CN115364531A - A gravity concentration anti-sedimentation device for sand washing wastewater - Google Patents

A gravity concentration anti-sedimentation device for sand washing wastewater Download PDF

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CN115364531A
CN115364531A CN202211168966.7A CN202211168966A CN115364531A CN 115364531 A CN115364531 A CN 115364531A CN 202211168966 A CN202211168966 A CN 202211168966A CN 115364531 A CN115364531 A CN 115364531A
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concentration tank
steady flow
sedimentation device
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张雪海
辛政君
马彦峰
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Xinjiang Origin Water Environmental Resource Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/02Settling tanks with single outlets for the separated liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/28Mechanical auxiliary equipment for acceleration of sedimentation, e.g. by vibrators or the like
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Abstract

本发明公开了一种洗沙废水重力浓缩防沉积装置,其浓缩罐体为立式罐体,浓缩罐体的顶部内设置着溢流堰槽,浓缩罐体顶部一侧壁上设置着上清液排出口,溢流堰槽中心处的浓缩罐体内竖向设置着稳流中心筒,稳流中心筒下端筒壁上设置着污泥出口,稳流中心筒下端固接着一个圆锥形的反射板,反射板下方的浓缩罐体中心内竖向设置着所述的潜水减速电机,浓缩罐体底部呈倒圆锥形,浓缩罐体底部内设置着防沉积装置,防沉积装置的中心轴与潜水减速电机转轴相连,防沉积装置的转速为2转/分钟,浓缩罐体底部中心设置着排泥口;溢流堰槽下方的稳流中心筒与浓缩罐体壁之间穿有一根废水入口管,废水入口管的管口弯曲朝向稳流中心筒的顶端。

Figure 202211168966

The invention discloses a gravity concentration anti-sedimentation device for sand washing wastewater. Liquid discharge outlet, the concentration tank at the center of the overflow weir groove is vertically provided with a steady flow central cylinder, the lower end of the steady flow central cylinder is provided with a sludge outlet on the wall, and the lower end of the steady flow central cylinder is fixed with a conical reflector , the center of the concentration tank below the reflection plate is vertically provided with the submersible deceleration motor, the bottom of the concentration tank is in an inverted conical shape, and an anti-sedimentation device is arranged in the bottom of the concentration tank. The rotating shaft of the motor is connected, the speed of the anti-sedimentation device is 2 rpm, and the center of the bottom of the concentration tank is provided with a mud discharge port; a waste water inlet pipe is passed between the steady flow central cylinder under the overflow weir groove and the wall of the concentration tank. The mouth of the waste water inlet pipe is bent towards the top of the steady flow central cylinder.

Figure 202211168966

Description

一种洗沙废水重力浓缩防沉积装置A gravity concentration anti-sedimentation device for sand washing wastewater

技术领域technical field

本发明属于洗沙废水处理领域,具体是一种洗沙废水重力浓缩防沉积装置。The invention belongs to the field of sand washing wastewater treatment, in particular to a sand washing wastewater gravity concentration anti-sedimentation device.

