CN115352021A - Extrusion die of plastic plate - Google Patents
Extrusion die of plastic plate Download PDFInfo
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- CN115352021A CN115352021A CN202211110010.1A CN202211110010A CN115352021A CN 115352021 A CN115352021 A CN 115352021A CN 202211110010 A CN202211110010 A CN 202211110010A CN 115352021 A CN115352021 A CN 115352021A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/305—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9135—Cooling of flat articles, e.g. using specially adapted supporting means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/02—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating liquids, e.g. brine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D31/00—Other cooling or freezing apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
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- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
本发明属于挤出模具技术领域,具体的说是一种塑料板材的挤出模具,包括挤出模具主体;所述挤出模具主体的一端设为矩形口,所述挤出模具主体的另一端设为出料口;通过水冷机构的结构设计,熔融的塑料材料注满挤出模具主体的型腔后,就需要对产品进行冷却,部分热量经过挤出模具主体和导热板从散热片上散发出来,实现初步散热,启动第一水泵,第一水泵通过抽水管从水箱内抽取水,水经过第一L形管和第一U形管流入第一冷却管和第二冷却管内,导热板的热量会被第一冷却管和第二冷却管内的水带走,实现进一步散热,解决了目前挤出模具只是单纯通过风冷的方式对产品进行冷却,风冷效果较差,需要较长的时间才能将产品冷却下来的问题。
The invention belongs to the technical field of extrusion dies, and specifically relates to an extrusion die for plastic sheets, including an extrusion die body; one end of the extrusion die body is set as a rectangular opening, and the other end of the extrusion die body is Set as the discharge port; through the structural design of the water cooling mechanism, after the molten plastic material fills the cavity of the main body of the extrusion die, the product needs to be cooled, and part of the heat is emitted from the heat sink through the main body of the extrusion die and the heat conduction plate , to achieve preliminary heat dissipation, start the first water pump, the first water pump draws water from the water tank through the suction pipe, the water flows into the first cooling pipe and the second cooling pipe through the first L-shaped pipe and the first U-shaped pipe, the heat of the heat conduction plate It will be taken away by the water in the first cooling pipe and the second cooling pipe to achieve further heat dissipation, which solves the problem that the current extrusion mold only cools the product through air cooling, the air cooling effect is poor, and it takes a long time to cool the product. The problem of cooling the product down.
Description
技术领域technical field
本发明涉及挤出模具技术领域,具体是一种塑料板材的挤出模具。The invention relates to the technical field of extrusion dies, in particular to an extrusion die for plastic sheets.
背景技术Background technique
挤出模具属于成型模具的一种,挤出模具的出料方式是通过挤出动作实现的,挤出模具需安装在与其相适应的挤出机上才能进行生产,挤出模具适合用于生产塑料板材,挤出模具的工作原理为:将熔融的塑料材料由于挤出机注入到挤出模具内,由于挤出模具具有的特定形状,可以使得挤出的产品符合挤出模具的形状。Extrusion die is a kind of forming die. The discharge method of extrusion die is realized by extrusion action. The extrusion die must be installed on the extruder that is compatible with it for production. Extrusion die is suitable for the production of plastics Sheet, the working principle of the extrusion die is: the molten plastic material is injected into the extrusion die by the extruder. Due to the specific shape of the extrusion die, the extruded product can conform to the shape of the extrusion die.
