CN115341700A - Composite floor slab and construction method thereof - Google Patents

Composite floor slab and construction method thereof Download PDF

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Publication number
CN115341700A
CN115341700A CN202211026692.8A CN202211026692A CN115341700A CN 115341700 A CN115341700 A CN 115341700A CN 202211026692 A CN202211026692 A CN 202211026692A CN 115341700 A CN115341700 A CN 115341700A
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concrete
rib
plate
steel
bottom plate
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CN115341700B (en
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李富荣
徐静静
沈佳雨
赵阳
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Zhaofu Construction Technology Shanghai Co ltd
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Zhaofu Construction Technology Shanghai Co ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • E04B5/23Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • E04B5/23Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • E04B5/29Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated the prefabricated parts of the beams consisting wholly of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/36Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
    • E04B5/38Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/48Special adaptations of floors for incorporating ducts, e.g. for heating or ventilating

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

A composite floor slab and a construction method thereof relate to the field of buildings. A composite floor slab comprises a concrete bottom plate, a concrete rib plate and a stiffening rib; the stiffening ribs comprise a left rib positioned on the left side and a right rib positioned on the right side, the left rib is provided with a first hole which penetrates through the left rib from left to right, and the right rib is provided with a second hole which penetrates through the right rib from left to right; the part, located between two adjacent first open holes, of the left rib is used as a first connecting column, and the part, located between two adjacent second open holes, of the right rib is used as a second connecting column; the top of the left rib and the right rib are inserted into the concrete rib plate, and the bottom of the left rib and the right rib are inserted into the concrete bottom plate; the distance between the left rib and the right rib gradually increases from the concrete rib plate to the concrete bottom plate; and a gap is formed between the concrete bottom plate and the concrete rib plate, so that the first opening and the second opening are partially or completely leaked. The invention is convenient for the arrangement of pipelines.

Description

一种复合楼板及其施工方法Composite floor slab and construction method thereof

技术领域technical field

本发明涉及建筑领域,尤其涉及建筑楼板。The present invention relates to the field of construction, in particular to construction floors.

背景技术Background technique

加劲肋叠合楼板是市面上常见的楼板之一,包括位于下方的混凝土底板、位于上方的混凝土肋板、连接混凝土底板和混凝土肋板的加劲肋。现有的加劲肋叠合楼板的混凝土底板、混凝土肋板、加劲肋多会在预制场中预制连接完毕后,再运往施工现场进行施工。该方法可以有效提高现场施工的效率、降低现场施工造成的污染,但是因三部分已经预先连接,不方便在混凝土底板、混凝土肋板之间插设通风管道、穿线管等设备。而且在运输过程中容易出现磕碰损毁。Stiffener laminated slabs are one of the common slabs on the market, including a concrete base slab located below, a concrete rib slab located above, and stiffeners connecting the concrete base slab and concrete ribs. The concrete floor, concrete ribs, and stiffeners of the existing stiffener laminated floor slabs are mostly prefabricated and connected in the prefabrication yard, and then transported to the construction site for construction. This method can effectively improve the efficiency of on-site construction and reduce the pollution caused by on-site construction. However, since the three parts have been connected in advance, it is inconvenient to insert ventilation pipes, threading pipes and other equipment between the concrete floor and concrete ribs. Moreover, it is prone to bump damage during transportation.

发明内容Contents of the invention

本发明的目的在于提供一种复合楼板及其施工方法,以解决上述问题。The object of the present invention is to provide a composite floor slab and its construction method to solve the above problems.

本发明所解决的技术问题可以采用以下技术方案来实现:The technical problem solved by the present invention can adopt following technical scheme to realize:

一种复合楼板,包括混凝土底板、混凝土肋板、加劲肋;其特征在于,所述加劲肋包括位于左侧的左肋、位于右侧的右肋,所述左肋上开有左右贯穿的第一开孔,所述右肋上开有左右贯穿的第二开孔;A composite floor slab, comprising a concrete floor, concrete ribs, and stiffening ribs; characterized in that, the stiffening ribs include a left rib on the left side and a right rib on the right side, and the left rib is provided with a left and right penetrating second rib. an opening, the right rib is provided with a second opening that penetrates left and right;

以所述左肋位于相邻的两个第一开孔之间的部分作为第一连接柱,以所述右肋位于相邻的两个第二开孔之间的部分作为第二连接柱;The part of the left rib located between two adjacent first openings is used as a first connecting column, and the part of the right rib located between two adjacent second openings is used as a second connecting column;

所述左肋和所述右肋的顶部插入到所述混凝土肋板内,所述左肋和所述右肋的底部插入到所述混凝土底板内;The tops of the left and right ribs are inserted into the concrete ribs, and the bottoms of the left and right ribs are inserted into the concrete floor;

所述左肋和所述右肋之间的距离自所述混凝土肋板向所述混凝土底板逐渐增大;The distance between the left rib and the right rib gradually increases from the concrete rib to the concrete floor;

所述混凝土底板和所述混凝土肋板之间设有间隙,从而使第一开孔、第二开孔部分外漏或全部外漏。A gap is provided between the concrete bottom plate and the concrete ribs, so that the first opening and the second opening partially or completely leak outside.

