CN115342970A - Checking device of pressure transmitter - Google Patents
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- CN115342970A CN115342970A CN202211053627.4A CN202211053627A CN115342970A CN 115342970 A CN115342970 A CN 115342970A CN 202211053627 A CN202211053627 A CN 202211053627A CN 115342970 A CN115342970 A CN 115342970A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L27/00—Testing or calibrating of apparatus for measuring fluid pressure
- G01L27/002—Calibrating, i.e. establishing true relation between transducer output value and value to be measured, zeroing, linearising or span error determination
- G01L27/005—Apparatus for calibrating pressure sensors
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Abstract
Description
技术领域technical field
本发明涉及压力变送器校验技术领域,具体为压力变送器的校验装置。The invention relates to the technical field of pressure transmitter calibration, in particular to a calibration device for pressure transmitters.
背景技术Background technique
压力变送器是一种将压力转换成气动信号或电动信号进行控制和远传的设备。它能将测压元件传感器感受到的气体、液体等物理压力参数转变成标准的电信号(如4~20mADC等),以供给指示报警仪、记录仪、调节器等二次仪表进行测量、指示和过程调节。A pressure transmitter is a device that converts pressure into a pneumatic signal or an electric signal for control and remote transmission. It can convert the physical pressure parameters such as gas and liquid felt by the load cell sensor into a standard electrical signal (such as 4~20mADC, etc.), to supply secondary instruments such as indicating alarms, recorders, regulators, etc. for measurement and indication and process regulation.
压力变送器由压力传感单元、转换单元和信号处理模块三部分组成。将压力信号转换成可直接传输的标准信号,压力信号与输出信号呈线性关系,标准信号传输的值代表压力,压力送变器在校验的过程中,需要将待测的压力变送器固定在压力检验安装座上,同时为保障与安装座的密封性,目前的校验装置,在将标准表通过接头与手动加压缸螺纹连接,压力变送器与安装座螺纹连接,因此目前的压力变送器与安装座的螺纹连接方式,安装时为保障密封性,需要较大的扭矩作用力,当待测的压力变送器的数量较多时,则增加了大量的拆装过程中的工作量,目前的螺纹拆装方式,拆装不便,进而导致不便大批量的校验工作。The pressure transmitter consists of three parts: pressure sensing unit, conversion unit and signal processing module. Convert the pressure signal into a standard signal that can be directly transmitted. The pressure signal and the output signal have a linear relationship. The value transmitted by the standard signal represents the pressure. During the calibration process of the pressure transmitter, the pressure transmitter to be tested needs to be fixed On the pressure test mounting seat, in order to ensure the tightness of the mounting seat, the current calibration device connects the standard gauge with the manual pressurized cylinder through the joint, and the pressure transmitter is threaded with the mounting seat. Therefore, the current The threaded connection between the pressure transmitter and the mounting seat requires a large torque force to ensure the sealing performance during installation. When the number of pressure transmitters to be tested is large, a large amount of time is added during the disassembly process. Workload, the current thread disassembly and assembly method is inconvenient to disassemble and assemble, which in turn leads to the inconvenience of large-scale calibration work.
发明内容Contents of the invention
本发明针对目前的压力变送器与检验台螺纹连接拆装不便大批量校验的问题,本发明所要解决的技术问题是提供一种压力变送器的校验装置。The present invention aims at the problem that the threaded connection between the pressure transmitter and the testing platform is inconvenient for mass calibration. The technical problem to be solved by the invention is to provide a calibration device for the pressure transmitter.
