CN115339060A - Multi-product shared injection mold - Google Patents
Multi-product shared injection mold Download PDFInfo
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- CN115339060A CN115339060A CN202211072624.5A CN202211072624A CN115339060A CN 115339060 A CN115339060 A CN 115339060A CN 202211072624 A CN202211072624 A CN 202211072624A CN 115339060 A CN115339060 A CN 115339060A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1742—Mounting of moulds; Mould supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
- B29C45/2606—Guiding or centering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2608—Mould seals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
- B29C45/2708—Gates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及注塑产品生产用设备技术领域,尤其涉及一种多产品共用注塑模具。The invention relates to the technical field of production equipment for injection molding products, in particular to an injection mold shared by multiple products.
背景技术Background technique
随着社会经济的发展和科技水平的进步,注塑工艺作为塑料产品成型方式的主力工艺,受到越来越多生产、应用领域的重视。但注塑生产受产品结构的限制,需要根据产品大小和结构对应制作专用的注塑模具,因此产品模具制作大量。制作模具使用的材料为模具专用钢,模具钢价格昂贵,大量注塑模具的加工和设计俨然已成为生产企业的负担。再加上注塑产品型号的多样化,也是造成注塑模具量大的重要因素,大量模具的存放严重地压缩了生产车间的可利用空间,也进一步增加了企业的生产成本。对于产品用户来说,无形中分摊了增加的生产成本,因此采购费用也逐步提升。基于上述因素,需要对目前使用的注塑模具进行进一步改进,以最大程度地降低生产和采购费用。With the development of social economy and the advancement of science and technology, injection molding technology, as the main technology of plastic product molding, has been valued by more and more production and application fields. However, injection molding production is limited by product structure, and special injection molds need to be made according to product size and structure, so a large number of product molds are produced. The material used to make molds is special steel for molds. Mold steels are expensive, and the processing and design of a large number of injection molds has become a burden for manufacturers. Coupled with the diversification of injection molding product models, it is also an important factor that causes a large amount of injection molds. The storage of a large number of molds seriously reduces the available space of the production workshop and further increases the production cost of the enterprise. For product users, the increased production cost is shared virtually, so the purchase cost is also gradually increased. Based on the above factors, further improvements are needed on the currently used injection molds to minimize production and procurement costs.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种相类似注塑产品可共用模芯,结构简单、可靠性高,有助于降低模具制作成本和节约模具存放空间的多产品共用注塑模具。The technical problem to be solved by the present invention is to provide a multi-product shared injection mold with simple structure and high reliability, which can help reduce mold manufacturing cost and save mold storage space, which can share mold cores for similar injection molded products.
为解决上述技术问题,本发明的技术方案是:多产品共用注塑模具,包括定模板,所述定模板一侧固定连接有定模压板,贯穿所述定模压板和所述定模板限位安装有浇口套一,贯穿所述浇口套一形成有浇口一,所述定模板的另一侧与所述定模压板相对安装有浇口板,贯穿所述浇口板设有与所述浇口套一对接的浇口套二,贯穿所述浇口套二设有与所述浇口一连通的浇口二,所述浇口套一与所述浇口套二的对接处固定设有密封圈,所述浇口板可拆卸安装于所述定模板内且与所述定模板之间设有浇口板定位装置;In order to solve the above-mentioned technical problems, the technical solution of the present invention is: multi-product shared injection mold, including a fixed template, one side of the fixed template is fixedly connected with a fixed mold pressing plate, which runs through the fixed mold pressing plate and the fixed template for limit installation There is a sprue sleeve 1, and a sprue 1 is formed through the sprue sleeve 1, and a sprue plate is installed on the other side of the fixed formwork opposite to the fixed mold pressing plate, and a sprue plate is installed through the sprue plate. The sprue sleeve 2 connected with the sprue sleeve 2 is provided with the gate 2 connected with the gate 1 through the sprue sleeve 2, and the joint between the sprue sleeve 1 and the sprue sleeve 2 is fixed. A sealing ring is provided, and the gate plate is detachably installed in the fixed formwork and a gate plate positioning device is provided between the fixed formwork;
与所述定模板相对设有配合使用的动模板,所述动模板上可拆卸安装有注塑芯型机构,所述动模板与所述注塑芯型机构之间设有芯型定位装置,贯穿所述注塑芯型机构活动安装有芯型机构导向装置;Opposite to the fixed template, there is a movable template for cooperating use. An injection molding core mechanism is detachably installed on the movable template, and a core positioning device is provided between the movable template and the injection molding core mechanism, which runs through the The above-mentioned injection molding core mechanism is equipped with a guide device for the core mechanism;
所述动模板远离所述定模板的一侧通过支架固定连接有模脚,贯穿所述模脚设有顶杆孔,所述模脚的内侧正对所述顶杆孔设有与所述注塑芯型机构配合使用的注塑件顶出装置,所述模脚上还安装有顶出限位导向装置。The side of the movable template away from the fixed template is fixedly connected with a mold foot through a bracket, and a ejector hole is provided through the mold foot, and the inner side of the mold foot is directly opposite to the ejector hole. The injection molded part ejection device used in conjunction with the core mechanism, and the ejection limit guide device is also installed on the mold foot.