作为一种优选方案,所述左肋、所述右肋均为“U”状的轻钢龙骨,所述轻钢龙骨包括呈板状的第一钢板,所述第一钢板的顶端连接有第二钢板,所述第一钢板的底端连接有第三钢板;As a preferred solution, the left rib and the right rib are both "U"-shaped light steel keels, and the light steel keel includes a plate-shaped first steel plate, and the top end of the first steel plate is connected with a second Two steel plates, the bottom end of the first steel plate is connected with a third steel plate;

至少所述第二钢板埋设在所述混凝土肋板内,至少两根第三钢板埋设在所述混凝土底板内;At least the second steel plate is embedded in the concrete rib, and at least two third steel plates are embedded in the concrete floor;

两个轻钢龙骨镜像设置,所述第一钢板上开有左右贯穿的孔洞,以位于左侧的轻钢龙骨上的孔洞作为第一开孔,以位于右侧的轻钢龙骨上的孔洞作为第二开孔。The two light steel keels are set in mirror image, and the first steel plate has left and right through holes, the hole on the left light steel keel is used as the first opening, and the hole on the right light steel keel is used as the first opening. Second opening.

作为另一种优选方案,所述左肋、所述右肋均为呈三角波状的第一钢筋,两根第一钢筋镜像设置,两根第一钢筋的波峰相抵后焊接在一起,以位于左侧的第一钢筋的波峰和波谷之间的空间作为第一开孔,以位于右侧的第一钢筋的波峰和波谷之间的空间作为第二开孔;As another preferred solution, both the left rib and the right rib are first steel bars in a triangular wave shape, and the two first steel bars are arranged as mirror images, and the wave crests of the two first steel bars are offset and welded together so as to be located on the left side. The space between the crest and the trough of the first reinforcing bar on the side is used as the first opening, and the space between the crest and the trough of the first reinforcing bar on the right is used as the second opening;

至少两根第一钢筋的波峰埋设在所述混凝土肋板内,至少两根第一钢筋的波谷埋设在所述混凝土底板内。The crests of at least two first steel bars are embedded in the concrete ribs, and the wave troughs of at least two first steel bars are embedded in the concrete bottom plate.

优选,复合楼板还包括呈“L”状的角钢模板,所述角钢模板由位于竖直方向上的竖板和位于水平方向上的横板组成;Preferably, the composite floor slab also includes an "L"-shaped angle steel formwork, the angle steel formwork is composed of a vertical plate positioned in the vertical direction and a horizontal plate positioned in the horizontal direction;

所述角钢模板有两个,分别是左侧角钢模板、右侧角钢模板;There are two angle steel templates, which are respectively a left angle steel template and a right angle steel template;

所述左侧角钢模板的横板上开有插接第一连接柱的第一缺口,所述右侧角钢模板的横板上开有插接第二连接柱的第二缺口。The horizontal plate of the left angle steel formwork has a first notch for inserting the first connecting column, and the horizontal plate of the right angle steel formwork has a second notch for inserting the second connecting column.

复合楼板的一种施工方法,其特征在于,A construction method for a composite floor slab, characterized in that,

步骤一.制作带加劲肋的混凝土底板:将加劲肋的底部插入制作混凝土底板的模具内,向模具内灌注混凝土,待混凝土凝固后,拆除模具获得带加劲肋的混凝土底板;Step 1. Make a concrete floor with stiffeners: insert the bottom of the stiffeners into the mold for making the concrete floor, pour concrete into the mold, and remove the mold to obtain a concrete floor with stiffeners after the concrete solidifies;

步骤二.布设管线:将带加劲肋的混凝土底板运至施工现场,并吊装至指定位置后,将管线放置在第一钢筋的相邻的两个波谷之间;Step 2. Laying pipelines: transport the concrete bottom slab with stiffeners to the construction site and hoist it to the designated position, then place the pipelines between two adjacent troughs of the first steel bar;

步骤三.制作混凝土肋板:将左侧角钢模板自加劲肋的左侧向右插接第一连接柱,将右侧角钢模板自加劲肋的右侧向左插接第二连接柱,插接至两个角钢模板的横板相抵在一起,此时,所述左侧角钢模板和所述右侧角钢模板形成开口朝上的灌注槽,向灌注槽内灌注混凝土,待混凝土凝固后,获得混凝土肋板;Step 3. Make concrete ribs: insert the left angle steel formwork from the left side of the stiffener to the right to the first connecting column, insert the right angle steel formwork from the right side of the stiffener to the left to the second connecting column, and insert When the horizontal plates of the two angle steel formworks are pressed against each other, at this moment, the left angle steel formwork and the right side angle steel formwork form a perfusion groove with an opening facing upwards, pour concrete into the perfusion groove, and after the concrete is solidified, the concrete ribs;

复合楼板的另一种施工方法,其特征在于,Another construction method of a composite floor slab, characterized in that,

步骤一.制作带加劲肋的混凝土底板:将加劲肋的底部插入制作混凝土底板的模具内,向模具内灌注混凝土,待混凝土凝固后,拆除模具获得带加劲肋的混凝土底板;Step 1. Make a concrete floor with stiffeners: insert the bottom of the stiffeners into the mold for making the concrete floor, pour concrete into the mold, and remove the mold to obtain a concrete floor with stiffeners after the concrete solidifies;

步骤二.制作混凝土肋板:在预制场或施工现场,将左侧角钢模板自加劲肋的左侧向右插接第一连接柱,将右侧角钢模板自加劲肋的右侧向左插接第二连接柱,插接至两个角钢模板的横板相抵在一起,此时,所述左侧角钢模板和所述右侧角钢模板形成开口朝上的灌注槽,向灌注槽内灌注混凝土,待混凝土凝固后,获得混凝土肋板,从而形成带加劲肋的复合板;Step 2. Make concrete ribs: at the prefabrication site or construction site, insert the left angle steel formwork from the left side of the stiffener to the right to the first connecting column, and insert the right angle steel formwork from the right side of the stiffener to the left The second connecting column is plugged into the horizontal plates of the two angle steel formworks against each other. At this time, the left angle steel formwork and the right angle steel formwork form an upward pouring groove, and pour concrete into the pouring groove. After the concrete is solidified, the concrete ribs are obtained to form composite panels with stiffeners;

步骤三.布设管线:将带加劲肋的复合板吊装至指定位置后,让管线穿设在第一钢筋与混凝土底板和混凝土肋板围成的间隙中。Step 3. Laying pipelines: After hoisting the composite slab with stiffeners to the designated position, let the pipelines pass through the gap surrounded by the first steel bar, the concrete floor and the concrete ribs.

