CN115342191A - Hydraulic vacuum valve - Google Patents
Hydraulic vacuum valve Download PDFInfo
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- CN115342191A CN115342191A CN202210972809.5A CN202210972809A CN115342191A CN 115342191 A CN115342191 A CN 115342191A CN 202210972809 A CN202210972809 A CN 202210972809A CN 115342191 A CN115342191 A CN 115342191A
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- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000007789 sealing Methods 0.000 claims description 43
- 239000002184 metal Substances 0.000 abstract description 11
- 230000000903 blocking effect Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 152
- 230000007547 defect Effects 0.000 description 6
- 239000010720 hydraulic oil Substances 0.000 description 6
- 239000004576 sand Substances 0.000 description 6
- 238000004512 die casting Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000004904 shortening Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/36—Valve members
- F16K1/38—Valve members of conical shape
- F16K1/385—Valve members of conical shape contacting in the closed position, over a substantial axial length, a seat surface having the same inclination
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0254—Construction of housing; Use of materials therefor of lift valves with conical shaped valve members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/122—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/122—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
- F16K31/1221—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston one side of the piston being spring-loaded
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
- F16K37/0075—For recording or indicating the functioning of a valve in combination with test equipment
- F16K37/0083—For recording or indicating the functioning of a valve in combination with test equipment by measuring valve parameters
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Valves (AREA)
Abstract
本发明公开了一种液压真空阀,包括阀体机构和驱动机构,阀体机构包括阀座和阀芯,阀座具有第一孔,第一孔包括第一段和第二段,第一段用于连接模具的排气口,第一段的径向设置有第二孔,第二孔用于连通第一段和真空机;驱动机构包括设置在阀芯上的外凸环,外凸环位于第二段内,外凸环将第二段分隔为第一油腔和第二油腔,还包括第一油孔和第二油孔,第一油孔用于连通第一油腔和外部油路,第二油孔用于连通第二油腔和外部油路,第一油腔进油带动阀芯隔断第一段和第二孔,第二油腔进油带动阀芯敞开第一段和第二孔。本发明的一种液压真空阀,能够缩短液压真空阀的关闭时间,降低熔融金属填充型腔时进入液压真空阀堵塞液压真空阀的风险。
The invention discloses a hydraulic vacuum valve, comprising a valve body mechanism and a driving mechanism, the valve body mechanism includes a valve seat and a valve core, the valve seat has a first hole, the first hole includes a first section and a second section, the first section It is used to connect the exhaust port of the mold. There is a second hole in the radial direction of the first section, and the second hole is used to communicate with the first section and the vacuum machine; the driving mechanism includes an outer convex ring arranged on the valve core, and the outer convex ring Located in the second section, the outer convex ring divides the second section into a first oil chamber and a second oil chamber, and also includes a first oil hole and a second oil hole, and the first oil hole is used to communicate with the first oil chamber and the outside Oil circuit, the second oil hole is used to connect the second oil chamber and the external oil circuit, the first oil chamber drives the valve core to isolate the first section and the second hole, the second oil chamber drives the valve core to open the first section and the second hole. The hydraulic vacuum valve of the present invention can shorten the closing time of the hydraulic vacuum valve and reduce the risk of molten metal entering the hydraulic vacuum valve and blocking the hydraulic vacuum valve when filling the mold cavity.
Description
技术领域technical field
本发明涉及铸造的技术领域,特别涉及一种液压真空阀。The invention relates to the technical field of casting, in particular to a hydraulic vacuum valve.
背景技术Background technique
在压铸设备上,通常模具上会设置排气口,排气口用来排出模具型腔中被金属液挤出的空气,如果型腔中的空气没有及时排出,会导致产品出现砂孔的缺陷。On die-casting equipment, the mold is usually equipped with an exhaust port, which is used to discharge the air squeezed out by the molten metal in the mold cavity. If the air in the cavity is not discharged in time, it will lead to sand hole defects in the product .
