CN115337703B - A solid-liquid separation device for producing aluminum-silver paste - Google Patents

A solid-liquid separation device for producing aluminum-silver paste Download PDF

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CN115337703B
CN115337703B CN202211084487.7A CN202211084487A CN115337703B CN 115337703 B CN115337703 B CN 115337703B CN 202211084487 A CN202211084487 A CN 202211084487A CN 115337703 B CN115337703 B CN 115337703B
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fixed
box
solid
wall
housing
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CN115337703A (en
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刘恩鹏
张斌
宁凯
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Anhui Yinjianyan Titanium New Material Co ltd
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Anhui Yinjianyan Titanium New Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/06Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
    • B01D33/11Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums arranged for outward flow filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/29Filters with filtering elements which move during the filtering operation the movement of the filter elements being a combination of movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/35Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
    • B01D33/41Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection
    • B01D33/42Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection concentrically or coaxially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/44Regenerating the filter material in the filter
    • B01D33/46Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
    • B01D33/466Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/58Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/70Filters with filtering elements which move during the filtering operation having feed or discharge devices
    • B01D33/76Filters with filtering elements which move during the filtering operation having feed or discharge devices for discharging the filter cake, e.g. chutes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/80Accessories
    • B01D33/801Driving means, shaft packing systems or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Centrifugal Separators (AREA)

Abstract

The invention discloses a solid-liquid separation device for producing aluminum paste, which relates to the technical field of solid-liquid separation of aluminum paste, and comprises a first housing, a first box body, a first cylinder and a second box body, wherein the first box body is fixed on one side of the first housing through bolts, the first cylinder is fixed on one side of the first box body through bolts, and the second box body is fixed on one side of the first cylinder through bolts; according to the invention, the second motor drives the stirring column to rotate, and simultaneously the whole first motor drives the rotating column outside the stirring column to rotate, so that the solid-liquid mixture entering the stirring column can be centrifugally separated by the rotating column while being pushed by the stirring column, solid residues in the whole separated liquid can be pushed into the centrifugal cover again by the spiral scraping plate arranged on the surface of the rotating column for secondary centrifugal separation, the solid residues in the whole separation liquid are greatly reduced, and the integral solid-liquid separation of the device is simpler.

Description

一种生产铝银浆用固液分离装置A solid-liquid separation device for producing aluminum-silver paste

技术领域technical field

本发明涉及铝银浆固液分离技术领域,具体为一种生产铝银浆用固液分离装置。The invention relates to the technical field of solid-liquid separation of aluminum-silver paste, in particular to a solid-liquid separation device for producing aluminum-silver paste.

背景技术Background technique

铝银浆,别名:铝粉浆、闪光浆、银浆,其主要成分为雪片状铝粒子和石油溶剂,呈膏状,其特点是铝片表面光滑平整,粒度分布集中,形状规则,具有优异的光反射能力和金属光泽,与透明彩色颜料混合使用,漆膜具有明显的“随角异色效应”,装饰效果非常华丽美观;Aluminum silver paste, alias: aluminum powder paste, flash paste, silver paste, its main components are snow flake aluminum particles and petroleum solvent, in the form of paste, and its characteristics are that the surface of aluminum flakes is smooth and flat, the particle size distribution is concentrated, the shape is regular, and it has Excellent light reflection ability and metallic luster, when mixed with transparent color pigments, the paint film has obvious "color-following effect", and the decorative effect is very gorgeous and beautiful;

铝银浆的制备工艺多为球磨-筛分-压滤-捏合,由于整个铝粉球磨制片工艺中需要加入溶剂和助磨剂,在铝片的捏合过程中,为了防止溶剂和助磨剂影响到后续加入的涂料,所以在铝粉球磨、筛分工艺结束后,需要将铝片球磨时加入的溶剂和助磨剂排出,传统的方法是利用沉降式离心机高速运转产生的离心力,再根据固-液比重差原理,将固体铝片在离心力的作用下沉降到转鼓壁上,形成沉渣从而实现固液分离,并将液体在特殊机构的作用下分别排出机体;The preparation process of aluminum silver paste is mostly ball milling-screening-press filtration-kneading. Since solvents and grinding aids need to be added in the entire aluminum powder ball milling process, during the kneading process of aluminum flakes, in order to prevent solvents and grinding aids from It affects the paint added later, so after the aluminum powder ball milling and screening process is completed, the solvent and grinding aid added during the aluminum flake ball milling need to be discharged. The traditional method is to use the centrifugal force generated by the high-speed operation of the decanter centrifuge, and then According to the principle of solid-liquid specific gravity difference, solid aluminum flakes are settled on the drum wall under the action of centrifugal force to form sediment to realize solid-liquid separation, and the liquid is discharged from the body under the action of a special mechanism;

而然在固体铝片向转鼓壁沉降的过程中,部分颗粒较小的铝片随液体作轴向运动,进料量过大时,铝片随液体流动至溢流口,造成尚未沉降到鼓壁的细颗粒则随分离液排出转鼓,使分离液混浊,难以保障生产油品品质要求并因粘度较高影响筛分速度及产品得率,因此多采用多台沉降离心机串联工作模式,延长悬浮液在转鼓中停留的时间或者减少进料量,方能保证分离液澄清,确保油品品质符合生产需求,但是此类方法造成整个铝片固液分离设备整体体积增大,相对的,生产铝银浆的成本提高;However, during the process of the solid aluminum sheet settling to the drum wall, some aluminum sheets with smaller particles move axially with the liquid. When the feed amount is too large, the aluminum sheet flows to the overflow port with the liquid, resulting The fine particles on the drum wall are discharged out of the drum along with the separation liquid, which makes the separation liquid turbid, which makes it difficult to guarantee the quality requirements of the oil produced and affects the screening speed and product yield due to high viscosity. Therefore, multiple settling centrifuges are often used in series working mode Prolonging the residence time of the suspension in the drum or reducing the amount of feed can ensure the clarification of the separation liquid and ensure that the quality of the oil product meets the production requirements. However, this method causes the overall volume of the entire aluminum sheet solid-liquid separation equipment to increase, which is relatively large. Yes, the cost of producing aluminum silver paste increases;

为此,我们提出一种生产铝银浆用固液分离装置。For this reason, we propose a kind of solid-liquid separation device that produces aluminum silver paste.

