CN115321063A - Two-degree-of-freedom pure-translation suspension type parallel rope-driven transfer robot - Google Patents
Two-degree-of-freedom pure-translation suspension type parallel rope-driven transfer robot Download PDFInfo
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Abstract
本发明公开了一种两自由度纯平动的悬吊式并联绳驱动搬运机器人,包括升降部、夹持部和机架,升降部对称设置在机架顶部两侧,夹持部设置在机架的底部中间,所述升降部包括悬臂、第一卷筒组、第二卷筒组、承重平台、伺服电机和钢丝绳,双卷筒结构上前后端的两个卷筒分别和承重平台前后端位置同平面对应,所述双卷筒结构的每个卷筒两侧均设置有同步移动的钢丝绳;所述夹持部包括丝杆步进电机、货夹、线轨和滑块,所述承重平台的底部设置有线轨,货夹通过上端设置的滑块与线轨活动卡接,货夹通过丝杆步进电机驱动。该两自由度纯平动的悬吊式并联绳驱动搬运机器人,适用于小型货箱搬运,自动化程度高,同时可以节约仓库货架空间。
The invention discloses a suspended parallel rope-driven handling robot with two degrees of freedom pure translation, comprising a lifting part, a clamping part and a frame, the lifting parts are symmetrically arranged on both sides of the top of the frame, and the clamping part is arranged on the machine In the middle of the bottom of the frame, the lifting part includes a cantilever, a first reel group, a second reel group, a load-bearing platform, a servo motor and a wire rope. Corresponding to the same plane, both sides of each reel of the double reel structure are provided with wire ropes that move synchronously; the clamping part includes a screw stepping motor, a cargo clip, a line rail and a slider, and the load-bearing platform The bottom is provided with a wire rail, the cargo clip is movably clamped to the wire rail through a slider set at the upper end, and the cargo clip is driven by a screw stepping motor. The two-degree-of-freedom pure translation suspended parallel rope-driven handling robot is suitable for small container handling, with a high degree of automation, and can save warehouse shelf space at the same time.
Description
技术领域technical field
本发明涉及物料运输相关技术领域,具体为一种两自由度纯平动的悬吊式并联绳驱动搬运机器人。The invention relates to the technical field related to material transportation, in particular to a two-degree-of-freedom pure translation suspension type parallel rope-driven handling robot.
背景技术Background technique
随着我国制造业的迅猛崛起,网络购物的爆炸式增长,物流行业也得到了相应的发展,但与此同时,这也给物流仓储带来了不小的压力。传统的人力分拣货物上架的方式效率低下,已远远满足不了快递物流行业高速高效的需求,因此各类的搬运机器人已经被投入物流仓储的实际运用。With the rapid rise of my country's manufacturing industry and the explosive growth of online shopping, the logistics industry has also developed accordingly, but at the same time, this has also brought considerable pressure to logistics and warehousing. The traditional way of sorting goods by hand is inefficient and far from meeting the high-speed and high-efficiency needs of the express logistics industry. Therefore, various handling robots have been put into practical use in logistics and warehousing.
现有的物流仓储的搬运方式有如下几种:1、叉车式AGV从货物堆放处通过货叉承载搬运托盘货物至货架旁,升起货叉直接将货物上架。但此种方式具有一定局限性,一般叉车式AGV只适用于搬运托盘和货架等大型搬运对象,当用于快递物流的小型箱式货物搬运时显得笨重。另外叉车门架的高度限制了货物上架的高度,很大程度上缩减了仓库的垂直空间利用率。2、载重式AGV 托载货物搬运至货架旁的堆高机货叉上,堆高机再抬升货物实现货物上架,此种方式同样多用于堆栈托盘类货物的物流周转,对于小型箱式货物显得大材小用。同时AGV上的货物搬运到堆高机上需要有传送带的配合,增加了物流场地布置的要求,占用空间大。一列货架配备一台移动堆高机的成本也较高。The existing transportation methods of logistics warehousing are as follows: 1. The forklift AGV carries the pallet goods from the goods stacking place through the fork to the side of the shelf, and lifts the fork to directly put the goods on the shelf. However, this method has certain limitations. Generally, the forklift AGV is only suitable for handling large-scale objects such as pallets and shelves, and it is cumbersome when used for small box-type cargo handling in express logistics. In addition, the height of the forklift mast limits the height of the goods on the shelf, which greatly reduces the vertical space utilization of the warehouse. 2. The heavy-duty AGV carries the goods to the forks of the stacker next to the shelf, and the stacker then lifts the goods to put the goods on the shelves. This method is also mostly used for the logistics turnover of stacked pallet goods, which is relatively small for small box goods. Overkill. At the same time, the transport of the goods on the AGV to the stacker requires the cooperation of the conveyor belt, which increases the requirements for the layout of the logistics site and takes up a lot of space. It is also more costly to equip a row of shelves with a mobile stacker.
