CN115359951A - A XLPE insulated halogen-free low-smoke flame-retardant cable - Google Patents
A XLPE insulated halogen-free low-smoke flame-retardant cable Download PDFInfo
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- CN115359951A CN115359951A CN202211126432.8A CN202211126432A CN115359951A CN 115359951 A CN115359951 A CN 115359951A CN 202211126432 A CN202211126432 A CN 202211126432A CN 115359951 A CN115359951 A CN 115359951A
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 239000003063 flame retardant Substances 0.000 title claims abstract description 23
- 239000000779 smoke Substances 0.000 title claims abstract description 23
- 229920003020 cross-linked polyethylene Polymers 0.000 title claims abstract description 20
- 239000004703 cross-linked polyethylene Substances 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 82
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 34
- 239000007921 spray Substances 0.000 claims abstract description 15
- 239000004020 conductor Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 239000011810 insulating material Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims 1
- 239000010949 copper Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 13
- 238000005507 spraying Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 6
- 238000005452 bending Methods 0.000 abstract description 3
- 239000000428 dust Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 230000009970 fire resistant effect Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
- H01B7/0275—Disposition of insulation comprising one or more extruded layers of insulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/02—Cables with twisted pairs or quads
- H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
- H01B11/10—Screens specially adapted for reducing interference from external sources
- H01B11/1033—Screens specially adapted for reducing interference from external sources composed of a wire-braided conductor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1875—Multi-layer sheaths
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Mechanical Engineering (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
本发明公开了一种交联聚乙烯绝缘无卤低烟阻燃电缆,涉及电缆技术领域,包括导体,所述导体的外部包覆有绝缘层,多个所述绝缘层的外部绕包有包带,所述包带的外部包覆有屏蔽层,所述屏蔽层的外部包覆有护套;本申请通过喷水机构的设置,可以同步推动多个滚珠移动,与电缆接触,用于对不同直径的电缆进行支撑,避免在喷淋的过程中电缆弯曲过度,导致喷淋不均匀,冷却效果不好;并且通过驱动电机一,通过齿轮一带动外齿轮转动,进而带动中空旋转筒转动,进而带动多个倾斜的喷头对电缆进行喷淋冷却,旋转喷淋更加均匀,冷却效果更好。
The invention discloses a cross-linked polyethylene insulated halogen-free low-smoke flame-retardant cable, which relates to the technical field of cables and includes a conductor, the outside of the conductor is covered with an insulating layer, and the outside of a plurality of the insulating layers is wrapped with a wrapping The outer part of the said tape is covered with a shielding layer, and the outer part of the said shielding layer is covered with a sheath; in this application, through the setting of the water spray mechanism, a plurality of balls can be synchronously pushed to move and come into contact with the cable for Cables with different diameters are supported to avoid excessive bending of the cables during the spraying process, resulting in uneven spraying and poor cooling effect; and through the drive motor one, the gear one drives the external gear to rotate, and then drives the hollow rotating cylinder to rotate, Then it drives multiple inclined nozzles to spray and cool the cable, and the rotating spray is more uniform and the cooling effect is better.
Description
技术领域technical field
本发明涉及电缆技术领域,具体涉及一种交联聚乙烯绝缘无卤低烟阻燃电缆。The invention relates to the technical field of cables, in particular to a cross-linked polyethylene insulated halogen-free low-smoke flame-retardant cable.
背景技术Background technique
电缆主要是用于传输和分配电能的电缆。常用于城市地下电网、发电站的引出线路,在电力线路中,电缆所占的比重正逐渐增加,因而各种性能类型的电力电缆应运产生,尤其是耐火电力电缆,其作为引出线,耐火性能不仅要好,同时要具有较强的机械性能。Cables are mainly cables used to transmit and distribute electrical energy. It is often used in the lead-out lines of urban underground power grids and power stations. In power lines, the proportion of cables is gradually increasing, so power cables of various performance types should be produced, especially fire-resistant power cables. As lead-out lines, the fire-resistant performance Not only good, but also have strong mechanical properties.
