CN115338992B - A stone cutting device with an anti-collapse mechanism for stone slab processing - Google Patents

A stone cutting device with an anti-collapse mechanism for stone slab processing Download PDF

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Publication number
CN115338992B
CN115338992B CN202210997401.3A CN202210997401A CN115338992B CN 115338992 B CN115338992 B CN 115338992B CN 202210997401 A CN202210997401 A CN 202210997401A CN 115338992 B CN115338992 B CN 115338992B
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China
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plate
stone
clamping
stone slab
fixed
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CN115338992A (en
Inventor
向龙
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Guilin Weishide Stone Industry Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • B28D1/24Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/005Devices for the automatic drive or the program control of the machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/02Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0028Force sensors associated with force applying means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

本发明公开了一种石板加工用具有防崩边机构的石材切割装置,属于石板加工用设备技术领域,包括安装底座,安装底座上侧设有放置板,上侧的承接板上设有电动机,电动机输出端端部连接有切割轮,导杆一端设有压石块,移动架上还设有驱动机构及传动机构,放置板下侧设有夹持组件,夹持组件包括呈对称结构滑动连接于切槽的两个夹板及带动机构。本申请技术方案通过设置夹持组件及压石块,在对石板进行切割的过程中,不仅通过夹持组件对石板进行稳固夹持,而且压石块能够始终压合在切割轮在石板上切割的行进位置上,对石板进行进一步按压,防止石板在切割过程中出现振动,防止石板出现崩边现象。

The present invention discloses a stone cutting device with an anti-collapse mechanism for stone slab processing, which belongs to the technical field of stone slab processing equipment, and comprises a mounting base, a placing plate is provided on the upper side of the mounting base, a motor is provided on the receiving plate on the upper side, a cutting wheel is connected to the output end of the motor, a stone pressing block is provided at one end of the guide rod, a driving mechanism and a transmission mechanism are also provided on the movable frame, a clamping assembly is provided on the lower side of the placing plate, and the clamping assembly comprises two clamping plates and a driving mechanism that are symmetrically structured and slidably connected to the cutting groove. The technical solution of the present application not only firmly clamps the stone slab by the clamping assembly during the cutting process of the stone slab, but also the stone pressing block can always be pressed on the traveling position of the cutting wheel on the stone slab, further pressing the stone slab to prevent the stone slab from vibrating during the cutting process and preventing the stone slab from collapsing.

Description

Stone cutting device with edge collapse preventing mechanism for stone slab processing
Technical Field
The invention relates to the technical field of equipment for stone slab processing, in particular to a stone cutting device with an edge breakage preventing mechanism for stone slab processing.
Background
The stone slab refers to a building material formed by chiseling compact rock or manually forming and solidifying. In order to make the stone slab more in line with the actual demands of users, related workers often use stone cutting devices to cut the stone slab. The prior art publication is CN 213919036U's patent document provides a cutting device for microlite plate processing, and the device utilizes lift cylinder cooperation extension board and cutting wheel to play the effect of lift cutting to microlite plate and can carry out the centre gripping to the microlite plate of equidimension difference fixedly. Although the device has more beneficial effects, the device still has the following problems that the device only utilizes the splint to fix the edge of the stone slab, a user can generate obvious vibration at the contact position of the stone slab and the cutting wheel in the process of cutting the stone slab by utilizing the device, the cut stone slab is easy to have edge breakage defects, the quality of the stone slab can be seriously reduced, and the normal use of the stone slab is influenced.
The edge breakage preventing mechanisms in the prior art CN216914418U are arranged on two sides of the cutting mechanism and provide guiding effect for the overall transverse cutting driving, so that the edge breakage caused by micro movement of the cutting mechanism before and after the transverse cutting of the stone plate is avoided, and the influence of the fixing of the stone plate and the stability of the stone plate near the position to be cut on the stone plate on the edge breakage of the stone plate is larger in the actual working process. In view of this, we propose a stone cutting device with edge breakage prevention mechanism for stone slab processing.
Disclosure of Invention
1. Technical problem to be solved
The invention aims to provide a stone cutting device with an edge collapse preventing mechanism for stone slab processing, which is used for firmly clamping stone slabs through a clamping assembly, and a stone pressing block can be always pressed on the advancing position of a cutting wheel for cutting the stone slabs, so that the phenomenon that the stone slabs are vibrated to collapse in the cutting process is prevented, and the problems in the prior art are solved.