综上现有的物流仓储搬运货物上架方式对于小型料箱或者快递运输的小型箱式货物的适用性不强,并且效率较低,占用空间大,成本高。To sum up, the existing methods of putting goods on the shelves in logistics warehousing and handling are not suitable for small material boxes or small box-type goods transported by express delivery, and the efficiency is low, taking up a large space and high cost.
发明内容Contents of the invention
本发明的目的在于提供一种两自由度纯平动的悬吊式并联绳驱动搬运机器人,以解决上述背景技术中提出的当前物料仓储在搬运小型箱式货物时效率低下的问题。The purpose of the present invention is to provide a two-degree-of-freedom purely translational suspension type parallel rope-driven handling robot to solve the problem of low efficiency of the current material storage when handling small box-type goods proposed in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种两自由度纯平动的悬吊式并联绳驱动搬运机器人,In order to achieve the above purpose, the present invention provides the following technical solutions: a two-degree-of-freedom purely translational suspension type parallel rope-driven handling robot,
包括升降部、夹持部和机架,升降部对称设置在机架顶部两侧,夹持部设置在机架的底部中间,It includes a lifting part, a clamping part and a frame. The lifting part is symmetrically arranged on both sides of the top of the frame, and the clamping part is arranged in the middle of the bottom of the frame.
所述升降部包括悬臂、第一卷筒组、第二卷筒组、承重平台、伺服电机和钢丝绳,所述第一卷筒组和第二卷筒组尺寸一致,所述悬臂设置有两个,第一卷筒组和第二卷筒组分别转动连接在一个所述悬臂上,悬臂上安装有驱动第一卷筒组或第二卷筒组的伺服电机,第一卷筒组和第二卷筒组均为前后并排的双卷筒结构,双卷筒结构上前后端的两个卷筒分别和承重平台前后端位置同平面对应,所述双卷筒结构的每个卷筒两侧均设置有同步移动的钢丝绳,所述卷筒两侧的钢丝绳分别连接承重平台顶部与其位置对应一端的两侧;The lifting part includes a cantilever, a first reel set, a second reel set, a load-bearing platform, a servo motor and a steel wire rope, the first reel set and the second reel set have the same size, and the cantilever is provided with two , the first reel set and the second reel set are respectively rotatably connected to one of the cantilever arms, and a servo motor for driving the first reel set or the second reel set is installed on the cantilever, the first reel set and the second reel set The reel groups are double-drum structures side by side. The two reels at the front and rear ends of the double-drum structure correspond to the front and rear ends of the load-bearing platform on the same plane. There are steel wire ropes that move synchronously, and the steel wire ropes on both sides of the drum are respectively connected to the top of the load-bearing platform and the two sides of the end corresponding to its position;
所述夹持部包括丝杆步进电机、货夹、线轨和滑块,所述承重平台的底部设置有线轨,货夹通过上端设置的滑块与线轨活动卡接,货夹通过丝杆步进电机驱动。The clamping part includes a screw stepping motor, a cargo clip, a wire rail and a slider. The bottom of the load-bearing platform is provided with a wire rail. Rod stepper motor drive.
