CN115352528A - Front auxiliary frame and vehicle thereof - Google Patents
Front auxiliary frame and vehicle thereof Download PDFInfo
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- CN115352528A CN115352528A CN202211130021.6A CN202211130021A CN115352528A CN 115352528 A CN115352528 A CN 115352528A CN 202211130021 A CN202211130021 A CN 202211130021A CN 115352528 A CN115352528 A CN 115352528A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/02—Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/09—Means for mounting load bearing surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/11—Understructures, i.e. chassis frame on which a vehicle body may be mounted with resilient means for suspension, e.g. of wheels or engine; sub-frames for mounting engine or suspensions
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Abstract
本申请涉及一种前副车架及其车辆,属于汽车零部件技术领域,该前副车架及其车辆,包括主横梁,其为矩形管体;侧纵梁,其数量为两个并左右对称连接在所述主横梁的两侧,其包括与主横梁端部一体成型的后连接段,以及向后连接段前端方向延伸的中连接段和前连接段,所述后连接段和前连接段的截面均为开口朝向下的U形结构,且后连接段和前连接段内设置有加强筋。通过中间空心区域的封闭截面,规避了实心结构因截面厚度不足带来的前副车架的扭转及弯曲模态不足的问题,提升了整车NVH性能;加强筋随开口朝向下规避了传统实心结构加强筋朝上时,堆积雨水、泥沙、碎石等问题,满足强度、刚度的性能需求,还起到减重作用,进一步提升了整体轻量化水平。
This application relates to a front sub-frame and its vehicle, which belong to the technical field of auto parts. The front sub-frame and its vehicle include a main beam, which is a rectangular tube body; Symmetrically connected on both sides of the main beam, which includes a rear connecting section integrally formed with the end of the main beam, and a middle connecting section and a front connecting section extending toward the front end of the rear connecting section, the rear connecting section and the front connecting section The cross-sections of the sections are all U-shaped structures with openings facing downward, and reinforcing ribs are arranged in the rear connecting section and the front connecting section. Through the closed section of the hollow area in the middle, the problem of insufficient torsion and bending mode of the front subframe caused by the insufficient thickness of the section of the solid structure is avoided, and the NVH performance of the whole vehicle is improved; When the structural reinforcement faces upward, it will accumulate rainwater, sediment, gravel, etc., which meets the performance requirements of strength and stiffness, and also plays a role in weight reduction, further improving the overall lightweight level.
Description
技术领域technical field
本申请涉及汽车零部件技术领域,特别涉及一种前副车架及其车辆。The present application relates to the technical field of auto parts, in particular to a front sub-frame and a vehicle thereof.
背景技术Background technique
前副车架作为汽车前悬架中的关键件,承载着底盘与车身,不可或缺,其作为支承前车桥、悬挂系统,并将前车桥、悬挂系统连接到车架上副车架上的重要零部件,重量和性能越来越受到各整车企业的重视,传统副车架冲压及焊接变形不易控制,如何在整车有限的布置空间下,既满足性能要求,又能够达到减重的轻量化目的,且精度较高,成为副车架轻量化设计的关键突破点。As the key part of the front suspension of the car, the front sub-frame carries the chassis and body and is indispensable. It supports the front axle and suspension system, and connects the front axle and suspension system to the frame. The weight and performance of the important components on the vehicle are more and more valued by the vehicle manufacturers. The stamping and welding deformation of the traditional sub-frame is not easy to control. How to meet the performance requirements and achieve the reduction in the limited layout space of the vehicle The purpose of weight reduction and high precision has become a key breakthrough point in the lightweight design of the sub-frame.
相关技术中,前副车架多为钢制件,重量大,且易锈蚀;少量铝制前副车架和“蝴蝶”状前副车架,为实心结构,同时通过设置若干朝上的加强筋来提升结构强度及刚度。In related technologies, the front sub-frame is mostly made of steel, which is heavy and easy to rust; a small amount of aluminum front sub-frame and "butterfly"-shaped front sub-frame are solid structures, and at the same time, by setting a number of upward reinforcement Ribs are used to increase the strength and rigidity of the structure.