2. Technical proposal
The utility model provides a stone cutting device with prevent tipping mechanism for slabstone processing, includes the installation base, installation base one side is equipped with the movable frame that is limited by installation base and with installation base sliding connection, the installation base upside is equipped with places the board, place the board and be close to one side of movable frame and seted up the grooving, still seted up the spacing groove on placing the board, the movable frame is symmetrical structure about one side of placing the board is equipped with and holds the board, and the upside be equipped with the motor on holding the board, motor output end connection is fixed with the cutting wheel, it is equipped with a plurality of slide cylinder to accept the board and inlay in the position of cutting wheel both sides to be equipped with the guide arm on the slide cylinder, guide arm one end is equipped with the ballast piece, still be equipped with actuating mechanism and drive mechanism on the movable frame, actuating mechanism can drive the board of accepting of both sides through drive mechanism and carry out reverse movement, place the board downside and be equipped with the clamping assembly, the clamping assembly is including being symmetrical structure sliding connection in two splint of grooving and drive mechanism, drive mechanism can drive the splint of both sides and carry out reverse movement.
As an alternative scheme of the technical scheme of the application, the driving mechanism comprises a first electric push rod arranged on the movable frame, the end part of an output end of the first electric push rod is fixedly connected with one of the bearing plates, the transmission mechanism comprises a fixed shaft arranged on the movable frame, gears are fixedly sleeved on the fixed shaft, two racks which are in a central symmetrical structure and are in meshed connection with the gears are arranged on two sides of the gears, and the racks are fixedly connected with the corresponding bearing plates.
As an alternative scheme of the technical scheme of the application, a first screw rod limited by the bearing plate and rotationally connected with the bearing plate is arranged on the bearing plate, a moving plate fixedly connected with the sliding cylinder is connected on the first screw rod in a threaded manner, and a limiting rod in sliding connection with the moving plate is also arranged on the bearing plate.
As an alternative scheme of the technical scheme of the application, the driving mechanism comprises a fixing frame arranged on the lower side of the placing plate and an air cylinder arranged on the lower side of one clamping plate, the end part of the output end of the air cylinder is fixedly connected with the fixing frame, a connecting plate is rotationally connected to the fixing frame, and connecting rods rotationally connected with the clamping plates are rotationally connected to the two sides of the connecting plate.
As an alternative of the technical scheme of the document, the placing plate is further provided with a fixing plate, one side, close to the cutting groove, of the fixing plate is provided with a limiting plate, and one side, close to the fixing plate, of the limiting plate is provided with a plurality of second springs connected and fixed with the fixing plate.
As an alternative scheme of the technical scheme of the application, the limiting plates and the clamping plates are respectively provided with a pressing plate component used for fixing the stone to be cut, the pressing plate components comprise pressing plates and driving components, the pressing plates are arranged on the limiting plates and the clamping plates, the pressing plates are limited by the corresponding limiting plates and the clamping plates and are in sliding connection with the corresponding limiting plates and the clamping plates, and the driving components can drive the pressing plates to move up and down.
As an alternative to the technical solution of the present application, the driving assembly includes a carrying plate connected and fixed to the corresponding limiting plate and clamping plate, and the carrying plate is screwed with a second screw rod limited by the pressing plate and connected to the pressing plate in a rotating manner.
As an alternative scheme of the technical scheme of the application, the driving assembly comprises a second electric push rod for pushing the pressing plate to move up and down, the fixed end of the second electric push rod is fixedly connected with the limiting plate and the clamping plate, the movable end of the second electric push rod is fixedly connected with the pressing plate, two pressure sensors are arranged on the limiting plate, and the second electric push rod and the air cylinder correspond to signals of the pressure sensors.
As an alternative scheme of the technical scheme of the application, the middle part of the pressing plate on the clamping plate is provided with a pressure sensor, and the stone cutting device comprises an alarm which responds to the signal of the pressure sensor arranged at the middle part of the pressing plate.
As an alternative scheme of the file technical scheme, a fixing clamp connected and fixed with the placing plate is arranged at the rear side of the cutting groove, and a sharpening block is arranged in the middle of the fixing clamp.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
1. According to the technical scheme, the clamping assembly and the stone pressing block are arranged, so that the stone plate is firmly clamped through the clamping assembly in the process of cutting the stone plate, the stone pressing block can be always pressed on the advancing position of the cutting wheel for cutting the stone plate, the stone plate is further pressed, vibration of the stone plate in the cutting process is prevented, and edge breakage of the stone plate is prevented.