根据现有专利公开号为CN114670417A所述的一种塑料板材挤出模具,其有益效果为:本发明通过第一加热板与第二加热板对模具本体内的塑料溶液进行直接加热,同时第二加热板形成的热量散发到第二壳体中,也可以通过气管传递至第一壳体内,增加其加热与其保温效果,通过多面加热使得模具本体内的塑料板材加热的更为均匀,提高加热效率,当进行冷却时,打开滑板,打开封板与第一封盖进行冷却,打开抽风机进行抽气,使得气流从第二壳体的内部经过气管,再从第二框板中出去,气流从第二壳体流动,使得模具本体的外周冷却,提高其冷却效果,且打开滑板,直接抽走模具本体的散发热量,提高其冷却效果,提高冷却效率,通过提高其加热效率与其冷却效率,从而提高加工效率;本发明通过过滤网对其进入模具本体内部的空气进行过滤,避免灰尘进入模具本体中,影响塑料板材的质量,当需更换或清理过滤网时,拉动拉板,带动活动柱和活动块向外移动,从而使得插杆从固定孔中抽出,将拉板连接的卡扣卡合在固定环上,使之便于后续拆卸过滤网操作,当更换完成后,打开卡扣,使得插杆在弹簧的弹力下插入固定孔中,固定块卡紧过滤网,固定牢固,且安装拆卸方便快捷,使用方便。According to the existing patent publication number CN114670417A described a plastic sheet extrusion die, its beneficial effect is: the present invention directly heats the plastic solution in the mold body through the first heating plate and the second heating plate, while the second The heat formed by the heating plate is dissipated into the second shell, and can also be transferred to the first shell through the air pipe to increase its heating and heat preservation effect. Through multi-faceted heating, the plastic plate in the mold body is heated more uniformly and the heating efficiency is improved. , when cooling, open the slide plate, open the sealing plate and the first cover to cool, open the exhaust fan to extract air, so that the air flow passes through the air pipe from the inside of the second housing, and then goes out from the second frame plate, and the air flow from The flow of the second shell makes the outer periphery of the mold body cool and improves its cooling effect, and opens the slide plate to directly remove the heat dissipated from the mold body to improve its cooling effect and cooling efficiency. By increasing its heating efficiency and cooling efficiency, thereby Improve processing efficiency; the present invention filters the air entering the mold body through a filter to prevent dust from entering the mold body and affecting the quality of the plastic sheet. When the filter needs to be replaced or cleaned, the pull plate is pulled to drive the movable column and The movable block moves outward, so that the insertion rod is pulled out from the fixing hole, and the buckle connected with the pull plate is snapped on the fixing ring, making it easy to disassemble the filter screen later. When the replacement is completed, open the buckle to make the insertion The rod is inserted into the fixing hole under the elastic force of the spring, and the fixing block clamps the filter screen firmly, and the installation and disassembly are convenient and fast, and the use is convenient.
根据上述专利情况,上述专利的挤出模具只是单纯通过风冷的方式对产品进行冷却,风冷效果较差,需要较长的时间才能将产品冷却下来,不方便实际使用;因此,针对上述问题提出一种塑料板材的挤出模具。According to the above-mentioned patent situation, the extrusion die of the above-mentioned patent only cools the product through air-cooling, the air-cooling effect is poor, and it takes a long time to cool the product down, which is not convenient for actual use; therefore, in view of the above-mentioned problems An extrusion die for plastic sheet is proposed.
发明内容Contents of the invention
为了弥补现有技术的不足,目前挤出模具只是单纯通过风冷的方式对产品进行冷却,风冷效果较差,需要较长的时间才能将产品冷却下来的问题,本发明提出一种塑料板材的挤出模具。In order to make up for the deficiencies of the existing technology, the current extrusion die only cools the product through air cooling, the air cooling effect is poor, and it takes a long time to cool the product down. The present invention proposes a plastic plate extrusion die.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种塑料板材的挤出模具,包括挤出模具主体;所述挤出模具主体的一端设为矩形口,所述挤出模具主体的另一端设为出料口,所述挤出模具主体上连通安装有进料管,所述挤出模具主体上固接有两个气缸,两个所述气缸的输出端固接有横板,所述横板上固接有两个挡板,两个所述挡板滑动贯穿挤出模具主体,所述挤出模具主体的底部和顶部固接有导热板,所述导热板上固接有散热片,所述挤出模具主体上设有水冷机构;The technical solution adopted by the present invention to solve the technical problem is: a plastic plate extrusion die according to the present invention, comprising an extrusion die main body; one end of the extrusion die main body is set as a rectangular mouth, and the extrusion The other end of the mold main body is set as a discharge port, the main body of the extrusion mold is connected with a feed pipe, the main body of the extrusion mold is fixedly connected with two cylinders, and the output ends of the two cylinders are fixedly connected with A horizontal plate, two baffles are fixed on the horizontal plate, and the two baffles slide through the main body of the extrusion die, and the bottom and top of the main body of the extrusion die are fixed with a heat conduction plate, and the heat conduction plate A heat sink is fixedly connected, and a water cooling mechanism is provided on the main body of the extrusion die;