为了减少产品的砂孔缺陷,在金属液未填满整个型腔时,会使用真空机对排气口进行抽气,辅助模具排出型腔的空气。In order to reduce the sand hole defects of the product, when the molten metal does not fill the entire cavity, a vacuum machine is used to pump air from the exhaust port to assist the mold to discharge the air in the cavity.
为了控制排气口的开关,通常会在排气口设置液压真空阀,液压真空阀连接真空机。In order to control the switch of the exhaust port, a hydraulic vacuum valve is usually arranged at the exhaust port, and the hydraulic vacuum valve is connected to the vacuum machine.
目前,液压真空阀包括液压油缸结构和阀体结构,通过液压油缸结构的柱塞杆连接阀体结构的阀杆,使得液压机构能够带动阀体结构开关,为了方便液压油缸结构和阀体结构的安装,通常柱塞杆和阀体之间的连接会有活动间隙,避免安装液压油缸结构和阀体结构时柱塞杆和阀体卡死。At present, the hydraulic vacuum valve includes a hydraulic cylinder structure and a valve body structure. The plunger rod of the hydraulic cylinder structure is connected to the valve stem of the valve body structure, so that the hydraulic mechanism can drive the switch of the valve body structure. In order to facilitate the hydraulic cylinder structure and the valve body structure Installation, usually there will be a movable gap in the connection between the plunger rod and the valve body, so as to avoid the plunger rod and the valve body from being stuck when installing the hydraulic cylinder structure and the valve body structure.
然而,现有的液压真空阀的关闭时间长,导致抽真空时间延长,容易造成熔融金属填充型腔时进入液压真空阀内堵塞液压真空阀。However, the closing time of the existing hydraulic vacuum valve is long, resulting in prolonged vacuuming time, which easily causes molten metal to enter the hydraulic vacuum valve to block the hydraulic vacuum valve when filling the cavity.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种液压真空阀,能够缩短液压真空阀的关闭时间,降低熔融金属填充型腔时进入液压真空阀内堵塞液压真空阀的风险。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the present invention proposes a hydraulic vacuum valve, which can shorten the closing time of the hydraulic vacuum valve and reduce the risk of molten metal entering the hydraulic vacuum valve and blocking the hydraulic vacuum valve when filling the cavity.
根据本发明的第一方面实施例的一种液压真空阀,包括:阀体机构,包括阀座和阀芯,所述阀座具有第一孔,所述第一孔包括同轴的第一段和第二段,所述第一段用于连接模具的排气口,所述第一段的径向设置有第二孔,所述第二孔用于连通所述第一段和真空机,所述第一段容置所述阀芯的一部分,所述第二段容置所述阀芯的另一部分,所述阀芯在所述第一段内来回移动以敞开或隔断所述第一段和所述第二孔;驱动机构,包括设置在所述阀芯上的外凸环,所述外凸环位于所述第二段内,所述外凸环将所述第二段分隔为第一油腔和第二油腔,还包括第一油孔和第二油孔,所述第一油孔用于连通所述第一油腔和外部油路,所述第二油孔用于连通所述第二油腔和外部油路,所述第一油腔进油带动所述阀芯隔断所述第一段和所述第二孔,所述第二油腔进油带动所述阀芯敞开所述第一段和所述第二孔。A hydraulic vacuum valve according to an embodiment of the first aspect of the present invention includes: a valve body mechanism including a valve seat and a valve core, the valve seat has a first hole, and the first hole includes a coaxial first section And the second section, the first section is used to connect the exhaust port of the mold, the radial direction of the first section is provided with a second hole, and the second hole is used to communicate with the first section and the vacuum machine, The first section accommodates a part of the spool, the second section accommodates another part of the spool, and the spool moves back and forth in the first section to open or block the first section. section and the second hole; the driving mechanism includes an outer convex ring arranged on the valve core, the outer convex ring is located in the second section, and the outer convex ring separates the second section into The first oil chamber and the second oil chamber also include a first oil hole and a second oil hole, the first oil hole is used to communicate with the first oil chamber and the external oil circuit, and the second oil hole is used for The second oil chamber is connected with the external oil circuit, the oil entering the first oil chamber drives the valve core to isolate the first section and the second hole, and the oil entering the second oil chamber drives the valve A core opens the first section and the second aperture.