发明内容Contents of the invention

本发明的目的在于提供一种生产铝银浆用固液分离装置,以解决上述背景技术中提出:The object of the present invention is to provide a kind of solid-liquid separation device for producing aluminum-silver paste, to solve the above-mentioned background technology and propose:

通过第二电机带动搅拌柱转动的同时整个第一电机带动搅拌柱外侧的转动柱转动,使得整个进入到搅拌柱内固液混合物既能够被搅拌柱推动的同时,又能被转动的转动柱离心分离,整个分离出来的液体中固体残渣又能够被转动柱表面安装的螺旋刮板再次推动到离心罩中进行二次离心分离,再通过不断地晃动的陶瓷板,同时整个橡胶软管上的水泵将接料箱中过滤出的分离液进行吸附收集,部分分离液中的固体残渣会堵塞在第一筛网上,经过刮槽上的刮板刮动,完成第三次固液分离操作,解决了部分装置固定分离效果差的问题;While the second motor drives the stirring column to rotate, the entire first motor drives the rotating column outside the stirring column to rotate, so that the entire solid-liquid mixture entering the stirring column can be pushed by the stirring column, and can also be centrifuged by the rotating rotating column. Separation, the solid residue in the separated liquid can be pushed to the centrifugal cover again by the spiral scraper installed on the surface of the rotating column for secondary centrifugal separation, and then pass through the constantly shaking ceramic plate, while the water pump on the entire rubber hose The separation liquid filtered out of the material receiving box is collected by adsorption, and the solid residue in part of the separation liquid will be blocked on the first screen, and the third solid-liquid separation operation will be completed after being scraped by the scraper on the scraping tank, which solves the problem of The problem of poor fixation and separation effect of some devices;

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种生产铝银浆用固液分离装置,包括第一罩壳、第一箱体、第一圆筒、第二箱体,所述第一罩壳的一侧通过螺栓固定有第一箱体,且位于第一箱体的一侧通过螺栓固定有第一圆筒,所述第一圆筒的一侧通过螺栓固定有第二箱体,所述第一罩壳的一侧通过螺栓固定有第一电机,且位于第一电机的输出端通过点焊固定有转轴,所述转轴的一端分别贯穿第一罩壳和第一箱体的一侧并通过点焊固定有离心排料机构;A solid-liquid separation device for producing aluminum-silver paste, comprising a first casing, a first box, a first cylinder, and a second box, one side of the first casing is fixed with the first box by bolts , and the first cylinder is fixed on one side of the first box by bolts, the second box is fixed on one side of the first cylinder by bolts, and the first casing is fixed on one side by bolts The first motor, and the output end of the first motor is fixed with a rotating shaft through spot welding, and one end of the rotating shaft respectively passes through the first casing and one side of the first box body and is fixed with a centrifugal discharge mechanism through spot welding;

所述离心排料机构包括转动柱、支撑架、螺旋刮板、研磨板、固定杆、离心罩、出料口、进料口和筛孔,所述转轴的一端通过点焊固定有转动柱,且位于转动柱的内壁通过点焊固定有支撑架,所述转动柱的外壁通过点焊均匀固定有螺旋刮板,所述螺旋刮板一侧的转动柱外壁通过螺栓固定有研磨板,所述转动柱的一侧贯穿第二箱体的一侧并通过轴承活动连接有固定柱,所述转动柱位于第二箱体内的一侧外壁通过点焊固定有固定杆,且位于固定杆的一侧通过点焊固定有离心罩,所述离心罩的一侧开设有进料口,且位于离心罩的另一侧开设有出料口,所述转动柱位于第一圆筒内的外壁均匀开设有筛孔;The centrifugal discharge mechanism includes a rotating column, a support frame, a spiral scraper, a grinding plate, a fixed rod, a centrifugal cover, a discharge port, a feeding port and a sieve hole, and one end of the rotating shaft is fixed with a rotating column by spot welding, And the inner wall of the rotating column is fixed with a support frame through spot welding, the outer wall of the rotating column is evenly fixed with a spiral scraper through spot welding, and the outer wall of the rotating column on one side of the spiral scraper is fixed with a grinding plate through bolts. One side of the rotating column runs through one side of the second box and is movably connected with a fixed column through a bearing. The outer wall of the rotating column located in the second box is fixed with a fixed rod by spot welding, and is located on one side of the fixed rod. The centrifuge cover is fixed by spot welding, one side of the centrifuge cover is provided with a feed port, and the other side of the centrifuge cover is provided with a discharge port, and the outer wall of the rotating column located in the first cylinder is uniformly provided with sieve hole;