所述水冷机构包括固接在挤出模具主体底部的两个L形板,其中一个所述L形板上固接有第一水泵,所述第一水泵上安装有抽水管,所述挤出模具主体的一侧设有水箱,所述抽水管的一端与水箱连通,所述第一水泵的上安装有第一L形管,所述第一L形管的一端固接有第一U形管,所述第一U形管的一端固接有第一冷却管,所述第一U形管的另一端固接有第二冷却管,所述第一冷却管与第二冷却管固接在导热板上,所述第一冷却管的一端和第二冷却管的一端固接有第二U形管,所述第二U形管上固接有第二L形管,另一个所述L形板上固接有第二水泵,所述第二L形管固定安装在第二水泵上,所述第二水泵上安装有进水管;通过设置散热片,可以将热量从散热片散发出去,通过设置第一冷却管和第二冷却管,可以使流经第一冷却管和第二冷却管的水将导热板的热量带走,实现快速散热。The water cooling mechanism includes two L-shaped plates fixed on the bottom of the extrusion die body, one of the L-shaped plates is fixed with a first water pump, and a suction pipe is installed on the first water pump. One side of the main body of the mold is provided with a water tank, one end of the suction pipe communicates with the water tank, a first L-shaped tube is installed on the first water pump, and a first U-shaped tube is fixedly connected to one end of the first L-shaped tube. One end of the first U-shaped pipe is fixedly connected with a first cooling pipe, the other end of the first U-shaped pipe is fixedly connected with a second cooling pipe, and the first cooling pipe is fixedly connected with the second cooling pipe On the heat conduction plate, one end of the first cooling pipe and one end of the second cooling pipe are affixed with a second U-shaped pipe, and a second L-shaped pipe is affixed to the second U-shaped pipe, and the other said A second water pump is fixedly connected to the L-shaped plate, the second L-shaped pipe is fixedly installed on the second water pump, and a water inlet pipe is installed on the second water pump; heat can be dissipated from the heat sink by setting the heat sink , by arranging the first cooling pipe and the second cooling pipe, the water flowing through the first cooling pipe and the second cooling pipe can take away the heat from the heat conducting plate to realize rapid heat dissipation.
优选的,所述水箱内设有降温组件,所述降温组件包括固接在进水管上的横管,所述横管位于水箱内,所述横管上安装有雾化喷头,所述水箱上固接有第一散热板,所述水箱上固接有第二散热板,所述雾化喷头正对于第一散热板,所述第一散热板上固接有两个第一斜板,所述第二散热板上固接有两个第二斜板,两个所述第一斜板与两个第二斜板交错设置,通过设置雾化喷头,可以使水雾化喷出,增大水与空气的接触面积,使水降温,通过设置第一散热板、第二散热板、第一斜板和第二斜板,水沿着第一散热板、第一斜板和第二斜板流下,将热量传递到第一散热板和第二散热板上,实现水快速降温。Preferably, a cooling assembly is provided in the water tank, and the cooling assembly includes a horizontal tube fixedly connected to the water inlet pipe, the horizontal tube is located in the water tank, an atomizing nozzle is installed on the horizontal tube, and the horizontal tube is installed on the water tank. A first heat dissipation plate is fixedly connected, a second heat dissipation plate is fixedly connected to the water tank, the atomizing nozzle is directly facing the first heat dissipation plate, and two first inclined plates are fixedly connected to the first heat dissipation plate, so Two second slant plates are fixedly connected to the second radiating plate, and the two first slant plates and the two second slant plates are arranged alternately. By setting the atomizing nozzle, the water can be atomized and sprayed, increasing the The contact area between water and air makes the water cool down. By setting the first heat dissipation plate, the second heat dissipation plate, the first inclined plate and the second inclined plate, the water flows along the first heat dissipation plate, the first inclined plate and the second inclined plate It flows down and transfers the heat to the first heat dissipation plate and the second heat dissipation plate to realize rapid cooling of the water.
优选的,所述水箱上设有风冷组件,所述风冷组件包括固接在水箱上的四个固定柱,四个所述固定柱的一端固接有风扇,所述风扇上固接有集风罩,所述集风罩上固接有连接管,所述连接管上通过固定管固接有两个第一出风壳,两个所述第一出风壳分别正对于第一冷却管和第二冷却管,所述第一出风壳上开设有第一出风孔,通过设置第一出风壳,可以向散热片吹风,将热量吹走。Preferably, the water tank is provided with an air-cooled assembly, the air-cooled assembly includes four fixed columns fixed on the water tank, fans are fixedly connected to one end of the four fixed columns, and the fans are fixedly connected to An air collecting hood, a connection pipe is fixedly connected to the air collecting hood, and two first air outlet shells are fixedly connected to the connecting pipe through the fixing pipe, and the two first air outlet shells are respectively facing the first cooling pipe and the second cooling pipe, the first air outlet shell is provided with a first air outlet hole, and by setting the first air outlet shell, the heat can be blown to the cooling fins to blow away the heat.
优选的,所述连接管上通过固定管固接有第二出风壳,所述第二出风壳正对于第一散热板和第二散热板,所述第二出风壳上开设有第二出风孔,通过设置第二出风壳,可以向第一散热板和第二散热板吹风,将热量吹走。Preferably, a second air outlet shell is fixedly connected to the connecting pipe through a fixing pipe, the second air outlet shell is facing the first heat dissipation plate and the second heat dissipation plate, and a second air outlet shell is provided on the second air outlet shell. The second air outlet hole, by setting the second air outlet shell, can blow air to the first heat dissipation plate and the second heat dissipation plate to blow away the heat.