有益效果:Beneficial effect:

1.本发明优化了加劲肋的结构,增设有第一开孔、第二开孔,利用第一开孔、第二开孔方便管线的布设;1. The present invention optimizes the structure of the stiffener, and adds a first opening and a second opening to facilitate the laying of pipelines by using the first opening and the second opening;

2.本发明优化了施工方法,改预制场内浇筑混凝土肋板为现场浇筑混凝土肋板,可暂缓封闭加劲肋的顶部,使管线可以从加劲肋的顶部的缺口放入到第一开孔、第二开孔内,进而进一步方便管线的布设;2. The present invention optimizes the construction method, and changes the concrete rib slab poured in the prefabricated site into a concrete rib slab poured on site, which can temporarily close the top of the stiffener, so that the pipeline can be put into the first opening from the gap at the top of the stiffener, inside the second opening, which further facilitates the laying of pipelines;

3.本发明增设有角钢模板,利用角钢模板可以现场浇筑混凝土肋板;3. The present invention is additionally equipped with an angle steel formwork, and the concrete ribs can be poured on site by using the angle steel formwork;

4.本发明选用轻钢龙骨作为加劲肋的材料,抗形变能力强,允许横向一侧出筋,或者纵向一侧出筋,施工现场距离控制难度相比于现有的叠合板大大降低。4. The present invention selects light steel keel as the material of the stiffener, which has strong deformation resistance and allows reinforcement on one side in the horizontal direction or one side in the longitudinal direction. The difficulty of distance control on the construction site is greatly reduced compared with the existing laminated slabs.

附图说明Description of drawings

图1是本发明的一种结构示意图;Fig. 1 is a kind of structural representation of the present invention;

图2是本发明的另一种结构示意图;Fig. 2 is another kind of structural representation of the present invention;

图3是本发明图1中结构的部分结构示意图;Fig. 3 is a partial structural representation of the structure in Fig. 1 of the present invention;

图4是轻钢龙骨的结构示意图;Fig. 4 is the structural representation of light steel keel;

图5是加劲肋的一种结构示意图;Fig. 5 is a kind of structural representation of stiffener;

图6是加劲肋的另一种结构示意图;Fig. 6 is another structural schematic diagram of a stiffener;

图7是角钢模板的一种结构示意图;Fig. 7 is a kind of structural representation of angle steel formwork;

图8是角钢模板的使用状态参考图。Fig. 8 is a reference diagram of the use state of the angle steel formwork.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific diagrams.

参照图1、图2、图3、图4、图5、图6、图7和图8,With reference to Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7 and Figure 8,

复合楼板的一种施工方法A Construction Method of Composite Floor Slab

步骤一.制作带加劲肋的混凝土底板:将加劲肋的底部插入制作混凝土底板的模具内,向模具内灌注混凝土,待混凝土凝固后,拆除模具获得带加劲肋的混凝土底板;Step 1. Make a concrete floor with stiffeners: insert the bottom of the stiffeners into the mold for making the concrete floor, pour concrete into the mold, and remove the mold to obtain a concrete floor with stiffeners after the concrete solidifies;

步骤二.布设管线:将带加劲肋的混凝土底板运至施工现场,并吊装至指定位置后,将管线放置在第一钢筋的相邻的两个波谷之间;Step 2. Laying pipelines: transport the concrete bottom slab with stiffeners to the construction site and hoist it to the designated position, then place the pipelines between two adjacent troughs of the first steel bar;

步骤三.制作混凝土肋板3:将左侧角钢模板自加劲肋的左侧向右插接第一连接柱,将右侧角钢模板自加劲肋的右侧向左插接第二连接柱,插接至两个角钢模板的横板相抵在一起,此时,左侧角钢模板和右侧角钢模板形成开口朝上的灌注槽,向灌注槽内灌注混凝土,待混凝土凝固后,获得混凝土肋板3;Step 3. Make concrete rib 3: Insert the left angle steel formwork from the left side of the stiffener to the right to the first connecting column, insert the right angle steel formwork from the right side of the stiffener to the left to the second connecting column, insert The horizontal plates connected to the two angle steel formworks are pressed against each other. At this time, the left angle steel formwork and the right angle steel formwork form a pouring groove with the opening facing upward, and concrete is poured into the pouring groove. After the concrete is solidified, the concrete rib 3 is obtained. ;