在专利号为:2020109149939中公开了一种低烟无卤BI级耐火电力电缆,解决了现有无卤耐火电力电缆的机械性能差,易变形,易断裂,使用寿命低,以及在电缆生产过程中,电缆经过水冷槽冷却时表面会残留一些水渍,导致后续电缆在进行收线的时候,表面容易粘附灰尘,影响到电缆表面质量的问题;该专利还存在下述缺陷:通过浸泡法对电缆进行冷却处理,而电缆在水中浸泡时硬度会增大,且在水中无法对其进行加工,因此无法第一时间对其进行塑型处理,从而影响电缆后期的加工效果。In the patent number: 2020109149939, a low-smoke halogen-free BI class fire-resistant power cable is disclosed, which solves the problems of poor mechanical properties, easy deformation, easy breakage, low service life, and problems in the cable production process of existing halogen-free fire-resistant power cables. In the present invention, some water stains will remain on the surface of the cable when it is cooled by the water cooling tank, which will cause dust to adhere to the surface of the subsequent cable when it is taken up, which will affect the surface quality of the cable; this patent also has the following defects: by immersion method Cool the cable, and the hardness of the cable will increase when it is soaked in water, and it cannot be processed in water, so it cannot be shaped immediately, which will affect the later processing effect of the cable.
发明内容Contents of the invention
本发明的目的在于提供一种交联聚乙烯绝缘无卤低烟阻燃电缆,解决以下技术问题:通过浸泡法对电缆进行冷却处理,而电缆在水中浸泡时硬度会增大,且在水中无法对其进行加工,因此无法第一时间对其进行塑型处理,从而影响电缆后期的加工效果。The object of the present invention is to provide a cross-linked polyethylene insulated halogen-free low-smoke flame-retardant cable to solve the following technical problems: the cable is cooled by soaking method, but the hardness of the cable will increase when soaked in water, and it cannot It is processed, so it cannot be shaped in the first time, which will affect the processing effect of the cable in the later stage.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种交联聚乙烯绝缘无卤低烟阻燃电缆,包括导体,所述导体的外部包覆有绝缘层,多个所述绝缘层的外部绕包有包带,所述包带的外部包覆有屏蔽层,所述屏蔽层的外部包覆有护套;A cross-linked polyethylene insulated halogen-free low-smoke flame-retardant cable, including a conductor, the outside of the conductor is covered with an insulating layer, the outside of a plurality of the insulating layers is wrapped with tape, and the outside of the tape is covered with Covered with a shielding layer, the outside of the shielding layer is covered with a sheath;
该阻燃电缆通过下述步骤制备得到:The flame retardant cable is prepared through the following steps:
步骤一、首先通过挤出机将绝缘层包覆在导体表面,再将包带绕包在多个绝缘层外,再通过挤出机将屏蔽层包覆在包带表面,最后将护套包覆在屏蔽层表面,即可得到电缆本体;Step 1. First, wrap the insulating layer on the surface of the conductor through the extruder, then wrap the tape around the multiple insulating layers, then wrap the shielding layer on the surface of the tape through the extruder, and finally wrap the sheath Cover the surface of the shielding layer to get the cable body;
步骤二、通过成型设备对电缆本体进行冷却,切割。Step 2: cooling and cutting the cable body by forming equipment.
作为本发明进一步的方案:所述绝缘层采用交联聚乙烯绝缘材料,所述包带采用成缆聚酯带绕包,所述屏蔽层采用铜丝编织屏蔽,所述护套采用无卤低烟阻燃聚烯烃材料。As a further solution of the present invention: the insulating layer is made of cross-linked polyethylene insulating material, the tape is wrapped with cabled polyester tape, the shielding layer is braided with copper wire, and the sheath is made of halogen-free low Smoke flame retardant polyolefin material.