优选的,所述挤出模具主体内嵌入安装有两个加热板,所述加热板用于对材料进行加热,通过设置加热板,可以防止熔融塑料材料过早冷却固化。Preferably, two heating plates are embedded in the main body of the extrusion die, and the heating plates are used to heat the material. By setting the heating plates, the molten plastic material can be prevented from cooling and solidifying prematurely.
优选的,所述挤出模具主体上开设有两个限位口,所述挡板滑动贯穿限位口,通过设置限位口,可以对挡板运动起到限位作用。Preferably, the main body of the extrusion die is provided with two limiting openings, and the baffle plate slides through the limiting openings. By setting the limiting openings, the movement of the baffle plate can be limited.
优选的,所述挤出模具主体内设置有推板,所述推板的外壁与挤出模具主体的内壁接触,通过设置推板,可以将产品从出料口推出挤出模具主体。Preferably, a push plate is provided inside the extrusion die body, and the outer wall of the push plate is in contact with the inner wall of the extrusion die body. By setting the push plate, the product can be pushed out of the extrusion die body from the discharge port.
优选的,所述散热片上开设有第一散热孔,所述第一散热板和第二散热板上开设有第二散热孔,通过设置第一散热孔和第二散热孔,可以增大散热片、第一散热板和第二散热板与空气的接触面积,增强散热效果。Preferably, the heat sink is provided with a first heat dissipation hole, and the first heat dissipation plate and the second heat dissipation plate are provided with a second heat dissipation hole. By setting the first heat dissipation hole and the second heat dissipation hole, the heat dissipation fin can be enlarged. , The contact area between the first heat dissipation plate and the second heat dissipation plate and the air enhances the heat dissipation effect.
优选的,所述散热片正对于相邻两个第一出风孔的中间位置,所述第二出风孔正对于第二散热孔,通过设置散热片正对于相邻两个第一出风孔的中间位置,可以使第一出风孔吹出的风将散热片周围的热量带走,通过设置第二出风孔正对于第二散热孔,可以使第二出风孔吹出的风将第二散热孔散发的热量带走。Preferably, the heat sink is directly opposite to the middle position of two adjacent first air outlets, and the second air outlet is directly opposite to the second heat dissipation hole. The middle position of the hole can make the wind blown out of the first air outlet hole take away the heat around the heat sink, and by setting the second air outlet hole to face the second heat dissipation hole, the wind blown out of the second air outlet hole can take away the heat around the heat sink. The heat dissipated by the second cooling hole is carried away.
优选的,所述挤出模具主体与两个挡板之间形成型腔,所述型腔用于使热熔的塑料材料成型,通过设置型腔,可以使为热熔塑料材料塑形。Preferably, a cavity is formed between the main body of the extrusion die and the two baffles, and the cavity is used to shape the hot-melt plastic material, and the hot-melt plastic material can be shaped by setting the cavity.
本发明的有益之处在于:The benefits of the present invention are:
1.本发明通过水冷机构的结构设计,熔融的塑料材料注满挤出模具主体的型腔后,就需要对产品进行冷却,部分热量经过挤出模具主体和导热板从散热片上散发出来,实现初步散热,启动第一水泵,第一水泵通过抽水管从水箱内抽取水,水经过第一L形管和第一U形管流入第一冷却管和第二冷却管内,导热板的热量会被第一冷却管和第二冷却管内的水带走,实现进一步散热,解决了目前挤出模具只是单纯通过风冷的方式对产品进行冷却,风冷效果较差,需要较长的时间才能将产品冷却下来的问题,提高了挤出模具的散热效率;1. The present invention adopts the structural design of the water-cooling mechanism. After the molten plastic material fills the cavity of the main body of the extrusion die, the product needs to be cooled, and part of the heat is emitted from the heat sink through the main body of the extrusion die and the heat conducting plate to realize Preliminary heat dissipation, start the first water pump, the first water pump draws water from the water tank through the suction pipe, the water flows into the first cooling pipe and the second cooling pipe through the first L-shaped pipe and the first U-shaped pipe, the heat of the heat conduction plate will be The water in the first cooling pipe and the second cooling pipe is taken away to achieve further heat dissipation, which solves the problem that the current extrusion die only cools the product through air cooling, the air cooling effect is poor, and it takes a long time to cool the product The problem of cooling down improves the heat dissipation efficiency of the extrusion die;
2.本发明通过降温组件的结构设计,流过第一冷却管和第二冷却管的水温度升高,水被第二水泵通过进水管和横管送至雾化喷头处,水被雾化喷出,将水喷洒在第一散热板上,水沿着第一散热板、第一斜板和第二斜板流下,水的热量传递到第一散热板和第二散热板上,第二散热板将热量散发出去,使水的温度快速下降,实现了对冷却水进行降温的功能,使冷却水可以循环使用。2. In the present invention, through the structural design of the cooling component, the temperature of the water flowing through the first cooling pipe and the second cooling pipe increases, and the water is sent to the atomizing nozzle by the second water pump through the water inlet pipe and the horizontal pipe, and the water is atomized spraying, spraying water on the first cooling plate, the water flows down along the first cooling plate, the first inclined plate and the second inclined plate, the heat of the water is transferred to the first cooling plate and the second cooling plate, and the second The cooling plate dissipates the heat, so that the temperature of the water drops rapidly, realizing the function of cooling the cooling water, so that the cooling water can be recycled.
