CN115333294A - Miniature electric cylinder with side surface supporting and guiding functions - Google Patents
Miniature electric cylinder with side surface supporting and guiding functions Download PDFInfo
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- CN115333294A CN115333294A CN202211001863.1A CN202211001863A CN115333294A CN 115333294 A CN115333294 A CN 115333294A CN 202211001863 A CN202211001863 A CN 202211001863A CN 115333294 A CN115333294 A CN 115333294A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/1004—Structural association with clutches, brakes, gears, pulleys or mechanical starters with pulleys
- H02K7/1008—Structural association with clutches, brakes, gears, pulleys or mechanical starters with pulleys structurally associated with the machine rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/06—Means for converting reciprocating motion into rotary motion or vice versa
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Abstract
本发明涉及机械传动领域,尤其是一种带侧面支撑导向的微型电缸。一种带侧面支撑导向的微型电缸,包括电机连接板、缸体和伺服电机,所述电机连接板下部固定安装后端盖,电机连接板上部固定安装伺服电机,同步轮分别安装在丝杆螺母丝杆轴端及伺服电机电机端,同步带套入同步轮上,同步轮罩固定到电机连接板上,丝杆螺母前部外壁设有螺杆法兰,螺杆法兰前依次设有轴承压盖和角接触轴承,锁紧螺母安装到丝杆螺母一端上,丝杆螺母通过螺杆法兰上的外螺纹与活塞中内螺纹螺纹连接,主杆一端通过螺纹连接的方式与活塞连接。本发明的有益之处:实现线轨前后运动与主杆活塞轴向运动保持一致性,进一步保证活塞无法在缸体内部产生旋转。
The invention relates to the field of mechanical transmission, in particular to a miniature electric cylinder with side support and guidance. A miniature electric cylinder with side support and guide includes a motor connecting plate, a cylinder block and a servo motor. The lower part of the motor connecting plate is fixedly installed with a rear end cover, the upper part of the motor connecting plate is fixedly installed with a servo motor, and the synchronizing wheels are respectively installed on the screw rods. The shaft end of the screw nut and the motor end of the servo motor, the synchronous belt is sleeved on the synchronous wheel, the synchronous wheel cover is fixed to the motor connecting plate, the outer wall of the front of the screw nut is provided with a screw flange, and the front of the screw flange is provided with a bearing pressure Cover and angular contact bearing, the lock nut is installed on one end of the screw nut, the screw nut is threadedly connected with the inner thread of the piston through the external thread on the screw flange, and one end of the main rod is connected with the piston by threaded connection. The present invention has the advantages that the forward and backward movement of the line rail is consistent with the axial movement of the main rod piston, which further ensures that the piston cannot rotate inside the cylinder.
Description
技术领域technical field
本发明涉及机械传动领域,尤其是一种带侧面支撑导向的微型电缸。The invention relates to the field of mechanical transmission, in particular to a miniature electric cylinder with side support and guide.
背景技术Background technique
目前市场上大部分微型电缸因为缸径的原因受限,绝大部分采用在在制造缸体型材模具设计阶段,在缸体内部预先留出拉槽,同时在整体电缸设计阶段采用在活塞上安装导向环或者导向柱的结构,在实际安装过程中将导向环或者导向柱的槽型凸起对应安装到缸体内侧的拉槽口,以实现活塞在缸体内部往复运动时不发生旋转。但是这种设计的缺陷在于通常导向环或者导向柱采用POM(即聚甲醛)材质,在实际使用中存在一段时间后磨损的情况,无法完全保证正常使用工况。At present, most of the miniature electric cylinders on the market are limited due to the diameter of the cylinder. Most of them are used in the design stage of the cylinder profile mold. Install the structure of the guide ring or guide post. During the actual installation process, the groove-shaped protrusions of the guide ring or guide post should be installed correspondingly to the pull slots inside the cylinder, so that the piston does not rotate when it reciprocates inside the cylinder. However, the defect of this design is that the guide ring or guide post is usually made of POM (polyoxymethylene) material, which will wear out after a period of time in actual use, and cannot fully guarantee normal use conditions.