背景技术Background technique

洗沙废水,是指水洗沙石生产企业在洗沙过程中所产生的废水。沙石是建筑的基础材料之一,随着国内沙石需求的日益增长,天然沙面临着资源减少和环境保护的压力,水洗沙将作为建设用沙的重要来源跻身于建材市场。水洗沙可以广泛应用在混凝土、沙浆和制品中,在现代化建设工程中越来越显现出良好的市场前景,在质量和数量上逐渐替代天然沙是人工沙石生产线进入发展新时期的标志之一。正是水洗沙的广泛需求,产生的洗沙废水也是愈来愈多,而洗沙废水如果不经处理是无法二次利用的,直接排放又会造成水体污染,由于洗沙废水含泥量较大,现阶段通过添加絮凝剂利用自然沉降的办法将废水中的污泥沉淀下来,上清液则进入清水池回用,沉淀污泥经脱水设备脱水后外运处置。因此,使用高效可靠的洗沙废水处理设备至关重要。Sand washing waste water refers to the waste water produced by water washing sand and stone production enterprises in the process of sand washing. Sand and gravel are one of the basic materials for construction. With the increasing domestic demand for sand and gravel, natural sand is facing the pressure of resource reduction and environmental protection. Washed sand will become an important source of construction sand in the building materials market. Washed sand can be widely used in concrete, mortar and products, and it has increasingly shown good market prospects in modern construction projects. The gradual replacement of natural sand in terms of quality and quantity is one of the signs that the artificial sand production line has entered a new period of development. It is precisely because of the wide demand for washing sand with water that more and more sand washing wastewater is produced. If the sand washing wastewater is not treated, it cannot be reused, and direct discharge will cause water pollution. Because the sand washing wastewater has a relatively high mud content Large, at this stage, the sludge in the wastewater is settled by adding flocculants and using natural sedimentation, and the supernatant enters the clear water tank for reuse. Therefore, it is very important to use efficient and reliable sand washing wastewater treatment equipment.

发明内容Contents of the invention

本发明的目的在于提供一种洗沙废水重力浓缩防沉积装置,洗沙废水中的污泥经浓缩沉淀后进入污泥脱水设备,进而有效降低污泥脱水设备的负荷,大大提高泥饼的含固率,实现洗沙污泥减量化的目的。The purpose of the present invention is to provide a gravity concentration anti-sedimentation device for sand washing wastewater. The sludge in the sand washing wastewater enters the sludge dewatering equipment after being concentrated and precipitated, thereby effectively reducing the load of the sludge dewatering equipment and greatly increasing the content of the mud cake. Solid rate, to achieve the purpose of sand washing sludge reduction.

本发明一种洗沙废水重力浓缩防沉积装置,具体技术方案为:包括浓缩罐体以及潜水减速电机,浓缩罐体为立式罐体,浓缩罐体的顶部内设置着溢流堰槽,浓缩罐体顶部一侧壁上设置着上清液排出口,溢流堰槽中心处的浓缩罐体内竖向设置着稳流中心筒,稳流中心筒下端筒壁上设置着污泥出口,稳流中心筒下端固接着一个圆锥形的反射板,反射板下方的浓缩罐体中心内竖向设置着所述的潜水减速电机,浓缩罐体底部呈倒圆锥形,浓缩罐体底部内设置着呈倒圆锥形的防沉积装置,防沉积装置的中心轴与潜水减速电机转轴相连,防沉积装置的转速为2转/分钟,浓缩罐体底部中心设置着排泥口;溢流堰槽下方的稳流中心筒与浓缩罐体壁之间水平穿有一根废水入口管,废水入口管的管口弯曲朝向稳流中心筒的顶端。The present invention is a gravity concentration anti-deposition device for sand washing wastewater. The specific technical scheme is as follows: it includes a concentration tank and a submersible deceleration motor. The concentration tank is a vertical tank. There is a supernatant discharge outlet on the side wall of the top of the tank, and a steady flow central cylinder is arranged vertically in the thickening tank at the center of the overflow weir groove, and a sludge outlet is arranged on the lower end of the steady flow central cylinder. The lower end of the central cylinder is fixed with a conical reflector. The submersible deceleration motor is arranged vertically in the center of the concentration tank under the reflector. The bottom of the concentration tank is in the shape of an inverted cone. Conical anti-sedimentation device, the central axis of the anti-sedimentation device is connected to the shaft of the submersible geared motor, the rotation speed of the anti-sedimentation device is 2 rpm, and the center of the bottom of the concentration tank is equipped with a mud discharge port; the steady flow under the overflow weir groove A waste water inlet pipe runs horizontally between the central cylinder and the wall of the concentration tank, and the mouth of the waste water inlet pipe is bent towards the top of the steady flow central cylinder.

