CN115365753A - Turning device - Google Patents
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- CN115365753A CN115365753A CN202211087964.5A CN202211087964A CN115365753A CN 115365753 A CN115365753 A CN 115365753A CN 202211087964 A CN202211087964 A CN 202211087964A CN 115365753 A CN115365753 A CN 115365753A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F19/00—Hoisting, lifting, hauling or pushing, not otherwise provided for
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Abstract
本发明公开了一种翻转装置,该翻转装置包括两相对设置的旋转机构,旋转机构均包括龙门架、设于龙门架的支撑件、安装于支撑件上的第一驱动件、与第一驱动件驱动连接的翻转件及设于翻转件两端的夹紧件,两夹紧件用于夹紧底板一端的两侧纵梁;第一驱动件用于驱动翻转件绕其中心旋转180°,以翻转底板。本发明提供了一种翻转装置,实现了翻转钢结构箱的底板的功能,提高了翻转底板的效率,并避免了底板在翻转过程中因受力不均匀而产生变形。
The invention discloses an overturning device. The overturning device comprises two oppositely arranged rotating mechanisms. The turning part driven by the connecting part and the clamping parts arranged at both ends of the turning part. The two clamping parts are used to clamp the longitudinal beams on both sides of one end of the bottom plate; the first driving part is used to drive the turning part to rotate 180° around its center to Turn the bottom plate over. The invention provides an overturning device, which realizes the function of overturning the bottom plate of a steel structure box, improves the efficiency of overturning the bottom plate, and avoids deformation of the bottom plate due to uneven force during the overturning process.
Description
技术领域technical field
本发明涉及钢结构箱制造技术领域,尤其涉及一种翻转装置。The invention relates to the technical field of steel structure box manufacturing, in particular to an overturning device.
背景技术Background technique
在钢结构箱的组装过程中,钢结构箱的底板需要焊接波纹板等部件,在焊接波纹板时,需要先对底板进行翻转。During the assembly process of the steel structure box, the bottom plate of the steel structure box needs to be welded with parts such as corrugated plates. When welding the corrugated plates, the bottom plate needs to be turned over first.
目前,一般采用人工的方式翻转底板,由于底板自身重量较重,人工翻转的效率非常低,而使用现有的翻转设备则会出现由于受力不均匀而导致底板变形的问题。At present, the bottom plate is generally turned over manually. Due to the heavy weight of the bottom plate itself, the efficiency of manual turning is very low. However, when using the existing turning equipment, there will be a problem of deformation of the bottom plate due to uneven force.
发明内容Contents of the invention
本发明的主要目的在于提供一种翻转装置,旨在提高翻转底板的效率,并避免底板在翻转过程中因受力不均匀而产生变形的问题。The main purpose of the present invention is to provide an overturning device aimed at improving the efficiency of overturning the bottom plate and avoiding the deformation of the bottom plate due to uneven force during the overturning process.
为实现上述目的,本发明提出一种翻转装置,包括:In order to achieve the above object, the present invention proposes a turning device, comprising:
两相对设置的旋转机构,所述旋转机构均包括龙门架、设于所述龙门架的支撑件、安装于所述支撑件上的第一驱动件、与所述第一驱动件驱动连接的翻转件及设于所述翻转件两端的夹紧件,两所述夹紧件,用于夹紧底板一端的两侧纵梁;Two opposite rotating mechanisms, each of which includes a gantry frame, a support set on the gantry frame, a first drive member installed on the support member, and an overturn drive connected to the first drive member. A piece and a clamping piece located at both ends of the flipping piece, and the two clamping pieces are used to clamp the longitudinal beams on both sides at one end of the bottom plate;
所述第一驱动件,用于驱动所述翻转件绕其中心旋转180°,以翻转所述底板。The first driving member is used to drive the turning member to rotate 180° around its center to turn over the bottom plate.