3.本发明通过风冷组件的结构设计,启动风扇,风扇向集风罩内吹风,风通过连接管吹向第一出风壳和第二出风壳,风从第一出风孔吹出,风吹向散热片,将散热片散发的热量吹走,防止热量积聚在散热片周围,风还会从第二出风壳的第二出风孔吹出,吹向第一散热板和第二散热板,将冷却水的热量出走,实现了使风冷和水冷结合的功能,提高了散热效率。3. The present invention starts the fan through the structural design of the air-cooled assembly, and the fan blows into the wind collecting hood, and the wind blows to the first air outlet shell and the second air outlet shell through the connecting pipe, and the wind is blown out from the first air outlet hole. The wind blows to the heat sink to blow away the heat emitted by the heat sink to prevent the heat from accumulating around the heat sink. The wind also blows out from the second air outlet hole of the second air outlet shell and blows to the first heat sink and the second heat sink. The plate removes the heat of the cooling water, realizes the function of combining air cooling and water cooling, and improves the heat dissipation efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为实施例一的整体结构示意图;Fig. 1 is the overall structure schematic diagram of embodiment one;
图2为实施例一的水冷机构示意图;Fig. 2 is the schematic diagram of the water-cooling mechanism of embodiment one;
图3为实施例一的水箱剖视示意图;Fig. 3 is the schematic cross-sectional view of the water tank of embodiment one;
图4为实施例一的风冷组件示意图;Fig. 4 is the schematic diagram of the air-cooled assembly of embodiment one;
图5为实施例一的第二出风壳结构示意图;Fig. 5 is a schematic structural diagram of the second air outlet shell of
图6为实施例一地挤出模具剖视示意图;Fig. 6 is a schematic cross-sectional view of an extrusion die in Example 1;
图7为实施例二的立体结构示意图;Fig. 7 is the three-dimensional structure schematic diagram of embodiment two;
图8为实施例二的检测组件示意图。Fig. 8 is a schematic diagram of the detection component of the second embodiment.
图中:1、挤出模具主体;2、矩形口;3、出料口;4、进料管;5、气缸;6、横板;7、挡板;8、导热板;9、散热片;10、L形板;11、第一水泵;12、抽水管;13、水箱;14、第一L形管;15、第一U形管;16、第一冷却管;17、第二冷却管;18、第二U形管;19、第二L形管;20、第二水泵;21、进水管;22、横管;23、雾化喷头;24、第一散热板;25、第二散热板;26、第一斜板;27、第二斜板;28、固定柱;29、风扇;30、集风罩;31、连接管;32、第一出风壳;33、第一出风孔;34、第二出风壳;35、第二出风孔;36、加热板;37、限位口;38、推板;39、第一散热孔;40、第二散热孔;41、连接柱;42、平板;43、压力传感器;44、移动柱;45、圆板;46、弹簧;47、圆块;48、圆槽。In the figure: 1. Extrusion mold body; 2. Rectangular mouth; 3. Outlet; 4. Feed pipe; 5. Cylinder; 6. Horizontal plate; 7. Baffle; 8. Heat conduction plate; 9. Radiator ; 10, L-shaped plate; 11, the first water pump; 12, suction pipe; 13, water tank; 14, the first L-shaped pipe; 15, the first U-shaped pipe; 16, the first cooling pipe; 17, the
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一Embodiment one
请参阅图1-图6所示,一种塑料板材的挤出模具,包括挤出模具主体1;所述挤出模具主体1的一端设为矩形口2,矩形口2可以使外部驱动设备的输出端穿过,从而使外部驱动设备可以驱动推板38,所述挤出模具主体1的另一端设为出料口3,出料口3用于成型产品排出挤出模具主体1,所述挤出模具主体1上连通安装有进料管4,进料管4与外部挤出机连接,将熔融的塑料材料注入挤出模具主体1内,所述挤出模具主体1上固接有两个气缸5,两个所述气缸5的输出端固接有横板6,所述横板6上固接有两个挡板7,挡板7用于防止熔融材料流出,两个所述挡板7滑动贯穿挤出模具主体1,所述挤出模具主体1的底部和顶部固接有导热板8,导热板8用于将熔融材料的热量传递给散热片9,所述导热板8上固接有散热片9,散热片9用于将导热板8传递的热量散发出去,所述挤出模具主体1上设有水冷机构;Please refer to Fig. 1-shown in Fig. 6, a kind of extrusion die of plastic plate comprises extrusion die