发明内容Contents of the invention
为了解决无法正常使用的技术问题,本发明提供一种带侧面支撑导向的微型电缸。In order to solve the technical problem that it cannot be used normally, the invention provides a miniature electric cylinder with side support and guide.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种带侧面支撑导向的微型电缸,包括电机连接板、缸体和伺服电机,所述电机连接板下部固定安装后端盖,电机连接板上部固定安装伺服电机,同步轮分别安装在丝杆螺母丝杆轴端及伺服电机电机端,同步带套入同步轮上,同步轮罩固定到电机连接板上,丝杆螺母前部外壁设有螺杆法兰,螺杆法兰前依次设有轴承压盖和角接触轴承,锁紧螺母安装到丝杆螺母一端上,丝杆螺母通过螺杆法兰上的外螺纹与活塞中内螺纹螺纹连接,主杆一端通过螺纹连接的方式与活塞连接,内螺纹接头拧到主杆另一端,缸体内壁设有内孔拉槽,导向柱对准缸体内孔拉槽侧安装,前端盖和后端盖安装到缸体两侧。A miniature electric cylinder with side support and guidance, including a motor connecting plate, a cylinder body and a servo motor, the rear end cover is fixedly installed on the lower part of the motor connecting plate, the servo motor is fixedly installed on the upper part of the motor connecting plate, and the synchronous wheels are respectively installed on the screw rod The shaft end of the nut screw and the motor end of the servo motor, the synchronous belt is inserted into the synchronous wheel, the synchronous wheel cover is fixed to the motor connection plate, the outer wall of the front part of the screw nut is provided with a screw flange, and the front of the screw flange is sequentially provided with a bearing pressure Cover and angular contact bearing, the lock nut is installed on one end of the screw nut, the screw nut is connected with the internal thread in the piston through the external thread on the screw flange, and the main rod is connected with the piston through a threaded connection, and the internal thread The joint is screwed to the other end of the main rod, and the inner wall of the cylinder is provided with a groove in the inner hole, the guide column is aligned with the side of the groove in the inner hole of the cylinder, and the front end cover and the rear end cover are installed on both sides of the cylinder body.
所述角接触轴承内圈设有丝杆垫圈。The inner ring of the angular contact bearing is provided with a screw washer.
所述活塞左侧口径大于右侧口径,左侧外壁外设有凹陷槽,凹陷槽中设置导向柱,导向柱用螺丝固定在活塞上。The caliber on the left side of the piston is larger than that on the right side, and a recessed groove is arranged on the outer wall of the left side, and a guide post is arranged in the recessed groove, and the guide post is fixed on the piston with screws.
所述上安装导向板左侧留有凹陷位置,凹陷位置上安装滑块,滑块中安装线轨,前安装板固定到内螺纹接头上,前安装板与上安装导向板固定连接。There is a recessed position on the left side of the upper mounting guide plate, a slide block is installed on the recessed position, a line rail is installed in the slide block, the front mounting plate is fixed on the internal thread joint, and the front mounting plate is fixedly connected with the upper mounting guide plate.
所述前端盖内设有无油衬套。An oil-free bushing is arranged inside the front end cover.
使用本发明的技术方案,结构新颖,设计巧妙简易,保留内部的缸体拉槽与活塞上安装的导向柱结构基础上,在缸体外侧安装线规及滑块,通过连接件与内部活塞连接形成同步。现有电缸只采用前文所描述的单一导向柱或者均布导向环的设计,虽然基本可以保证活塞在缸体部做轴向往复运动时不会产生旋转,但是基于材料本身(多为聚甲醛材质)以及实际使用工况(多作用于推动或者拉动工装使用)来看,无法完全保证后期使用过程中尤其是产生磨损后仍能实现功能,故再结合使用场景以及安装于使用多方位化后,在常规微型电缸外侧附加一条线轨安装在电缸的侧面,通过线规滑块固定到前安装板上,再通过用螺钉连接到原有电缸前端的内螺纹接头,实现线轨前后运动与主杆活塞轴向运动保持一致性,进一步保证活塞无法在缸体内部产生旋转,同时在前安装板上亦可加工出螺纹孔,也可提供多种多元化的工装连接方式,以达到适配多种进给方式。Using the technical solution of the present invention, the structure is novel, the design is ingenious and simple, on the basis of retaining the internal cylinder groove and the guide column installed on the piston, wire gauges and sliders are installed outside the cylinder, and connected to the internal piston through the connecting piece Synchronization is formed. The existing electric cylinder only adopts the design of a single guide column or a uniformly distributed guide ring as described above. Although it can basically guarantee that the piston will not rotate when the cylinder body reciprocates axially, based on the material itself (mostly polyoxymethylene) Material) and actual working conditions (mostly used to push or pull tooling), it is impossible to fully guarantee that the function can still be realized during later use, especially after wear and tear, so it is combined with the use scene and installed after multi-directional use , attach a line rail to the outside of the conventional miniature electric cylinder and install it on the side of the electric cylinder, fix it to the front mounting plate through the wire gauge slider, and then connect it to the internal thread joint at the front end of the original electric cylinder with screws to realize the front and rear of the line rail The movement is consistent with the axial movement of the main rod piston, which further ensures that the piston cannot rotate inside the cylinder. At the same time, threaded holes can also be processed on the front mounting plate, and a variety of diversified tooling connection methods can be provided to achieve Adapt to a variety of feeding methods.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明爆炸状态的结构示意图;Fig. 2 is a structural representation of the explosion state of the present invention;