为解决上述技术问题,本发明提供如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
压力变送器的校验装置,包括压力变送器本体、检验台、与检验台固定的支架、安装在检验台上的两个手动加压缸,所述手动加压缸包括有两个安装座,一侧所述安装座的一端设置有与标准表螺纹连接的接头,所述压力变送器本体包括有锁紧螺母,另一侧所述安装座与压力变送器本体挤压式可拆卸连接,远离接头的安装座正上方设置有与支架固定的辅助固定装置,所述辅助固定装置包括有沿着安装座轴线方向伸缩的液压气缸,所述液压气缸的活塞杆端固定安装有矩形结构的挤压件,所述挤压件包括有U型结构的固定杆、拆分杆,所述拆分杆为两段式可拆分结构,所述固定杆、拆分杆底部相靠近的一端均固定安装有圆环,两个所述圆环的内径与锁紧螺母的内径相同。The calibration device of the pressure transmitter includes a pressure transmitter body, a testing platform, a bracket fixed to the testing platform, and two manual pressurization cylinders installed on the testing platform. The manual pressurization cylinder includes two installation One end of the mounting seat on one side is provided with a joint threaded with a standard gauge, the pressure transmitter body includes a lock nut, and the mounting seat on the other side is extruded with the pressure transmitter body. Disassemble the connection, and an auxiliary fixing device fixed to the bracket is provided directly above the mounting seat away from the joint. The auxiliary fixing device includes a hydraulic cylinder that expands and contracts along the axial direction of the mounting seat. The piston rod end of the hydraulic cylinder is fixed with a rectangular The extrusion part of the structure, the extrusion part includes a U-shaped structure of a fixed rod and a split rod, the split rod is a two-stage detachable structure, and the bottom of the fixed rod and the split rod are close Rings are fixedly installed at one end, and the inner diameters of the two rings are the same as the inner diameters of the locking nuts.
作为本发明的一种优选技术方案,所述圆环下端以及安装座的上端均安装有密封垫。As a preferred technical solution of the present invention, the lower end of the circular ring and the upper end of the mounting base are both equipped with gaskets.
作为本发明的一种优选技术方案,所述手动加压缸还包括有与安装座连通的气管、微调手轮。As a preferred technical solution of the present invention, the manual pressurization cylinder also includes an air pipe communicating with the mounting seat and a fine-tuning handwheel.
作为本发明的一种优选技术方案,所述检验台靠近微调手轮的一侧与手动加压缸同轴心安装有刻度盘,且微调手轮的外壁边缘处固定安装有朝着刻度盘设置的激光笔。As a preferred technical solution of the present invention, a dial is installed on the side of the test bench close to the fine-tuning handwheel coaxially with the manual pressurized cylinder, and the edge of the outer wall of the fine-tuning handwheel is fixedly installed with a dial facing the dial. laser pointer.
作为本发明的一种优选技术方案,所述拆分杆包括有上杆、下杆,所述上杆靠近下杆的一端安装有T型滑轨,所述下杆靠近上杆的一端开设有与滑轨适配的滑槽。As a preferred technical solution of the present invention, the split rod includes an upper rod and a lower rod, the end of the upper rod near the lower rod is equipped with a T-shaped slide rail, and the end of the lower rod near the upper rod is provided with a Chutes to fit the slide rails.
作为本发明的一种优选技术方案,所述刻度盘环形等间距开设有一百八十个刻度槽。As a preferred technical solution of the present invention, the dial is provided with one hundred and eighty graduation grooves at equal intervals in a ring.
与现有技术相比,本发明能达到的有益效果是:Compared with prior art, the beneficial effect that the present invention can reach is:
1、通过设置的辅助固定装置,安装座与压力变送器本体通过挤压固定式的结构,可快速的实现压力变送器本体的拆装,且无需检验人员人工拧紧,便于拆装,便于大批量的校验工作。1. Through the set auxiliary fixing device, the installation seat and the pressure transmitter body can be quickly disassembled and assembled by extruding the structure of the pressure transmitter body, and there is no need for manual tightening by the inspector, which is convenient for disassembly and assembly. Large batches of verification work.
2、刻度盘环形等间距开设有一百八十个刻度槽,因此每两个刻度槽之间的角度为两度,通过观察激光笔照射的偏转,可观察微调手轮的偏转角度,进而在对压力变送器本体进行加压时,便于按照一定旋转角度的调节加压。2. There are 180 scale grooves at equal intervals on the dial ring, so the angle between every two scale grooves is two degrees. By observing the deflection of the laser pointer irradiation, the deflection angle of the fine-tuning handwheel can be observed, and then in the When pressurizing the pressure transmitter body, it is convenient to adjust and pressurize according to a certain rotation angle.
附图说明Description of drawings
图1为本发明的整体的结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的结构示意图。Fig. 2 is a structural schematic diagram of the present invention.