复合楼板的另一种施工方法Another Construction Method of Composite Floor Slab

步骤一.制作带加劲肋的混凝土底板:将加劲肋的底部插入制作混凝土底板的模具内,向模具内灌注混凝土,待混凝土凝固后,拆除模具获得带加劲肋的混凝土底板;步骤二.制作混凝土肋板3:在预制场或施工现场,将左侧角钢模板自加劲肋的左侧向右插接第一连接柱,将右侧角钢模板自加劲肋的右侧向左插接第二连接柱,插接至两个角钢模板的横板8相抵在一起,此时,左侧角钢模板和右侧角钢模板形成开口朝上的灌注槽,向灌注槽内灌注混凝土,待混凝土凝固后,获得混凝土肋板3,从而形成带加劲肋的复合板;步骤三.布设管线:将带加劲肋的复合板吊装至指定位置后,让管线穿设在第一钢筋与混凝土底板和混凝土肋板3围成的间隙中。Step 1. Make a concrete floor with stiffeners: Insert the bottom of the stiffeners into the mold for making the concrete floor, pour concrete into the mold, and after the concrete solidifies, remove the mold to obtain a concrete floor with stiffeners; Step 2. Make concrete Rib 3: At the prefabrication site or construction site, insert the left angle steel formwork from the left side of the stiffener to the right to the first connecting column, and insert the right angle steel formwork from the right side of the stiffener to the left to the second connecting column , the horizontal plates 8 plugged into the two angle steel formworks are pressed against each other. At this time, the left angle steel formwork and the right angle steel formwork form a pouring groove with the opening facing upward, and pour concrete into the pouring groove. After the concrete is solidified, the concrete Rib 3, thereby forming a composite slab with stiffeners; Step 3. Laying pipelines: After hoisting the composite slab with stiffeners to the designated position, let the pipelines pass through the first steel bar and the concrete bottom slab and concrete ribs 3. in the gap.

上述两种施工方法,还可以包括步骤四.填充底缝:用填缝材料填充相邻的两个混凝土底板2之间的间隙。填缝材料优选为UHPC高强混凝土。混凝土底板2之间的间隙优选为2公分。本发明对填缝材料、缝隙尺寸进行了选取,选取后获得的楼板不容易开裂。优选,施工时,将混凝土底板2的侧端面相抵,在相连的两个混凝土底板2的底部接缝处贴上胶带,利用倒角向接缝处浇筑混凝土砂浆,待浇筑的混凝土砂浆凝固后撕掉底部胶带。The above two construction methods may also include step 4. Filling the bottom joint: filling the gap between two adjacent concrete bottom slabs 2 with a caulking material. The joint filling material is preferably UHPC high-strength concrete. The gap between the concrete base plates 2 is preferably 2 cm. The present invention selects the gap filling material and gap size, and the floor slab obtained after selection is not easy to crack. Preferably, during construction, the side end faces of the concrete bottom slabs 2 are offset, adhesive tapes are pasted on the bottom joints of the two connected concrete bottom slabs 2, and concrete mortar is poured to the joints by using chamfering, and the concrete mortar to be poured is torn off after solidification. Peel off the bottom tape.

上述两种施工方法中,混凝土底板2可以是稻壳混凝土、木质纤维混凝土,两者都可以有效防止底板开裂,还能起到保温隔音的作用。优选为,稻壳混凝土。稻壳混凝土允许底板在6公分以下,可以有效减轻结构荷载。In the above two construction methods, the concrete bottom plate 2 can be rice husk concrete or wood fiber concrete, both of which can effectively prevent the bottom plate from cracking, and can also play the role of thermal insulation and sound insulation. Preferably, rice husk concrete. Rice husk concrete allows the floor to be less than 6 cm, which can effectively reduce the structural load.

上述两种施工方式中,还可以包括步骤五.放置功能材料:在混凝土底板2和混凝土肋板3之间放置功能材料,例如保温材料,从而起到保温的作用,再例如减重材料,从而起到减轻楼板重量的作用。The above two construction methods can also include step five. Place functional materials: place functional materials between the concrete floor 2 and the concrete ribs 3, such as thermal insulation materials, so as to play the role of thermal insulation, and then such as weight-reducing materials, so that Play a role in reducing the weight of the floor.

上述两种施工方式中,混凝土底板2内可以预设检测设备,例如防火报警设备、消防喷淋设备、烟雾检测设备、防盗报警设备等。In the above two construction methods, detection equipment can be preset in the concrete floor 2, such as fire alarm equipment, fire sprinkler equipment, smoke detection equipment, burglar alarm equipment, etc.

上述两种施工方式中,还可以包括步骤六.放置混凝土顶板1:将混凝土顶板1连接到混凝土肋板3上。可以,混凝土顶板1的下端面设有开口朝下的凹槽,混凝土肋板3插入凹槽内。还可以混凝土顶板1靠近边缘处设有台阶状结构,混凝土顶板1利用台阶状结构坐在混凝土肋板3上。这种结构下,方便后期拆除混凝土顶板1,对其下的管线进行维修。混凝土顶板1之间存在间隙,间隙优选为2公分,间隙的填缝材料优选为UHPC高强混凝土。The above two construction methods may also include step 6. Place the concrete roof 1 : connect the concrete roof 1 to the concrete rib 3 . Yes, the lower end surface of the concrete roof 1 is provided with a groove opening downward, and the concrete rib 3 is inserted into the groove. It is also possible that the concrete roof 1 is provided with a stepped structure near the edge, and the concrete roof 1 sits on the concrete rib 3 using the stepped structure. Under this structure, it is convenient to dismantle the concrete roof 1 in the later stage and maintain the pipelines under it. There is a gap between the concrete top plates 1, the gap is preferably 2 cm, and the gap filling material is preferably UHPC high-strength concrete.