作为优选的技术方案,所述浇口板定位装置包括在所述定模板内设置的定位板室一,与所述定位板室一连通设有定位手柄室一,所述定模板的外侧嵌装有用于封堵所述定位板室一和所述定位手柄室一的压板一,贯穿所述压板一设有连通所述定位板室一的定位板出口一,所述定位板室一和所述定位手柄室一内安装有定位操作件。As a preferred technical solution, the sprue plate positioning device includes a positioning plate chamber 1 provided in the fixed template, and a positioning handle chamber 1 is connected to the positioning plate chamber 1, and a positioning handle chamber 1 is installed on the outside of the fixed template. Block the pressure plate 1 of the positioning plate chamber 1 and the positioning handle chamber 1, pass through the pressure plate 1 and be provided with a positioning plate outlet 1 communicating with the positioning plate chamber 1, the positioning plate chamber 1 and the positioning handle chamber 1 The positioning operation part is installed.
作为优选的技术方案,所述芯型定位装置包括在所述动模板内设置的定位板室二,与所述定位板室二连通设有定位手柄室二,所述动模板的外侧嵌装有用于封堵所述定位板室二和所述定位手柄室二的压板二,贯穿所述压板二设有连通所述定位板室二的定位板出口二,所述定位板室二和所述定位手柄室二内也安装有定位操作件。As a preferred technical solution, the core positioning device includes a positioning plate chamber 2 arranged in the movable template, a positioning handle chamber 2 is connected to the positioning plate chamber 2, and a sealing handle for sealing is installed on the outside of the movable template. Block the pressure plate 2 of the positioning plate chamber 2 and the positioning handle chamber 2, through the pressure plate 2, a positioning plate outlet 2 communicating with the positioning plate chamber 2 is provided, and the positioning plate chamber 2 and the positioning handle chamber 2 are also The positioning operation part is installed.
作为优选的技术方案,所述定位操作件包括贯穿所述定位手柄室一或所述定位手柄室二限位安装设置的定位手柄,所述定位手柄的内端固定连接有与所述定位板室一或所述定位板室二配合的定位板。As a preferred technical solution, the positioning operation member includes a positioning handle that is installed through the positioning handle chamber 1 or the positioning handle chamber 2, and the inner end of the positioning handle is fixedly connected with the positioning plate chamber 1. Or the positioning plate that the two positioning plate chambers cooperate.
作为优选的技术方案,所述浇口板的外壁上相对设有两个限位槽一,所述定模板的内壁上对应各所述限位槽一设有配合使用的限位凸起一。As a preferred technical solution, two limiting grooves are oppositely provided on the outer wall of the gate plate, and corresponding limiting protrusions are provided on the inner wall of the fixed template corresponding to each of the limiting grooves.
作为优选的技术方案,所述注塑芯型机构的外壁上相对设有两个限位槽二,所述动模板的内壁上对应各所述限位槽二设有配合使用的限位凸起二。As a preferred technical solution, the outer wall of the injection molding core mechanism is oppositely provided with two limiting grooves 2, and the inner wall of the movable template is provided with corresponding limiting protrusions 2 corresponding to each of the limiting grooves 2. .
作为优选的技术方案,所述注塑芯型机构包括可拆卸安装于所述动模板上且与所述浇口板对接的芯型,所述芯型朝向所述浇口板的一侧设有与所述浇口二连通的型腔,所述芯型远离所述浇口板的一侧固定连接有芯型垫板,贯穿所述芯型垫板和所述芯型限位活动插装有若干顶杆二,所述顶杆二的端部与所述芯型的表面齐平,且位于所述芯型垫板内的所述顶杆二上限位套装有复位弹簧二。As a preferred technical solution, the injection molding core mechanism includes a core that is detachably mounted on the movable template and docked with the sprue plate, and the side of the core that is facing the sprue plate is provided with a The gate two connected cavity, the side of the core away from the gate plate is fixedly connected with a core backing plate, through the core backing plate and the core limit movable inserted several Push rod 2, the end of the push rod 2 is flush with the surface of the core shape, and the upper limit of the push rod 2 located in the core shape backing plate is fitted with a return spring 2.
