an annular connection ear, and the first counterweight 41 is hung on the connection ear. In this embodiment, the first counterweight 41 is dropped or suspended in the ring-shaped connection ear of the third connection position 33, which can improve the efficiency of disassembling and assembling the weight.

参考图6,在一些实施例中,还包括:超起推移装置,转接装置3通过第三连接位置33与超起推移装置可拆卸地连接。本实施例中,在超起工况下,超起推移装置可与第三连接位置33连接或与回转台1连接,当超起推移装置与回转台1连接时的超起推移幅度为LC1,与第三连接位置33连接时的超起推移幅度为LC2,由于LC2>LC1,因此超起推移装置与转接装置3连接时,可以提高整车抗倾覆力矩和整车稳定性。Referring to FIG. 6 , in some embodiments, it further includes: a super-lifting and moving device, and the adapter device 3 is detachably connected to the super-lifting and moving device through a third connection position 33 . In this embodiment, under the super-lifting working condition, the super-lifting and pushing device can be connected with the third connection position 33 or connected with the turntable 1, and the super-lifting and moving range when the super-lifting and pushing device is connected with the turntable 1 is L C1 , when connecting with the third connection position 33, the overlifting range is L C2 , since L C2 >L C1 , when the overlifting device is connected with the adapter device 3, the anti-overturning moment of the whole vehicle and the stability of the whole vehicle can be improved .

参考图4,在一些实施例中,转接装置3具有第四连接位置34,用于与回转台1的尾端连接,所述连接方式包括但不限于销轴铰接。本实施例中,转接装置3通过第四连接位置34与回转台1连接,便于拆装。Referring to FIG. 4 , in some embodiments, the adapter device 3 has a fourth connection position 34 for connecting with the rear end of the turntable 1 , and the connection method includes but not limited to pin hinged. In this embodiment, the adapter device 3 is connected to the turntable 1 through the fourth connection position 34, which is convenient for disassembly and assembly.

参考图4,在一些实施例中,转接装置3包括桁架结构或箱型结构。本实施例中,转接装置3可由两个平行的平板组成,两个平板之间留有足够的空间,且平板的下表面为斜面,避免与连接的配重或超起推移装置发生干涉与碰撞。Referring to FIG. 4 , in some embodiments, the transition device 3 includes a truss structure or a box structure. In this embodiment, the adapter device 3 can be composed of two parallel flat plates, there is enough space between the two flat plates, and the lower surface of the flat plates is an inclined plane, so as to avoid interference with the connected counterweight or super-lifting moving device. collision.

在一些实施例中,多个第一连接位置31沿回转台1的长度方向间隔设置。本实施例中,可在转接装置3上设置多个第一连接位置31,以便根据实际工况通过调整与转接装置3的连接位置来调整变幅力,优化整车成本和重量。In some embodiments, a plurality of first connection positions 31 are arranged at intervals along the length direction of the turntable 1 . In this embodiment, a plurality of first connection positions 31 can be set on the adapter device 3, so as to adjust the variable amplitude force by adjusting the connection positions with the adapter device 3 according to actual working conditions, and optimize the cost and weight of the whole vehicle.

参考图2,在本公开实施例的另一方面,提供一种作业机械,包括:上述任一的转台机构。本实施例中的作业机械在变幅臂架222的臂长、臂重相同的条件下,可有效减小变幅拉板力和臂架的轴向力,提高变幅臂架222的抗失稳能力,从而可以减小整车变幅系统的钢丝绳、变幅卷扬选型参数,降低桅杆221及变幅滑轮组等结构件的强度和重量,使整车重量减轻、成本大幅降低。此外,在相同吊起高度、作业幅度和吊挂重量的情况下,可以提高整车抗倾覆力矩,提高整机稳定性,为作业机械的回转作业提供支撑。Referring to FIG. 2 , in another aspect of the embodiments of the present disclosure, a work machine is provided, including: any one of the above-mentioned turntable mechanisms. Under the condition that the arm length and arm weight of the luffing jib 222 are the same, the working machine in this embodiment can effectively reduce the luffing force of the luffing jib and the axial force of the jib, and improve the loss resistance of the luffing jib 222. The stability ability can reduce the steel wire rope and luffing winch selection parameters of the luffing system of the whole vehicle, reduce the strength and weight of structural parts such as the mast 221 and the luffing pulley block, and reduce the weight of the vehicle and greatly reduce the cost. In addition, under the same lifting height, operating range and hanging weight, it can increase the anti-overturning moment of the whole vehicle, improve the stability of the whole machine, and provide support for the rotary operation of the working machine.