上述两种施工方式中,加劲肋的结构可以是:包括左肋4、右肋。左肋4、右肋均为“U”状的轻钢龙骨,轻钢龙骨包括呈板状的第一钢板15,第一钢板15的顶端连接有第二钢板13,第一钢板15的底端连接有第三钢板14;至少第二钢板埋设在混凝土肋板3内,至少两根第三钢板埋设在混凝土底板2内;两个轻钢龙骨镜像设置,第一钢板上开有左右贯穿的孔洞,以位于左侧的轻钢龙骨上的孔洞作为第一开孔,以位于右侧的轻钢龙骨上的孔洞作为第二开孔16。In the above two construction methods, the structure of the stiffener may be: including the left rib 4 and the right rib. The left rib 4 and the right rib are both "U"-shaped light steel keels. The light steel keel includes a plate-shaped first steel plate 15, the top of the first steel plate 15 is connected with a second steel plate 13, and the bottom of the first steel plate 15 A third steel plate 14 is connected; at least the second steel plate is buried in the concrete rib 3, and at least two third steel plates are buried in the concrete bottom plate 2; two light steel keels are mirrored, and the first steel plate has left and right through holes , take the hole on the light steel keel on the left as the first opening, and the hole on the light steel keel on the right as the second opening 16 .

上述两种施工方式中,加劲肋的结构还可以是:包括左肋4、右肋5。左肋4、右肋5均为呈三角波状的第一钢筋,两根第一钢筋镜像设置,两根第一钢筋的波峰相抵后焊接在一起,以位于左侧的第一钢筋的波峰和波谷之间的空间作为第一开孔,以位于右侧的第一钢筋的波峰和波谷之间的空间作为第二开孔;至少两根第一钢筋的波峰埋设在混凝土肋板3内,至少两根第一钢筋的波谷埋设在混凝土底板2内。In the above two construction methods, the structure of the stiffener may also include: left rib 4 and right rib 5 . Both the left rib 4 and the right rib 5 are the first steel bars in a triangular wave shape, and the two first steel bars are mirrored. The space between them is used as the first opening, and the space between the crest and trough of the first steel bar on the right side is used as the second opening; the peaks of at least two first steel bars are embedded in the concrete rib 3, and at least two The trough of the first steel bar is embedded in the concrete base plate 2 .

上述两种施工方式中,角钢模板可以拆除,也可以不拆除。角钢模板的结构为:角钢模板由位于竖直方向上的竖板7和位于水平方向上的横板8组成,呈“L”状;角钢模板有两个,分别是左侧角钢模板10、右侧角钢模板11;左侧角钢模板的横板8上开有插接第一连接柱的第一缺口,右侧角钢模板11的横板8上开有插接第二连接柱的第二缺口12。In the above two construction methods, the angle steel formwork may or may not be removed. The structure of the angle steel formwork is as follows: the angle steel formwork is composed of a vertical plate 7 in the vertical direction and a horizontal plate 8 in the horizontal direction, in an "L" shape; there are two angle steel formworks, namely the left angle steel formwork 10 and the right Side angle steel formwork 11; the horizontal plate 8 of the left angle steel formwork has a first gap for inserting the first connecting column, and the horizontal plate 8 of the right angle steel formwork 11 has a second gap 12 for inserting the second connecting column .

上述两种施工方式中,两个角钢模板的横板8相抵在一起,可以是横板8远离竖板7的端面相抵在一起。也可以是其中一个角钢模板的横板8的下端面抵在另一个角钢模板的横板8的上端面上。此时角钢模板的下端面部分重合。角钢模板除了起到承托形成混凝土肋板3的混凝土的作用外,还起到了限定加强肋的位置的作用,故本发明允许左肋4和右肋5的顶部之间存在间隙,以方便管线从加强肋的顶部放入至第一开孔、第二开孔内。此时,优选第一开孔、第二开孔的上方均设有联通外界的缺口。此时,当加劲肋是轻钢龙骨的时候,缺口贯穿第二钢板。当加劲肋是第一钢筋的时候,两个波峰之间只要不相连,自然就形成了缺口。当然了,因为有第一开孔、第二开孔存在,所以也可以采用管线从一侧穿过开孔的方式,此时,两个第一钢筋的顶部可以设置直钢筋,即第一钢筋的各个波峰连接一根呈直线状的第三钢筋上。在施工的时候,第三钢筋优选在制作混凝土肋板3的这个步骤中,焊接到第一钢筋上。至于是先焊接第三钢筋,还是先放置角钢模板,这个不做要求,因为本发明优化后的角钢模板不受第一钢筋的波峰处是否有第三钢筋的影响。In the above two construction methods, the horizontal plates 8 of the two angle steel formworks are pressed together, and the end surfaces of the horizontal plates 8 away from the vertical plates 7 may be pressed together. It can also be that the lower end surface of the transverse plate 8 of one of the angle steel formworks is against the upper end surface of the transverse plate 8 of the other angle iron formwork. At this time, the lower end faces of the angle steel formwork are partially overlapped. In addition to supporting the concrete that forms the concrete rib 3, the angle steel formwork also functions to limit the position of the reinforcing rib, so the present invention allows a gap between the tops of the left rib 4 and the right rib 5 to facilitate pipelines Put it into the first opening and the second opening from the top of the reinforcing rib. At this time, it is preferable that there are gaps communicating with the outside world above the first opening and the second opening. At this time, when the stiffener is a light steel keel, the gap runs through the second steel plate. When the stiffener is the first steel bar, as long as the two crests are not connected, a gap will naturally be formed. Of course, because of the existence of the first opening and the second opening, it is also possible to use the way that the pipeline passes through the opening from one side. At this time, the top of the two first steel bars can be provided with a straight steel bar, that is, the first steel bar The crests of each wave are connected to a third steel bar in a straight line. During construction, the third steel bar is preferably welded to the first steel bar during the step of making the concrete rib 3 . As for whether to weld the third steel bar first or place the angle steel formwork first, this is not required, because the optimized angle steel formwork of the present invention is not affected by whether there is a third steel bar at the peak of the first steel bar.