根据本发明实施例的一种液压真空阀,至少具有如下有益效果:A hydraulic vacuum valve according to an embodiment of the present invention has at least the following beneficial effects:
1.本发明通过阀体机构,阀体机构包括阀座,所述阀座具有第一孔,所述第一孔包括同轴的第一段和第二段,所述第一段用于连接模具的排气口,所述第一段的径向设置有第二孔,所述第二孔用于连通所述第一段和真空机,从而,使得真空机能够经过第二孔和第一孔的第一段连通排气口,方便真空机对模具型腔抽气,辅助模具排出型腔的空气,减少产品的砂孔缺陷。1. The present invention uses a valve body mechanism, the valve body mechanism includes a valve seat, the valve seat has a first hole, the first hole includes a coaxial first section and a second section, and the first section is used for connecting The exhaust port of the mould, the radial direction of the first section is provided with a second hole, and the second hole is used to communicate with the first section and the vacuum machine, so that the vacuum machine can pass through the second hole and the first The first section of the hole is connected to the exhaust port, which is convenient for the vacuum machine to exhaust the mold cavity, assists the mold to discharge the air in the cavity, and reduces the sand hole defects of the product.
2本发明通过在阀体机构设置阀芯,所述第一段容置所述阀芯的一部分,所述第二段容置所述阀芯的另一部分,所述阀芯在所述第一段内来回移动以敞开或隔断所述第一段和所述第二孔,可以理解的是,当阀芯与第一段配合密封第一段,使得阀芯能够阻断第一段和第二孔的连通,从而,方便液压真空阀隔断真空机和模具型腔,避免真空机持续对模具型腔抽气而导致模具型腔中的熔融金属流入液压真空阀,进而,降低液压真空阀堵塞的风险,反之,当阀芯远离敞开第一段,使得第一段和第二孔连通,从而,方便液压真空阀连通真空机和模具型腔,使得真空机对模具型腔抽气,辅助模具排出型腔的空气,减少产品的砂孔缺陷。2. In the present invention, a spool is arranged in the valve body mechanism, the first section accommodates a part of the spool, the second section accommodates another part of the spool, and the spool is placed in the first section. It can be understood that when the spool cooperates with the first section to seal the first section, the spool can block the first section and the second hole. The connection of the hole, so that the hydraulic vacuum valve is convenient to isolate the vacuum machine and the mold cavity, avoiding the continuous pumping of the vacuum machine to the mold cavity, which will cause the molten metal in the mold cavity to flow into the hydraulic vacuum valve, and then reduce the blockage of the hydraulic vacuum valve Risk, on the contrary, when the valve core is far away from the first section of the opening, the first section and the second hole are connected, so that the hydraulic vacuum valve is convenient to connect the vacuum machine and the mold cavity, so that the vacuum machine can pump air to the mold cavity and assist the mold to discharge The air in the cavity reduces the sand hole defects of the product.