本发明工作过程:洗沙废水通过浓缩罐废水入口进入稳流中心筒,受重力作用经稳流中心筒底部的反射板进入浓缩罐;水流方向与污泥颗粒沉淀方向相反,上清液则从浓缩罐顶部溢流堰槽汇集通过上清液排出口排出,沉淀后的污泥则从锥体罐底排泥口排出,污泥防沉积装置在潜水减速电机的驱动下以2转/分钟的速度做连续旋转运动,防止污泥沉积同时,采用极低的转速实现正常的污泥沉降过程,且不影响上清液出水水质。The working process of the present invention: the sand washing wastewater enters the steady-flow central cylinder through the wastewater inlet of the concentration tank, and enters the concentration tank through the reflection plate at the bottom of the steady-flow central cylinder under the action of gravity; The overflow weir and flute on the top of the concentration tank is collected and discharged through the supernatant liquid discharge port, and the settled sludge is discharged from the sludge discharge port at the bottom of the cone tank. The speed makes continuous rotating motion to prevent sludge deposition. At the same time, it adopts extremely low speed to realize the normal sludge settlement process without affecting the quality of the supernatant effluent.

本发明中的高效重力浓缩罐体采用占地更少的立式结构,底部设有污泥防沉积装置。洗沙废水经加药调理后进入重力浓缩罐体稳流中心筒,通过稳流中心筒底部的反射板缓慢进入浓缩罐,水流方向与污泥颗粒沉淀方向相反,上清液则从浓缩罐顶部溢流堰槽汇集排出,沉淀后污泥则从锥体罐底排出。由于沉淀污泥具有粘性大、极易沉积的特点,现有设备运行时极易造成罐底污泥沉积,导致无法正常连续排泥,进而严重影响正常生产工艺。由此本发明所述污泥防沉积装置应运而生,防止污泥沉积保证浓缩排泥正常连续运行。The high-efficiency gravity concentration tank body of the present invention adopts a vertical structure occupying less land, and a sludge anti-sedimentation device is installed at the bottom. The wastewater from sand washing enters the steady flow center tube of the gravity concentration tank after being conditioned by dosing, and slowly enters the concentration tank through the reflection plate at the bottom of the center tube. The overflow weirs and flutes are collected and discharged, and the settled sludge is discharged from the bottom of the cone tank. Due to the characteristics of high viscosity and easy deposition of sedimented sludge, it is easy to cause sludge deposition at the bottom of the tank when the existing equipment is in operation, resulting in the failure of normal and continuous sludge discharge, which seriously affects the normal production process. Therefore, the sludge anti-sedimentation device of the present invention emerges at the historic moment to prevent sludge deposition and ensure the normal and continuous operation of thickening and discharging sludge.

本发明利用高效浓缩罐及防沉积装置在运行时防止污泥沉积且不影响上清液出水水质,上清液回收再利用大大节约了工程用水量。分离出来的泥饼,运输转载方便,也可进行二次利用。本发明装置处理量大,操作简单,工作效率高,动能消耗少,处理成本低。与现有技术相比,本发明:1、高效浓缩罐采用立式筒身加锥体罐底结构,有效降低占地面积;2、防沉积装置采用潜水减速电机取代传统罐顶安装电机减速机,省去长中心传动轴,安装简单,零部件加工制造难度低;3、可以高效稳定持续运行,不担心停产造成罐底污泥沉积,大大降低人工成本;4、;潜水电机输出转速为2转/分钟,极低的转速保证正常排泥防沉积且不影响上清液出水;5、减少后续处理的负担,有效提高污泥脱水设备的产能;6、结构简单便于拆卸安装和维修。The invention utilizes a high-efficiency concentration tank and an anti-sedimentation device to prevent sludge deposition during operation without affecting the water quality of supernatant effluent, and the recovery and reuse of supernatant greatly saves engineering water consumption. The separated mud cake is convenient for transportation and reloading, and can also be used for secondary use. The device of the invention has large processing capacity, simple operation, high working efficiency, less kinetic energy consumption and low processing cost. Compared with the existing technology, the present invention: 1. The high-efficiency concentration tank adopts a vertical cylinder body and a cone-shaped tank bottom structure, which effectively reduces the occupied area; 2. The anti-sedimentation device adopts a submersible geared motor to replace the traditional tank top-mounted motor reducer , eliminating the need for a long center drive shaft, easy installation, and low difficulty in parts processing and manufacturing; 3. It can run efficiently and stably, without worrying about the sludge deposition at the bottom of the tank caused by shutdown, greatly reducing labor costs; 4. The output speed of the submersible motor is 2 RPM, extremely low speed to ensure normal sludge discharge and anti-deposition without affecting supernatant water discharge; 5. Reduce the burden of subsequent treatment and effectively improve the productivity of sludge dewatering equipment; 6. The structure is simple and easy to disassemble, install and maintain.