上述两种施工方式中,本发明限定左肋4和右肋5之间的距离自混凝土肋板3向混凝土底板2逐渐增大,故允许通过缺口9的深度,来控制加劲肋插入到角钢模板内的深度,也可以角钢模板的横板8的底部连接有支撑腿,通过调整支撑腿的高度来调整第一钢筋插入到角钢模板内的深度。在为两个角钢模板的横板8远离竖板7的端面相抵在一起的情况下,优选两个角钢模板的横板8的底部分别连接有支撑腿。当其中一个角钢模板的横板8的下端面抵在另一个角钢模板的横板8的上端面上时,位于上方的那个角钢模板的横板8的下端面可以不设支撑腿,仅在位于下方的那个角钢模板的横板8的下端面设支撑腿。进一步优选,其中一个角钢模板的横板8的宽度不小于混凝土肋板3的宽度,以该角钢模板为下模板,另一个角钢模板的横板8的宽度不大于混凝土肋板3的宽度的二分之一,以该角钢模板为上模板,至少下模板的横板8的四个角部各设有一个向下延伸的支撑腿。上模板的横板8坐在下模板的横板8上。可以上模板在正对缺口的位置设有向下延伸的条状导向凸起,条状导向凸起插入在下模板的缺口内。从而引导上模板在下模板上移动,使两个角钢模板的缺口对位更为准确。In the above two construction methods, the present invention limits the distance between the left rib 4 and the right rib 5 to gradually increase from the concrete rib 3 to the concrete floor 2, so it is allowed to control the insertion of the stiffener into the angle steel formwork through the depth of the gap 9 The depth inside can also be connected with the support leg at the bottom of the horizontal plate 8 of the angle steel formwork, and adjust the depth that the first steel bar is inserted into the angle steel formwork by adjusting the height of the support leg. In the case that the end faces of the horizontal plates 8 of the two angle steel formworks are abutted against the vertical plate 7 , it is preferable that the bottoms of the horizontal plates 8 of the two angle steel formworks are respectively connected with supporting legs. When the lower end face of the cross plate 8 of one of the angle steel formworks is against the upper end face of the cross plate 8 of the other angle steel formwork, the lower end face of the cross plate 8 of the angle steel formwork above can not be provided with supporting legs, only at the Support legs are established on the lower end surface of the transverse plate 8 of that angle steel formwork below. Further preferably, the width of the transverse plate 8 of one of the angle steel formworks is not less than the width of the concrete rib 3, with this angle steel formwork as the lower formwork, the width of the transverse plate 8 of another angle steel formwork is not greater than two times the width of the concrete rib 3 One-third, with the angle steel formwork as the upper formwork, at least four corners of the horizontal plate 8 of the lower formwork are respectively provided with a supporting leg extending downward. The cross plate 8 of the upper formwork sits on the cross plate 8 of the lower formwork. The upper formwork may be provided with a strip-shaped guide protrusion extending downward at a position facing the notch, and the strip-shaped guide protrusion is inserted into the notch of the lower formwork. In this way, the upper formwork is guided to move on the lower formwork, so that the gap alignment of the two angle steel formworks is more accurate.

上述两种施工方法所获得的复合楼板的结构为:The structure of the composite floor slab obtained by the above two construction methods is:

复合楼板,包括混凝土底板2、混凝土肋板3、加劲肋;加劲肋包括位于左侧的左肋4、位于右侧的右肋5,左肋4上开有左右贯穿的第一开孔,右肋5上开有左右贯穿的第二开孔;以左肋4位于相邻的两个第一开孔之间的部分作为第一连接柱,以右肋5位于相邻的两个第二开孔之间的部分作为第二连接柱;左肋4和右肋5的顶部插入到混凝土肋板3内,左肋4和右肋5的底部插入到混凝土底板2内;左肋4和右肋5之间的距离自混凝土肋板3向混凝土底板2逐渐增大;混凝土底板2和混凝土肋板3之间设有间隙,从而使第一开孔、第二开孔部分外漏或全部外漏。第一开孔、第二开孔外漏部分的形状优选为三角形、等腰梯形等。The composite floor slab includes a concrete base plate 2, a concrete rib 3, and stiffeners; the stiffeners include a left rib 4 on the left side and a right rib 5 on the right side. The rib 5 is provided with a left and right second opening; the part between the two adjacent first openings of the left rib 4 is used as the first connecting column, and the right rib 5 is located between the adjacent two second openings. The part between the holes is used as the second connecting column; the tops of the left rib 4 and the right rib 5 are inserted into the concrete rib 3, and the bottoms of the left rib 4 and the right rib 5 are inserted into the concrete bottom plate 2; the left rib 4 and the right rib The distance between 5 gradually increases from the concrete rib 3 to the concrete floor 2; there is a gap between the concrete floor 2 and the concrete rib 3, so that the first opening and the second opening are partially or completely leaked . The shape of the leakage part of the first opening and the second opening is preferably a triangle, an isosceles trapezoid, or the like.