2. According to the technical scheme, the first springs are arranged, so that the stone pressing blocks have certain elasticity, damage to the stone plate caused by the stone pressing blocks when the surface of the stone plate is rough is effectively avoided, meanwhile, the rubber balls are arranged, friction is reduced, and the stone plate is cut smoothly.
3. According to the technical scheme, by arranging the first screw rod and the limiting rod, in the process of cutting the stone slab, a worker can adjust the pressing force of the stone pressing block on the stone slab according to actual requirements, so that the phenomenon of edge breakage of the stone slab is further avoided.
4. According to the technical scheme, the pressing plate assembly is arranged, so that the stone slab can be placed more stably in the cutting process, the stone slab is prevented from swinging laterally, vibration is further reduced, and the probability of edge breakage of the stone slab is further reduced.
5. According to the technical scheme, the spray pipe is arranged, so that the cutting wheel and the stone slab can be cooled in real time, edge breakage of the stone slab caused by overhigh temperature is prevented, meanwhile, the knife sharpening block is arranged, the cutting wheel can be polished, the sharpness of a cutting edge is ensured, the cutting resistance is reduced, and the purposes of improving the processing stability and avoiding edge breakage are achieved.
6. According to the technical scheme, the two pressure sensors are arranged on the limiting plate, so that one side of the stone plate can be automatically adjusted and fully attached to the limiting plate, the cutting edge is parallel to one side of the stone plate, the limiting plate is particularly suitable for irregular stone plate cutting, the pressure sensors are arranged in the middle of the pressing plate on the clamping plate, the risk level of edge breakage can be automatically distinguished, and whether the limiting plate is cut or not is judged and controlled.
Drawings
FIG. 1 is a schematic view showing the overall structure of a stone cutting device with an edge breakage prevention mechanism for stone slab processing according to a preferred embodiment of the present application;
FIG. 2 is a schematic view of a portion of a stone cutting device with an edge chipping prevention mechanism for stone slab processing according to a preferred embodiment of the present application;
FIG. 3 is a schematic cross-sectional view showing a sliding cylinder of a stone cutting device with an edge breakage prevention mechanism for stone slab processing according to a preferred embodiment of the present application;
FIG. 4 is a schematic view showing the structure of a fixing plate and a limiting plate in a stone cutting device with an edge breakage prevention mechanism for stone slab processing according to a preferred embodiment of the present application;
FIG. 5 is a schematic view of a clamping assembly of a stone cutting device with an edge chipping prevention mechanism for stone slab processing according to a preferred embodiment of the present application;
FIG. 6 is a schematic view of a platen assembly of a stone cutting device with an edge chipping prevention mechanism for stone slab processing according to a preferred embodiment of the present application;
FIG. 7 is a schematic view of a structure of a fixing clip and a sharpening block in a stone cutting device with an edge chipping prevention mechanism for stone slab processing according to a preferred embodiment of the present application;
The reference numerals in the drawing indicate that 1, a mounting base, 2, a placing plate, 201, a limit groove, 202, a cutting groove, 3, a movable frame, 4, a fixed plate, 5, a limiting plate, 6, a stone pressing block, 7, a clamping assembly, 701, a clamping plate, 702, an air cylinder, 703, a connecting plate, 704, a fixing frame, 705, a connecting rod, 8, a fixing clamp, 9, a pressing plate assembly, 901, a second screw rod, 902, a bearing plate, 903, a pressing plate, 10, an electric push rod I, 11, a motor, 12, a cutting wheel, 13, a second spring, 14, a fixed shaft, 15, a gear, 16, a rack, 17, a first screw rod, 18, a limit rod, 19, a movable plate, 20, a sliding cylinder, 21, a guide rod, 22, a spray pipe, 23, a bearing plate, 24, a mounting plate, 25, a hose, 26, a first spring, 27, a rubber ball, 28 and a sharpening block.
Detailed Description
Referring to fig. 1-7, the present invention provides a technical solution:
The utility model provides a stone cutting device with prevent mechanism of collapsing limit for slabstone processing, including installation base 1, installation base 1 right side is equipped with the removal frame 3 that is limited by installation base 1 and with installation base 1 sliding connection, installation base 1 upside is equipped with places board 2, place board 2 is close to one side of removing frame 3 and seted up grooving 202, still set up spacing groove 201 on placing board 2, the side that removes board 2 is close to removal frame 3 is the upper and lower symmetrical structure and is equipped with and holds board 23, be equipped with motor 11 on the accepting board 23 of upside, motor 11 output end connection is fixed with cutting wheel 12, it is equipped with a plurality of slide cylinder 20 to inlay on the position that holds board 23 is located cutting wheel 12 both sides, be equipped with guide arm 21 on the slide cylinder 20, guide arm 21 one end is equipped with ballast 6, still be equipped with actuating mechanism and drive mechanism on the removal frame 3, actuating mechanism can drive the accepting board 23 of both sides through drive the drive mechanism and carry out the reverse movement, place board 2 downside is equipped with clamping assembly 7, clamping assembly 7 is including being symmetrical structure sliding connection in two 701 and drive mechanism of grooving 202, drive mechanism can drive the splint of both sides and reverse movement.