作为优选的技术方案,所述芯型机构导向装置包括布置安装于所述注塑件顶出装置上的导柱一,贯穿所述芯型垫板和所述芯型限位安装有导柱二,且所述导柱二围设于所述型腔的外周,所述导柱二与所述导柱一一一对应设置,所述芯型垫板内的所述导柱二上限位套装有复位弹簧三,所述定模板上布置有与各所述导柱二配合使用的盲孔导柱孔二。As a preferred technical solution, the guiding device of the core-type mechanism includes a guide post 1 arranged and installed on the ejection device of the injection molded part, and a guide post 2 is installed through the core-type backing plate and the core-type limiter, And the second guide post is set on the outer periphery of the cavity, the second guide post is arranged in one-to-one correspondence with the guide post, and the upper limit sleeve of the second guide post in the core type backing plate is provided with a reset Spring three, blind hole guide post holes two used in conjunction with each of the guide post two are arranged on the fixed template.
作为优选的技术方案,所述注塑件顶出装置包括设于所述模脚内侧的顶出垫板,所述顶出垫板朝向所述注塑芯型机构的一侧固定安装有顶出板,所述顶出板上布置安装有朝向所述芯型垫板延伸的顶杆一,且所述顶杆一与所述顶杆二一一对应设置。As a preferred technical solution, the ejection device for injection molded parts includes an ejection backing plate arranged inside the mold foot, and an ejection plate is fixedly installed on the side of the ejection backing plate facing the injection molding core mechanism, A ejector pin 1 extending toward the core-shaped backing plate is arranged and installed on the ejector plate, and the ejector pin 1 and the ejector pins 2 are arranged in a one-to-one correspondence.
作为对上述技术方案的改进,所述顶出限位导向装置包括贯穿所述模脚、所述顶出垫板和所述顶出板布置安装的导向杆,且所述导向杆与所述顶出垫板和所述顶出板活动插接配合,所述导向杆的内端延伸至所述动模板内,且所述顶出板与所述芯型垫板之间的所述导向杆上套装有复位弹簧一,所述模脚上还布置安装有定位块,所述定位块分别贯穿所述顶出垫板和所述顶出板活动插接设置,所述导向杆、所述定位块分别布置于所述顶杆一的外侧。As an improvement to the above technical solution, the ejection limit guide device includes a guide rod arranged and installed through the mold foot, the ejection pad and the ejector plate, and the guide rod is connected with the ejector The ejector plate and the ejector plate are movably plugged and fitted, the inner end of the guide rod extends into the movable formwork, and the guide rod between the ejector plate and the core-shaped plate A return spring is set in the set, and a positioning block is arranged on the mold foot, and the positioning block respectively passes through the ejection pad and the ejection plate to be movably plugged in. The guide rod, the positioning block They are respectively arranged on the outer side of the push rod one.