所述转轴位于第一罩壳的外壁均匀安装有吸附筛分机构,所述吸附筛分机构包括陶瓷板、橡胶软管、进料槽、第一筛网和进料孔,所述转轴的外壁均匀滑动连接有陶瓷板,且位于陶瓷板的两侧均匀对称开设有进料槽,所述陶瓷板的两侧且位于进料槽上安装有第一筛网,所述进料槽的一侧内壁开设有进料孔,所述陶瓷板的顶部连通有橡胶软管,且位于橡胶软管的一端与进料孔的一侧相连通;The outer wall of the rotating shaft located at the first casing is evenly equipped with an adsorption screening mechanism, the adsorption screening mechanism includes a ceramic plate, a rubber hose, a feed trough, a first screen and a feed hole, and the outer wall of the rotating shaft A ceramic plate is evenly slidably connected, and a feeding groove is evenly and symmetrically arranged on both sides of the ceramic plate, and a first screen is installed on both sides of the ceramic plate and on the feeding groove, and one side of the feeding groove is A feeding hole is opened on the inner wall, a rubber hose is connected to the top of the ceramic plate, and one end of the rubber hose is connected to one side of the feeding hole;

所述第一罩壳的顶部一侧通过螺栓固定有水泵,所述第一罩壳的顶部通过螺栓固定有储液罐,所述水泵的进水口与储液罐的一侧相连通,所述橡胶软管的一端贯穿第一罩壳的顶部内壁并与储液罐的一侧相连通,所述第一罩壳内的转轴外壁通过点焊固定有抬杆;A water pump is fixed on one side of the top of the first casing by bolts, and a liquid storage tank is fixed on the top of the first casing by bolts, and the water inlet of the water pump communicates with one side of the liquid storage tank. One end of the rubber hose runs through the top inner wall of the first casing and communicates with one side of the liquid storage tank, and the outer wall of the rotating shaft in the first casing is fixed with a lifting rod by spot welding;

所述第一罩壳的底部内壁安装有接料箱,且位于接料箱内通过点焊对称固定有竖板,所述竖板的两侧对称均匀开设有刮槽,所述竖板的一侧且位于刮槽处通过粘连对称固定有刮片,所述接料箱的两侧对称开设有排料口,所述第一罩壳的一侧开设有碎渣口,且位于碎渣口的一侧与排料口相连通,所述碎渣口的一侧安装有密封板。A receiving box is installed on the bottom inner wall of the first casing, and vertical plates are symmetrically fixed by spot welding in the receiving box. Both sides of the vertical plate are symmetrically and uniformly provided with scraping grooves. One of the vertical plates is Side and located at the scraping groove, a scraper blade is symmetrically fixed by adhesion. Both sides of the receiving box are symmetrically provided with a discharge port, and one side of the first cover is provided with a slag port, and is located at the slag port. One side communicates with the discharge port, and a sealing plate is installed on one side of the slag port.

进一步的,所述第二箱体的一侧通过螺栓固定有固定柱,且位于固定柱的顶部安装有进料管,所述进料管的一侧与固定柱顶部相连通,所述固定柱的一侧通过螺栓固定有第二电机。Further, one side of the second box body is fixed with a fixed column by bolts, and a feed pipe is installed on the top of the fixed column, and one side of the feed pipe communicates with the top of the fixed column, and the fixed column One side is fixed with a second motor by bolts.

进一步的,所述第二电机的输出端贯穿固定柱的一侧并通过点焊固定有搅拌柱,且位于搅拌柱的一端通过轴承与支撑架的一侧活动连接,所述固定柱的底部内壁转动连接有下料板,所述第二电机的一侧通过轴承转动连接有电动推杆,且位于电动推杆的一端与下料板的底部滑动连接。Further, the output end of the second motor runs through one side of the fixed column and is fixed with a stirring column by spot welding, and one end of the stirring column is movably connected to one side of the support frame through a bearing, and the bottom inner wall of the fixed column A blanking plate is connected in rotation, and one side of the second motor is rotatably connected with an electric push rod through a bearing, and one end of the electric push rod is slidingly connected with the bottom of the blanking plate.

进一步的,所述第二箱体的一侧开设有出料管,且位于出料管上安装有出料阀,所述出料管的一侧贯穿第二箱体并与出料口的一侧相连通,所述第一圆筒内且位于螺旋刮板的端部安装有第二圆筒,所述第二圆筒的一侧贯穿第一箱体的一侧并通过点焊与第一箱体的一侧内壁相固定,所述第二圆筒与第一罩壳的一侧相连通,所述第二圆筒与第一箱体的连接处,且位于第一箱体的一侧安装有第二筛网。Further, a discharge pipe is provided on one side of the second box body, and a discharge valve is installed on the discharge pipe, one side of the discharge pipe runs through the second box body and connects with one side of the discharge port. The sides communicate with each other. A second cylinder is installed in the first cylinder and at the end of the spiral scraper. One side of the second cylinder passes through one side of the first box and is connected to the first cylinder by spot welding. The inner wall of one side of the box is fixed, the second cylinder communicates with one side of the first casing, and the connection between the second cylinder and the first box is located on one side of the first box A second screen is installed.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明中,通过第二电机带动搅拌柱转动的同时整个第一电机带动搅拌柱外侧的转动柱转动,使得整个进入到搅拌柱内固液混合物既能够被搅拌柱推动的同时,又能被转动的转动柱离心分离,整个分离出来的液体中固体残渣又能够被转动柱表面安装的螺旋刮板再次推动到离心罩中进行二次离心分离,两次固液分离,使得整个分离液中的固体残渣大大降低,装置的整体固液分离较为简单,机械联动性高,同时整个固体残渣从装置一端集体排出,收集较为方便;In the present invention, while the second motor drives the stirring column to rotate, the entire first motor drives the rotating column outside the stirring column to rotate, so that the entire solid-liquid mixture entering the stirring column can be pushed by the stirring column and rotated at the same time. The rotating column is centrifugally separated, and the solid residue in the separated liquid can be pushed into the centrifuge cover again by the spiral scraper installed on the surface of the rotating column for secondary centrifugal separation. The residue is greatly reduced, the overall solid-liquid separation of the device is relatively simple, and the mechanical linkage is high. At the same time, the entire solid residue is collectively discharged from one end of the device, and the collection is more convenient;