参考图2,在一些实施例中,作业机械的变幅装置22包括:桅杆221、变幅臂架222、第一连接件223和第二连接件224。回转台1的上端面具有一个或多个第二连接位置32,桅杆221的一端与转台机构可转动地连接,桅杆221的另一端与第一连接位置31和/或第二连接位置32通过第一连接件223连接,变幅臂架222的一端与转台机构可转动地连接,第二连接件224连接在变幅臂架222的另一端与桅杆221的第二端之间。Referring to FIG. 2 , in some embodiments, the luffing device 22 of the working machine includes: a mast 221 , a luffing jib 222 , a first connecting member 223 and a second connecting member 224 . The upper end surface of the turntable 1 has one or more second connection positions 32, one end of the mast 221 is rotatably connected with the turntable mechanism, and the other end of the mast 221 is connected to the first connection position 31 and/or the second connection position 32 through the first connection position 32. One connecting piece 223 is connected, one end of the luffing jib 222 is rotatably connected with the turntable mechanism, and the second connecting piece 224 is connected between the other end of the luffing jib 222 and the second end of the mast 221 .

本实施例中,变幅臂架222包括但不限于采用空间桁架高强度钢管焊接结构,并具有相应的拉板托架,用于拉板的放置及固定,防止拉板与结构件发生磕碰、摩擦,有效避免拉板及相应结构件的损坏。In this embodiment, the luffing jib frame 222 includes, but is not limited to, a space truss high-strength steel pipe welded structure, and has a corresponding tie plate bracket, which is used for placing and fixing the tie plate to prevent the tie plate from colliding with the structural parts. Friction can effectively avoid damage to the pull plate and corresponding structural parts.

参考图6,在一些实施例中,转台机构包括超起推移装置,超起推移装置包括:第一超起臂架51、第二超起臂架52、第一连接件223和第二连接件224,第一超起臂架51有两节臂组成,两节臂之间的折合角度可调,第一超起臂架51的第一端与回转台1连接,第一超起臂架51的第二端与变幅臂架222的一端通过第一连接件223连接,第一超起臂架51的第二端与桅杆221的第二端通过第二连接件224连接,第一超起臂架51的第二端与第二超起臂架52的第二端通过第二连接件224连接。Referring to Fig. 6, in some embodiments, the turntable mechanism includes a super-lifting and moving device, and the super-lifting and moving device includes: a first super-lifting jib frame 51, a second super-lifting jib frame 52, a first connecting member 223 and a second connecting member 224. The first super-lifting jib 51 is composed of two arms, and the folding angle between the two arms is adjustable. The first end of the first super-lifting jib 51 is connected to the turntable 1. The first super-lifting jib 51 The second end of the luffing jib 222 is connected with one end of the luffing jib 222 through the first connecting piece 223, the second end of the first super-lifting jib 51 is connected with the second end of the mast 221 through the second connecting piece 224, and the first super-lifting The second end of the jib 51 is connected to the second end of the second super-elevating jib 52 through a second connecting piece 224 .

转接装置3还具有第三连接位置33,设置在转接装置3远离回转台1的一侧,转台机构还包括第一配重41,第二超起臂架52的第二端与第一配重41连接,第二超起臂架52的第一端与第三连接位置33连接。The adapter device 3 also has a third connection position 33, which is arranged on the side of the adapter device 3 away from the turntable 1. The turntable mechanism also includes a first counterweight 41, and the second end of the second super-lift arm frame 52 is connected to the first The counterweight 41 is connected, and the first end of the second super-lift boom 52 is connected to the third connection position 33 .

本实施例中,在作业机械的超起工况下,还可通过转接装置3连接超起推移装置,实现较大的超起推移幅度,增加整车抗倾覆力矩,提高整车稳定性,同时超起推移装置也可根据整车性能需要连接在回转台1上,以在整车需要较小抗倾覆力矩时,解决整车后倾翻的可能性,提高整车稳定性。In this embodiment, under the super-lifting working condition of the working machine, the super-lifting and pushing device can also be connected through the adapter device 3, so as to realize a larger super-lifting and pushing range, increase the anti-overturning moment of the whole vehicle, and improve the stability of the whole vehicle. Simultaneously, the overlifting and pushing device can also be connected to the turntable 1 according to the performance of the whole vehicle, so as to solve the possibility of the rearward tipping of the whole vehicle and improve the stability of the whole vehicle when the whole vehicle needs a small anti-overturning moment.

在一些实施例中,第一连接件223包括滑轮组和钢丝绳,第二连接件224包括拉板。本实施例中,第一连接件223可由滑轮组和钢丝绳实现,灵活调节长度,第二连接件224可由拉板实现,拉板包括但不限于可弯曲的连接件。In some embodiments, the first connecting part 223 includes a pulley block and a wire rope, and the second connecting part 224 includes a pull plate. In this embodiment, the first connecting member 223 can be realized by a pulley block and a wire rope, and the length can be flexibly adjusted. The second connecting member 224 can be realized by a pull plate, which includes but is not limited to a bendable connecting member.

在一些实施例中,作业机械包括起重机。本实施例中,所述起重机包括但不限于履带起重机,转台机构安装在履带底盘上。In some embodiments, the work machine includes a crane. In this embodiment, the crane includes but is not limited to a crawler crane, and the turntable mechanism is installed on the crawler chassis.