由于采用了上述技术方案,多产品共用注塑模具,包括定模板,所述定模板一侧固定连接有定模压板,贯穿所述定模压板和所述定模板限位安装有浇口套一,贯穿所述浇口套一形成有浇口一,所述定模板的另一侧与所述定模压板相对安装有浇口板,贯穿所述浇口板设有与所述浇口套一对接的浇口套二,贯穿所述浇口套二设有与所述浇口一连通的浇口二,所述浇口套一与所述浇口套二的对接处固定设有密封圈,所述浇口板可拆卸安装于所述定模板内且与所述定模板之间设有浇口板定位装置;与所述定模板相对设有配合使用的动模板,所述动模板上可拆卸安装有注塑芯型机构,所述动模板与所述注塑芯型机构之间设有芯型定位装置,贯穿所述注塑芯型机构活动安装有芯型机构导向装置;所述动模板远离所述定模板的一侧通过支架固定连接有模脚,贯穿所述模脚设有顶杆孔,所述模脚的内侧正对所述顶杆孔设有与所述注塑芯型机构配合使用的注塑件顶出装置,所述模脚上还安装有顶出限位导向装置。本发明具有以下有益效果:浇口板和注塑芯型机构可以根据注塑产品的加工型号进行更换,且更换操作简单、方便,更换后利用对应设置的浇口板定位装置和芯型定位装置将相应结构锁紧固定即可,实现了注塑模具的浇口板和注塑芯型机构更换即可完成投影面积相近注塑产品的加工生产,避免了更换整套注塑模具,从而节约了注塑产品生产时注塑模具的配套成本,也有助于减少注塑模具的存放空间占用,一定程度上降低了用户对注塑产品的采购成本。Due to the adoption of the above technical solution, multiple products share an injection mold, including a fixed template, one side of the fixed template is fixedly connected with a fixed mold pressing plate, and a sprue sleeve 1 is installed through the fixed mold pressing plate and the fixed template to limit the position, A sprue 1 is formed through the sprue sleeve 1, and a sprue plate is installed on the other side of the fixed formwork opposite to the fixed mold pressing plate, and a sprue plate is provided to connect with the sprue sleeve through the sprue plate. The sprue bushing two, through the sprue bushing two, is provided with the gate two connected with the gate one, and the joint between the sprue bushing one and the sprue bushing two is fixedly provided with a sealing ring, so The gate plate is detachably installed in the fixed formwork and a gate plate positioning device is provided between the fixed formwork; a movable formwork used in conjunction with the fixed formwork is provided, and the movable formwork is detachable An injection molding core mechanism is installed, a core positioning device is provided between the movable template and the injection molding core mechanism, and a core mechanism guiding device is movably installed through the injection molding core mechanism; the movable template is far away from the One side of the fixed template is fixedly connected with a mold foot through a bracket, and a ejector pin hole is provided through the mold foot, and an injection molding hole used in conjunction with the injection molding core mechanism is provided on the inner side of the mold foot, facing the ejector pin hole. Part ejection device, and the ejection limit guide device is also installed on the mold foot. The invention has the following beneficial effects: the sprue plate and the injection molding core mechanism can be replaced according to the processing model of the injection molding product, and the replacement operation is simple and convenient. The structure can be locked and fixed, which realizes the replacement of the gate plate and the injection core mechanism of the injection mold to complete the processing and production of injection products with similar projected areas, avoiding the need to replace the entire set of injection molds, thereby saving the cost of injection molds during the production of injection products. The supporting cost also helps to reduce the storage space occupied by injection molds, and reduces the purchase cost of injection molding products for users to a certain extent.
附图说明Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1是本发明实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of the present invention;
图2是图1中S处的放大结构示意图;Fig. 2 is a schematic diagram of an enlarged structure at S in Fig. 1;
图3是图1中浇口板定位装置的A-A向结构示意图;Fig. 3 is a schematic diagram of the A-A direction structure of the gate plate positioning device in Fig. 1;
图4是图1中浇口板定位装置的B-B向部分剖面结构示意图;Fig. 4 is a B-B partial sectional structure schematic diagram of the sprue plate positioning device in Fig. 1;
图5是图3中定位板一的C-C向剖面结构示意图;Fig. 5 is a C-C sectional structural schematic diagram of positioning plate one in Fig. 3;
图6是本发明实施例中压板一的结构示意图;Fig. 6 is a schematic structural view of platen 1 in the embodiment of the present invention;
图7是本发明实施例注塑芯型机构的外部结构示意图;7 is a schematic diagram of the external structure of the injection molding core mechanism of the embodiment of the present invention;
图8是本发明实施例注塑芯型机构锁紧状态的外部结构示意图;Fig. 8 is a schematic diagram of the external structure of the locked state of the injection molding core mechanism of the embodiment of the present invention;
图中:1-定模板;2-定模压板;3-浇口套一;4-浇口一;5-浇口板;6-浇口套二;7-浇口二;8-密封圈;9-限位槽一;10-限位凸起一;11-定位板室一; 12-定位手柄室一;13-压板一;14-定位板出口一;15-定位手柄一;16-定位板一;17-动模板;18-芯型;19-型腔;20-芯型垫板;21-顶杆二;22-复位弹簧二;23-限位槽二;24-限位凸起二;25-导柱一;26-导柱二;27-复位弹簧三;28-定位手柄二;29-定位板二;30-支架;31-模脚;32-顶杆孔;33-顶出垫板;34-顶出板;35-顶杆一;36-导向杆;37-复位弹簧一;38-定位块。In the figure: 1-fixed template; 2-fixed mold pressure plate; 3-gate one; 4-gate one; 5-gate plate; ;9-Limiting groove 1; 10-Limiting protrusion 1; 11-Positioning plate chamber 1; 12-Positioning handle chamber 1; 13-Pressure plate 1; Plate one; 17-moving template; 18-core type; 19-cavity; 20-core backing plate; 21-ejector two; 22-return spring two; 23-limit slot two; Two; 25-Guide column one; 26-Guide column two; 27-Return spring three; 28-Positioning handle two; 29-Positioning plate two; 30-Bracket; 34-ejector plate; 35-ejector rod one; 36-guide rod; 37-return spring one; 38-positioning block.