图3为本发明的图2中B处放大结构示意图。Fig. 3 is a schematic diagram of the enlarged structure at B in Fig. 2 of the present invention.
图4为本发明的爆炸结构示意图。Fig. 4 is a schematic diagram of the explosion structure of the present invention.
图5为本发明的图4中C处放大结构示意图。FIG. 5 is a schematic diagram of the enlarged structure at C in FIG. 4 of the present invention.
图6为本发明的压力变送器本体结构示意图。Fig. 6 is a structural schematic diagram of the pressure transmitter body of the present invention.
图7为本发明的拆分杆的下杆与圆环安装结构示意图。Fig. 7 is a schematic diagram of the installation structure of the lower rod and the ring of the split rod of the present invention.
其中:in:
1、检验台;11、支架;1. Inspection table; 11. Bracket;
2、手动加压缸;21、气管;22、安装座;23、接头;24、微调手轮;25、激光笔;26、刻度盘;2. Manual pressure cylinder; 21. Air pipe; 22. Mounting base; 23. Joint; 24. Fine-tuning handwheel; 25. Laser pointer; 26. Dial;
3、辅助固定装置;31、液压气缸;32、挤压件;321、固定杆;322、拆分杆;323、滑槽;324、滑轨;33、圆环;34、密封垫;3. Auxiliary fixing device; 31. Hydraulic cylinder; 32. Extrusion piece; 321. Fixing rod; 322. Split rod; 323. Chute; 324. Slide rail; 33. Ring; 34. Gasket;
4、压力变送器本体;41、锁紧螺母。4. Pressure transmitter body; 41. Lock nut.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例,进一步阐述本发明,但下述实施例仅仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本发明的保护范围。下述实施例中的实验方法,如无特殊说明,均为常规方法,下述实施例中所用的材料、试剂等,如无特殊说明,均可从商业途径得到。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention. The experimental methods in the following examples, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following examples, unless otherwise specified, can be obtained from commercial sources.
实施例:Example:
如图1-7所示,一种压力变送器的校验装置,包括压力变送器本体4、检验台1、与检验台1固定的支架11、安装在检验台1上的两个手动加压缸2,手动加压缸2包括有两个安装座22,一侧(如图1中的右侧)安装座22的一端设置有与标准表螺纹连接的接头23,压力变送器本体4包括有锁紧螺母41,另一侧(如图1中左侧)安装座22与压力变送器本体4挤压式可拆卸连接,安装座22与压力变送器本体4通过挤压固定式的结构,可快速的实现压力变送器本体4的拆装,且无需检验人员人工拧紧,便于拆装,且便于大批量的校验工作,远离接头23的安装座22(如图1中左侧的安装座22)正上方设置有与支架11固定的辅助固定装置3,辅助固定装置3包括有沿着安装座22轴线方向伸缩的液压气缸31,液压气缸31的活塞杆端固定安装有矩形结构的挤压件32,挤压件32包括有U型结构的固定杆321、拆分杆322,拆分杆322为两段式可拆分结构,固定杆321、拆分杆322底部相靠近的一端均固定安装有圆环33,两个圆环33的内径与锁紧螺母41的内径相同,如图4所示,位于左侧的拆分杆322可沿着水平方向进行拆分,在将压力变送器本体4的下端接管安插在左侧的安装座22的孔内后,固定杆321的圆环33置于锁紧螺母41的上方,然后再将拆分杆322的圆环33固定在锁紧螺母41的上方,此时两个圆环 33呈一个圆柱结构,并且两个圆环33的内径与锁紧螺母41的内径相同,完成安装(如图1所示),随后启动液压气缸31使得活塞杆向下运动,此时在液压气缸31的作用下,通过挤压件32对锁紧螺母41以及压力变送器本体4向安装座22的方向挤压固定,待检测完成中,活塞杆向上收缩,将拆分杆322拆除,此时可将压力变送器本体4快速的从两个圆环33处取下,便于拆装,且降低大批量校验时的工作量。As shown in Figure 1-7, a calibration device for a pressure transmitter includes a