作为本发明进一步的方案:成型设备的工作步骤为:As a further solution of the present invention: the working steps of the forming equipment are:
首先将电缆穿过进水管、中空旋转筒,并穿过除水机构和切割机构,缠绕在收卷机上,首先驱动电机二,带动主动轮转动,主动轮通过皮带带动从动轮转动,从动轮带动锥齿轮组转动,其中一个垂直锥齿轮带动螺纹套转动,螺纹套带动螺纹杆转动,进而同步推动多个滚珠移动,与电缆接触,用于对不同直径的电缆进行支撑,避免在喷淋的过程中电缆弯曲过度,导致喷淋不均匀,冷却效果不好;然后驱动电机一,通过齿轮一带动外齿轮转动,进而带动中空旋转筒转动,进而带动多个倾斜的喷头对电缆进行喷淋冷却,旋转喷淋更加均匀,冷却效果更好;First pass the cable through the water inlet pipe, the hollow rotating cylinder, and through the water removal mechanism and cutting mechanism, and wind it on the winder. First, drive the
然后通过上吸水轮与下吸水轮的设置,便于将冷却后的电缆上表面的水渍进行吸收处理,并且可以进行除尘;Then, through the setting of the upper water suction wheel and the lower water suction wheel, it is convenient to absorb the water stains on the upper surface of the cooled cable, and can carry out dust removal;
最后启动气缸,推动Y型板运动,通过导向斜孔的设置,带动销轴运动,进而带动滑动板、切刀相向运动,将电缆切断。Finally, start the air cylinder, push the Y-shaped plate to move, and drive the pin shaft to move through the setting of the guide inclined hole, and then drive the sliding plate and the cutter to move toward each other to cut off the cable.
作为本发明进一步的方案:所述成型设备包括底座,所述底座的顶部一端固定安装有冷却箱,所述冷却箱的一侧设置有除水机构,所述除水机构的一侧设置有切割机构,所述冷却箱的内部对称安装有两个喷水机构,所述水机构包括冷却箱内部转动连接的中空旋转筒,所述中空旋转筒的中心开设有电缆贯穿孔,所述中空旋转筒的一端延伸至冷却箱外与进水管转动连接,所述进水管中心处设置有贯穿孔,所述中空旋转筒的另一端面上固定安装有电机二,所述电机二的输出轴通过转轴与中空旋转筒一端面上主动轮连接,所述主动轮通过皮带与多个从动轮连接,所述从动轮通过转轴与中空旋转筒另一端面上的锥齿轮组连接,所述锥齿轮组上固定安装有螺纹套,所述螺纹套的内部螺纹连接有螺纹杆,所述螺纹杆的端部活动连接有滚珠,所述中空旋转筒上还等距离设置有多个喷头。As a further solution of the present invention: the molding equipment includes a base, a cooling box is fixedly installed at one end of the top of the base, a water removal mechanism is provided on one side of the cooling box, and a cutting device is provided on one side of the water removal mechanism. mechanism, two water spray mechanisms are installed symmetrically inside the cooling box, and the water mechanism includes a hollow rotating cylinder that is rotatably connected inside the cooling box, and a cable through hole is opened in the center of the hollow rotating cylinder. One end of the cylinder extends to the outside of the cooling box and is rotatably connected with the water inlet pipe. A through hole is provided at the center of the water inlet pipe. Motor two is fixedly installed on the other end surface of the hollow rotating cylinder. The output shaft of the motor two passes through the shaft and One end surface of the hollow rotating cylinder is connected with a driving wheel, the driving wheel is connected with a plurality of driven wheels through a belt, and the driven wheels are connected with the bevel gear set on the other end surface of the hollow rotating cylinder through a rotating shaft, and the bevel gear set is fixed A threaded sleeve is installed, the inner thread of the threaded sleeve is connected with a threaded rod, and the end of the threaded rod is movably connected with balls, and a plurality of spray nozzles are equidistantly arranged on the hollow rotating cylinder.