复合楼板,还可以混凝土顶板1,混凝土顶板1连接到混凝土肋板3上。可以,混凝土顶板1的下端面设有开口朝下的凹槽,混凝土肋板3插入凹槽内。还可以混凝土顶板1靠近边缘处设有台阶状结构,混凝土顶板1利用台阶状结构坐在混凝土肋板3上。这种结构下,方便后期拆除混凝土顶板1,对其下的管线进行维修。The composite floor slab can also be a concrete top slab 1, and the concrete top slab 1 is connected to the concrete rib 3. Yes, the lower end surface of the concrete roof 1 is provided with a groove opening downward, and the concrete rib 3 is inserted into the groove. It is also possible that the concrete roof 1 is provided with a stepped structure near the edge, and the concrete roof 1 sits on the concrete rib 3 using the stepped structure. Under this structure, it is convenient to dismantle the concrete roof 1 in the later stage and maintain the pipelines under it.

复合楼板,还可以包括功能层,混凝土顶板1和混凝土底板2之间填充有功能材料,以功能材料所在的层作为功能层。功能层内埋设有管线,管线至少穿过一个第一开孔或一个第二开孔。The composite floor slab may also include a functional layer, and the functional material is filled between the concrete top slab 1 and the concrete bottom slab 2, and the layer where the functional material is located is used as the functional layer. Pipelines are embedded in the functional layer, and the pipelines pass through at least one first opening or one second opening.

第二钢板和第一钢板之间存在第一夹角,第一夹角不是180度角;第三钢板和第一钢板之间存在第二夹角,第二夹角不是180度角。优选第一夹角和第二夹角均为90度角。可以,第二钢板、第三钢板均位于加劲肋的内侧。还可以,第二钢板、第三钢板均位于加劲肋的外侧。不管是在内侧还是外侧,均优选,第二钢板的上端面与混凝土肋的上端面齐平,第二钢板的下端面与混凝土肋的下端面齐平。第三钢板的上端面与混凝土底板2的上端面齐平,第三钢板的下端面与混凝土底板2的下端面齐平。There is a first angle between the second steel plate and the first steel plate, and the first angle is not 180 degrees; there is a second angle between the third steel plate and the first steel plate, and the second angle is not 180 degrees. Preferably, both the first included angle and the second included angle are 90 degrees. Yes, both the second steel plate and the third steel plate are located inside the stiffener. It is also possible that both the second steel plate and the third steel plate are located on the outer side of the stiffener. Regardless of whether it is inside or outside, preferably, the upper end surface of the second steel plate is flush with the upper end surface of the concrete rib, and the lower end surface of the second steel plate is flush with the lower end surface of the concrete rib. The upper end surface of the third steel plate is flush with the upper end surface of the concrete bottom plate 2 , and the lower end surface of the third steel plate is flush with the lower end surface of the concrete bottom plate 2 .

第三钢板和第一钢板的交界处优选开有悬吊用开孔,第二钢筋6上也优选开有悬吊用开孔。悬吊用开孔内插设有悬吊螺栓,悬吊螺栓的顶部外漏在混凝土底板2外。从而利用悬吊螺栓,将本发明吊运至指定位置。The junction of the third steel plate and the first steel plate is preferably provided with an opening for suspension, and the second steel bar 6 is also preferably provided with an opening for suspension. Suspension bolts are inserted into the openings for suspension, and the tops of the suspension bolts leak outside the concrete base plate 2 . Thereby utilize suspension bolt, the present invention is hoisted to designated position.

第一钢筋、第一钢板与混凝土底板2之间存在第三夹角,第三夹角优选为60度角。There is a third included angle between the first steel bar, the first steel plate and the concrete floor 2, and the third included angle is preferably 60 degrees.

混凝土底板2可以是混凝土预制形成的底板,特别是UHPC超高性能混凝土制成的UHPC底板。在为UHPC底板时,底板强度较高,可以底板内不放钢筋,仅布设钢丝网。混凝土顶板1、混凝土底板2的厚度均优选为15-50mm。混凝土底板2的两侧设有倒角。倒角位于混凝土底板2的上端面和侧端面的交接处。这里的侧端面是平行于混凝土加劲肋的延伸方向的两个侧端面。The concrete base plate 2 may be a base plate formed by prefabricated concrete, especially a UHPC base plate made of UHPC ultra-high performance concrete. When it is a UHPC bottom plate, the strength of the bottom plate is relatively high, and no steel bars can be placed in the bottom plate, and only steel wire mesh is laid. The thicknesses of the concrete top plate 1 and the concrete bottom plate 2 are both preferably 15-50mm. Both sides of the concrete base plate 2 are provided with chamfers. The chamfer is located at the intersection of the upper end surface and the side end surface of the concrete bottom plate 2 . The side end faces here are two side end faces parallel to the extending direction of the concrete stiffener.

混凝土底板2内可以埋设有钢丝网板,钢丝网板优选位于加劲肋的下方,加劲肋可以通过捆扎钢筋连接到钢丝网板上。A steel wire mesh panel can be embedded in the concrete base plate 2, and the steel wire mesh panel is preferably located under the stiffener, and the stiffener can be connected to the steel wire mesh panel by binding steel bars.