可选地,所述翻转装置还包括两分别设置于两所述龙门架上的顶升机构,所述顶升机构包括第二驱动件、传动件及用于供所述底板端部放置的升降件,所述第二驱动件通过所述传动件与所述升降件驱动连接;Optionally, the overturning device further includes two jacking mechanisms respectively arranged on the two gantry frames, and the jacking mechanisms include a second driving member, a transmission member and a lifter for placing the end of the bottom plate. member, the second driving member is drivingly connected with the lifting member through the transmission member;
所述第二驱动件,用于驱动所述升降件做升降运动,以抬升所述底板至翻转位置及承接翻转后的所述底板并将其降落至初始位置。The second driving member is used to drive the lifting member to perform a lifting movement, so as to lift the bottom plate to an overturned position and receive the overturned bottom plate and lower it to an initial position.
可选地,所述升降件设有上设有限位块,以限制所述底板沿其宽度方向移动。Optionally, the lifting member is provided with a limit block to limit the movement of the bottom plate along its width direction.
可选地,所述翻转装置还包括设于所述翻转件下方的运料机构;所述运料机构,用于将所述底板从上一工位移动至所述初始位置。Optionally, the overturning device further includes a material transport mechanism arranged under the overturn member; the material transport mechanism is used to move the bottom plate from the previous station to the initial position.
可选地,两所述龙门架均沿所述运料机构的长度方向可移动地设置于滑座上,所述滑座铺设于地面上。Optionally, the two gantry frames are both movably arranged on sliding seats along the length direction of the transport mechanism, and the sliding seats are laid on the ground.
可选地,所述龙门架的底部设有滑轮,所述滑座上设有与所述滑轮相滑动适配的滑槽,以使所述龙门架滑动设置于所述滑座上。Optionally, a pulley is provided at the bottom of the gantry, and a sliding groove slidably fitted to the pulley is provided on the sliding seat, so that the gantry is slidably disposed on the sliding seat.
可选地,所述夹紧件沿所述底板的宽度方向可移动地设置于所述翻转件上。Optionally, the clamping member is movably arranged on the turning member along the width direction of the bottom plate.
可选地,所述第一驱动件为电机、气缸或油缸。Optionally, the first driving member is a motor, an air cylinder or an oil cylinder.
可选地,所述第二驱动件为电机、气缸或油缸。Optionally, the second driving member is a motor, an air cylinder or an oil cylinder.
可选地,所述翻转装置还包括控制板,所述控制板分别与所述第一驱动件、所述第二驱动件信号连接,以用于控制所述第一驱动件和所述第二驱动件工作。Optionally, the turning device further includes a control board, and the control board is respectively connected to the first driving member and the second driving member for controlling the first driving member and the second driving member. The drive works.
在本发明的技术方案中,该翻转装置包括两相对设置的旋转机构,旋转机构均包括龙门架、设于龙门架的支撑件、安装于支撑件上的第一驱动件、与第一驱动件驱动连接的翻转件及设于翻转件两端的夹紧件,两夹紧件用于夹紧底板一端的两侧纵梁;第一驱动件用于驱动翻转件绕其中心旋转180°,以翻转底板。如此,实现了翻转钢结构箱的底板的功能,提高了翻转底板的效率,并且通过设置夹紧件夹紧底板的纵梁,提高了底板两端固定于与两翻转件上的稳定性,避免了底板在翻转过程中因受力不均匀而产生变形。In the technical solution of the present invention, the overturning device includes two oppositely arranged rotating mechanisms, each of which includes a gantry frame, a support member arranged on the gantry frame, a first drive member installed on the support member, and a first drive member The turning part connected by drive and the clamping parts arranged at both ends of the turning part are used to clamp the side beams at one end of the bottom plate; the first driving part is used to drive the turning part to rotate 180° around its center to turn over bottom plate. In this way, the function of turning over the bottom plate of the steel structure box is realized, the efficiency of turning the bottom plate is improved, and by setting the clamping parts to clamp the longitudinal beam of the bottom plate, the stability of fixing the two ends of the bottom plate on the two flipping parts is improved, avoiding The bottom plate is deformed due to uneven force during the overturning process.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.