In this embodiment, the worker places the stone slab to be cut on the top surface of the placing plate 2, places the position where the stone slab is to be cut on the lower side of the cutting wheel 12, and then drives the clamping plate 701 to move from two sides to the middle under the driving of the driving mechanism, so as to fix the stone slab. The cutting wheel 12 is then rotated by the motor 11. Under the action of the driving mechanism and the transmission mechanism, the bearing plate 23 drives the cutting wheel 12 to move downwards, the stone pressing block 6 is pressed on the advancing position of the cutting wheel 12 for cutting the stone slab, the stone slab is prevented from vibrating in the cutting process, the phenomenon of edge breakage of the stone slab is prevented, and then the moving frame 3 is slid by a worker to cut the stone slab.
Specifically, as shown in fig. 2, the driving mechanism includes an electric push rod 10 disposed on the moving frame 3, and an output end of the electric push rod 10 is fixedly connected with one of the receiving plates 23.
In the present embodiment, the receiving plate 23 connected to the electric putter 10 can be moved upward or downward by the electric putter.
Further, as shown in fig. 2, the transmission mechanism comprises a fixed shaft 14 arranged on the movable frame 3, a gear 15 is sleeved and fixed on the fixed shaft 14, two racks 16 meshed with the gear 15 are arranged on two sides of the gear 15 in a central symmetrical structure, and the racks 16 are connected and fixed with corresponding bearing plates 23.
In the present embodiment, when one receiving plate 23 moves toward the gear 15, the rack 16 is engaged with the gear 15, and the other receiving plate 23 moves toward the gear 15 at the same time, so that the two receiving plates 23 move in opposite directions.
Still further, as shown in fig. 3, the guide rod 21 is slidably connected to the sliding cylinder 20, and a first spring 26 fixedly connected to the sliding cylinder 20 is provided at the upper end of the guide rod 21.
In this embodiment, the purpose of the first spring 26 is to make the stone block 6 have a certain elasticity, so as to effectively avoid the stone block 6 from damaging the stone plate when the surface of the stone plate is rough.
Further, a plurality of rubber balls 27 are densely distributed at the inner end of the stone pressing block 6.
In the present embodiment, the rubber balls 27 are provided so as to reduce friction, and the work personnel can cut the stone plate smoothly and quickly.
It should be noted that, referring to fig. 2, the receiving plate 23 is provided with a first screw rod 17 limited by the receiving plate 23 and rotationally connected with the receiving plate, a moving plate 19 fixedly connected with the sliding cylinder 20 is connected to the first screw rod 17 in a threaded manner, and the receiving plate 23 is also provided with a limit rod 18 slidably connected with the moving plate 19.
In this embodiment, during the cutting of the stone slab, the worker rotates the first screw rod 17, and the moving plate 19 drives the sliding cylinder 20 and the stone pressing block 6 to move, so as to change the pressing force of the stone pressing block 6 on the stone slab, and improve the practicability of the device.
It should be noted that, as shown in fig. 5, the driving mechanism includes a fixing frame 704 disposed on the lower side of the placement plate 2 and an air cylinder 702 disposed on the lower side of one of the clamping plates 701, the output end of the air cylinder 702 is fixedly connected with the fixing frame 704, a connecting plate 703 is rotatably connected to the fixing frame 704, and connecting rods 705 rotatably connected to the clamping plates 701 are rotatably connected to both sides of the connecting plate 703.
In the present embodiment, the clamping plate 701 connected to the cylinder 702 moves inward by the cylinder 702, the connecting plate 703 rotates by the corresponding connecting rod 705, and the clamping plate 701 on the other side moves inward to clamp the stone plate by the connection of the connecting rod 705 on the other side.
In addition, as shown in fig. 4, the placing plate 2 is further provided with a fixing plate 4, a limiting plate 5 is arranged on one side of the fixing plate 4 near the cutting groove 202, and a plurality of second springs 13 connected and fixed with the fixing plate 4 are arranged on one side of the limiting plate 5 near the fixing plate 4.