3.本发明通过设置驱动机构,驱动机构包括设置在所述阀芯上的外凸环,所述外凸环位于所述第二段内,所述外凸环将所述第二段分隔为第一油腔和第二油腔,使得驱动机构设置在阀座内,从而,一方面,使得液压真空阀能够形成一体式结构,需要解释的是,一体式结构是指阀体机构和驱动机构相互贴合装配形成可拆卸的整体结构,相比较于阀体结构和液压油缸结构分离的分体式结构,一体式结构的液压真空阀占用空间小,且方便在模具上将整个液压真空阀拆卸和安装,相比较于分体式结构的液压真空阀需要将逐个零件安装在压铸机上或者在压铸机上将液压真空阀逐个零件拆卸,一体式结构的液压真空阀能够缩短更换时间,提高更换液压真空阀的效率。3. The present invention is provided with a driving mechanism, the driving mechanism includes an outer convex ring arranged on the valve core, the outer convex ring is located in the second section, and the outer convex ring divides the second section into The first oil chamber and the second oil chamber make the driving mechanism set in the valve seat, so that, on the one hand, the hydraulic vacuum valve can form an integrated structure. It needs to be explained that the integrated structure refers to the valve body mechanism and the driving mechanism Mutual fit and assembly form a detachable overall structure. Compared with the split structure in which the valve body structure and the hydraulic cylinder structure are separated, the hydraulic vacuum valve with the integrated structure takes up less space, and it is convenient to disassemble and integrate the entire hydraulic vacuum valve on the mold. Installation, compared with the hydraulic vacuum valve with split structure, which needs to be installed on the die-casting machine one by one or disassembled one by one on the die-casting machine, the hydraulic vacuum valve with one-piece structure can shorten the replacement time and increase the cost of replacing the hydraulic vacuum valve. efficiency.
另一方面,通过将外凸环设置在阀芯上,使得阀芯形成阀体机构的密封零件和驱动机构的驱动零件,相比较于分体式结构的液压真空阀需要另外设置阀杆与柱塞杆连接,一体式结构的液压真空阀省去了柱塞杆与阀杆的连接,减少了柱塞杆与阀杆之间的连接节点,从而,减少了柱塞杆和阀杆之间的连接缝隙,减少液压油缸结构和阀体结构之间的传动延迟时间,缩短了液压真空阀的关闭反应时间,进而,缩短液压真空阀的关闭时间,降低熔融金属填充型腔时进入液压真空阀的风险。On the other hand, by arranging the outer convex ring on the valve core, the valve core forms the sealing part of the valve body mechanism and the driving part of the driving mechanism. Rod connection, the hydraulic vacuum valve with one-piece structure saves the connection between the plunger rod and the valve stem, reduces the connection nodes between the plunger rod and the valve stem, thus reduces the connection between the plunger rod and the valve stem The gap reduces the transmission delay time between the hydraulic cylinder structure and the valve body structure, and shortens the closing reaction time of the hydraulic vacuum valve, thereby shortening the closing time of the hydraulic vacuum valve and reducing the risk of molten metal entering the hydraulic vacuum valve when filling the cavity .
4.本发明通过设置第一油孔和第二油孔,所述第一油孔用于连通所述第一油腔和外部油路,所述第二油孔用于连通所述第二油腔和外部油路,所述第一油腔进油带动所述阀芯隔断所述第一段和所述第二孔,所述第二油腔进油带动所述阀芯敞开所述第一段和所述第二孔,从而,第一油腔和第二油腔能够连接外部油路,进而,方便外部油路为驱动阀芯移动提供动力。4. The present invention sets a first oil hole and a second oil hole, the first oil hole is used to communicate with the first oil chamber and the external oil circuit, and the second oil hole is used to communicate with the second oil hole chamber and external oil passage, the first oil chamber drives the valve core to block the first section and the second hole, the second oil chamber drives the valve core to open the first segment and the second hole, so that the first oil chamber and the second oil chamber can be connected to the external oil circuit, and then, the external oil circuit provides power for driving the spool to move.
根据本发明的一些实施例,所述阀芯套装有弹簧,所述弹簧位于所述第一油腔内,所述弹簧用于带动所述外凸环靠近所述第二油腔。According to some embodiments of the present invention, the valve core is covered with a spring, the spring is located in the first oil chamber, and the spring is used to drive the outer convex ring close to the second oil chamber.
根据本发明的一些实施例,所述阀座包括可拆卸连接的第一座体和第二座体,所述第一段设置在所述第一座体上,所述第二段设置在所述第二座体上。According to some embodiments of the present invention, the valve seat includes a first seat body and a second seat body that are detachably connected, the first segment is disposed on the first seat body, and the second segment is disposed on the first seat body. on the second base.