但是,前副车架的实心结构,为了保证轻量化,使得截面积较小,容易致使扭转及弯曲模态不足,易与车辆其他系统共振,对整车NVH性能存在一定影响;同时设置的加强筋朝上,虽然前副车架下表面安装有护板,但侧面因为悬架要随轮胎上下跳动、转动,是不封闭的,泥水、砂石可能从侧面到副车架上的,副车架存在堆积雨水、泥沙、碎石等问题。However, in order to ensure light weight, the solid structure of the front sub-frame makes the cross-sectional area smaller, which easily leads to insufficient torsional and bending modes, and is easy to resonate with other systems of the vehicle, which has a certain impact on the NVH performance of the vehicle; at the same time, the reinforcement of the setting The ribs are facing upwards. Although there is a guard plate installed on the lower surface of the front sub-frame, the side is not closed because the suspension needs to jump up and down with the tires and rotate. There are problems such as accumulation of rainwater, silt, gravel and so on.
发明内容Contents of the invention
本申请实施例提供一种前副车架及其车辆,以解决相关技术中前副车架扭转及弯曲模态不足而影响整车NVH性能以及容易堆积雨水、泥沙、碎石的问题。Embodiments of the present application provide a front subframe and its vehicle to solve the problems in the related art that the torsion and bending modes of the front subframe are insufficient to affect the NVH performance of the vehicle and that rainwater, sand, and gravel are easily accumulated.
本申请实施例第一方面提供了一种前副车架,包括:The first aspect of the embodiment of the present application provides a front sub-frame, including:
主横梁,其为矩形管体;The main beam is a rectangular tube;
侧纵梁,其数量为两个并左右对称连接在所述主横梁的两侧,其包括与主横梁端部一体成型的后连接段,以及向后连接段前端方向延伸的中连接段和前连接段,所述后连接段和前连接段的截面均为开口朝向下的U形结构,且后连接段和前连接段内设置有加强筋。There are two side longitudinal beams, which are symmetrically connected on both sides of the main beam. It includes a rear connecting section integrally formed with the end of the main beam, and a middle connecting section and a front connecting section extending toward the front end of the rear connecting section. As for the connecting section, the sections of the rear connecting section and the front connecting section are both U-shaped structures with openings facing downward, and reinforcing ribs are arranged in the rear connecting section and the front connecting section.
一些实施例中,所述前连接段的前端设置有车身前安装孔,所述后连接段的后端设置有车身后安装孔,所述车身前安装孔和车身后安装孔均为圆柱形结构,所述前连接段上的加强筋呈“X”字形。In some embodiments, the front end of the front connecting section is provided with a front mounting hole of the vehicle body, and the rear end of the rear connecting section is provided with a rear mounting hole of the vehicle body, and both the front mounting hole of the vehicle body and the rear mounting hole of the vehicle body are cylindrical structures , the reinforcing rib on the front connecting section is in the shape of "X".
一些实施例中,所述后连接段上设置有转向机安装孔、两个控制臂后安装孔和两个稳定杆安装孔,所述中连接段上设置有控制臂前安装孔和护板安装孔;In some embodiments, the rear connection section is provided with a steering gear installation hole, two control arm rear installation holes and two stabilizer bar installation holes, and the middle connection section is provided with a control arm front installation hole and a fender installation hole;
所述转向机安装孔、控制臂后安装孔、稳定杆安装孔均为圆柱形结构。The mounting holes for the steering gear, the rear mounting holes for the control arm, and the stabilizer bar mounting holes are all cylindrical structures.