所述水冷机构包括固接在挤出模具主体1底部的两个L形板10,其中一个所述L形板10上固接有第一水泵11,第一水泵11用于将水箱13内的水抽出,所述第一水泵11上安装有抽水管12,所述挤出模具主体1的一侧设有水箱13,所述抽水管12的一端与水箱13连通,所述第一水泵11的上安装有第一L形管14,所述第一L形管14的一端固接有第一U形管15,所述第一U形管15的一端固接有第一冷却管16,所述第一U形管15的另一端固接有第二冷却管17,所述第一冷却管16与第二冷却管17固接在导热板8上,第一冷却管16和第二冷却管17用于将导热板8的热量带走,所述第一冷却管16的一端和第二冷却管17的一端固接有第二U形管18,所述第二U形管18上固接有第二L形管19,另一个所述L形板10上固接有第二水泵20,第二水泵20用于将第一冷却管16和第二冷却管17内的水泵入水箱13内,形成循环,所述第二L形管19固定安装在第二水泵20上,所述第二水泵20上安装有进水管21;The water-cooling mechanism includes two L-shaped plates 10 fixed on the bottom of the extrusion die main body 1, one of the L-shaped plates 10 is fixed with a first water pump 11, and the first water pump 11 is used to transfer the water in the water tank 13 The water is drawn out, the first water pump 11 is equipped with a water pump 12, one side of the extrusion die main body 1 is provided with a water tank 13, one end of the water pump 12 communicates with the water tank 13, the first water pump 11 A first L-shaped tube 14 is installed on the top, and one end of the first L-shaped tube 14 is fixedly connected with a first U-shaped tube 15, and one end of the first U-shaped tube 15 is fixedly connected with a first cooling pipe 16, so The other end of the first U-shaped pipe 15 is fixedly connected with a second cooling pipe 17, and the first cooling pipe 16 and the second cooling pipe 17 are fixedly connected on the heat conducting plate 8, and the first cooling pipe 16 and the second cooling pipe 17 is used to take away the heat from the heat conduction plate 8, one end of the first cooling pipe 16 and one end of the second cooling pipe 17 are fixedly connected with a second U-shaped pipe 18, and the second U-shaped pipe 18 is fixedly connected with There is a second L-shaped pipe 19, and a second water pump 20 is fixedly connected to the other L-shaped plate 10, and the second water pump 20 is used to pump the water in the first cooling pipe 16 and the second cooling pipe 17 into the water tank 13 , forming a cycle, the second L-shaped pipe 19 is fixedly installed on the second water pump 20, and the second water pump 20 is equipped with a water inlet pipe 21;
工作时,当需要向挤出模具主体1内注入热熔塑料材料过程中,挡板7处于最低位置状态,两个挡板7与挤出模具主体1之间形成型腔,通过外部挤出机通过进料管4向挤出模具主体1内注入热熔的塑料材料,热熔的材料填满型腔,在此过程中,开启两个加热板36,可以使热熔材料在填满型腔过程中不会过早地固化,填满型腔后,关闭加热板36,需要对型腔内的材料进行冷却,使其快速成型,材料的热量通过挤出模具主体1和导热板8传递至散热片9,部分热量从散热片9和第一散热孔39内散发出去,实现初步的散热,同时启动第一水泵11和第二水泵20,第一水泵11可以通过抽水管12从水箱13内抽取水,水通过第一L形管14和第一U形管15流入第一冷却管16和第二冷却管17内,导热板8的热量会被流经第一冷却管16和第二冷却管17的水带走,实现进一步散热,使得整体的散热效果更好,冷却完成后,产品即冷却成型,启动气缸5,气缸5带动横板6向上运动,横板6带动挡板7向上运动,通过外部驱动设备驱动推板38运动,推板38可以将产品从出料口3推出。During work, when it is necessary to inject hot-melt plastic material into the