根据本发明的一些实施例,所述第一段和所述第二段之间设置有第一端盖,所述第一端盖套装在所述阀芯外,所述第一端盖和所述外凸环之间形成所述第一油腔。According to some embodiments of the present invention, a first end cover is provided between the first section and the second section, and the first end cover is sleeved on the outside of the valve core, and the first end cover and the The first oil cavity is formed between the outer convex rings.
根据本发明的一些实施例,所述第一端盖的外表面套装有第一密封圈,所述第一密封圈位于所述第一段和所述第二段之间,所述第一密封圈用于密封所述第一端盖的外表面、第一座体和所述第二座体之间的间隙。According to some embodiments of the present invention, the outer surface of the first end cap is covered with a first sealing ring, the first sealing ring is located between the first section and the second section, and the first sealing ring The ring is used to seal the outer surface of the first end cap, the gap between the first seat body and the second seat body.
根据本发明的一些实施例,所述第一油孔和所述第二油孔均设置在所述第二座体,所述第二座体还具有第三油孔,所述第三油孔连通所述第一油孔和所述第二油孔,所述第三油孔内设置有溢流阀,所述溢流阀能够将所述第一油孔中的油排向所述第二油孔。According to some embodiments of the present invention, both the first oil hole and the second oil hole are arranged on the second seat body, and the second seat body also has a third oil hole, and the third oil hole The first oil hole and the second oil hole are connected, and a relief valve is arranged in the third oil hole, and the relief valve can discharge the oil in the first oil hole to the second oil hole. oil hole.
根据本发明的一些实施例,所述第二段远离所述第一段的一端设置有第二端盖,所述第二端盖套装在所述阀芯外,所述外凸环和所述第二端盖之间形成所述第二油腔。According to some embodiments of the present invention, the end of the second segment away from the first segment is provided with a second end cap, the second end cap is sleeved on the valve core, and the outer convex ring and the The second oil cavity is formed between the second end covers.
根据本发明的一些实施例,所述第二端盖的外表面套装有第二密封圈,所述第二密封圈用于密封所述第二端盖和所述第二座体之间的间隙。According to some embodiments of the present invention, the outer surface of the second end cover is covered with a second sealing ring, and the second sealing ring is used to seal the gap between the second end cover and the second base .
根据本发明的一些实施例,所述第一段具有密封部,所述密封部位于所述第二孔远离所述第二段的一侧,所述密封部的内径沿远离所述第二段的方向逐渐增大,所述阀芯具有配合部,所述配合部的外径沿远离所述第二段的方向逐渐增大,所述密封部与所述配合部贴合密封。According to some embodiments of the present invention, the first section has a sealing portion, the sealing portion is located on the side of the second hole away from the second section, and the inner diameter of the sealing portion is along the The direction of the spool gradually increases, the valve core has a fitting portion, the outer diameter of the fitting portion gradually increases in a direction away from the second section, and the sealing portion fits and seals against the fitting portion.
根据本发明的一些实施例,所述第一油腔位于所述第二油腔和所述第二孔之间,所述阀芯远离所述第一段的一端能够移动至所述第二段外,所述阀座上还设置有回程检测器,所述回程检测器与所述阀芯远离所述第一段的一端抵接检测所述阀芯是否移动到位。According to some embodiments of the present invention, the first oil chamber is located between the second oil chamber and the second hole, and the end of the valve core away from the first section can move to the second section In addition, the valve seat is also provided with a backstroke detector, and the backstroke detector abuts against the end of the valve core away from the first section to detect whether the valve core has moved to a proper position.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1为本发明实施例的一种液压真空阀的结构示意图;Fig. 1 is the structural representation of a kind of hydraulic vacuum valve of the embodiment of the present invention;
图2为图1示出的俯视图;Fig. 2 is the plan view shown in Fig. 1;
图3为图2示出的A-A剖视图;Fig. 3 is A-A sectional view shown in Fig. 2;
图4为图2示出的B-B剖视图。Fig. 4 is a B-B sectional view shown in Fig. 2 .