作为本发明进一步的方案:所述冷却箱的内部固定安装有电机一,所述电机一的输出轴上固定安装有齿轮一,所述齿轮一与中空旋转筒外表面安装的外齿轮啮合连接。As a further solution of the present invention: a motor 1 is fixedly installed inside the cooling box, a gear 1 is fixedly installed on the output shaft of the motor 1, and the gear 1 is meshed with an external gear installed on the outer surface of the hollow rotating cylinder.
作为本发明进一步的方案:所述除水机构包括固定安装在底座上的安装板,所述安装板的一侧固定安装有固定板,所述固定板的顶部固定安装有复位弹簧,所述复位弹簧的底部固定安装有活动板,所述活动板顶部固定安装有导向杆,所述导向杆贯穿固定板,所述活动板上转动连接有一排上吸水轮;As a further solution of the present invention: the dewatering mechanism includes a mounting plate fixedly installed on the base, a fixed plate is fixedly installed on one side of the mounting plate, a return spring is fixedly installed on the top of the fixed plate, and the reset A movable plate is fixedly installed on the bottom of the spring, and a guide rod is fixedly installed on the top of the movable plate, and the guide rod runs through the fixed plate, and a row of upper water suction wheels is rotatably connected to the movable plate;
所述安装板还转动连接有一排下吸水轮,所述上吸水轮与下吸水轮交叉设置。The mounting plate is also rotatably connected with a row of lower water suction wheels, and the upper water suction wheels are intersected with the lower water suction wheels.
作为本发明进一步的方案:所述活动板的一端固定安装有导向板,所述导向板上开设有通孔。As a further solution of the present invention: a guide plate is fixedly installed at one end of the movable plate, and a through hole is opened on the guide plate.
作为本发明进一步的方案:所述安装板和活动板均固定安装有插接轴,所述上吸水轮、下吸水轮均匀插接轴插接,所述插接轴的端部螺纹连接有固定螺帽。As a further solution of the present invention: the mounting plate and the movable plate are fixedly installed with plug shafts, the upper water suction wheel and the lower water suction wheel are evenly plugged with the plug shafts, and the ends of the plug shafts are screwed with fixed nut.
作为本发明进一步的方案:所述上吸水轮、下吸水轮均为凹形结构。As a further solution of the present invention: both the upper water suction wheel and the lower water suction wheel are concave structures.
作为本发明进一步的方案:所述切割机构包括固定安装在安装板上的限位板,所述限位板上固定安装有气缸,所述气缸的活塞杆端部固定安装有Y型板,所述Y型板的两侧均与限位板上安装的L型限位条滑动连接,所述Y型板的端部开设有豁口,所述Y型板上开设有导向斜孔,所述限位板上对称滑动安装有滑动板,两块所述滑动板的内侧均固定安装有切刀,两块所述滑动板上均设置有销轴,所述销轴与导向斜孔适配。As a further solution of the present invention: the cutting mechanism includes a limiting plate fixedly installed on the mounting plate, an air cylinder is fixedly installed on the limiting plate, and a Y-shaped plate is fixedly installed on the end of the piston rod of the air cylinder, so Both sides of the Y-shaped plate are slidably connected with the L-shaped limit bar installed on the limit plate, the end of the Y-shaped plate is provided with a gap, and the Y-shaped plate is provided with a guide inclined hole. Sliding plates are installed symmetrically on the bit plate, cutters are fixedly installed on the inner sides of the two sliding plates, pin shafts are arranged on the two sliding plates, and the pin shafts are adapted to guide inclined holes.
本发明的有益效果:Beneficial effects of the present invention:
本申请绝缘层采用交联聚乙烯绝缘材料,包带采用成缆聚酯带绕包,屏蔽层采用铜丝编织屏蔽,所述护套采用无卤低烟阻燃聚烯烃材料;通过上述材料的选择,可以使得制备的电缆具有良好的阻燃性,电缆的发烟量也小。The insulating layer of this application is made of cross-linked polyethylene insulating material, the tape is wrapped with cabled polyester tape, the shielding layer is braided with copper wire, and the sheath is made of halogen-free low-smoke flame-retardant polyolefin material; Selection can make the prepared cable have good flame retardancy, and the smoke emission of the cable is also small.