一些实施例中,所述后连接段上的加强筋包括呈X形的第一加强筋和呈放射形的第二加强筋;In some embodiments, the reinforcing ribs on the rear connecting section include X-shaped first reinforcing ribs and radial second reinforcing ribs;
所述第一加强筋位于转向机安装孔的外周,所述转向机安装孔、控制臂后安装孔、稳定杆安装孔的圆柱外壁面均设有第二加强筋。The first reinforcing rib is located on the outer periphery of the steering gear mounting hole, and the outer cylindrical walls of the steering gear mounting hole, the rear mounting hole of the control arm, and the stabilizer rod mounting hole are all provided with second reinforcing ribs.
一些实施例中,所述第一加强筋的高度高于转向机安装孔,所述稳定杆安装孔的圆柱体高度低于控制臂后安装孔圆柱体。In some embodiments, the height of the first rib is higher than that of the steering gear mounting hole, and the height of the cylinder of the stabilizer bar mounting hole is lower than that of the cylinder of the rear mounting hole of the control arm.
一些实施例中,所述控制臂后安装孔位于后连接段远离主横梁一侧的侧壁上。In some embodiments, the rear mounting hole of the control arm is located on the side wall of the rear connecting section away from the main beam.
一些实施例中,所述第一加强筋、第二加强筋和后连接段的侧壁在远离控制臂后安装孔的圆柱壁方向上高度逐渐降低。In some embodiments, the height of the first rib, the second rib and the side wall of the rear connecting section gradually decreases in the direction away from the cylindrical wall of the rear mounting hole of the control arm.
一些实施例中,所述主横梁上设置有高于后连接段的电机支架安装架、多个安装孔以及多个工艺孔,所述电机支架安装架为U形支架。In some embodiments, the main beam is provided with a motor support mounting frame higher than the rear connecting section, a plurality of mounting holes and a plurality of process holes, and the motor support mounting frame is a U-shaped support.
一些实施例中,所述主横梁的后端设置有分别用于给前悬架和车身装配定位的主定位孔和辅助定位孔。In some embodiments, the rear end of the main beam is provided with a main positioning hole and an auxiliary positioning hole for assembling and positioning the front suspension and the vehicle body respectively.
本申请实施例第二方面提供了一种车辆,包括:The second aspect of the embodiment of the present application provides a vehicle, including:
上述任一项实施例所述的前副车架。The front sub-frame described in any one of the above-mentioned embodiments.
本申请提供的技术方案带来的有益效果包括:The beneficial effects brought by the technical solution provided by the application include:
(1)本申请实施例提供了一种前副车架及其车辆,由于前副车架的主横梁为采用空心结构的矩形管体,其两端通过侧纵梁的后连接段一体成型封闭,因此,依靠前副车架中间空心区域的封闭截面,可以规避实心结构因截面厚度不足带来的前副车架的扭转及弯曲模态不足的问题,利于提升整车NVH性能。(1) The embodiment of the present application provides a front sub-frame and its vehicle. Since the main beam of the front sub-frame is a rectangular tube with a hollow structure, its two ends are integrally formed and closed by the rear connecting section of the side longitudinal beam. Therefore, relying on the closed section of the hollow area in the middle of the front subframe can avoid the problem of insufficient torsion and bending modes of the front subframe caused by insufficient section thickness of the solid structure, which is conducive to improving the NVH performance of the vehicle.
(2)前副车架主横梁配合两侧一体成型的侧纵梁,形成中间空心结构与两侧实心结构相结合的设计方案,结构简单,既有利于提升良品率,满足前副车架强度、刚度、模态等性能需求,提升了使用可靠性,还提升了整体轻量化水平。(2) The main beam of the front sub-frame cooperates with the side longitudinal beams integrally formed on both sides to form a design scheme combining the hollow structure in the middle and the solid structure on both sides. The structure is simple, which is conducive to improving the yield rate and meeting the strength of the front sub-frame , stiffness, modal and other performance requirements, improve the reliability of use, and also improve the overall lightweight level.