图1为本发明翻转装置一实施例的正视图;Fig. 1 is the front view of an embodiment of the turning device of the present invention;
图2为本发明翻转装置一实施例的俯视图;Fig. 2 is a top view of an embodiment of the turning device of the present invention;
图3为本发明翻转装置一实施例中旋转机构的结构示意图;Fig. 3 is a structural schematic diagram of the rotating mechanism in an embodiment of the turning device of the present invention;
图4为本发明翻转装置一实施例中旋转机构的侧视图。Fig. 4 is a side view of the rotating mechanism in an embodiment of the turning device of the present invention.
附图标号说明:Explanation of reference numbers:
100、旋转机构;10、龙门架;20、支撑件;30、第一驱动件;40、翻转件;50、夹紧件;60、顶升机构;61、第二驱动件;62、传动件;63、升降件;631、限位块;70、运料机构;101、滑轮。100. Rotating mechanism; 10. Gantry frame; 20. Support member; 30. First driving member; 40. Turning member; 50. Clamping member; 60. Jacking mechanism; 61. Second driving member; 62. Transmission member ; 63, lifting parts; 631, limit block; 70, transport mechanism; 101, pulley.
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there is a directional indication (such as up, down, left, right, front, back...) in the embodiment of the present invention, the directional indication is only used to explain the position in a certain posture (as shown in the accompanying drawing). If the specific posture changes, the directional indication will also change accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,若全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second" and so on in the embodiments of the present invention, the descriptions of "first", "second" and so on are only for descriptive purposes, and should not be interpreted as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, if the meaning of "and/or" appearing in the whole text includes three parallel schemes, taking "A and/or B" as an example, it includes scheme A, scheme B, or schemes in which both A and B are satisfied . In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , nor within the scope of protection required by the present invention.
本发明提出一种翻转装置,适用于翻转钢结构箱的底板或其他类似板状结构,此处不限定应用范围。The present invention proposes an overturning device, which is suitable for overturning the bottom plate of a steel structure box or other similar plate structures, and the scope of application is not limited here.
参照图1至图4,在本发明一实施例中,该翻转装置包括两相对设置的旋转机构100,旋转机构100均包括龙门架10、设于龙门架10的支撑件20、安装于支撑件20上的第一驱动件30、与第一驱动件30驱动连接的翻转件40及设于翻转件40两端的夹紧件50,两夹紧件50用于夹紧底板一端的两侧纵梁;第一驱动件30用于驱动翻转件40绕其中心旋转180°,以翻转底板。Referring to Fig. 1 to Fig. 4, in one embodiment of the present invention, the overturning device includes two oppositely arranged
主要参考图3,本实施例中,龙门架10可包括横梁及分别竖立在横梁两端的两立柱,支撑件20可为横向设置于龙门架10两立柱之间的悬梁,或者其他安装于龙门架10上并能够起到一定支撑作用的部件或组件,此处不做限定。Mainly referring to FIG. 3 , in this embodiment, the
参考图4,第一驱动件30可为电机、气缸或油缸等,可优选为旋转电机,此处不限。Referring to FIG. 4 , the
参考图3,翻转件40可为旋转臂,旋转臂的本体可与翻转钢结构箱的底板端部抵接或间隙设置,底板可通过旋转臂两端的夹紧件50夹紧。夹紧件50可为方形夹块或其他形状的夹持部件或组件,此处不做限定。Referring to FIG. 3 , the flipping
参考图3,本实施例中,翻转件40在第一驱动件30的驱动下能够沿着图示圆形轨迹A运动,进而实现钢结构箱的底板翻转。Referring to FIG. 3 , in this embodiment, the turning