本申请通过喷水机构的设置,可以同步推动多个滚珠移动,与电缆接触,用于对不同直径的电缆进行支撑,避免在喷淋的过程中电缆弯曲过度,导致喷淋不均匀,冷却效果不好;并且通过驱动电机一,通过齿轮一带动外齿轮转动,进而带动中空旋转筒转动,进而带动多个倾斜的喷头对电缆进行喷淋冷却,旋转喷淋更加均匀,冷却效果更好;然后通过上吸水轮与下吸水轮的设置,不仅可以对电缆起到牵引的作用,同时便于将冷却后的不同直径的电缆表面的水渍进行吸收处理,并且可以进行除尘,保证被喷淋后的能够快速进行处理,不易粘连上灰尘;最后启动气缸,推动Y型板运动,通过导向斜孔的设置,带动销轴运动,进而带动滑动板、切刀相向运动,将电缆切断,进行自动化切割,提高整体的工作效率。Through the setting of the water spray mechanism, this application can push multiple balls to move synchronously and contact the cables to support cables of different diameters, so as to avoid excessive bending of the cables during the spraying process, resulting in uneven spraying and poor cooling effect. Not good; and through the drive motor one, the gear one drives the external gear to rotate, and then drives the hollow rotating cylinder to rotate, and then drives multiple inclined nozzles to spray and cool the cable, the rotating spray is more uniform and the cooling effect is better; then Through the setting of the upper water suction wheel and the lower water suction wheel, it can not only play a role in pulling the cable, but also facilitate the absorption of water stains on the surface of cables with different diameters after cooling, and can also carry out dust removal to ensure that the water after being sprayed It can be processed quickly and is not easy to stick to dust; finally start the cylinder to push the Y-shaped plate to move, and through the setting of the guide inclined hole, it drives the pin shaft to move, and then drives the sliding plate and the cutter to move towards each other to cut off the cable and perform automatic cutting. Improve overall work efficiency.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明剖视的结构示意图;Fig. 1 is the structural representation of cross section of the present invention;
图2是本发明成型设备的整体结构示意图;Fig. 2 is the overall structure schematic diagram of molding equipment of the present invention;
图3是本发明冷却箱的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the cooling box of the present invention;
图4是本发明中空旋转筒的一端面结构示意图;Fig. 4 is a schematic diagram of an end surface structure of the hollow rotating cylinder of the present invention;
图5是本发明中空旋转筒的另一端面结构示意图;Fig. 5 is a schematic view of another end face structure of the hollow rotary cylinder of the present invention;
图6是本发明除水机构的整体结构示意图;6 is a schematic diagram of the overall structure of the water removal mechanism of the present invention;
图7是本发明切割机构的整体结构示意图;7 is a schematic diagram of the overall structure of the cutting mechanism of the present invention;
图8是本发明切割机构的内部结构示意图。Fig. 8 is a schematic view of the internal structure of the cutting mechanism of the present invention.