(3)前副车架装配在整车上,侧纵梁的前连接段和后连接段区域的加强筋结构随开口朝向地面,规避了传统实心结构前副车架加强筋朝上时,堆积雨水、泥沙、碎石等问题;同时加强筋与侧纵梁的前连接段和后连接段的外侧壁结构组合使用,既满足了强度、刚度的性能需求,还起到了减重作用,进而进一步提升了整体轻量化水平。(3) The front sub-frame is assembled on the whole vehicle, and the rib structure in the front connecting section and the rear connecting section of the side longitudinal beam faces the ground along with the opening, avoiding the accumulation when the front sub-frame rib of the traditional solid structure faces upward. Rainwater, sediment, gravel and other problems; at the same time, the combination of stiffeners and the outer wall structure of the front connecting section and the rear connecting section of the side longitudinal beam not only meets the performance requirements of strength and stiffness, but also plays a role in reducing weight, thereby Further improve the overall lightweight level.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本申请实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of the present application;
图2为本申请实施例的主横梁的俯视剖面图;Fig. 2 is the top sectional view of the main beam of the embodiment of the present application;
图3为本申请实施例的后连接段的结构示意图。Fig. 3 is a schematic structural diagram of the rear connection section of the embodiment of the present application.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
100、主横梁;101、电机支架安装架;102、装配孔;103、工艺孔;104、主定位孔;105、辅助定位孔;200、侧纵梁;210、前连接段;211、车身前安装孔;220、中连接段;221、控制臂前安装孔;222、护板安装孔;230、后连接段;231、车身后安装孔;232、转向机安装孔;233、控制臂后安装孔;234、稳定杆安装孔;235、第一加强筋;236、第二加强筋。100, main beam; 101, motor bracket mounting frame; 102, assembly hole; 103, process hole; 104, main positioning hole; 105, auxiliary positioning hole; 200, side longitudinal beam; 210, front connecting section; 211, front of vehicle body Installation hole; 220, middle connection section; 221, front installation hole of control arm; 222, guard plate installation hole; 230, rear connection section; 231, rear installation hole of vehicle body; 232, steering gear installation hole; 233, rear installation of control arm Hole; 234, the mounting hole of the stabilizer bar; 235, the first reinforcing rib; 236, the second reinforcing rib.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of them. Based on the embodiments in the present application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present application.
本申请实施例提供了一种前副车架及其车辆,其能解决相关技术中前副车架扭转及弯曲模态不足而影响整车NVH性能以及容易堆积雨水、泥沙、碎石的问题。The embodiment of the present application provides a front subframe and its vehicle, which can solve the problems in the related art that the torsion and bending modes of the front subframe affect the NVH performance of the whole vehicle and the problems of easy accumulation of rainwater, sand and gravel .
参见图1至图3所示,本申请实施例第一方面提供了一种前副车架,包括:Referring to Figures 1 to 3, the first aspect of the embodiment of the present application provides a front sub-frame, including:
主横梁100,其为矩形管体;The
侧纵梁200,其数量为两个并左右对称连接在主横梁100的两侧,其包括与主横梁100端部一体成型的后连接段230,以及向后连接段230前端方向延伸的中连接段220和前连接段210,后连接段230和前连接段210的截面均为开口朝向下的U形结构,且后连接段230和前连接段210内设置有加强筋。There are two side
本申请实施例的前副车架的主横梁100为扁平状的矩形管体,其封闭截面大于现有副车架采用实心结构的截面,能实现更高的扭转及弯曲模态,使其不易与车辆其他系统共振,进而规避实心结构因截面厚度不足带来的前副车架的扭转及弯曲模态不足的问题,利于提升整车的NVH性能;The
同时主横梁100和侧纵梁200为铝合金材质一体铸造成型,呈“蝴蝶”状,整体重量轻,无锈蚀风险,主横梁100和侧纵梁200的后连接段230一体成型连接,侧纵梁200的后连接段230封闭主横梁100的两端,使得主横梁100形成中间区域的空心结构,侧纵梁200形成两侧区域的实心结构,空心和实心相结合,分布合理,结构简单,两侧的侧纵梁200的实心结构利于安装承重,主横梁100的中间区域受力相对较小,进而采用空心结构,利于前副车架减重,同时保证足够的扭转及弯曲模态,设计合理,降低了铸造难度,有利于提升生产时的良品率;At the same time, the
同时侧纵梁200的后连接段230和前连接段210内设置有加强筋,既提升结构强度、刚度,又有利于提升前副车架良品率及轻量化水平,且侧纵梁200的后连接段230和前连接段210内设置的加强筋随开口朝下,安装时,加强筋朝向地面,不会堆积雨水、泥沙、碎石等杂物,同时加强筋与侧纵梁200的前连接段210和后连接段230的外侧壁固定连接,既满足了强度、刚度的性能需求,还起到了减重作用,进而进一步提升了整体轻量化水平;At the same time, the
同时侧纵梁200的区域设计为实心结构,配合前连接段210和后连接段230上的加强筋,使得整体结构紧凑,能规避采用空心结构导致的模具结构复杂、砂芯不稳定以及结构厚大带来的铸造缺陷及合格率低的问题,提升了良品率,同时提高了经济效益;At the same time, the area of the side
需要说明的是,主横梁的结构设置在本申请中的作用是保证前副车架有足够的扭转及弯曲模态,保证使用可靠性及对整车的NVH性能,因此可以理解的是,并不仅限于铝合金和一体铸造成型,本领域技术人员可以根据使用场景和测试条件对主横梁的尺寸、形状和材质进行适应性调整。It should be noted that the structural setting of the main beam in this application is to ensure that the front sub-frame has sufficient torsion and bending modes, to ensure the reliability of use and the NVH performance of the whole vehicle, so it is understandable that, and Not limited to aluminum alloy and integral casting, those skilled in the art can make adaptive adjustments to the size, shape and material of the main beam according to the usage scenarios and test conditions.
在一些可选实施例中:参见图1所示,本申请实施例提供了一种前副车架,该前副车架的前连接段210的前端设置有车身前安装孔211,后连接段230的后端设置有车身后安装孔231,车身前安装孔211和车身后安装孔231均为圆柱形结构,前连接段210上的加强筋呈“X”字形。In some optional embodiments: referring to Fig. 1, the embodiment of the present application provides a front subframe, the front end of the front connecting
本申请实施例的前副车架的侧纵梁200的前连接段210的前端设置有车身前安装孔211,且前连接段210沿车身前安装孔211方向逐渐变形窄,后连接段230的后端设置有车身后安装孔231,且后连接段230沿车身后安装孔231方向逐渐变形窄,后连接段230一体成型在主横梁100端部,整体形成“蝴蝶”状,整体体积小、质量轻,方便通过车身前安装孔211和车身后安装孔231将整体装配到车身上,车身前安装孔211和车身后安装孔231作为关键受力点,采用圆柱形结构,能保证连接强度及刚度;The front end of the front connecting
同时前连接段210的U形结构内连接有“X”字形的加强筋,“X”字形的加强筋和前连接段210的侧壁连接,形成“田”字形,在保证结构强度及刚度的情况下,达到减重效果,同时满足了装配工艺性需求,避免结构厚大增加铸造难度,提高材料利用率,利于生产经济效益。At the same time, the U-shaped structure of the front connecting
在一些可选实施例中:参见图1所示,本申请实施例提供了一种前副车架,该前副车架的后连接段230上设置有转向机安装孔232、两个控制臂后安装孔233和两个稳定杆安装孔234,中连接段220上设置有控制臂前安装孔221和护板安装孔222;In some optional embodiments: Referring to Fig. 1, the embodiment of the present application provides a front subframe, the
转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234均为圆柱形结构。The steering
本申请实施例的前副车架的侧纵梁200的后连接段230上设置有转向机安装孔232、控制臂后安装孔233和稳定杆安装孔234,转向机安装孔232位于后连接段230靠近中连接段220处,稳定杆安装孔234位于后连接段230靠近主横梁100处,控制臂后安装孔233和控制臂前安装孔221配合安装控制臂零件,稳定杆安装孔234配合安装稳定杆,结构紧凑,安装区域集中,满足了机加工、装配、拆卸等工艺需求,提高了安装作业效率;The