附图说明Description of drawings

图1为本发明的主视结构示意图。Fig. 1 is a schematic diagram of the front view structure of the present invention.

图中:1 ——浓缩罐体、2 ——上清液排出口、3 ——溢流堰槽、4 ——稳流中心筒、5 ——废水入口管、6 ——反射板、7 ——检修人孔、8 ——潜水减速电机、9 ——防沉积装置、10——排泥口、11——污泥出口。In the figure: 1—concentration tank, 2—supernatant liquid outlet, 3—overflow weir, 4—steady flow center tube, 5—wastewater inlet pipe, 6—reflector plate, 7— - Inspection manhole, 8 - submersible geared motor, 9 - anti-sedimentation device, 10 - mud discharge port, 11 - sludge outlet.

具体实施方式Detailed ways

以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

一种洗沙废水重力浓缩防沉积装置,如图1所示,包括浓缩罐体1以及潜水减速电机8,浓缩罐体1为立式罐体,浓缩罐体1的顶部内设置着溢流堰槽3,浓缩罐体顶部一侧壁上设置着上清液排出口2,溢流堰槽3中心处的浓缩罐体内竖向设置着稳流中心筒4,稳流中心筒4下端筒壁上设置着污泥出口11,稳流中心筒4下端固接着一个圆锥形的反射板6,反射板6下方的浓缩罐体中心内竖向设置着所述的潜水减速电机8,浓缩罐体1底部呈倒圆锥形,浓缩罐体底部内设置着呈倒圆锥形的防沉积装置9,防沉积装置9为一副旋转框架。防沉积装置9的中心轴与潜水减速电机8转轴相连,防沉积装置9的转速为2转/分钟,对污泥进行搅拌。浓缩罐体1底部中心设置着排泥口10;溢流堰槽3下方的稳流中心筒4与浓缩罐体壁之间水平穿有一根废水入口管5,废水入口管5的管口弯曲朝向稳流中心筒4的顶端。浓缩罐体1下部一侧壁上还设置着检修人孔7。A gravity concentration anti-sedimentation device for sand washing wastewater, as shown in Figure 1, includes a concentration tank 1 and a submersible gear motor 8, the concentration tank 1 is a vertical tank, and an overflow weir is arranged on the top of the concentration tank 1 Groove 3, the supernatant liquid outlet 2 is arranged on the side wall of the top of the concentration tank, and the concentration tank at the center of the overflow weir groove 3 is vertically provided with a steady flow center cylinder 4, and the bottom wall of the steady flow center cylinder 4 is A sludge outlet 11 is provided, and a conical reflector 6 is fixed to the lower end of the steady flow central cylinder 4. The submersible gear motor 8 is vertically arranged in the center of the concentration tank below the reflector 6, and the bottom of the concentration tank 1 is It is in the shape of an inverted cone, and an anti-sedimentation device 9 in the shape of an inverted cone is arranged in the bottom of the concentration tank, and the anti-sedimentation device 9 is a pair of rotating frames. The central axis of the anti-sedimentation device 9 is connected to the rotating shaft of the submersible gear motor 8, and the rotating speed of the anti-sedimentation device 9 is 2 revolutions per minute to stir the sludge. The center of the bottom of the concentration tank 1 is provided with a mud outlet 10; a waste water inlet pipe 5 is horizontally pierced between the steady flow central cylinder 4 below the overflow weir groove 3 and the wall of the concentration tank body, and the mouth of the waste water inlet pipe 5 is bent towards The top of the steady flow center cylinder 4. A maintenance manhole 7 is also arranged on the side wall of the bottom of the concentration tank body 1 .