优选的,所述机架为倒置的“U”形,机架的顶部两侧均向前设置有延伸杆,第一卷筒组和第二卷筒组固定在延伸杆上。Preferably, the frame is in an inverted "U" shape, extension rods are arranged forward on both sides of the top of the frame, and the first reel set and the second reel group are fixed on the extension rods.
优选的,所述第一卷筒组和第二卷筒组的每个卷筒两侧均设置有导绳滑轮,每个卷筒两侧的钢丝绳均通过导绳滑轮。Preferably, rope guide pulleys are provided on both sides of each drum of the first drum group and the second drum group, and the wire ropes on both sides of each drum pass through the wire guide pulleys.
优选的,所述线轨设置有两组,且线轨关于承重平台的左右端平行且对称设置。Preferably, there are two groups of line rails, and the line rails are arranged parallel and symmetrically with respect to the left and right ends of the load-bearing platform.
优选的,所述承重平台的顶部四个角分别安装有铆钉,承重平台每个角上的两根钢丝绳均固定在铆钉上。Preferably, the top four corners of the load-bearing platform are respectively equipped with rivets, and the two steel wire ropes on each corner of the load-bearing platform are fixed on the rivets.
与现有技术相比,本发明的有益效果是:该两自由度纯平动的悬吊式并联绳驱动搬运机器人,具备以下优点,Compared with the prior art, the beneficial effect of the present invention is that the two-degree-of-freedom purely translational suspension-type parallel rope-driven handling robot has the following advantages,
1、本发明可配合重载式AGV实现物流仓储的全程自动化,代替人类劳动力,实现高效作业;1. The present invention can cooperate with the heavy-duty AGV to realize the whole-process automation of logistics storage, replace human labor, and realize efficient operation;
2、本发明采用了双电机四卷筒八绳索驱动的并联结构,精度高,动态响应迅速,能快速高精度地进行货物上架,具体的,2. The present invention adopts a parallel structure driven by double motors, four reels and eight ropes, which has high precision, rapid dynamic response, and can quickly and accurately load goods on shelves. Specifically,
本专利中的升降部可以实现两自由度平移运动,相对于现有技术来说,同时在完成两自由度平移运动的同时减少了电机数,避免了电机数大于自由度数带来的冗余驱动并联绳索内力对抗的问题,减少了电机控制的复杂性和电机内力对抗带来的能源消耗;The lifting part in this patent can realize two-degree-of-freedom translational movement. Compared with the prior art, the number of motors is reduced while completing the two-degree-of-freedom translational movement, avoiding the redundant drive caused by the number of motors being greater than the number of degrees of freedom. The problem of internal force resistance of parallel ropes reduces the complexity of motor control and the energy consumption caused by internal force resistance of motors;
3、本发明的体积很小,但工作范围很广,采用本发明的物流仓库,可缩小货架的排列间距,相对于利用AGV叉车运输来说,可以让货架排列更加紧密,同时货架紧密排列可以实现仓库空间的最大化利用,本发明的电机布置方式和倾斜的绳索驱动布置方式,使动平台运动可以利用一些动态的轨迹拓展其水平运动范围超出两个电机的水平投影范围,从而拓展了本方案的工作空间;3. The volume of the present invention is small, but the scope of work is very wide. Using the logistics warehouse of the present invention can reduce the arrangement distance of the shelves. Compared with the transportation by AGV forklift, the arrangement of the shelves can be made closer. At the same time, the close arrangement of the shelves can To realize the maximum utilization of the warehouse space, the motor arrangement and the inclined rope drive arrangement of the present invention enable the movement of the moving platform to use some dynamic trajectories to expand its horizontal movement range beyond the horizontal projection range of the two motors, thus expanding the scope of the present invention. project workspace;
4、本发明自身带有货夹以夹取货物,完成与AGV的货物对接,无需传送带,同时也适用于小型料箱等箱式货物的上架。4. The present invention has its own cargo clips to pick up the goods, completes the docking of the goods with the AGV, without the need for a conveyor belt, and is also suitable for putting on the shelves of box-type goods such as small material boxes.