位于侧纵梁200的后连接段230上的转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234作为关键受力点,均采用圆柱形结构,能保证连接强度及刚度,同时侧纵梁200的后连接段230内设置的加强筋能连接到转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234的圆柱壁上,和加强筋组合使用,进一步保证强度及刚度;The steering
需要说明的是,转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234的分布位置和结构在本申请中的作用是保证前副车架能满足与车身的装配工艺性需求,因此可以理解的是,并不仅限于本实施例中转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234的分布位置和圆柱形结构,本领域技术人员可以根据使用场景和测试条件对转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234的尺寸、形状、位置和材质进行适应性调整。It should be noted that the distribution position and structure of the steering
在一些可选实施例中:参见图1所示,本申请实施例提供了一种前副车架,该前副车架的后连接段230上的加强筋包括呈X形的第一加强筋235和呈放射形的第二加强筋236;In some optional embodiments: as shown in FIG. 1 , the embodiment of the present application provides a front subframe, and the reinforcing rib on the
第一加强筋235位于转向机安装孔232的外周,转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234的圆柱外壁面均设有第二加强筋236。The first reinforcing
本申请实施例的前副车架的侧纵梁200的后连接段230上连接有第一加强筋235和呈放射形的第二加强筋236,第一加强筋235呈“X”形状,设置在于转向机安装孔232的外周,保证转向机安装连接处刚度与转向操控性能,同时“X”形状第一加强筋235距离到转向机安装孔232中心间距设置,优选为15mm,既能保证转向机紧固螺栓的装配空间,又有起到加强整体结构的作用,方便进行转向机安装操作;The first reinforcing
同时在侧纵梁200的后连接段230的U形结构内,设置有多处呈放射形的第二加强筋236,分别连接在转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234的圆柱外壁上,放射形指第二加强筋236一端连接在圆柱壁面上并均匀分布,放射形指第二加强筋236的另一端连接在侧壁或“X”形状第一加强筋235上,加强筋组合使用,进而进一步加强转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234处的强度;At the same time, in the U-shaped structure of the
同时多处呈放射形的第二加强筋236相互交错形成“X”形状,多处呈放射形的第二加强筋236又和后连接段230侧壁之间形成三角形,进一步提升了转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234作为关键受力安装点的结构强度和刚度;At the same time, multiple radial
同时转向机安装孔232、控制臂后安装孔233、稳定杆安装孔234三者作为关键受力安装点,分布在前副车架两侧区域的侧纵梁上,且位置较为集中,进而对应前副车架两侧的侧纵梁设计为实心结构,保证前副车架整体结构紧凑的同时,方便对成型后的前副车架精加工,满足机加工、装配、拆卸等工艺需求,能规避前副车架两侧采用空心结构导致的模具结构复杂、砂芯不稳定以及结构厚大带来的铸造缺陷及合格率低的问题,提升了制造的良品率,提高了生产经济效益;At the same time, the steering
同时呈X形的第一加强筋235和呈放射形的第二加强筋236相互配合,既提升前副车架整体结构的强度、刚度,起到减重的效果,又有利于提升良品率及轻量化水平;At the same time, the X-shaped first reinforcing
需要说明的是,加强筋的组合分布结构在本申请中的作用是保证前副车架整体结构的强度、刚度,减重的同时满足了装配工艺性需求,因此可以理解的是,并不仅限于本实施例中布置的呈X形的加强筋和呈放射形的加强筋,本领域技术人员可以根据使用场景和测试条件对加强筋的尺寸、形状、位置和材质进行适应性调整。It should be noted that the role of the combined distribution structure of the ribs in this application is to ensure the strength and rigidity of the overall structure of the front sub-frame, and to reduce weight while meeting the requirements for assembly process. Therefore, it is understandable that it is not limited to For the X-shaped reinforcing ribs and the radial reinforcing ribs arranged in this embodiment, those skilled in the art can make adaptive adjustments to the size, shape, position and material of the reinforcing ribs according to the usage scenarios and test conditions.