In this embodiment, one end of the stone plate is abutted against the limiting plate 5, and the second spring 13 is contracted immediately, so that the stone plate can be limited to a certain extent, vibration is further reduced, and edge breakage is prevented.
In addition, referring to fig. 6, the limiting plate 5 and the clamping plate 701 are respectively provided with a pressing plate assembly 9 for fixing the stone to be cut, the pressing plate assembly 9 includes a pressing plate 903 and a driving assembly, the pressing plate 903 is limited by the corresponding limiting plate 5 and clamping plate 701 and is slidably connected with the corresponding limiting plate 5 and clamping plate 701, and the driving assembly can drive the pressing plate 903 to move up and down.
In this embodiment, under the drive of the driving component, the pressing plate 903 moves downward until the pressing plate 903 is in close contact with the stone slab, so as to further fix the stone slab, avoid the stone slab from laterally swinging, further reduce vibration, and further reduce the probability of edge collapse of the stone slab.
In addition, the driving assembly comprises a bearing plate 902 fixedly connected with the corresponding limiting plate 5 and the clamping plate 701, and a second screw rod 901 limited by the pressing plate 903 and rotatably connected with the pressing plate 903 is connected to the bearing plate 902 in a threaded manner.
In this embodiment, the second screw rod 901 is rotated by a worker, and the second screw rod 901 can drive the pressing plate 903 to move.
The invention also provides another driving component, which comprises a second electric push rod for pushing the pressing plate 903 to move up and down, wherein the fixed end of the second electric push rod is fixedly connected with the limiting plate 5 and the clamping plate 701, the movable end of the second electric push rod is fixedly connected with the pressing plate 903, the limiting plate 5 is provided with two pressure sensors, and the second electric push rod and the air cylinder 702 are both corresponding to signals of the pressure sensors.
In this embodiment, the pressure signals collected by the pressure sensors are transmitted to the controller, the controller determines and controls whether the electric push rod two and the cylinder 702 are operated according to the relation between the pressure signal values of the two pressure sensors, and the controller sets the ratio of the two pressure values:
When both pressure values are zero, it is indicated that the stone plate has not been in contact with the limiting plate 5;
when one of the pressure values is not zero, only part of the stone plates are in contact with the limiting plate 5, and the stone plates need to be pushed forward continuously;
When the two pressure values are not zero and the ratio of the two pressure values is not less than the set value, the fact that the limiting plate 5 is deflected due to the fact that the pressures received by the different positions of the limiting plate 5 are different is indicated, if the stone plate is cut in this case, the cutting edge is deflected compared with the edge of one side of the stone plate, and therefore the stone plate needs to be continuously moved;
When the two pressure values are not zero and the ratio of the two pressure values is smaller than the set value, the edge of one side of the stone slab is fully contacted with the limiting plate 5, at the moment, the second action of the electric push rod arranged on the limiting plate 5 is controlled to enable the pressing plate 903 to move downwards to fix one side of the stone slab, then the air cylinder 702 is controlled to work so that the two clamping plates 701 simultaneously move inwards to clamp the stone slab, and then the second action of the electric push rod on the two clamping plates 701 is controlled to further clamp two sides of the stone slab, so that the stone slab is stably fixed.
In this embodiment, a conveyor belt may be disposed in the placement plate 2, and is disposed between the two clamping plates 701, and the stone plate is conveyed by the conveyor belt, and when the edge of one side of the stone plate is fully contacted with the limiting plate 5, the driving member of the conveyor belt is controlled to stop working, so that the stone plate is not moved any more, and then the subsequent clamping and fixing operation is performed. Under the close fit of the two pressure sensors, the electric push rod II and the air cylinder 702, one side of the stone plate can be automatically adjusted and fully attached to the limiting plate 5, so that the cutting edge is parallel to one side of the stone plate, and the stone plate cutting device is particularly suitable for irregular stone plate cutting.
Further, a pressure sensor is provided at the middle of the pressing plate 903 on the clamping plate 701, and the stone cutting device includes an alarm in response to a signal of the pressure sensor provided at the middle of the pressing plate 903.