本发明中,通过不断地晃动的陶瓷板,同时整个橡胶软管上的水泵将接料箱中过滤出的分离液进行吸附收集,部分分离液中的固体残渣会堵塞在第一筛网上,经过刮槽上的刮板刮动,使得第一筛网上的残渣落到接料箱的两侧,最后从第一罩壳的两侧碎渣口排出,经过第一筛网的过滤,使得整个分离液中的固体残渣降到最低,分离液纯度提高;In the present invention, through the constantly shaking ceramic plate, at the same time, the water pump on the entire rubber hose absorbs and collects the separated liquid filtered out of the material receiving box, and part of the solid residue in the separated liquid will be blocked on the first screen. The scraper on the scraping groove scrapes, so that the residue on the first screen falls to both sides of the material receiving box, and finally is discharged from the debris ports on both sides of the first casing, and is filtered by the first screen to make the whole separation The solid residue in the liquid is reduced to the minimum, and the purity of the separated liquid is improved;

本发明中,通过转动柱上安装的研磨板,对堵塞在第二筛网一侧固体颗粒研磨破碎,避免整个装置长时间工作后,第二圆筒内壁上遗留有较多螺旋刮板无法带动的铝颗粒,并造成整个螺旋刮板堵塞损坏。In the present invention, through the grinding plate installed on the rotating column, the solid particles blocked on the side of the second screen are ground and broken, so as to avoid that after the whole device works for a long time, there are many spiral scrapers left on the inner wall of the second cylinder that cannot be driven. aluminum particles, and cause the entire spiral scraper to be blocked and damaged.

附图说明Description of drawings

图1为本发明的生产铝银浆用固液分离装置整体结构示意图;Fig. 1 is the overall structure schematic diagram of solid-liquid separation device for producing aluminum-silver paste of the present invention;

图2为本发明的生产铝银浆用固液分离装置主视剖面结构示意图;Fig. 2 is the schematic cross-sectional structure schematic diagram of the front view of the solid-liquid separation device for producing aluminum-silver paste of the present invention;

图3为本发明的A处结构放大示意图;Fig. 3 is the enlarged schematic view of the structure at A place of the present invention;

图4为本发明的转轴与离心排料机构连接结构示意图;Fig. 4 is a schematic diagram of the connection structure between the rotating shaft and the centrifugal discharge mechanism of the present invention;

图5为本发明的陶瓷板与接料箱侧视剖面示意图;Fig. 5 is a side view sectional schematic diagram of a ceramic plate and a receiving box of the present invention;

图6为本发明的接料箱整体结构示意图。Fig. 6 is a schematic diagram of the overall structure of the receiving box of the present invention.

图中:1、第一罩壳;2、第一电机;3、第一箱体;4、第一圆筒;5、第二箱体;6、固定柱;7、进料管;8、第二电机;9、搅拌柱;10、离心排料机构;101、转动柱;102、支撑架;103、螺旋刮板;104、研磨板;105、固定杆;106、离心罩;107、出料口;108、进料口;109、筛孔;11、转轴;12、吸附筛分机构;121、陶瓷板;122、橡胶软管;123、进料槽;124、第一筛网;125、进料孔;13、水泵;14、储液罐;15、接料箱;16、竖板;17、刮槽;18、刮片;19、排料口;20、出料管;21、第二圆筒;22、第二筛网;23、出料阀;24、碎渣口;25、密封板;26、下料板;27、电动推杆;28、抬杆。In the figure: 1. The first casing; 2. The first motor; 3. The first box; 4. The first cylinder; 5. The second box; 6. The fixed column; 7. The feed pipe; 8. Second motor; 9, stirring column; 10, centrifugal discharge mechanism; 101, rotating column; 102, support frame; 103, spiral scraper; 104, grinding plate; 105, fixed rod; 106, centrifugal cover; 107, outlet Material port; 108, feed port; 109, sieve hole; 11, rotating shaft; 12, adsorption screening mechanism; 121, ceramic plate; 122, rubber hose; 123, feed trough; 124, first screen; 125 , feeding hole; 13, water pump; 14, liquid storage tank; 15, receiving box; 16, vertical plate; 17, scraping groove; 18, scraper blade; 19, discharge port; 20, discharge pipe; The second cylinder; 22, the second screen; 23, the discharge valve; 24, the slag opening; 25, the sealing plate; 26, the blanking plate; 27, the electric push rod; 28, the lifting rod.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1-6,本发明提供一种技术方案:Referring to Fig. 1-6, the present invention provides a technical solution:

实施例1Example 1

为了降低整个转鼓中分离液内的细颗粒铝片含量,使得整个分离出来的溶剂可以重复使用,降低整个铝银浆制备成本,同时在不使用较多台沉降离心机串联工作的情况下,就需要在铝银浆固液分离上采取措施;In order to reduce the content of fine-grained aluminum flakes in the separation liquid in the entire drum, the entire separated solvent can be reused, and the cost of the entire aluminum-silver paste preparation is reduced. At the same time, without using more settling centrifuges to work in series, It is necessary to take measures on the solid-liquid separation of aluminum-silver paste;