优选的,圆环33下端以及安装座22的上端均安装有密封垫34,如图3所示,左侧的安装座22的上端,以及两个圆环33的下端均安装密封垫34,圆环 33底部的密封垫34是橡胶材质,在圆环33对锁紧螺母41挤压时,通过密封垫34避免锁紧螺母41的损坏,安装座22上方的密封垫34是四氟垫片,抗挤压效果好,密封性强,在安装座22与锁紧螺母41的下表面靠近时,通过该垫片,提高连接后的密封效果,防止在检验时,气体从锁紧螺母41与安装座22 的连接处泄漏。Preferably, the lower end of the
优选的,手动加压缸2还包括有与安装座22连通的气管21、微调手轮24。Preferably, the
优选的,检验台1靠近微调手轮24的一侧与手动加压缸2同轴心安装有刻度盘26,刻度盘26环形等间距开设有一百八十个刻度槽,且微调手轮24的外壁边缘处固定安装有朝着刻度盘26设置的激光笔25,如图4所示,激光笔 25向刻度盘26的方向照射,刻度盘26环形等间距开设有一百八十个刻度槽,因此每两个刻度槽之间的角度为两度,进而通过观察激光笔25照射的偏转,可观察微调手轮24的偏转角度,进而在对压力变送器本体4进行加压时,便于按照一定旋转角度的调节加压。Preferably, a
优选的,拆分杆322包括有上杆、下杆,上杆靠近下杆的一端安装有T型滑轨324,下杆靠近上杆的一端开设有与滑轨324适配的滑槽323,如图5和7 所示,通过上杆靠近下杆的一端安装有T型滑轨324与下杆靠近上杆的一端开设有与滑轨324适配的滑槽323的相互配合,便于将拆分杆322进行拆装,进而便于将两个圆环33置于锁紧螺母41上,或者将两个圆环33进行拆分后,便于压力变送器本体4从辅助固定装置3上拆除。Preferably, the
本发明在使用时,如图1所示,左侧的安装座22用于安装压力变送器本体4,右侧的安装座22用于标准表的安装(具体的安装以及使用为所属技术领域人员所公知的,本案不做赘述),将压力变送器本体4的锁紧螺母41的一端置于左侧安装座22的正上方,并且置于固定杆321的圆环33下方,随后将拆分杆322的下杆的滑槽323卡入到上杆的滑轨324内,此时的拆分杆322的下端安装的圆环33置于锁紧螺母41的上方,并且与固定杆321下方的圆环33 呈一个圆柱结构,此时液压气缸31工作,将压力变送器本体4向下挤压,并且与左侧安装座22的上端的密封垫34之间形成挤压密封结构,此时通过手动加压缸2可对压力变送器本体4进行加压校验工作,检验完成后,液压气缸31 的活塞杆向上收缩,此时压力变送器本体4不受挤压作用力,将下杆向外(左侧)拉伸便可从上杆上拆除,此时可将压力变送器本体4从两个圆环33中拆除,重复上述步骤可实现大批量的校验检测工作,拆装方便。When the present invention is in use, as shown in Figure 1, the mounting
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and those described in the above-mentioned embodiments and description are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118961420A (en) * | 2024-10-17 | 2024-11-15 | 天津格瑞纳汽车零部件有限公司 | A compression testing device and method for producing engine cover plates |
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| CN113295332A (en) * | 2021-05-07 | 2021-08-24 | 西安医学院 | Airtightness detection device applied to EGR heat exchanger wax mold and working method thereof |
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| CN211234862U (en) * | 2019-12-05 | 2020-08-11 | 长春巴格斯汽车发动机制造有限公司 | A kind of seal detection device for automobile engine production |
| CN112304496A (en) * | 2020-10-27 | 2021-02-02 | 西安丰汇测控工程有限公司 | Auxiliary platform for pressure transmitter calibration |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118961420A (en) * | 2024-10-17 | 2024-11-15 | 天津格瑞纳汽车零部件有限公司 | A compression testing device and method for producing engine cover plates |
| CN118961420B (en) * | 2024-10-17 | 2024-12-27 | 天津格瑞纳汽车零部件有限公司 | Compression-resistant detection device and method for engine cover plate production |
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