设备工作过程:洗沙废水通过浓缩罐废水入口管5进入稳流中心筒4,受重力作用经稳流中心筒底部的反射板6进入浓缩罐1;水流方向与污泥颗粒沉淀方向相反,上清液则从浓缩罐1顶部溢流堰槽3汇集通过上清液排出口2排出,沉淀后的污泥则从锥体罐底排泥口10排出,污泥防沉积装置9在潜水减速电机8的驱动下以2转/分钟的速度做连续旋转运动,防止污泥沉积同时,采用极低的转速实现正常的污泥沉降过程,且不影响上清液出水水质。The working process of the equipment: the sand washing wastewater enters the steady flow central cylinder 4 through the wastewater inlet pipe 5 of the concentration tank, and enters the concentration tank 1 through the reflection plate 6 at the bottom of the steady flow central cylinder under the action of gravity; the direction of the water flow is opposite to the sedimentation direction of the sludge particles. The clear liquid is collected from the overflow weir groove 3 on the top of the concentration tank 1 and discharged through the supernatant liquid discharge port 2, and the settled sludge is discharged from the sludge discharge port 10 at the bottom of the cone tank. Driven by 8, it performs continuous rotation at a speed of 2 revolutions per minute to prevent sludge deposition. At the same time, a very low rotation speed is used to realize the normal sludge settlement process without affecting the quality of the supernatant effluent.

Claims (1)

1.一种洗沙废水重力浓缩防沉积装置,包括浓缩罐体以及潜水减速电机,其特征是:浓缩罐体为立式罐体,浓缩罐体的顶部内设置着溢流堰槽,浓缩罐体顶部一侧壁上设置着上清液排出口,溢流堰槽中心处的浓缩罐体内竖向设置着稳流中心筒,稳流中心筒下端筒壁上设置着污泥出口,稳流中心筒下端固接着一个圆锥形的反射板,反射板下方的浓缩罐体中心内竖向设置着所述的潜水减速电机,浓缩罐体底部呈倒圆锥形,浓缩罐体底部内设置着呈倒圆锥形的防沉积装置,防沉积装置的中心轴与潜水减速电机转轴相连,防沉积装置的转速为2转/分钟,浓缩罐体底部中心设置着排泥口;溢流堰槽下方的稳流中心筒与浓缩罐体壁之间水平穿有一根废水入口管,废水入口管的管口弯曲朝向稳流中心筒的顶端。1. A gravity concentration anti-sedimentation device for sand washing wastewater, comprising a concentration tank and a submersible gear motor, characterized in that the concentration tank is a vertical tank, and an overflow weir is arranged in the top of the concentration tank, and the concentration tank The supernatant liquid outlet is set on the side wall of the top of the body, and the concentration tank at the center of the overflow weir groove is provided with a steady flow center tube vertically, and a sludge outlet is set on the lower wall of the steady flow center tube. The lower end of the cylinder is fixed with a conical reflector, and the submersible deceleration motor is vertically arranged in the center of the concentration tank under the reflector. Shaped anti-sedimentation device, the central axis of the anti-sedimentation device is connected with the rotating shaft of the submersible gear motor, the rotation speed of the anti-sedimentation device is 2 rpm, and the bottom center of the concentration tank is equipped with a mud discharge port; the steady flow center below the overflow weir groove A waste water inlet pipe is horizontally passed between the cylinder and the wall of the concentration tank, and the mouth of the waste water inlet pipe is bent towards the top of the steady flow central cylinder.
CN202211168966.7A 2022-09-25 2022-09-25 A gravity concentration anti-sedimentation device for sand washing wastewater Pending CN115364531A (en)

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CN115893754A (en) * 2022-12-23 2023-04-04 中科鼎实环境工程有限公司 A modular rural domestic water treatment and recovery device

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