所述水箱13内设有降温组件,所述降温组件包括固接在进水管21上的横管22,所述横管22位于水箱13内,所述横管22上安装有雾化喷头23,雾化喷头23正对于第一散热板24,雾化喷头23可以将水变成雾状喷出,所述水箱13上固接有第一散热板24,所述水箱13上固接有第二散热板25,第一散热板24和第二散热板25,可以将水的热量散发出去,所述雾化喷头23正对于第一散热板24,所述第一散热板24上固接有两个第一斜板26,所述第二散热板25上固接有两个第二斜板27,两个所述第一斜板26与两个第二斜板27交错设置,水会沿着第一斜板26和第二斜板27流下;The
工作时,当水流出第一冷却管16和第二冷却管17后,水的温度就会升高,流出第一冷却管16和第二冷却管17的水被第二水泵20通过进水管21和横管22送入到水箱13内,水从雾化喷头23处喷出,水喷洒向第一散热板24,水会沿着第一散热板24、第一斜板26和第二斜板27流下,在流下过程中,水的热量会传递到第一散热板24和第二散热板25上,第一散热板24和第二散热板25将热量通过第二散热孔40散发出去,实现对冷却水进行降温,使水可以进行循环,继续被第一水泵11抽走。During operation, when the water flows out of the
所述水箱13上设有风冷组件,所述风冷组件包括固接在水箱13上的四个固定柱28,四个所述固定柱28的一端固接有风扇29,风扇29可以向集风罩30内吹风,所述风扇29上固接有集风罩30,所述集风罩30上固接有连接管31,所述连接管31上通过固定管固接有两个第一出风壳32,风会从两个第一出风壳32吹出,两个所述第一出风壳32分别正对于第一冷却管16和第二冷却管17,所述第一出风壳32上开设有第一出风孔33,第一出风孔33吹出的风会吹向散热片9的两侧;The
工作时,当需要进一步散热时,启动风扇29,风扇29向集风罩30内吹风,风经过连接管31吹向两个第一出风壳32,风从第一出风壳32的第一出风孔33内吹出,吹向散热片9,将散热片9和第一散热孔39散发的热量吹走,防止热量堆积在散热片9周围。During work, when further heat dissipation is needed, start the
所述连接管31上通过固定管固接有第二出风壳34,所述第二出风壳34正对于第一散热板24和第二散热板25,所述第二出风壳34上开设有第二出风孔35;The connecting
工作时,在风吹向散热片9过程中,风还会从第二出风壳34吹出,风从第二出风孔35吹出,将第一散热板24、第二散热板25和第二散热孔40散发的热量吹走,防止热量堆积在第一散热板24和第二散热板25的周围,实现风冷和水冷的结合,达到更好的散热效果。During work, when the wind blows to the cooling fins 9, the wind will also blow out from the second
所述挤出模具主体1内嵌入安装有两个加热板36,所述加热板36用于对材料进行加热;Two
工作时,通过设置加热板36,在材料注入型腔过程中,开启两个加热板36,可以使热熔材料在填满型腔过程中不会过早地固化,填满型腔后,关闭加热板36。When working, by setting the
所述挤出模具主体1上开设有两个限位口37,所述挡板7滑动贯穿限位口37;The
工作时,在挡板7运动过程中,挡板7在限位口37内滑动,将挡板7限位在竖直方向上。During operation, during the movement of the
所述挤出模具主体1内设置有推板38,所述推板38的外壁与挤出模具主体1的内壁接触;The extrusion die
工作时,通过外部驱动设备驱动推板38,可以将冷却成型后从产品从出料口3推出挤出模具主体1,推板38还可以将附着在挤出模具主体1内壁的材料刮除下来。When working, the
所述散热片9上开设有第一散热孔39,所述第一散热板24和第二散热板25上开设有第二散热孔40;The heat sink 9 is provided with a first
工作时,通过设置第一散热孔39和第二散热孔40,可以增大散热片9、第一散热板24和第二散热板25与空气接触的面积,实现较好的散热效果。During operation, by providing the first heat dissipation holes 39 and the second heat dissipation holes 40, the areas of the heat dissipation fins 9, the first
所述散热片9正对于相邻两个第一出风孔33的中间位置,所述第二出风孔35正对于第二散热孔40;The heat sink 9 is directly opposite to the middle position of two adjacent first air outlet holes 33 , and the second
工作时,通过设置散热片9正对于相邻两个第一出风孔33的中间位置,可以使第一出风孔33吹出的风将散热片9周围的热量带走,通过设置第二出风孔35正对于第二散热孔40,可以使第二出风孔35吹出的风将第二散热孔40散发的热量带走。During work, by arranging the heat sink 9 just opposite to the middle position of the two adjacent first air outlet holes 33, the wind blown out by the first air outlet holes 33 can take away the heat around the heat sink 9, and by setting the second air outlet The
所述挤出模具主体1与两个挡板7之间形成型腔,所述型腔用于使热熔的塑料材料成型;A cavity is formed between the extrusion die
工作时,在注入热熔材料过程中,型腔可以将热熔塑料材料塑形成板状。During operation, during the process of injecting the hot-melt material, the cavity can shape the hot-melt plastic material into a plate shape.