In this embodiment, when cutting a stone slab with a regular rectangular structure, opposite sides of the stone slab are completely clamped in the clamping plates 701, and at this time, the pressure values measured by two pressure sensors disposed in the middle are not zero. When the stone slab with irregular structure is cut, after the electric push rods on the limiting plate 5 and the clamping plate 701 are operated to realize clamping and fixing, when the pressure values of the two pressure sensors are not zero, the electric push rod 10 and the motor 11 are controlled to operate to cut the stone slab, when the pressure value of only one of the pressure sensors is not zero, one side of the opposite side edges of the stone slab is indicated to be more than half of the clamping part in the clamping plate 701, and the other side of the stone slab is less than half of the clamping part, at the moment, a relatively low edge breakage risk exists, an alarm is controlled to alarm for a short time, but still the electric push rod 10 and the motor 11 are controlled to operate to cut the stone slab, when the pressure values of the two pressure sensors are zero, the opposite side edges of the stone slab are indicated to be less than half of the clamping part of the clamping plate 701, at the moment, the relatively high edge breakage risk exists, the alarm is controlled to alarm for a long time, the electric push rod 10 and the motor 11 are controlled to be not operated, and whether the cutting is continued is checked before a worker goes on.
Through above-mentioned design for the cutting of preventing collapsing of slabstone clamping can be carried out in order automatically, slabstone cutting device can realize the control of integration.
In addition, as shown in fig. 2, a mounting plate 24 is provided on one of the receiving plates 23, a nozzle 22 is embedded on the mounting plate 24, and a hose 25 connected with an external water supply device is connected to one end of the nozzle 22.
In this embodiment, when the cutting wheel 12 cuts the stone slab, the nozzle 22 sprays water to the stone slab and the cutting wheel 12, so that dust is reduced, and the temperature is reduced, thereby avoiding edge breakage caused by overhigh temperature of the stone slab and the cutting wheel 12.
In addition, as shown in fig. 7, a fixing clip 8 connected and fixed with the placing plate 2 is arranged at the rear side of the cutting groove 202, a sharpening block 28 is arranged in the middle of the fixing clip 8, and the sharpening block 28 is made of refractory bricks.
In this embodiment, after the stone plate is cut, the moving frame 3 is continuously moved to bring the cutting wheel 12 into contact with the sharpening block 28, so that the cutting wheel 12 can be sharpened, and the sharpening of the cutting edge is ensured, thereby avoiding edge breakage.
When the relevant staff needs to use the device to cut the stone slab, the staff firstly places the stone slab to be cut on the top surface of the placing plate 2, and places the position where the stone slab is to be cut on the lower side of the cutting wheel 12. The side close to the limiting plate 5 is abutted against the outer wall of the limiting plate 5, and the second spring 13 is contracted immediately, so that a certain limiting effect on the stone plate can be achieved. Then, the clamping plates 701 connected with the air cylinders 702 move inwards under the action of the air cylinders 702, the connecting plates 703 rotate under the action of the corresponding connecting rods 705, and the clamping plates 701 at the other side move inwards to clamp the stone plates under the connection of the connecting rods 705 at the other side.
Then the second screw rod 901 is rotated by the staff, and the second screw rod 901 drives the compaction plate 903 to move downwards immediately until the compaction plate 903 is in close contact with the stone slab, so that the stone slab is further fixed.
The cutting wheel 12 is then rotated by the motor 11. The receiving plate 23 connected thereto moves downward by the first electric putter 10. The other receiving plate 23 then moves upward due to the meshing engagement of the toothed rack 16 with the toothed wheel 15. The stone pressing block 6 and the cutting wheel 12 move along, the stone pressing block 6 is pressed on the advancing position of the cutting wheel 12 for cutting on the stone slab, and then the moving frame 3 is slid by a worker to cut the stone slab.
During this time, the nozzle 22 sprays water onto the slate and cutting wheel 12, reducing the dust and at the same time reducing the temperature. After the stone plate is cut, the movable frame 3 is continuously moved to enable the cutting wheel 12 to be in contact with the knife sharpening block 28, so that the cutting wheel 12 can be sharpened, and the sharpness of the cutting edge is ensured.
In the process of cutting the stone slab, when the worker needs to change the pressing force of the stone pressing block 6 on the stone slab, the worker rotates the first screw rod 17, and the moving plate 19 immediately drives the sliding cylinder 20 and the stone pressing block 6 to move, so that the pressing force can be changed.