具体操作时,整个生产铝银浆用固液分离装置采用多层次筛分过滤,同时上述筛分过滤操作只在一台装置中进行,降低了整个铝银浆用固液分离装置的占地面积,如图1-2所示,整个铝银浆用固液分离装置由第一罩壳1、第一箱体3、第一圆筒4和第二箱体5组成本体,同时位于第一罩壳1和第二箱体5的一侧分别安装有第一电机2和第二电机8用来提供整个装置工作时的动力;In specific operation, the entire solid-liquid separation device for aluminum-silver paste production adopts multi-level screening and filtration, and the above-mentioned screening and filtration operation is only carried out in one device, which reduces the footprint of the entire solid-liquid separation device for aluminum-silver paste , as shown in Figure 1-2, the entire solid-liquid separation device for aluminum-silver paste consists of a first casing 1, a first box 3, a first cylinder 4 and a second box 5, and is located in the first casing A first motor 2 and a second motor 8 are respectively installed on one side of the shell 1 and the second box body 5 to provide the power for the whole device to work;

工作人员先将球磨后的铝银浆固液混合物从进料管7处倒入到整个装置中,铝银浆固液混合物预先来到整个固定柱6内,位于固定柱6的底部安装有可以打开的下料板26,在工作前期,整个下料板26处于关闭状态,由于整个第二电机8的输出端安装有搅拌柱9,整个搅拌柱9将刚进入的铝银浆固液混合物向第一圆筒4内推进,整个固定柱6位于第二箱体5内的一侧通过轴承活动连接有离心排料机构10内的转动柱101,铝银浆固液混合物顺着转动柱101进入到第一圆筒4内;The staff first pours the solid-liquid mixture of aluminum-silver paste after ball milling into the whole device from the feed pipe 7, and the solid-liquid mixture of aluminum-silver paste comes to the entire fixed column 6 in advance, and a can be installed at the bottom of the fixed column 6. Opened blanking plate 26, in the early stage of work, the whole blanking plate 26 is in closed state, because the output end of the whole second motor 8 is equipped with stirring column 9, the whole stirring column 9 will just enter the aluminum-silver paste solid-liquid mixture to The first cylinder 4 advances, and the side of the entire fixed column 6 located in the second box 5 is movably connected to the rotating column 101 in the centrifugal discharge mechanism 10 through bearings, and the solid-liquid mixture of aluminum and silver paste enters along the rotating column 101 into the first cylinder 4;

由于整个转动柱101位于第一圆筒4内的外壁均匀开设有半径较大的筛孔109,当铝银浆固液混合物流入到第一圆筒4中后,液体中夹杂有细小铝银浆颗粒会顺着筛孔109进入到第二圆筒21内,同时由于整个转动柱101的一侧连接着转轴11,整个转轴11的一端连接着第一电机2,当第一电机2转动后,整个转动柱101也会转动,整个转动柱101内的铝银浆固液混合物受到旋转带来的离心力,使得整个铝银浆固液混合物分离速率大大加快,整个转动柱101位于第二圆筒21内的外壁上均匀安装有螺旋刮板103,整个转动柱101转动时,螺旋刮板103也会转动,由于整个第二圆筒21的内壁倾斜设计,使得从筛孔109中落下的小颗粒铝银浆固液混合物来到第二圆筒21左侧储存,如图2所示;Since the outer wall of the entire rotating column 101 located in the first cylinder 4 is uniformly provided with sieve holes 109 with a larger radius, when the solid-liquid mixture of aluminum-silver paste flows into the first cylinder 4, fine aluminum-silver paste is mixed in the liquid. The particles will enter into the second cylinder 21 along the sieve hole 109, and at the same time, because one side of the entire rotating column 101 is connected to the rotating shaft 11, and one end of the entire rotating shaft 11 is connected to the first motor 2, when the first motor 2 rotates, The entire rotating column 101 will also rotate, and the solid-liquid mixture of the aluminum-silver paste in the entire rotating column 101 is subject to the centrifugal force brought by the rotation, so that the separation rate of the solid-liquid mixture of the entire aluminum-silver paste is greatly accelerated. The entire rotating column 101 is located in the second cylinder 21 The spiral scraper 103 is evenly installed on the inner and outer walls, and when the entire rotating column 101 rotates, the spiral scraper 103 will also rotate. Due to the inclined design of the inner wall of the entire second cylinder 21, the small particles of aluminum falling from the sieve holes 109 The silver paste solid-liquid mixture comes to the left side of the second cylinder 21 for storage, as shown in Figure 2;

当位于转动柱101外壁上的螺旋刮板103转动后会将第二圆筒21左侧小颗粒铝银浆固液混合物小颗粒铝粉向右不断卷动,小颗粒铝粉受到螺旋刮板103的不断刮动,使得整个第二圆筒21中的铝银浆固液混合物再次固液分离,同时被螺旋刮板103刮动的铝粉从进料口108处进入到第二箱体5中的离心罩106中;When the spiral scraper 103 on the outer wall of the rotating column 101 rotates, the small particles of aluminum-silver paste solid-liquid mixture on the left side of the second cylinder 21 will continuously scroll to the right, and the small particles of aluminum powder will be received by the spiral scraper 103. The continuous scraping makes the solid-liquid mixture of the aluminum-silver paste in the whole second cylinder 21 separated from the solid-liquid again, and at the same time, the aluminum powder scraped by the spiral scraper 103 enters the second box 5 from the feed port 108 In the centrifuge cover 106;