至此,已经详细描述了本公开的各实施例。为了避免遮蔽本公开的构思,没有描述本领域所公知的一些细节。本领域技术人员根据上面的描述,完全可以明白如何实施这里公开的技术方案。So far, the embodiments of the present disclosure have been described in detail. Certain details known in the art have not been described in order to avoid obscuring the concept of the present disclosure. Based on the above description, those skilled in the art can fully understand how to implement the technical solutions disclosed herein.

虽然已经通过示例对本公开的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上示例仅是为了进行说明,而不是为了限制本公开的范围。本领域的技术人员应该理解,可在不脱离本公开的范围和精神的情况下,对以上实施例进行修改或者对部分技术特征进行等同替换。本公开的范围由所附权利要求来限定。Although some specific embodiments of the present disclosure have been described in detail through examples, those skilled in the art should understand that the above examples are for illustration only, rather than limiting the scope of the present disclosure. Those skilled in the art should understand that the above embodiments can be modified or some technical features can be equivalently replaced without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.

Claims (14)

1. A turret mechanism for connection with a work machine, comprising:
a revolving platform (1) which is rotatably arranged on a chassis (21) of the working machine; and
the switching device (3) is detachably connected with the rotary table (1);
wherein the adapter device (3) has one or more first connecting positions (31) for detachable connection to a luffing device (22) of the working machine, wherein the first connecting positions (31) are arranged at an upper end face of the adapter device (3), and wherein the first connecting positions (31) are vertically higher than an upper end face of the rotary table (1).
2. Turntable mechanism according to claim 1, characterized in that the upper end face of the turntable (1) has one or more second connection locations (32), the adapter means (3) being detachably connected to the luffing means (22) via the first connection location (31) and/or the second connection location (32).
3. The turntable mechanism of claim 1, further comprising: a first counterweight (41);
the switching device (3) further comprises a third connecting position (33) which is arranged on one side of the switching device (3) far away from the rotary table (1) and is used for being detachably connected with the first balance weight (41).
4. The turntable mechanism of claim 3, further comprising: a second counterweight (42);
the second counterweight (42) is detachably connected with the rotary table (1).
5. Turntable mechanism as claimed in claim 3, characterized in that at the third connecting location (33) there is an annular coupling lug at which the first counterweight (41) is suspended.
6. The turntable mechanism of claim 3, further comprising: a super lift pushing device;
the adapter device (3) is detachably connected to the extension pushing device via the third connecting point (33).
7. Turntable mechanism as claimed in claim 1, characterized in that said adapter means (3) has a fourth connection location (34) for connection with the rear end of said turntable (1).
8. Turntable mechanism as claimed in claim 1, characterized in that the adapter means (3) comprise a truss structure or a box structure.
9. Turntable mechanism according to claim 1, characterized in that a plurality of said first connection locations (31) are provided at intervals along the length of said turntable (1).
10. A work machine, comprising:
a turntable mechanism as claimed in any one of claims 1 to 9.
11. The work machine according to claim 10, wherein the amplitude device (22) of the work machine comprises: the device comprises a mast (221), a luffing jib (222), a first connecting piece (223) and a second connecting piece (224);
the upper end face of the revolving platform (1) is provided with one or more second connecting positions (32), one end of the mast (221) is rotatably connected with the rotary table mechanism, and the other end of the mast (221) is connected with the first connecting position (31) and/or the second connecting position (32) through the first connecting piece (223);
one end of the amplitude changing arm support (222) is rotatably connected with the rotary table mechanism, and the second connecting piece (224) is connected between the other end of the amplitude changing arm support (222) and the second end of the mast (221).
12. The work machine of claim 11, wherein said turret mechanism includes a superlift pusher jack, said superlift pusher jack comprising: a first super-lift arm support (51), a second super-lift arm support (52), the first connector (223), and the second connector (224);
the first end of the first super-lift arm support (51) is connected with the rotary table (1), the second end of the first super-lift arm support (51) is connected with one end of the luffing arm support (222) through a first connecting piece (223), the second end of the first super-lift arm support (51) is connected with the second end of the mast (221) through a second connecting piece (224), and the second end of the first super-lift arm support (51) is connected with the second end of the second super-lift arm support (52) through a second connecting piece (224);
the switching device (3) is further provided with a third connecting position (33) and arranged on one side, far away from the rotary table (1), of the switching device (3), the rotary table mechanism further comprises a first balance weight (41), the second end of the second super-lifting arm support (52) is connected with the first balance weight (41), and the first end of the second super-lifting arm support (52) is connected with the third connecting position (33).
13. The work machine according to claim 11 or 12, characterized in that the first connection (223) comprises a block and tackle and a wire rope and the second connection (224) comprises a pulling plate.
14. The work machine of claim 10, wherein said work machine comprises a crane.
CN202211110152.8A 2022-09-13 2022-09-13 Revolving stage mechanism and operation machinery Active CN115367638B (en)

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