具体实施方式Detailed ways
下面结合附图和实施例,进一步阐述本发明。在下面的详细描述中,只通过说明的方式描述了本发明的某些示范性实施例。毋庸置疑,本领域的普通技术人员可以认识到,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,附图和描述在本质上是说明性的,而不是用于限制权利要求的保护范围。Below in conjunction with accompanying drawing and embodiment, further elaborate the present invention. In the following detailed description, certain exemplary embodiments of the invention are described by way of illustration only. Needless to say, those skilled in the art would realize that the described embodiments can be modified in various different ways, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.
如图1和图2所示,多产品共用注塑模具,包括定模板1,所述定模板1 一侧固定连接有定模压板2,且所述定模板1和所述定模压板2通过固定螺栓相连接。贯穿所述定模压板2和所述定模板1限位安装有浇口套一3,贯穿所述浇口套一3形成有浇口一4,所述定模板1的另一侧与所述定模压板2相对安装有浇口板5,所述浇口套一3的进料口设于所述定模压板2的外侧,所述浇口套一3的出料口止于所述浇口板5的顶端。贯穿所述浇口板5设有与所述浇口套一3对接的浇口套二6,即所述浇口套二6的进料口和出料口分别与所述浇口板5的上下两表面齐平设置,贯穿所述浇口套二6设有与所述浇口一4连通的浇口二7,所述浇口套一3与所述浇口套二6的对接处固定设有密封圈 8,所述密封圈8可以设置为黄铜或紫铜结构的密封圈,用于实现所述浇口一4与所述浇口二7之间的密封对接,以防止输送注塑材料时产生漏料。所述浇口板5上还可以布设直浇口、点浇口等各种类型浇口,所述浇口板5的上方也可根据浇口结构和产品材料的不同增设相应的热塑流道。As shown in Fig. 1 and Fig. 2, multi-product common injection mold comprises fixed template 1, and one side of said fixed template 1 is fixedly connected with fixed mold pressing plate 2, and said fixed template 1 and said fixed mold pressing plate 2 are fixed connected by bolts. A
本实施例中所述浇口板5可拆卸安装于所述定模板1内,所述浇口板5的外壁上相对设有两个限位槽一9,所述定模板1的内壁上对应各所述限位槽一 9设有配合使用的限位凸起一10,且所述限位凸起一10设于所述浇口板5长度方向的两侧面上,所述浇口板5可以从所述定模板1上平移推出,以便于根据注塑产品的生产计划进行更换,实现多种或多型号产品的注塑模具主体结构共用。所述限位凸起一10和所述限位槽一9的插接配合,在更换所述浇口板5 时起到导向的作用,在所述浇口板5更换完毕后起到辅助限位固定的作用,最终实现所述浇口板5的快速更换,且操作简单。In this embodiment, the
如图1、图3、图4、图5和图6所示,所述定模板1与所述浇口板5之间设有浇口板定位装置,用于实现所述浇口板5安装后的定位,所述浇口板定位装置可以在所述浇口板5的两侧相对设置两个,以提高定位的稳定性。所述浇口板定位装置包括在所述定模板1内设置的定位板室一11,与所述定位板室一 11连通设有定位手柄室一12,所述定模板1的外侧嵌装有用于封堵所述定位板室一11和所述定位手柄室一12的压板一13,且所述压板一13通过固定螺栓实现与所述定模板1的嵌装固定。贯穿所述压板一13设有连通所述定位板室一11的定位板出口一14,所述定位板室一11和所述定位手柄室一12内安装有定位操作件。具体地,所述定位操作件包括贯穿所述定位手柄室一12限位安装设置的定位手柄一15,所述定位手柄一15延伸至所述定模板1的外端且设置为L形结构,所述定位手柄一15的内端固定连接有与所述定位板室一 11配合的定位板一16。在不使用时,所述定位板一16位于所述定位板室一11内;使用时,转动所述定位手柄一15带动所述定位板一16同步转动,所述定位板一16端部由所述定位板出口一14伸出所述定位板室一11的外部并与所述浇口板5的宽度面接触,实现所述浇口板5安装后的定位。As shown in Fig. 1, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a sprue plate positioning device is provided between the fixed formwork 1 and the