整个离心罩106的安装是为了去除固液分离后铝粉表面的油污,使得整个铝粉表面更加干净,具体操作时,整个离心罩106通过固定杆105固定在转动柱101上,当整个转动柱101转动后,离心罩106也会在第二箱体5内旋转,整个离心罩106外壁上也带有漏洞,整个漏洞的半径较小,只允许液体通过,在离心罩106不断转动下,铝银浆中的液体顺着离心罩106来到第二箱体5底部内壁,由于整个第二圆筒21的外侧安装有第一圆筒4,整个第一圆筒4和第二圆筒21之间存在空隙,位于第二箱体5底部的液体混合物会流向第一圆筒4的内壁,最后液体混合物会顺着第一圆筒4内壁进入到第一罩壳1内,离心罩106内剩余固体残渣会落到出料口107位置处,整个出料口107位置处的第二箱体5一侧安装有出料管20,同时整个出料管20上安装有出料阀23,当整个离心罩106中存有大量固体铝粉残渣后,可以将出料管20上的出料阀23打开,位于离心罩106内的固体铝粉残渣得以排出;The installation of the whole centrifugal cover 106 is to remove the oil stain on the surface of the aluminum powder after the solid-liquid separation, so that the surface of the whole aluminum powder is cleaner. During specific operations, the whole centrifugal cover 106 is fixed on the rotating column 101 by the fixing rod 105. After 101 rotates, centrifugal cover 106 also can rotate in the second box body 5, also has loophole on the whole centrifugal cover 106 outer wall, and the radius of whole leak is less, only allows liquid to pass through, under the continuous rotation of centrifugal cover 106, aluminum The liquid in the silver paste comes to the bottom inner wall of the second casing 5 along the centrifuge cover 106. Since the first cylinder 4 is installed on the outside of the whole second cylinder 21, there is a gap between the whole first cylinder 4 and the second cylinder 21. There is a gap between them, the liquid mixture at the bottom of the second box 5 will flow to the inner wall of the first cylinder 4, and finally the liquid mixture will enter the first casing 1 along the inner wall of the first cylinder 4, and the remaining liquid in the centrifuge casing 106 The solid residue will fall to the position of the discharge port 107, and a discharge pipe 20 is installed on one side of the second box body 5 at the position of the entire discharge port 107, and a discharge valve 23 is installed on the entire discharge pipe 20 simultaneously. After there is a large amount of solid aluminum powder residue in the centrifugal cover 106, the discharge valve 23 on the discharge pipe 20 can be opened, and the solid aluminum powder residue in the centrifugal cover 106 can be discharged;

剩余在转动柱101上较大颗粒残渣运动到支撑架102位置处后,受到支撑架102的阻挡,此时的第二电机8在转动一定时间后开始反转,再将转动柱101左侧的大颗粒固定残渣向右卷动,整个固定柱6的底部开设有下料板26,当固体残渣被搅拌柱9卷到固定柱6内壁上后,此时电动推杆27收缩,将位于固定柱6上的下料板26打开,固体残渣顺着下料板26落出,完成整个铝银浆固液分离的初步操作;After remaining on the rotating column 101, the larger particle residue moves to the position of the support frame 102 and is blocked by the support frame 102. At this time, the second motor 8 starts to reverse after rotating for a certain period of time, and then the left side of the rotating column 101 Large particles of fixed residue scroll to the right, and a blanking plate 26 is provided at the bottom of the entire fixed column 6. When the solid residue is rolled onto the inner wall of the fixed column 6 by the stirring column 9, the electric push rod 27 shrinks at this time and will be positioned on the fixed column. The blanking plate 26 on 6 is opened, and the solid residue falls out along the blanking plate 26, completing the preliminary operation of the solid-liquid separation of the entire aluminum-silver paste;

实施例2Example 2

由于整个转动柱101上开设有筛孔109,小颗粒的固定混合液体进入到左侧第二圆筒21中储存,小颗粒固液混合物中的固体又会被螺旋刮板103带走,此时位于左侧的第二圆筒21内壁与第一箱体3交接处安装有第二筛网22,液态物经过第二筛网22的过滤进入到第一罩壳1中,剩余在第二筛网22一侧的残留固体小颗粒由于转动柱101上安装有研磨板104,当研磨板104转动后,此时小颗粒固体残渣会被再次破碎,破碎后的固体残渣顺着第二筛网22又会落到第一罩壳1中进行二次固液分离操作;Since the entire rotating column 101 is provided with sieve holes 109, the fixed mixed liquid of small particles enters into the second cylinder 21 on the left side for storage, and the solids in the solid-liquid mixture of small particles will be taken away by the spiral scraper 103. A second screen 22 is installed at the junction of the inner wall of the second cylinder 21 on the left side and the first box 3, and the liquid is filtered by the second screen 22 and enters the first casing 1, and the rest is in the second screen. The residual solid particles on one side of the net 22 are equipped with a grinding plate 104 on the rotating column 101. When the grinding plate 104 rotates, the small particle solid residues will be crushed again, and the crushed solid residues will flow along the second screen 22. It will fall into the first casing 1 for secondary solid-liquid separation operation;

实施例3Example 3

整个铝银浆固液分离装置两次分离的固体残渣从装置的右侧排出,同时较为降低整个分离液内的细颗粒铝片含量,此时将实施例1-2中落入到第一罩壳1中的固液混合物进行三次分离;The solid residue separated twice by the whole aluminum-silver paste solid-liquid separation device is discharged from the right side of the device, and at the same time, the content of fine-grained aluminum flakes in the whole separation liquid is relatively reduced. The solid-liquid mixture in Shell 1 is separated three times;