Claims (6)

1.一种石板加工用具有防崩边机构的石材切割装置,包括安装底座,其特征在于:所述安装底座一侧设有受限于安装底座且与安装底座滑动连接的移动架,1. A stone cutting device with an anti-collapse mechanism for stone slab processing, comprising a mounting base, characterized in that: a movable frame is provided on one side of the mounting base, which is limited by the mounting base and slidably connected to the mounting base, 所述安装底座上侧设有放置板,所述放置板靠近移动架的一侧开设有切槽,所述放置板上还开设有限位槽,A placement plate is provided on the upper side of the mounting base, a groove is provided on the side of the placement plate close to the moving frame, and a limiting groove is also provided on the placement plate. 所述移动架靠近放置板的一侧呈上下对称结构设有承接板,上侧的所述承接板上设有电动机,所述电动机输出端端部连接固定有切割轮,The movable frame is provided with a receiving plate in a vertically symmetrical structure on one side close to the placement plate, and a motor is provided on the receiving plate on the upper side, and a cutting wheel is connected and fixed to the output end of the motor. 所述承接板位于切割轮两侧的位置上嵌设有若干个滑动筒,所述滑动筒上滑动设有导杆,所述导杆一端设有压石块,The receiving plate is provided with a plurality of sliding cylinders at the positions on both sides of the cutting wheel, and a guide rod is slidably provided on the sliding cylinder, and a pressure stone is provided at one end of the guide rod. 所述移动架上还设有驱动机构及传动机构,所述驱动机构通过传动机构能够带动两侧的承接板进行反向移动,所述驱动机构包括设于移动架上的电动推杆一,所述电动推杆一输出端端部与其中一个承接板连接固定;所述传动机构包括设于移动架上的固定轴,所述固定轴上套接固定有齿轮,所述齿轮两侧呈中心对称结构设有两个与齿轮啮合连接的齿条,所述齿条与相应的承接板连接固定;The mobile frame is also provided with a driving mechanism and a transmission mechanism, and the driving mechanism can drive the receiving plates on both sides to move in the opposite direction through the transmission mechanism, and the driving mechanism includes an electric push rod 1 provided on the mobile frame, and the output end of the electric push rod 1 is connected and fixed to one of the receiving plates; the transmission mechanism includes a fixed shaft provided on the mobile frame, and a gear is sleeved and fixed on the fixed shaft, and two racks meshing with the gear are provided on both sides of the gear in a centrally symmetrical structure, and the racks are connected and fixed to the corresponding receiving plates; 所述放置板下侧设有夹持组件,所述夹持组件包括呈对称结构滑动连接于切槽的两个夹板及带动机构,所述带动机构能够带动两侧的夹板进行反向移动;A clamping assembly is provided at the lower side of the placement plate, and the clamping assembly includes two clamping plates slidably connected to the cutting groove in a symmetrical structure and a driving mechanism, and the driving mechanism can drive the clamping plates on both sides to move in opposite directions; 所述放置板上还设有固定板,所述固定板靠近切槽的一侧设有限制板,所述限制板及夹板上均设有用于固定待切割石材的压板组件,所述压板组件包括设于限制板及夹板上的压紧板及带动组件,所述压紧板受限于相应的限制板及夹板并与相应的限制板及夹板滑动连接,所述带动组件能够带动压紧板进行上下移动;The placing plate is also provided with a fixing plate, a limiting plate is provided on one side of the fixing plate close to the cutting groove, and a pressing plate assembly for fixing the stone to be cut is provided on the limiting plate and the clamping plate, and the pressing plate assembly includes a clamping plate and a driving assembly arranged on the limiting plate and the clamping plate, the clamping plate is limited by the corresponding limiting plate and the clamping plate and is slidably connected to the corresponding limiting plate and the clamping plate, and the driving assembly can drive the clamping plate to move up and down; 所述带动组件包括用于推动压紧板上下移动的电动推杆二,所述电动推杆二固定端与限制板及夹板连接固定,活动端与压紧板连接固定;所述限制板上设有两个压力传感器,所述电动推杆二及气缸均响应于压力传感器的信号,控制器根据两个压力传感器的压力信号值的关系判断并控制电动推杆二及气缸是否动作,通过控制器设定两个压力值的比:The driving assembly includes an electric push rod 2 for pushing the clamping plate to move up and down, the fixed end of the electric push rod 2 is connected and fixed to the limiting plate and the clamping plate, and the movable end is connected and fixed to the clamping plate; two pressure sensors are arranged on the limiting plate, and the electric push rod 2 and the cylinder both respond to the signal of the pressure sensor. The controller judges and controls whether the electric push rod 2 and the cylinder are in motion according to the relationship between the pressure signal values of the two pressure sensors, and sets the ratio of the two pressure values through the controller: 当至少一个压力值为零时,继续推动石板前进;When