本实施例中,与所述定模板1相对设有配合使用的动模板17,且所述动模板17设于所述定模板1的下方,所述动模板17上可拆卸安装有注塑芯型机构,所述注塑芯型机构与所述浇口板5一样为可拆卸更换结构,以与所述浇口板5 配合,形成注塑产品。具体地,如图1和图7所示,所述注塑芯型机构包括可拆卸安装于所述动模板17上且与所述浇口板5对接的芯型18,所述芯型18 朝向所述浇口板5的一侧设有与所述浇口二7连通的型腔19,实际上在所述定模板1与所述动模板17合模后,所述浇口板5与所述芯型18围绕形成所述型腔19。所述芯型18远离所述浇口板5的一侧固定连接有芯型垫板20,所述芯型18与所述芯型垫板20通过固定螺栓连接成一体式组合结构。In this embodiment, a
贯穿所述芯型垫板20和所述芯型18限位活动插装有若干顶杆二21,所述顶杆二21的端部与所述芯型18的表面齐平,且位于所述芯型垫板20内的所述顶杆二21上限位套装有复位弹簧二22。具体地,在所述芯型垫板20上贯穿布置有若干顶出孔一,在所述芯型18上贯穿布置有与所述顶出孔一一一同轴设置的顶出孔二,且所述顶出孔一的内径略大于所述顶出孔二的内径,以便于限位安装所述复位弹簧二22,用于借助外力将注塑成型的产品通过各所述顶杆二21的配合顶出,在产品顶出后,在所述复位弹簧二22的作用下,各个所述顶杆二21自动回位。Through the core
所述注塑芯型机构的可更换式安装方式与所述浇口板5的实现方式相似,即在所述芯型垫板20和所述芯型18长度方向的两侧壁上相对设有两个限位槽二23,所述动模板17的内壁上对应各所述限位槽二23设有配合使用的限位凸起二24,实现所述注塑芯型机构安装时的导向以及安装后的限位等。The replaceable installation method of the injection molding core mechanism is similar to the realization of the
贯穿所述注塑芯型机构活动安装有芯型机构导向装置,实现开模、合模的导向。所述芯型机构导向装置包括布置安装的导柱一25,所述导柱一25向上穿过所述动模板17止于所述芯型垫板20的下方,贯穿所述芯型垫板20和所述芯型18限位安装有导柱二26,且所述导柱二26围设于所述型腔19的外周,所述导柱二26与所述导柱一25一一对应设置。贯穿所述芯型垫板20开设的通孔导柱孔一,贯穿所述芯型18开设的通孔导柱孔三,所述通孔导柱孔一与所述通孔导柱孔三一一对应且同轴设置,所述定模板1上开设有与各所述通孔导柱孔三一一对应且同轴设置的盲孔导柱孔二,所述通孔导柱孔一的直径大于所述通孔导柱孔三的直径,所述通孔导柱孔三的直径与所述盲孔导柱孔二的直径一致,所述导柱二26设于所述通孔导柱孔一、所述通孔导柱孔三和所述盲孔导柱孔二内。所述芯型垫板20内的所述导柱二26上限位套装有复位弹簧三 27,所述导柱一25、所述导柱二26与所述盲孔导柱孔二配合使用,用于实现所述注塑芯型机构的导向。A core mechanism guide device is installed through the injection molding core mechanism to realize the guidance of mold opening and mold closing. The guiding device of the core mechanism includes a
如图1和图8所示,所述动模板17与所述注塑芯型机构之间设有芯型定位装置,用于实现所述注塑芯型机构更换后的定位,所述芯型定位装置可以在所述注塑芯型机构的两侧设置两个,以提高所述注塑芯型机构定位的稳定性。所述芯型定位装置包括在所述动模板17内设置的定位板室二,与所述定位板室二连通设有定位手柄室二,所述动模板17的外侧嵌装有用于封堵所述定位板室二和所述定位手柄室二的压板二,且所述压板二通过固定螺栓实现与所述动模板17的嵌装固定。贯穿所述压板二设有连通所述定位板室二的定位板出口二,所述定位板室二和所述定位手柄室二内也安装有定位操作件。具体地,所述定位操作件包括贯穿所述定位手柄室二限位安装设置的定位手柄二28,所述定位手柄二28延伸至所述动模板17的外端且设置为L形结构,所述定位手柄二28的内端固定连接有与所述定位板室二配合的定位板二29。在不使用时,所述定位板二29位于所述定位板室二内;使用时,转动所述定位手柄二28带动所述定位板二29同步转动,所述定位板二29端部由所述定位板出口二伸出所述定位板室二的外部并与所述注塑芯型机构的宽度面接触,实现所述注塑芯型机构安装后的定位。该部分结构与功能与所述浇口板定位装置相似,不在进行图示与相应部件的标注。As shown in Figure 1 and Figure 8, a core positioning device is provided between the
所述动模板17远离所述定模板1的一侧通过支架30固定连接有模脚31,所述模脚31、所述支架30与所述动模板17通过固定螺栓相连接,通过所述模脚31和所述支架30实现所述动模板17与注塑机的连接与安装。贯穿所述模脚31的中部开设有顶杆孔32,所述顶杆孔32对应注塑机上的顶杆设置,用于将注塑产品顶出。The side of the