具体操作时,整个第一罩壳1的底部内壁安装有接料箱15,整个接料箱15的形状如图6所示,箱体的顶部处于开放状态,同时整个箱体内安装有两块竖板16,通过两块竖板16的分离,将整个接料箱15分为两部分,中间部分用于对固液混合物的接取,位于竖板16的两侧用于放置过滤出的碎屑;During specific operations, the bottom inner wall of the whole first casing 1 is equipped with a material receiving box 15, the shape of the whole material receiving box 15 is as shown in Figure 6, the top of the box is in an open state, and two vertical boxes are installed in the whole box simultaneously. Plate 16, through the separation of two vertical plates 16, the entire material receiving box 15 is divided into two parts, the middle part is used for receiving the solid-liquid mixture, and the two sides of the vertical plate 16 are used to place the filtered debris ;

整个转轴11上安装有多组吸附筛分机构12,整个转轴11上转动连接有陶瓷板121,整个陶瓷板121的表面较为光滑,同时整个陶瓷板121的两侧对称开设有进料槽123,整个进料槽123内又开设有进料孔125,进料孔125又连接着陶瓷板121顶部的橡胶软管122,如图4所示,整个橡胶软管122的另一端连接着第一罩壳1顶部的储液罐14,整个储液罐14的一端连接有水泵13,当水泵13一端不断相储液罐14中施加压力后,整个位于接料箱15中的固液混合物将会被抽到橡胶软管122中,最后通过水泵13排到指定位置处,需要注意的是,防止混合液体中的铝残渣进入到水泵13中,位于进料槽123上安装的第一筛网124起到拦截作用,部分固体残渣被阻挡在第一筛网124一侧,并堵塞在第一筛网124上,整个转轴11上安装有抬杆28,当整个转轴11转动后,抬杆28在转轴11的作用下开始转动并将整个转轴11上的陶瓷板121带动,陶瓷板121不断在转轴11上左右晃动,由于整个竖板16上开设有与陶瓷板121对应的刮槽17,整个刮槽17的两侧安装有刮片18,当转动的陶瓷板121与刮槽17中的刮片18接触后,位于第一筛网124上的小颗粒残渣就会被刮片18刮落到接料箱15的两侧,混合物中的液体被水泵13从进料孔125中抽入到橡胶软管122中,整个接料箱15的两侧开设有排料口19,整个排料口19连接着第一罩壳1两侧碎渣口24,工作人员可以将碎渣口24上的密封板25打开,就可以将接料箱15两侧的铝碎渣进行收集,而分离液将会被水泵13抽入到指定位置存放,整个储液罐14中还加装有过滤膜,对分离液进行最后的过滤,使得整个分离液较为干净。There are multiple groups of adsorption and screening mechanisms 12 installed on the entire rotating shaft 11, and a ceramic plate 121 is rotationally connected to the entire rotating shaft 11. The surface of the entire ceramic plate 121 is relatively smooth. In the whole feed tank 123, a feed hole 125 is provided, and the feed hole 125 is connected to the rubber hose 122 at the top of the ceramic plate 121. As shown in Figure 4, the other end of the whole rubber hose 122 is connected to the first cover The liquid storage tank 14 on the top of the shell 1, one end of the entire liquid storage tank 14 is connected with a water pump 13, and when the pressure is applied to the liquid storage tank 14 at one end of the water pump 13, the entire solid-liquid mixture in the receiving box 15 will be It is pumped into the rubber hose 122, and finally discharged to the designated position through the water pump 13. It should be noted that to prevent the aluminum residue in the mixed liquid from entering the water pump 13, the first screen 124 installed on the feed tank 123 starts Due to the interception effect, part of the solid residue is blocked on the first screen 124 side, and is blocked on the first screen 124. A lifting rod 28 is installed on the entire rotating shaft 11. After the entire rotating shaft 11 rotates, the lifting rod 28 is on the rotating shaft. Under the effect of 11, start to rotate and drive the ceramic plate 121 on the whole rotating shaft 11, the ceramic plate 121 constantly shakes left and right on the rotating shaft 11, because the whole vertical plate 16 is provided with the scraping groove 17 corresponding to the ceramic plate 121, the whole scraping groove Scrapers 18 are installed on both sides of 17. When the rotating ceramic plate 121 contacts the scraper 18 in the scraper 17, the small particle residue on the first screen 124 will be scraped off by the scraper 18 to the receiving material. On both sides of the box 15, the liquid in the mixture is sucked into the rubber hose 122 from the feeding hole 125 by the water pump 13, and the two sides of the entire material receiving box 15 are provided with a discharge port 19, and the entire discharge port 19 is connected to The slag openings 24 on both sides of the first casing 1, the staff can open the sealing plate 25 on the slag openings 24, and the aluminum slag on both sides of the receiving box 15 can be collected, and the separation liquid will be pumped 13 is pumped into the designated location for storage, and a filter membrane is additionally installed in the whole liquid storage tank 14 to carry out final filtration to the separation liquid, so that the whole separation liquid is relatively clean.

以上内容仅仅是对本发明结构所做的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the structure of the present invention. Those skilled in the art make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the structure of the invention. Or beyond the scope defined in the claims, all should belong to the protection scope of the present invention.

在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment of the present invention. In an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments do not exhaust all details nor limit the invention to only specific embodiments. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.