附图标记:100-阀座、110-阀芯、120-第一孔、130-第一段、140-第二段、150-第二孔、160-外凸环、170-第一油腔、180-第二油腔、190-第一油孔、200-第二油孔、210-弹簧、220-第一座体、230-第二座体、240-第一端盖、250-第一密封圈、260-第三油孔、270-溢流阀、280-第二端盖、290-第二密封圈、300-密封部、310-配合部、320-回程检测器。Reference signs: 100-valve seat, 110-spool, 120-first hole, 130-first section, 140-second section, 150-second hole, 160-external convex ring, 170-first oil chamber , 180-the second oil chamber, 190-the first oil hole, 200-the second oil hole, 210-spring, 220-the first seat, 230-the second seat, 240-the first end cover, 250-the first A sealing ring, 260-third oil hole, 270-overflow valve, 280-second end cover, 290-second sealing ring, 300-sealing part, 310-cooperating part, 320-return detector.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, several means one or more, and multiple means two or more. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If the description of the first and second is only for the purpose of distinguishing the technical features, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features relation.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
下面结合附图描述根据本发明实施例的一种液压真空阀。A hydraulic vacuum valve according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
参照图1和图2,本发明实施例的一种液压真空阀,包括阀体机构和驱动机构。Referring to Fig. 1 and Fig. 2, a hydraulic vacuum valve according to an embodiment of the present invention includes a valve body mechanism and a driving mechanism.
参照图3和图4,对于阀体机构,阀体机构包括阀座100和阀芯110,阀座100具有第一孔120,第一孔120包括同轴的第一段130和第二段140,第一段130用于连接模具的排气口,第一段130的径向设置有第二孔150,第二孔150用于连通第一段130和真空机。3 and 4, for the valve body mechanism, the valve body mechanism includes a
本实施例通过阀体机构,阀体机构包括阀座100,阀座100具有第一孔120,第一孔120包括同轴的第一段130和第二段140,第一段130用于连接模具的排气口,第一段130的径向设置有第二孔150,第二孔150用于连通第一段130和真空机,从而,使得真空机能够经过第二孔150和第一孔120的第一段130连通排气口,方便真空机对模具型腔抽气,辅助模具排出型腔的空气,减少产品的砂孔缺陷。This embodiment uses a valve body mechanism, the valve body mechanism includes a
进一步的,第一段130容置阀芯110的一部分,第二段140容置阀芯110的另一部分,阀芯110在第一段130内来回移动以敞开或隔断第一段130和第二孔150。Further, the first section 130 accommodates a part of the
本实施例通过在阀体机构设置阀芯110,第一段130容置阀芯110的一部分,第二段140容置阀芯110的另一部分,阀芯110在第一段130内来回移动以敞开或隔断第一段130和第二孔150,可以理解的是,当阀芯110与第一段130配合密封第一段130,使得阀芯110能够阻断第一段130和第二孔150的连通,从而,方便液压真空阀隔断真空机和模具型腔,避免真空机持续对模具型腔抽气而导致模具型腔中的熔融金属流入液压真空阀,进而,降低液压真空阀堵塞的风险,反之,当阀芯110远离敞开第一段130,使得第一段130和第二孔150连通,从而,方便液压真空阀连通真空机和模具型腔,使得真空机对模具型腔抽气,辅助模具排出型腔的空气,减少产品的砂孔缺陷。In this embodiment, the