所述模脚31的内侧正对所述顶杆孔32设有与所述注塑芯型机构配合使用的注塑件顶出装置,各所述导柱一25安布置装于所述注塑件顶出装置上,所述注塑件顶出装置与所述顶杆接触,在所述顶杆的驱动下,所述注塑件顶出装置朝向所述芯型垫板20移动,将注塑产品顶出。所述注塑件顶出装置包括设于所述模脚31内侧的顶出垫板33,所述顶出垫板33朝向所述注塑芯型机构的一侧固定安装有顶出板34,所述顶出垫板33与所述顶出板34通过固定螺栓连接形成一体式组合结构。所述顶出板34上布置安装有朝向所述芯型垫板20延伸的顶杆一35和所述导柱一25,且所述顶杆一35与所述顶杆二21一一对应设置。当所述顶杆推动所述顶出板34和所述顶杆一35同步移动时,所述所述顶杆一35推动对应的所述顶杆二21移动,所述顶杆二21朝向所述型腔19 移动,将所述型腔19内成型的产品顶出。The inner side of the
所述模脚31上还安装有顶出限位导向装置,为所述顶出板34和所述顶出垫板33的位移提供导向和限位,以及在注塑产品顶出后,实现所述顶出板34 和所述顶出垫板33的自动回位。具体地,所述顶出限位导向装置包括贯穿所述模脚31、所述顶出垫板33和所述顶出板34布置安装的导向杆36,且所述导向杆36与所述顶出垫板33和所述顶出板34活动插接配合,所述导向杆36 的内端延伸至所述动模板17内,所述导向杆36为所述顶出垫板33和所述顶出板34的位移形成导向。且所述顶出板34与所述芯型垫板20之间的所述导向杆36上套装有复位弹簧一37,所述导向杆36、所述定位块38分别布置于所述顶杆一35的外侧。当产品顶出时,所述顶出板34压缩所述复位弹簧一37以获得回位动力。所述模脚31上还布置安装有定位块38,所述定位块38分别贯穿所述顶出垫板33和所述顶出板34活动插接设置,所述定位块38为所述顶出垫板33和所述顶出板34的位移距离形成限位。The ejection limit guide device is also installed on the
本实施例中,其中所述定模板1、所述动模板17、所述浇口板5、所述芯型18、所述芯型垫板20的材质可以为P20或S136模具钢,所述顶杆一35、所述顶杆二21、所述导柱一25和所述导柱二26可以设置为CPM 9V工具钢钢,所述浇口套一3和所述浇口套二6可以设置为Cr12MOV模具钢,所述定模压板 2、所述支架30、所述模脚31、所述顶出垫板33、和所述顶出板34的材质可以设置为45#钢或A3钢。In this embodiment, the materials of the fixed template 1, the
当进行注塑产品生产时,先进行所述浇口板5的安装定位:When carrying out injection molding product production, first carry out the installation and positioning of described sprue plate 5:
即将所述定模板1、所述定模压板2、所述动模板17、所述支架30和所述模脚31安装于注塑机的模架上。将安装了所述浇口套二6的所述浇口板5,通过所述限位槽一9沿所述限位突起一推入所述定模板1内至合适位置,转动所述定位手柄一15,所述定位手柄一15带动设于由所述定位板室一11内的所述定位板一16转动,所述定位板一16部分通过所述定位板出口一14转出,并紧贴于所述浇口板5的外壁,实现所述浇口板5定位安装后的定位,此时所述浇口套二6与所述浇口套一3通过所述密封圈8密封对接。That is to say, the fixed platen 1 , the fixed platen 2 , the
再进行所述芯型18、所述芯型垫板20等相关机构的安装定位:Then carry out the installation and positioning of related mechanisms such as the
将所述顶杆二21与所述复位弹簧二22安装于所述芯型18、所述芯型垫板 20内,形成组合安装体,通过所述限位槽二23沿所述限位凸起二24将上述组合体推入所述动模板17内的合适位置,转动所述定位手柄二28,所述定位手柄二28带动安装于所述定位板室二内的所述定位板二29转动,使部分所述定位板二29通过所述定位板出口二转出室外,并紧贴于所述注塑芯型机构(所述芯型垫板20)的外壁,实现所述组合安装体定位安装。Install the push rod 2 21 and the return spring 2 22 in the
前述两步骤完成后,设定好注塑工艺参数,达到注塑条件后,以手动操作为例:合模并启动注塑程序,物料经所述浇口套一3上的所述浇口一4和所述浇口套二6上的所述浇口二7进入至所述型腔19内,在所述型腔19内成型制品,并经过保压、冷却程序成型后,启动所述注塑机上的顶针进程序。注塑机内设顶杆通过开设于所述模脚31上的所述顶杆孔32向前运动,带动所述顶出垫板33、所述顶出板34向前运动,从而使安装于所述导向杆36上的复位弹簧一37被压缩,安装于所述顶出板34上的所述顶杆一35推动所述顶杆二21同步向前运动,将成型制品顶出,并压缩安装于所述顶杆二21上的所述复位弹簧二22。安装于所述顶出板34上的所述导柱一25推动所述导柱二26向前插入所述盲孔导柱孔二内完成模具定位,并压缩所述导柱二26上的所述复位弹簧三27。After the above two steps are completed, set the injection molding process parameters, and after reaching the injection molding conditions, take manual operation as an example: close the mold and start the injection molding process, and the material passes through the gate-4 on the sprue sleeve-3 and the gate-4. The gate two 7 on the gate sleeve two 6 enters into the