实施例二Embodiment two
请参阅图7和图8所示,对比实施例一,作为本发明的另一种实施方式,所述挤出模具主体1上设有检测组件,所述检测组件包括固接在挤出模具主体1上的八个连接柱41,相邻四个所述连接柱41的顶端固接有平板42,所述平板42的底部固接有压力传感器43,所述挤出模具主体1上滑动插设有移动柱44,所述移动柱44的顶端固接有圆板45,所述圆板45的顶部与压力传感器43挤出,所述圆板45的底部与挤出模具主体1的顶部之间固接有弹簧46,所述弹簧46套设在移动柱44的外侧,所述移动柱44的底端固接有圆块47,所述挤出模具主体1的顶部内壁开设有两个与圆块47相适配的圆槽48,所述圆块47滑动连接在圆槽48内;工作时,当熔融塑料材料填满型腔过程中,材料最后填满型腔的位置是与进料管4最远的两个角落,当材料填充型腔时,材料会压迫圆块47向上运动,圆块47带动移动柱44向上运动,弹簧46被压缩,圆板45向上运动压迫压力传感器43,压力传感器43产生数值,当压力传感器43的数值达到某个数值,说明材料以填满型腔,圆块47完全进入圆槽48内,圆块47的底部与挤出模具主体1的顶部内壁平齐。Please refer to Figure 7 and Figure 8, Comparative Example 1, as another embodiment of the present invention, the extrusion die
工作原理:使用时,当需要向挤出模具主体1内注入热熔塑料材料过程中,挡板7处于最低位置状态,两个挡板7与挤出模具主体1之间形成型腔,通过外部挤出机通过进料管4向挤出模具主体1内注入热熔的塑料材料,热熔的材料填满型腔,在此过程中,开启两个加热板36,可以使热熔材料在填满型腔过程中不会过早地固化,填满型腔后,关闭加热板36,需要对型腔内的材料进行冷却,使其快速成型,材料的热量通过挤出模具主体1和导热板8传递至散热片9,部分热量从散热片9和第一散热孔39内散发出去,实现初步的散热,同时启动第一水泵11和第二水泵20,第一水泵11可以通过抽水管12从水箱13内抽取水,水通过第一L形管14和第一U形管15流入第一冷却管16和第二冷却管17内,导热板8的热量会被流经第一冷却管16和第二冷却管17的水带走,实现进一步散热,使得整体的散热效果更好,流进第一冷却管16和第二冷却管17的水温度升高,流出第一冷却管16和第二冷却管17的水被第二水泵20通过进水管21和横管22送入到水箱13内,水从雾化喷头23处喷出,水喷洒向第一散热板24,水会沿着第一散热板24、第一斜板26和第二斜板27流下,在流下过程中,水的热量会传递到第一散热板24和第二散热板25上,第一散热板24和第二散热板25将热量通过第二散热孔40散发出去,实现对冷却水进行降温,使水可以进行循环,继续被第一水泵11抽走,同时启动风扇29,风扇29向集风罩30内吹风,风经过连接管31吹向两个第一出风壳32,风从第一出风壳32的第一出风孔33内吹出,吹向散热片9,将散热片9和第一散热孔39散发的热量吹走,防止热量堆积在散热片9周围,风还会从第二出风壳34吹出,风从第二出风孔35吹出,将第一散热板24、第二散热板25和第二散热孔40散发的热量吹走,防止热量堆积在第一散热板24和第二散热板25的周围,实现风冷和水冷的结合,达到更好的散热效果,冷却完成后,产品即冷却成型,启动气缸5,气缸5带动横板6向上运动,横板6带动挡板7向上运动,通过外部驱动设备驱动推板38运动,推板38可以将产品从出料口3推出。Working principle: When in use, when hot-melt plastic material needs to be injected into the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment of the present invention. In an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention.
Claims (10)
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| CN118493727A (en) * | 2024-07-17 | 2024-08-16 | 河南顺为节能科技有限公司 | A hot pressing device and hot pressing process for producing insulation board |
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Application publication date: 20221118 |