图3、4是本发明活塞的结构示意图;Fig. 3, 4 are the structural representations of piston of the present invention;
图5是本发明缸体的结构示意图。Fig. 5 is a schematic structural view of the cylinder body of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
实施例Example
如图1、2、3、4、5所示的一种带侧面支撑导向的微型电缸,包括电机连接板19、缸体1和伺服电机20,所述电机连接板19下部固定安装后端盖15,电机连接板19上部固定安装伺服电机20,用电机螺丝锁紧固定,同步轮16分别安装在丝杆螺母3丝杆轴端及伺服电机20电机端,同步带17套入同步轮16上,同步轮罩18固定到电机连接板19上,丝杆螺母3前部外壁设有螺杆法兰,螺杆法兰前依次设有轴承压盖14和角接触轴承9,锁紧螺母10安装到丝杆螺母3一端上,丝杆螺母3通过螺杆法兰上的外螺纹与活塞7中内螺纹螺纹连接,主杆2一端通过螺纹连接的方式与活塞7连接,内螺纹接头5拧到主杆2另一端,同时打螺纹胶固定,缸体1内壁设有内孔拉槽,导向柱21对准缸体1内孔拉槽侧安装,将活塞及其他组件安装进缸体内侧,前端盖4和后端盖15安装到缸体1两侧,用螺丝安装到缸体1。As shown in Figures 1, 2, 3, 4, and 5, a miniature electric cylinder with side support and guidance includes a
所述角接触轴承9内圈设有丝杆垫圈8。The inner ring of the angular contact bearing 9 is provided with a
所述活塞7左侧口径大于右侧口径,左侧外壁外设有凹陷槽,凹陷槽中设置导向柱21,导向柱21用螺丝固定在活塞7上。The diameter on the left side of the
所述上安装导向板12左侧留有凹陷位置,凹陷位置上安装滑块13,滑块中13安装线轨22,线轨22以及滑块13安装到缸体一侧预留边,用螺丝拧紧,前安装板11固定到内螺纹接头5上,前安装板11与上安装导向板12固定连接,相对应孔位调整到准确位置随后螺丝拧紧固定。。There is a recessed position on the left side of the upper
所述前端盖4内设有无油衬套6。The
使用时,可以有效的将角接触轴承9与丝杆连接到一起,保证在丝杆产生运动时,丝杆仍能不发生前后窜动,通过螺纹连接的方式可以有效地将丝杆螺母3与活塞7、活塞7与主杆2、主杆2与内螺纹接头5连接到一起,同时在安装时打上螺纹紧固胶,使连接更加紧固,同时也为后面线轨滑块运动与活塞7运动保持一致起决定性作用,将线轨滑块安装到缸体侧面,然后通过前安装板11与内螺纹接头5连接到一起,前安装板11是铝制连接件,在丝杆螺旋运动推动主杆产生轴向运动的同时带动滑块前后运动,防止活塞在缸体内侧发生旋转,安装电机连接板为安装电机提供安装位置,然后通过同步轮与同步带将电机驱动力传递到丝杆端,使得电机运动的同时丝杆同步转动,完成动力传输。During use, the angular contact bearing 9 can be effectively connected with the screw rod to ensure that when the screw rod moves, the screw rod can still not move back and forth, and the
此款产品多用于光伏行业设备上代替气缸使用,可以完成推动工件做水平横移运动,同时相较于传统气缸,可以依靠PLC控制,在行程范围内运动到任意一个点,实现不同运动行程的工件推进要求,将线轨安装在缸体侧边,保证了安装的稳定性。因为连接件将主杆与滑块连成一体,当主杆向前运动时,滑块同样向前运动,滑块在线轨的约束下只能进行前后运动,因此活塞也只能在缸体内部左前后直线运动,无法发生旋转,同时前后连接件上面可以预留安装孔位,保证了后续实际生产使用过程中,可以将不同的工装附加在电缸上面,电缸可以在不同的方向带动工装运动,完成多种运动进给方式。This product is mostly used in photovoltaic industry equipment instead of cylinders, which can complete the horizontal movement of workpieces. At the same time, compared with traditional cylinders, it can rely on PLC control to move to any point within the stroke range to achieve different motion strokes. To meet the requirements of workpiece advancement, the line rail is installed on the side of the cylinder to ensure the stability of the installation. Because the connecting piece connects the main rod and the slider as a whole, when the main rod moves forward, the slider also moves forward, and the slider can only move forward and backward under the constraint of the wire rail, so the piston can only move left and right inside the cylinder. The front and rear linear motion can not rotate, and the installation holes can be reserved on the front and rear connecting parts, which ensures that different tooling can be attached to the electric cylinder in the subsequent actual production and use, and the electric cylinder can drive the tooling in different directions. , Complete a variety of motion feed methods.
应当理解的是,以上所述仅为本发明的较佳实施例而已,并不足以限制本发明的技术方案,对本领域普通技术人员来说,在本发明的精神和原则之内,可以根据上述说明加以增减、替换、变换或改进,而所有这些增减、替换、变换或改进后的技术方案,都应属于本发明所附权利要求的保护范围。It should be understood that the above descriptions are only preferred embodiments of the present invention, and are not sufficient to limit the technical solutions of the present invention. For those of ordinary skill in the art, within the spirit and principles of the present invention, they can Additions, substitutions, transformations or improvements are described, and all technical solutions after such additions, substitutions, transformations or improvements shall belong to the protection scope of the appended claims of the present invention.
Claims (5)
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| CN208862684U (en) * | 2018-10-24 | 2019-05-14 | 嘉兴米克气动设备有限公司 | A kind of electric cylinders of external guide frame |
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