当成型制品被顶出后,启动顶针退程序,注塑机内设顶杆退回,失去压力后的所述复位弹簧一37被压缩部分伸展开,带动所述顶出板34、所述顶出垫板33恢复到顶出前位置,所述顶出板34和所述顶出垫板33复位的同时带动所述顶杆一35和所述导柱一25退回到顶出前位置,所述顶杆一35和所述导柱一25后退失使所述复位弹簧二22和所述复位弹簧三27失压伸展复位,带动所述顶杆二21和所述导柱二26后退恢复到顶出前位置,完成一个注塑周期。After the molded product is ejected, start the ejector pin retraction program, and the ejector rod in the injection molding machine is retracted. After losing pressure, the compressed part of the return spring 1 37 is stretched, driving the
当所述注塑件顶出装置失控及所述复位弹簧一37被压失效时,所述限位块上平面触碰所述动模板17,顶出动作被强制停止。当需要更换产品注塑时,将所述顶杆二21、所述复位弹簧二22、所述芯型18和所述芯型垫板20形成组合安装体,进行更换后便可以进行生产。When the ejection device of the injection molded part is out of control and the return spring 1 37 is pressed to failure, the upper plane of the limit block touches the
本发明的浇口板和注塑芯型机构可以根据注塑产品的加工型号进行更换,且更换操作简单、方便,更换后利用对应设置的浇口板定位装置和芯型定位装置将相应结构锁紧固定即可,实现了注塑模具的浇口板和注塑芯型机构更换即可完成投影面积相近注塑产品的加工生产,避免了更换整套注塑模具,从而节约了注塑产品生产时注塑模具的配套成本,也有助于减少注塑模具的存放空间占用,一定程度上降低了用户对注塑产品的采购成本。The sprue plate and the injection molding core mechanism of the present invention can be replaced according to the processing model of the injection molding product, and the replacement operation is simple and convenient. After the replacement, the corresponding structure is locked and fixed by using the corresponding sprue plate positioning device and the core type positioning device. That is, the replacement of the gate plate and the injection core mechanism of the injection mold can complete the processing and production of injection products with similar projected areas, avoiding the need to replace the entire set of injection molds, thereby saving the supporting costs of injection molds during the production of injection products. It helps to reduce the storage space occupied by injection molds, and reduces the purchase cost of injection molding products for users to a certain extent.
本发明的描述是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显然的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use.
Claims (10)
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