混凝土底板2内可以埋设有横向钢筋和纵向钢筋,纵向钢筋优选位于加劲肋的下方,加劲肋焊接在纵向钢筋上。对于第一钢筋来说,这种结构下,可以用纵向钢筋替代第二钢筋6,从而无需另设第二钢筋。The concrete bottom slab 2 can be embedded with transverse reinforcement and longitudinal reinforcement, the longitudinal reinforcement is preferably located below the stiffener, and the stiffener is welded on the longitudinal reinforcement. For the first steel bar, under this structure, the second steel bar 6 can be replaced by a longitudinal steel bar, so that there is no need to set up another second steel bar.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. A composite floor slab comprises a concrete bottom plate, a concrete rib plate and a stiffening rib; the stiffening rib comprises a left rib positioned on the left side and a right rib positioned on the right side, wherein a first opening penetrating through the left rib from side to side is formed in the left rib, and a second opening penetrating through the right rib from side to side is formed in the right rib;
the part of the left rib between two adjacent first openings is used as a first connecting column, and the part of the right rib between two adjacent second openings is used as a second connecting column;
the top of the left rib and the right rib are inserted into the concrete rib plate, and the bottom of the left rib and the right rib are inserted into the concrete bottom plate;
the distance between the left rib and the right rib is gradually increased from the concrete rib plate to the concrete bottom plate;
and a gap is formed between the concrete bottom plate and the concrete rib plate, so that the first opening and the second opening are partially or completely leaked.
2. The composite floor slab according to claim 1, wherein the left rib and the right rib are both "U" -shaped light steel joists, each light steel joists comprises a first steel plate in a plate shape, the top end of the first steel plate is connected with a second steel plate, and the bottom end of the first steel plate is connected with a third steel plate;
at least the second steel plate is embedded in the concrete rib plate, and at least two third steel plates are embedded in the concrete bottom plate;
two light gauge steel mirror image settings, open the hole that runs through about having on the first steel sheet to the hole that is located left light gauge steel is as first trompil, regards as the second trompil with the hole that is located the light gauge steel on right side.
3. The composite floor slab as claimed in claim 1, wherein the left rib and the right rib are first reinforcing bars in a triangular wave shape, the two first reinforcing bars are arranged in a mirror image manner, peaks of the two first reinforcing bars are butted and then welded together, a space between the peak and the trough of the first reinforcing bar on the left side is used as a first opening, and a space between the peak and the trough of the first reinforcing bar on the right side is used as a second opening;
wave crests of at least two first reinforcing steel bars are embedded in the concrete rib plate, and wave troughs of at least two first reinforcing steel bars are embedded in the concrete bottom plate.
4. The composite floor slab according to claim 1, further comprising an angle iron formwork in an "L" shape, the angle iron formwork being composed of a vertical plate in a vertical direction and a horizontal plate in a horizontal direction;
the two angle steel templates are respectively a left side angle steel template and a right side angle steel template;
the cross plate of the left side angle iron template is provided with a first notch for inserting the first connecting column, and the cross plate of the right side angle iron template is provided with a second notch for inserting the second connecting column.
5. A composite floor slab as claimed in claim 1, further comprising a concrete top slab connected to the concrete rib slab.
6. The composite floor slab according to claim 5, further comprising a functional layer, wherein a functional material is filled between the concrete top slab and the concrete bottom slab, and the layer where the functional material is located is used as the functional layer;
and a pipeline is embedded in the functional layer and penetrates through at least one first opening or one second opening.
7. A construction method of a composite floor slab is characterized in that,
manufacturing a concrete bottom plate with stiffening ribs: inserting the bottom of the stiffening rib into a mould for manufacturing a concrete bottom plate, pouring concrete into the mould, and removing the mould after the concrete is solidified to obtain the concrete bottom plate with the stiffening rib;
step two, laying pipelines: transporting the concrete bottom plate with the stiffening ribs to a construction site, hoisting the concrete bottom plate to a specified position, and placing the pipeline between two adjacent wave troughs of the first reinforcing steel bars;
step three, manufacturing a concrete rib plate: inserting a first connecting column from the left side of stiffening rib to the right with left side angle steel template, inserting a second connecting column from the right side of stiffening rib to the left with right side angle steel template, inserting to the diaphragm of two angle steel templates and offset together, at this moment, left side angle steel template with right side angle steel template forms the filling tank that the opening is up, and to pouring concrete in the filling tank, treat that the concrete solidifies the back, obtain the concrete rib board.
8. Another construction method of the composite floor slab is characterized in that,
manufacturing a concrete bottom plate with stiffening ribs: inserting the bottom of the stiffening rib into a mould for manufacturing the concrete bottom plate, pouring concrete into the mould, and removing the mould after the concrete is solidified to obtain the concrete bottom plate with the stiffening rib;
step two, manufacturing a concrete rib plate: in a precast yard or a construction site, inserting a first connecting column into a left angle steel template from the left side of a stiffening rib to the right, inserting a second connecting column into a right angle steel template from the right side of the stiffening rib to the left, and abutting against transverse plates of two angle steel templates, wherein at the moment, the left angle steel template and the right angle steel template form a pouring groove with an upward opening, pouring concrete into the pouring groove, and obtaining a concrete rib plate after the concrete is solidified, thereby forming a composite plate with the stiffening rib;
step three, laying a pipeline: after the composite board with the stiffening ribs is hoisted to the designated position, the pipeline is arranged in a gap formed by the first reinforcing steel bars, the concrete bottom plate and the concrete rib plate in a penetrating mode.
9. The construction method of a composite floor slab as claimed in claim 7 or 8, further comprising the fourth step of filling the bottom seams: the gap between two adjacent concrete floors is filled with a caulking material.
10. The method of constructing a composite floor slab as claimed in claim 9, further comprising the steps of placing a concrete top slab: the concrete top plate is attached to the concrete rib plate.
CN202211026692.8A 2022-08-25 2022-08-25 Composite floor slab and construction method thereof Active CN115341700B (en)

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