在一些可选实施例中:参见图1和图3所示,本申请实施例提供了一种前副车架,该前副车架的第一加强筋235的高度高于转向机安装孔232,稳定杆安装孔234的圆柱体高度低于控制臂后安装孔233圆柱体。In some optional embodiments: Referring to FIG. 1 and FIG. 3 , the embodiment of the present application provides a front subframe, the height of the
本申请实施例的前副车架的侧纵梁200的后连接段230上第一加强筋235的高度高于转向机安装孔232,进一步保证了转向机安装点刚度与实际使用过程中的转向操控性能;The height of the first reinforcing
稳定杆安装孔234的圆柱体高度低于控制臂后安装孔233圆柱体,使得控制臂后安装孔233和稳定杆安装孔234形成高度差,方便配合安装车身的稳定杆和控制臂部件,既满足了连接处强度、刚度的性能需求,又满足了装配工艺性需求。The height of the cylinder of the stabilizer
在一些可选实施例中:参见图1和图2所示,本申请实施例提供了一种前副车架,该前副车架的控制臂后安装孔233位于后连接段230远离主横梁100一侧的侧壁上。In some optional embodiments: Referring to Fig. 1 and Fig. 2, the embodiment of the present application provides a front subframe, the control arm
本申请实施例的前副车架的控制臂后安装孔233位于后连接段230远离主横梁100一侧的侧壁上,利用侧纵梁200的后连接段230上的一部分侧壁以及呈放射形的第二加强筋236相互配合来提升结构强度及刚度,提升了控制臂后安装孔233安装使用时的可靠性。The control arm
在一些可选实施例中:参见图1所示,本申请实施例提供了一种前副车架,该前副车架的第一加强筋235、第二加强筋236和后连接段230的侧壁在远离控制臂后安装孔233的圆柱壁方向上高度逐渐降低。In some optional embodiments: Referring to Fig. 1, the embodiment of the present application provides a front subframe, the
本申请实施例的前副车架的第一加强筋235、第二加强筋236和后连接段230的侧壁在远离控制臂后安装孔233的圆柱壁方向,加强筋高度呈现降低趋势,有减重的效果。The
在一些可选实施例中:参见图1至图3所示,本申请实施例提供了一种前副车架,该前副车架的主横梁100上设置有高于后连接段230的电机支架安装架101、多个装配孔102以及多个工艺孔103,电机支架安装架101为U形支架。In some optional embodiments: Referring to Fig. 1 to Fig. 3, the embodiment of the present application provides a front subframe, the
本申请实施例的前副车架的主横梁100上设置有高于后连接段230的电机支架安装架101,即参见图3中沿轴向方向没有阻碍,对应的第一加强筋235、后连接段230的侧壁均进行了避让,该对应区域高度下降,也起到了减重作用,满足了电机支架安装架101因机加工刀具进给、螺栓装配和拆卸的工艺需求,实现多种加强筋及外侧壁结构组合使用,既满足了强度、刚度的性能需求,又兼顾了机加工、装配、拆卸工艺性需求,还进一步起到了减重作用;The
主横梁100为扁平状的矩形管结构,两侧通过一体成型的侧纵梁200的后连接段230封闭,形成前副车架中间区域的空心结构,空心结构通过砂芯填充,铸造成型,后续砂芯通过其上设置的工艺孔103排出,主横梁100所在中间区域受力相对较小,且受边界空间限制,例如上端有稳定杆、转向机等零件限制,下端有底护板、离地间隙限制,有效空间高度约60mm,有足够空间设计为空心结构,主横梁100上的工艺孔103大小不一且呈圆形或者长圆形,一是用作砂芯在铸造过程中的定位孔,二是用作减重孔,三是用作砂芯的露出孔,四是用作特殊工况时雨水、泥沙、碎石的漏出孔,其功能多用,使用方便,还提升了轻量化水平;The
主横梁100上设置的多个装配孔102主要在主横梁100的中间区域,主要用于方便底护板、冷却管路、线束等零件的装配;The multiple assembly holes 102 provided on the
需要说明的是,工艺孔103和装配孔102主要分布在主横梁的一侧并孔口朝下,在本申请实施例中保证前副车架整体结构的强度和刚度的同时进一步减重,还满足了装配工艺性需求,因此可以理解的是,并不仅限于本实施例中设置的工艺孔103和装配孔102,本领域技术人员可以根据使用场景和测试条件对工艺孔103和装配孔102的尺寸、形状、和位置进行适应性调整。It should be noted that the process holes 103 and assembly holes 102 are mainly distributed on one side of the main beam with the holes facing downward. In this embodiment of the application, the strength and rigidity of the overall structure of the front sub-frame are ensured while further reducing weight. It satisfies the requirements of assembly manufacturability, so it can be understood that it is not limited to the