图中:100、导体;200、绝缘层;300、包带;400、屏蔽层;500、护套;1、底座;2、冷却箱;3、除水机构;4、切割机构;22、电机一;23、齿轮一;24、外齿轮;25、中空旋转筒;26、进水管;27、弧形支撑板;28、喷头;29、皮带;210、主动轮;211、从动轮;212、电机二;213、滚珠;214、锥齿轮组;215、螺纹套;216、螺纹杆;31、安装板;32、固定板;33、导向杆;34、活动板;35、上吸水轮;36、导向板;37、通孔;38、下吸水轮;39、复位弹簧;310、固定螺帽;311、插接轴;41、限位板;42、气缸;43、L型限位条;44、Y型板;45、导向斜孔;46、豁口;47、销轴;48、滑动板;49、切刀。In the figure: 100, conductor; 200, insulating layer; 300, wrapping tape; 400, shielding layer; 500, sheath; 1, base; 2, cooling box; 3, water removal mechanism; 4, cutting mechanism; 22, motor One; 23, gear one; 24, external gear; 25, hollow rotating cylinder; 26, water inlet pipe; 27, arc support plate; 28, nozzle; 29, belt; 210, driving wheel; 211, driven wheel; 212, Motor two; 213, ball; 214, bevel gear group; 215, thread sleeve; 216, threaded rod; 31, mounting plate; 32, fixed plate; 33, guide rod; 34, movable plate; 35, upper suction wheel; 36 , guide plate; 37, through hole; 38, lower suction wheel; 39, return spring; 310, fixed nut; 311, plug-in shaft; 41, limit plate; 42, cylinder; 43, L-shaped limit bar; 44, Y-shaped plate; 45, inclined guide hole; 46, gap; 47, pin shaft; 48, sliding plate; 49, cutter.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例一Embodiment one
请参阅图1所示,本发明为一种交联聚乙烯绝缘无卤低烟阻燃电缆,包括导体100,所述导体100的外部包覆有绝缘层200,多个所述绝缘层200的外部绕包有包带300,所述包带300的外部包覆有屏蔽层400,所述屏蔽层400的外部包覆有护套500;所述绝缘层200采用交联聚乙烯绝缘材料,所述包带300采用成缆聚酯带绕包,所述屏蔽层400采用铜丝编织屏蔽,所述护套500采用无卤低烟阻燃聚烯烃材料。通过上述材料的选择,可以使得制备的电缆具有良好的阻燃性,电缆的发烟量也小。Please refer to Fig. 1, the present invention is a cross-linked polyethylene insulated halogen-free low-smoke flame-retardant cable, which includes a
该阻燃电缆通过下述步骤制备得到:The flame retardant cable is prepared through the following steps:
步骤一、首先通过挤出机将绝缘层200包覆在导体100表面,再将包带300绕包在多个绝缘层200外,再通过挤出机将屏蔽层400包覆在包带300表面,最后将护套500包覆在屏蔽层400表面,即可得到电缆本体;Step 1. First, wrap the insulating
步骤二、通过成型设备对电缆本体进行冷却,切割。Step 2: cooling and cutting the cable body by forming equipment.
实施例二Embodiment two