在一些具体的实施例中,阀座100包括可拆卸连接的第一座体220和第二座体230,第一段130设置在第一座体220上,第二段140设置在第二座体230上,从而,一方面,方便阀座100的加工,另一方面,将阀座100拆卸成第一座体220和第二座体230,方便安装下文的阀芯110。In some specific embodiments, the
具体的,第一座体220和第二座体230之间使用螺栓连接。Specifically, bolts are used to connect the
在另一些实施例中,阀座100也可以是一体成型。In other embodiments, the
对于驱动机构,驱动机构包括设置在阀芯110上的外凸环160,外凸环160位于第二段140内,外凸环160将第二段140分隔为第一油腔170和第二油腔180。For the driving mechanism, the driving mechanism includes an outer
本实施例通过设置驱动机构,驱动机构包括设置在阀芯110上的外凸环160,外凸环160位于第二段140内,外凸环160将第二段140分隔为第一油腔170和第二油腔180,使得驱动机构设置在阀座100内,从而,一方面,使得液压真空阀能够形成一体式结构,需要解释的是,一体式结构是指阀体机构和驱动机构相互贴合装配形成可拆卸的整体结构,相比较于阀体结构和液压油缸结构分离的分体式结构,一体式结构的液压真空阀占用空间小,且方便在模具上将整个液压真空阀拆卸和安装,相比较于分体式结构的液压真空阀需要将逐个零件安装在压铸机上或者在压铸机上将液压真空阀逐个零件拆卸,一体式结构的液压真空阀能够缩短更换时间,提高更换液压真空阀的效率。In this embodiment, a driving mechanism is provided. The driving mechanism includes an outer
另一方面,通过将外凸环160设置在阀芯110上,使得阀芯110形成阀体机构的密封零件和驱动机构的驱动零件,相比较于分体式结构的液压真空阀需要另外设置阀杆与柱塞杆连接,一体式结构的液压真空阀省去了柱塞杆与阀杆的连接,减少了柱塞杆与阀杆之间的连接节点,从而,减少了柱塞杆和阀杆之间的连接缝隙,减少液压油缸结构和阀体结构之间的传动延迟时间,缩短了液压真空阀的关闭反应时间,进而,缩短液压真空阀的关闭时间,降低熔融金属填充型腔时进入液压真空阀的风险。On the other hand, by arranging the outer
进一步的,还包括第一油孔190和第二油孔200,第一油孔190用于连通第一油腔170和外部油路,第二油孔200用于连通第二油腔180和外部油路,第一油腔170进油带动阀芯110隔断第一段130和第二孔150,第二油腔180进油带动阀芯110敞开第一段130和第二孔150。Further, it also includes a
本实施例通过设置第一油孔190和第二油孔200,第一油孔190用于连通第一油腔170和外部油路,第二油孔200用于连通第二油腔180和外部油路,第一油腔170进油带动阀芯110隔断第一段130和第二孔150,第二油腔180进油带动阀芯110敞开第一段130和第二孔150,从而,第一油腔170和第二油腔180能够连接外部油路,进而,方便外部油路为驱动阀芯110移动提供动力。In this embodiment, the
在一些具体的实施例中,阀芯110套装有弹簧210,弹簧210位于第一油腔170内,弹簧210用于带动外凸环160靠近第二油腔180。In some specific embodiments, the
可以理解的是,外部油路设置有控制阀,通过控制阀能够控制外部油路分别对第一油腔170和第二油腔180供油或抽油,当液压真空阀关闭时,控制阀先控制外部油路对第二油腔180抽油,使得第二油腔180具有允许外凸环160活动的空间,然后控制阀控制外部油路对第一油腔170供油,使得第一油腔170的油推动外凸环160向第二油腔180移动,使得阀芯110密封第一段130和第二孔150的连通,然而,第二油腔180排油和第一油腔170进油之间会存在切换的时间间隙,即第二油腔180排出液压油的同时,外部油路的液压油需要一定时间才能到达第一油腔170,造成阀芯110动作延迟,使得液压真空阀的关闭时间长。It can be understood that the external oil circuit is provided with a control valve, and the external oil circuit can be controlled to supply or extract oil to the
本实施例通过在第一油腔170内设置弹簧210,弹簧210用于带动外凸环160靠近第二油腔180,使得在第二油腔180排出液压油且液压油未到达第一油腔170的这段时间,弹簧210能够带动外凸环160向第二油腔180移动,从而,加快外凸环160向第二油腔180移动的反应速度,进而,缩短液压真空阀的关闭时间,降低熔融金属填充型腔时进入液压真空阀的风险。In this embodiment, a