在一些可选实施例中:参见图1所示,本申请实施例提供了一种前副车架,该前副车架的主横梁100的后端设置有分别用于给前悬架和车身装配定位的主定位孔104和辅助定位孔105。In some optional embodiments: Referring to Fig. 1, the embodiment of the present application provides a front subframe, the rear end of the
本申请实施例的前副车架的主横梁100上的主定位孔104、辅助定位孔105设置在主横梁100后端的左右两侧,两者相互配合使用,功能多用,一是用作机加工定位孔,二是用作检测基准孔,三是用作副车架以及前悬架和车身装配定位孔,满足了机加工、装配、拆卸等工艺需求。The
参见图2所示,本申请实施例第二方面提供了一种车辆,包括:Referring to Figure 2, the second aspect of the embodiment of the present application provides a vehicle, including:
上述任一项实施例的前副车架。The front auxiliary frame of any one of the above-mentioned embodiments.
本申请实施例的车辆上的前副车架的通过主横梁100的空心结构与侧纵梁200的实心结构相结合的设计方案,外加多种结构加强筋组合使用,以及多个工艺孔103多功能作用,既满足了前副车架强度、刚度、模态等性能需求,提升了使用可靠性及整车NVH性能,又满足机加工、装配、拆卸等工艺需求,还提升了轻量化水平;The design scheme of combining the hollow structure of the
同时前副车架整体为铝合金材质,无锈蚀风险;一体式成型,结构紧凑,同时多处减重设计,轻量化设计,有利于提升燃油经济性和续航里程。At the same time, the front sub-frame is made of aluminum alloy as a whole, without the risk of corrosion; it is integrally formed, with a compact structure, and at the same time, multiple weight-reducing designs and lightweight designs are conducive to improving fuel economy and cruising range.
在本申请的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower" and so on is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application. Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
需要说明的是,在本申请中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this application, relative terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply There is no such actual relationship or order between these entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅是本申请的具体实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific implementation manners of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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|---|---|---|---|---|
| CN116279808A (en) * | 2023-02-20 | 2023-06-23 | 长城汽车股份有限公司 | Subframe assembly and vehicle |
| CN119820887A (en) * | 2025-02-28 | 2025-04-15 | 株洲时代新材料科技股份有限公司 | H-arm forming method and H-arm assembly structure |
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| CN119820887A (en) * | 2025-02-28 | 2025-04-15 | 株洲时代新材料科技股份有限公司 | H-arm forming method and H-arm assembly structure |
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Application publication date: 20221118 |