at least one pressure value reaches zero, continue to push the slab forward; 当两个压力值均不为零且两个压力值的比不小于设定值时,说明限制板不同位置受到的压力不同使得限制板出现偏斜,若在此种情况下切割石板,则切割边与石板一侧边缘相比存在偏斜,因此需要继续移动石板;When both pressure values are not zero and the ratio of the two pressure values is not less than the set value, it means that the pressures at different positions of the limiting plate are different, causing the limiting plate to deflect. If the stone slab is cut in this case, the cutting edge will be deflected compared with the edge of one side of the stone slab, so the stone slab needs to be moved further; 当两个压力值均不为零且两个压力值的比小于设定值时,说明石板一侧边缘与限制板充分接触,此时控制限制板上设有的电动推杆二动作使压紧板下移固定住石板一侧,随后控制气缸工作使两个夹板同时向内侧移动对石板进行夹持,然后控制两个夹板上的电动推杆二动作进一步夹住石板两侧,使石板稳定固定;When both pressure values are not zero and the ratio of the two pressure values is less than the set value, it means that the edge of one side of the stone plate is fully in contact with the limiting plate. At this time, the electric push rod provided on the limiting plate is controlled to move the pressing plate downward to fix one side of the stone plate. Then, the cylinder is controlled to move the two clamping plates inward at the same time to clamp the stone plate. Then, the electric push rods on the two clamping plates are controlled to move further to clamp the two sides of the stone plate to stabilize and fix the stone plate. 所述承接板上设有受限于承接板并与其转动连接的第一丝杆,所述第一丝杆上螺纹连接有与滑动筒连接固定的移动板,所述承接板上还设有与移动板滑动连接的限位杆。The receiving plate is provided with a first screw rod which is limited by the receiving plate and rotatably connected thereto, the first screw rod is threadedly connected with a movable plate which is connected and fixed to the sliding cylinder, and the receiving plate is also provided with a limiting rod which is slidably connected to the movable plate. 2.根据权利要求1所述的石板加工用具有防崩边机构的石材切割装置,其特征在于:所述带动机构包括设于放置板下侧的固定架以及设于其中一个夹板下侧的气缸,所述气缸输出端端部与固定架连接固定,所述固定架上转动连接有连接板,所述连接板两侧均转动连接有与夹板转动连接的连接杆。2. The stone cutting device with an anti-collapse mechanism for stone slab processing according to claim 1 is characterized in that: the driving mechanism includes a fixed frame arranged on the lower side of the placing plate and a cylinder arranged on the lower side of one of the clamping plates, the output end of the cylinder is connected and fixed to the fixed frame, a connecting plate is rotatably connected to the fixed frame, and connecting rods rotatably connected to the clamping plate are rotatably connected on both sides of the connecting plate. 3.根据权利要求2所述的石板加工用具有防崩边机构的石材切割装置,其特征在于:所述限制板靠近固定板的一侧上设有多个与固定板连接固定的第二弹簧。3. The stone cutting device with an anti-collapse mechanism for stone slab processing according to claim 2 is characterized in that: a plurality of second springs connected and fixed to the fixing plate are provided on one side of the limiting plate close to the fixing plate. 4.根据权利要求1所述的石板加工用具有防崩边机构的石材切割装置,其特征在于:所述带动组件包括与相应的限制板及夹板连接固定的承载板,所述承载板上螺纹连接有受限于压紧板并与其转动连接的第二丝杆。4. The stone cutting device with an anti-collapse mechanism for stone slab processing according to claim 1 is characterized in that: the driving component includes a bearing plate fixedly connected to the corresponding limiting plate and the clamping plate, and the bearing plate is threadedly connected with a second screw rod restricted by the clamping plate and rotatably connected thereto. 5.根据权利要求1所述的石板加工用具有防崩边机构的石材切割装置,其特征在于:所述夹板上的压紧板中部设有压力传感器,石材切割装置包含有的报警器响应于压紧板中部设有的压力传感器的信号。5. The stone cutting device with an anti-collapse mechanism for stone slab processing according to claim 1 is characterized in that a pressure sensor is provided in the middle of the clamping plate on the clamping plate, and the alarm included in the stone cutting device responds to the signal of the pressure sensor provided in the middle of the clamping plate. 6.根据权利要求1所述的石板加工用具有防崩边机构的石材切割装置,其特征在于:所述切槽后侧设有与放置板连接固定的固定夹,所述固定夹中部设有磨刀块。6. The stone cutting device with an anti-collapse mechanism for stone slab processing according to claim 1 is characterized in that: a fixing clamp connected and fixed to the placement plate is provided at the rear side of the cutting groove, and a sharpening block is provided in the middle of the fixing clamp.
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