Claims (4)

1. The utility model provides a production solid-liquid separation device for silver paste, includes first housing (1), first box (3), first drum (4), second box (5), one side of first housing (1) is through bolt fastening has first box (3), and is located one side of first box (3) and have first drum (4) through bolt fastening, one side of first drum (4) is through bolt fastening has second box (5), its characterized in that: a first motor (2) is fixed on one side of the first housing (1) through bolts, a rotating shaft (11) is fixed at the output end of the first motor (2) through spot welding, and one end of the rotating shaft (11) penetrates through one side of the first housing (1) and one side of the first box body (3) respectively and is fixed with a centrifugal discharge mechanism (10) through spot welding;
the centrifugal discharging mechanism (10) comprises a rotating column (101), a supporting frame (102), a spiral scraping plate (103), a grinding plate (104), a fixed rod (105), a centrifugal cover (106), a discharging hole (107), a feeding hole (108) and a sieve hole (109), wherein the rotating column (101) is fixed at one end of the rotating shaft (11) through spot welding, the supporting frame (102) is fixed at the inner wall of the rotating column (101) through spot welding, the spiral scraping plate (103) is uniformly fixed at the outer wall of the rotating column (101) through spot welding, the grinding plate (104) is fixed at the outer wall of the rotating column (101) at one side of the spiral scraping plate (103) through bolts, the fixed column (6) is movably connected through a bearing, the fixed rod (105) is fixed at the outer wall of one side of the rotating column (101) in the second box (5) through spot welding, the centrifugal cover (106) is fixed at one side of the fixed with the centrifugal cover (105) through spot welding, the feeding hole (108) is formed at one side of the centrifugal cover (106), the other side of the centrifugal cover (106) is uniformly provided with the feeding hole (106), and the outer wall (107) at the other side of the centrifugal cover (106) is uniformly provided with the sieve hole (107);
the rotary shaft (11) is located on the outer wall of the first housing (1) and is uniformly provided with an adsorption screening mechanism (12), the adsorption screening mechanism (12) comprises a ceramic plate (121), a rubber hose (122), a feed chute (123), a first screen (124) and a feed hole (125), the ceramic plate (121) is uniformly and slidably connected to the outer wall of the rotary shaft (11), the feed chute (123) is uniformly and symmetrically arranged on the two sides of the ceramic plate (121), the first screen (124) is arranged on the two sides of the ceramic plate (121) and is located on the feed chute (123), the feed hole (125) is formed in the inner wall of one side of the feed chute (123), the rubber hose (122) is communicated with the top of the ceramic plate (121), and one end of the rubber hose (122) is communicated with one side of the feed hole (125).
A water pump (13) is fixed on one side of the top of the first housing (1) through a bolt, a liquid storage tank (14) is fixed on the top of the first housing (1) through a bolt, a water inlet of the water pump (13) is communicated with one side of the liquid storage tank (14), one end of a rubber hose (122) penetrates through the inner wall of the top of the first housing (1) and is communicated with one side of the liquid storage tank (14), and a lifting rod (28) is fixed on the outer wall of a rotating shaft (11) in the first housing (1) through spot welding;
the utility model discloses a novel slag crusher, including first housing (1), scraping plate (24), sealing plate (25) are installed to the bottom inner wall of first housing (1), connect workbin (15), and lie in and connect workbin (15) and be fixed with riser (16) through spot welding symmetry, scraping groove (17) have evenly been seted up to the bilateral symmetry of riser (16), one side of riser (16) just is located scraping groove (17) department and is fixed with doctor-bar (18) through the adhesion symmetry, discharge gate (19) have been seted up to the bilateral symmetry of connecing workbin (15), broken cinder notch (24) have been seted up to one side of first housing (1), and be located one side and discharge gate (19) of broken cinder notch (24) and be linked together, closing plate (25) are installed to one side of broken cinder notch (24).
2. The solid-liquid separation device for producing aluminum paste according to claim 1, wherein: one side of second box (5) is fixed with fixed column (6) through the bolt, and is located the top of fixed column (6) and install inlet pipe (7), one side of inlet pipe (7) is linked together with fixed column (6) top, one side of fixed column (6) is fixed with second motor (8) through the bolt.
3. The solid-liquid separation device for producing aluminum paste according to claim 2, wherein: the output of second motor (8) runs through one side of fixed column (6) and is fixed with stirring post (9) through the spot welding, and is located one side swing joint of one side of stirring post (9) through bearing and support frame (102), the bottom inner wall rotation of fixed column (6) is connected with flitch (26), one side of second motor (8) is connected with electric putter (27) through the bearing rotation, and is located the one end of electric putter (27) and the bottom sliding connection of flitch (26).
4. A solid-liquid separation device for producing aluminum paste according to claim 3, wherein: the utility model discloses a discharging pipe, including first box (3) and second box (3), discharging pipe (20) have been seted up to one side of second box (5), and are located and install discharge valve (23) on discharging pipe (20), one side of discharging pipe (20) runs through second box (5) and is linked together with one side of discharge gate (107), second drum (21) are installed to the tip that just is located spiral scraper blade (103) in first drum (4), one side of second drum (21) runs through one side of first box (3) and is fixed with one side inner wall of first box (3) through the spot welding, one side of second drum (21) and first housing (1) is linked together, second screen cloth (22) are installed to one side that just is located first box (3).
CN202211084487.7A 2022-09-06 2022-09-06 A solid-liquid separation device for producing aluminum-silver paste Expired - Fee Related CN115337703B (en)

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