在一些具体的实施例中,第一段130和第二段140之间设置有第一端盖240,第一端盖240套装在阀芯110外,第一端盖240和外凸环160之间形成第一油腔170,从而,使得第一端盖240和第二座体230能够拆卸,进而,方便,将阀芯110的外凸环160安装进入第二段140内。In some specific embodiments, a
进一步的,第一端盖240的外表面套装有第一密封圈250,第一密封圈250位于第一段130和第二段140之间,第一密封圈250用于密封第一端盖240的外表面、第一座体220和第二座体230之间的间隙,从而,避免第一油腔170的液压油从第一端盖240的外表面、第一座体220和第二座体230之间的间隙泄露,进而,使得第一油腔170的密封性更好。Further, the outer surface of the
进一步的,第一端盖240的内表面设置有第一油封,第一油封与阀芯110的外表面抵接密封。Further, a first oil seal is provided on the inner surface of the
在一些具体的实施例中,第一油孔190和第二油孔200均设置在第二座体230,第二座体230还具有第三油孔260,第三油孔260连通第一油孔190和第二油孔200,第三油孔260内设置有溢流阀270,溢流阀270能够将第一油孔190中的油排向第二油孔200。In some specific embodiments, both the
可以理解的是,由于第一座体220靠近模具,模具的热量容易传递到第一座体220,导致第一座体220温度高,而第一密封圈250与第一座体220接触,导致第一密封圈250的温度高,造成第一密封圈250的寿命低,本实施例通过在第二座体230设置第三油孔260,第三油孔260连通第一油孔190和第二油孔200,第三油孔260内设置有溢流阀270,溢流阀270能够将第一油孔190中的油排向第二油孔200,使得第一油孔190内的油能够循环流动,从而,使得第一油孔190内的油能够对第二座体230进行冷却,进而,第二座体230对第一密封圈250进行冷却,提高第一密封圈250的使用寿命,另外,第一油孔190的位置比第二油孔200的位置更靠近第一密封圈250,从而,提高第一油孔190的油对第一密封圈250的冷却效果。It can be understood that since the
在一些具体的实施例中,第二段140远离第一段130的一端设置有第二端盖280,第二端盖280套装在阀芯110外,外凸环160和第二端盖280之间形成第二油腔180,从而,使得第二端盖280和第二座体230能够拆卸,进而,方便,将阀芯110的外凸环160安装进入第二段140内。In some specific embodiments, the end of the
进一步的,第二端盖280的外表面套装有第二密封圈290,第二密封圈290用于密封第二端盖280和第二座体230之间的间隙,从而,避免第二油腔180的液压油从第二端盖280的外表面第二座体230之间的间隙泄露,进而,使得第二油腔180的密封性更好。Further, the outer surface of the
进一步的,第二端盖280的内表面设置有第二油封,第二油封与阀芯110的外表面抵接密封。Further, the inner surface of the
在一些具体的实施例中,第一段130具有密封部300,密封部300位于第二孔150远离第二段140的一侧,密封部300的内径沿远离第二段140的方向逐渐增大,阀芯110具有配合部310,配合部310的外径沿远离第二段140的方向逐渐增大,密封部300与配合部310贴合密封,从而,使得配合部310靠近密封部300时,配合部310与密封部300的接触更加紧密,进而,使得配合部310和密封部300的密封效果更好。In some specific embodiments, the first section 130 has a sealing
在一些具体的实施例中,第一油腔170位于第二油腔180和第二孔150之间,阀芯110远离第一段130的一端能够移动至第二段140外,阀座100上还设置有回程检测器320,回程检测器320与阀芯110远离第一段130的一端抵接检测阀芯110是否移动到位,从而,方便监控液压真空阀是否关闭到位,进而,避免液压真空阀未完全关闭而导致熔融金属进入液压真空阀。In some specific embodiments, the
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the technical field, various modifications can be made without departing from the gist of the present invention. kind of change.
Claims (10)
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