可以理解的是,由于本发明的翻转装置包括两相对设置的旋转机构100,旋转机构100均包括龙门架10、设于龙门架10的支撑件20、安装于支撑件20上的第一驱动件30、与第一驱动件30驱动连接的翻转件40及设于翻转件40两端的夹紧件50,两夹紧件50用于夹紧底板一端的两侧纵梁,第一驱动件30用于驱动翻转件40绕其中心旋转180°,以翻转底板,从而实现了翻转钢结构箱的底板的功能,提高了翻转底板的效率,并且通过设置夹紧件50夹紧底板的纵梁,提高了底板两端固定于与两翻转件40上的稳定性,避免了底板在翻转过程中因受力不均匀而产生变形。It can be understood that since the turning device of the present invention includes two oppositely arranged
为了提高生产制造的效率,参考图3,在一实施例中,翻转装置还可包括两分别设置于两龙门架10立柱上的顶升机构60,顶升机构60包括第二驱动件61、传动件62及用于供底板端部放置的升降件63,第二驱动件61通过传动件62与升降件63驱动连接;第二驱动件61用于驱动升降件63做升降运动,以抬升底板至翻转位置及承接翻转后的底板并将其降落至初始位置。In order to improve the efficiency of production, with reference to Fig. 3, in one embodiment, the overturning device can also include two jacking
本实施例中,第二驱动件61也可为电机、气缸或油缸等,此处不限。传动件62可为链条或链带等,此处不限。In this embodiment, the second driving
本实施例中,通过设置顶升机构60将底板抬升至翻转位置,即与翻转件40平齐的位置,以便于夹紧件50夹住底板,并在底板翻转完成后,顶升机构60上升承接住底板,再将其降落至翻转件40下方,以便于将底板运输至下一工位。In this embodiment, the bottom plate is lifted to the overturned position by setting the jacking
本实施例中,升降件63可设有上设有限位块631,以限制底板沿其宽度方向移动。如此,可避免底板在上升过程中移位而影响翻转和在下降过程中移位而影响后续运输。In this embodiment, the lifting
为了进一步地提高生产制造的效率,参考图1和图2,在一实施例中,翻转装置还可包括设于翻转件40下方的运料机构70;运料机构70,用于将底板从上一工位移动至初始位置。In order to further improve the efficiency of production and manufacturing, with reference to Fig. 1 and Fig. 2, in one embodiment, the overturning device can also include a
本实施例中,运料机构70可包括驱动部件及与驱动部件驱动连接的运动辊轴、运输带或运输链条等,此处不限。In this embodiment, the
请参考图1,在一实施例中,两龙门架10均沿运料机构70的长度方向可移动地设置于滑座上,滑座铺设于地面上。Please refer to FIG. 1 , in one embodiment, the two gantry frames 10 are movably arranged on sliding seats along the length direction of the
本实施例中,龙门架10的底部可设有滑轮101,滑座上可设有与滑轮101相滑动适配的滑槽,以使龙门架10滑动设置于滑座上。In this embodiment, a
由于两龙门架10均采用滑动结构,使得两相对设置的旋转机构100能够相互靠拢或远离,能够匹配不同长度的底板,从而扩大了该翻转装置的适用范围。Since the two gantry frames 10 both adopt a sliding structure, the two opposite
为了进一步地扩大该翻转装置的适用范围,在一实施例中,夹紧件50沿底板的宽度方向可移动地设置于翻转件40上,以匹配不同宽度的底板。In order to further expand the applicable range of the turning device, in one embodiment, the clamping
在一些实施例中,翻转装置还可包括控制板,控制板分别与第一驱动件30、第二驱动件61信号连接,以用于控制第一驱动件30和第二驱动件61工作。如此,可以实现底板翻转和升降的自动化操作,极大地提高生产制造的效率。In some embodiments, the overturning device may further include a control board, which is respectively connected to the first driving
控制板可采用单片机、DSP及FPGA等控制器,此处不限。The control board can adopt controllers such as single-chip microcomputer, DSP and FPGA, which are not limited here.
以上所述仅为本发明的可选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only optional embodiments of the present invention, and do not limit the patent scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformation made by using the description of the present invention and the contents of the accompanying drawings, or direct/indirect Application in other related technical fields is included in the patent protection scope of the present invention.
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| CN202211087964.5A CN115365753A (en) | 2022-09-06 | 2022-09-06 | Turning device |
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| CN116460499A (en) * | 2022-11-23 | 2023-07-21 | 中船海洋动力部件有限公司 | Automatic turning device and method for beam components of marine diesel engine frame |
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