请参阅图2-8所示,所述成型设备包括底座1,所述底座1的顶部一端固定安装有冷却箱2,所述冷却箱2的一侧设置有除水机构3,所述除水机构3的一侧设置有切割机构4,所述冷却箱2的内部对称安装有两个喷水机构,通过设置两个喷水机构的目的在于,通过滚珠213与电缆接触,保证电缆的稳定,不会出现过度玩去,导致喷淋效果不均匀;所述水机构包括冷却箱2内部转动连接的中空旋转筒25,所述中空旋转筒25的中心开设有电缆贯穿孔,便于电缆贯穿,所述中空旋转筒25的一端延伸至冷却箱2外与进水管26转动连接,进水管26一端通过管道与泵体连接,便于进水管26对中空旋转筒25中输送水,通过喷头28喷出,并且与转动的中空旋转筒25之间不会产生相互影响,所述进水管26中心处设置有贯穿孔,便于电缆贯穿,所述中空旋转筒25的另一端面上固定安装有电机二212,所述电机二212的输出轴通过转轴与中空旋转筒25一端面上主动轮210连接,所述主动轮210通过皮带29与多个从动轮211连接,所述从动轮211通过转轴与中空旋转筒25另一端面上的锥齿轮组214连接,所述锥齿轮组214上固定安装有螺纹套215,所述螺纹套215的内部螺纹连接有螺纹杆216,所述螺纹杆216的端部活动连接有滚珠213,便于同步驱动滚珠213运动,便于对不同直径的电缆进行夹持支撑;所述中空旋转筒25上还等距离设置有多个喷头28;所述冷却箱2的内部固定安装有电机一22,所述电机一22的输出轴上固定安装有齿轮一23,所述齿轮一23与中空旋转筒25外表面安装的外齿轮24啮合连接,驱动中空旋转筒25转动,便于带动喷头28转动,可以喷涂更加均匀,冷却效果更好。Please refer to Fig. 2-8, the molding equipment includes a base 1, a
所述除水机构3包括固定安装在底座1上的安装板31,所述安装板31的一侧固定安装有固定板32,所述固定板32的顶部固定安装有复位弹簧39,所述复位弹簧39的底部固定安装有活动板34,通过复位弹簧39的设置,使得上吸水轮35具有移动的缓冲性,可对电缆进行适当的挤压,除尘效果更好,并且可以适用不同直径的电缆,所述活动板34顶部固定安装有导向杆33,所述导向杆33贯穿固定板32,所述活动板34上转动连接有一排上吸水轮35;所述安装板31还转动连接有一排下吸水轮38,所述上吸水轮35与下吸水轮38交叉设置。通过上吸水轮35与下吸水轮38的设置,便于将冷却后的电缆上表面的水渍进行吸收处理,并且可以进行除尘。The
所述活动板34的一端固定安装有导向板36,所述导向板36上开设有通孔37,用于对电缆进行导向,避免电缆摆动的比较厉害。所述安装板31和活动板34均固定安装有插接轴311,所述上吸水轮35、下吸水轮38均与插接轴311插接,所述插接轴311的端部螺纹连接有固定螺帽310,将上吸水轮35、下吸水轮38套接在插接轴311上,然后将固定螺帽310安装在插接轴311上,对吸水轮进行限位,便于安装与拆卸吸水轮;方便操作。所述上吸水轮35、下吸水轮38均为凹形结构,方便将电缆放置在凹形槽中,一方面进行定位,另一方面吸水效果更好。One end of the
所述切割机构4包括固定安装在安装板31上的限位板41,所述限位板41上固定安装有气缸42,所述气缸42的活塞杆端部固定安装有Y型板44,所述Y型板44的两侧均与限位板41上安装的L型限位条43滑动连接,所述Y型板44的端部开设有豁口46,所述Y型板44上开设有导向斜孔45,所述限位板41上对称滑动安装有滑动板48,两块所述滑动板48的内侧均固定安装有切刀49,两块所述滑动板48上均设置有销轴47,所述销轴47与导向斜孔45适配。启动气缸42,推动Y型板44运动,通过导向斜孔45的设置,带动销轴47运动,进而带动滑动板48、切刀49相向运动,将电缆切断。The
本发明的工作原理:首先将电缆穿过进水管26、中空旋转筒25,并穿过除水机构3和切割机构4,缠绕在收卷机上,首先驱动电机二212,带动主动轮210转动,主动轮210通过皮带带动从动轮211转动,从动轮211带动锥齿轮组214转动,其中一个垂直锥齿轮带动螺纹套215转动,螺纹套215带动螺纹杆21转动,进而同步推动多个滚珠213移动,与电缆接触,用于对不同直径的电缆进行支撑,避免在喷淋的过程中电缆弯曲过度,导致喷淋不均匀,冷却效果不好;然后驱动电机一22,通过齿轮一23带动外齿轮24转动,进而带动中空旋转筒25转动,进而带动多个倾斜的喷头28对电缆进行喷淋冷却,旋转喷淋更加均匀,冷却效果更好;The working principle of the present invention is as follows: firstly, the cable is passed through the
然后通过上吸水轮35与下吸水轮38的设置,便于将冷却后的电缆上表面的水渍进行吸收处理,并且可以进行除尘;Then, through the setting of the upper
最后启动气缸42,推动Y型板44运动,通过导向斜孔45的设置,带动销轴47运动,进而带动滑动板48、切刀49相向运动,将电缆切断。Start the
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention, and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the application scope of the present invention shall still belong to the scope covered by the patent of the present invention.
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