5、本发明具有动平台质心位置变化的适应能力,在提升时保证绳索的张紧力度,对于质量分布不均的料箱也能很好的完成承载上架工作,本发明使用两电机驱动八绳索的布置,在不增加电机数的情况下,大大增加了绳索吊点包裹的动平台水平投影范围。在不增加电机数的情况下,增加了动平台稳定的质心范围区域,因此相对于更少绳索数的布置方案,本方案有更大的稳定质心位置区域,同时使本方案在动平台负载质心位置变化时可以保持所有绳索的张紧。从而保证对于质量分布不均的料箱也能很好的完成承载上架工作;5. The present invention has the ability to adapt to changes in the position of the center of mass of the moving platform, guarantees the tension of the ropes during lifting, and can well complete the loading and loading work for the material boxes with uneven mass distribution. The present invention uses two motors to drive eight ropes The layout greatly increases the horizontal projection range of the moving platform wrapped by the rope lifting point without increasing the number of motors. Without increasing the number of motors, the stable centroid range area of the moving platform is increased. Therefore, compared with the layout scheme with fewer ropes, this scheme has a larger stable centroid position area, and at the same time, this scheme makes the center of mass of the moving platform load Maintains tension on all ropes during position changes. In this way, it is ensured that even the material boxes with uneven mass distribution can be well loaded and put on the shelves;
6、本发明采用绳驱动的方式,结构简单,拆装方便,相较于一些采用液压驱动的叉车装置更易于维护和清理。6. The present invention adopts a rope-driven method, which has a simple structure and is convenient to disassemble and assemble. Compared with some hydraulically driven forklift devices, it is easier to maintain and clean.
附图说明Description of drawings
图1为本发明立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2为本发明正视结构示意图;Fig. 2 is a schematic diagram of the front view structure of the present invention;
图3为本发明俯视结构示意图;Fig. 3 is a schematic view of the top view structure of the present invention;
图4为本发明卷筒位置正视放大结构示意图;Fig. 4 is a front view enlarged structure schematic diagram of the reel position of the present invention;
图5为本发明图4侧视结构示意图;Fig. 5 is a side view structural schematic diagram of Fig. 4 of the present invention;
图6为本发明夹持部立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the clamping part of the present invention.
图中:1、机架;2、悬臂;3、第一卷筒组;4、第二卷筒组;5、导绳滑轮;6、钢丝绳;7、承重平台;8、丝杆步进电机;9、货夹;10、伺服电机; 11、铆钉;12、线轨;13、滑块。In the figure: 1. Rack; 2. Cantilever; 3. The first reel group; 4. The second reel group; 5. Guide rope pulley; 6. Steel wire rope; 7. Load-bearing platform; 8. Screw stepping motor ; 9. Cargo clamp; 10. Servo motor; 11. Rivet; 12. Line rail; 13. Slider.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:一种两自由度纯平动的悬吊式并联绳驱动搬运机器人,Please refer to Figures 1-6, the present invention provides a technical solution: a two-degree-of-freedom purely translational suspension type parallel rope-driven handling robot,
包括升降部、夹持部和机架1,升降部对称设置在机架1顶部两侧,夹持部设置在机架1的底部中间,Including the lifting part, the clamping part and the
升降部包括悬臂2、第一卷筒组3、第二卷筒组4、承重平台7、伺服电机10和钢丝绳6,第一卷筒组3和第二卷筒组4尺寸一致,悬臂2设置有两个,第一卷筒组3和第二卷筒组4分别转动连接在一个悬臂2上,悬臂2上安装有驱动第一卷筒组3或第二卷筒组4的伺服电机10,第一卷筒组3和第二卷筒组4均为前后并排的双卷筒结构,双卷筒结构上前后端的两个卷筒分别和承重平台7前后端位置同平面对应,双卷筒结构的每个卷筒两侧均设置有同步移动的钢丝绳6,卷筒两侧的钢丝绳6分别连接承重平台7顶部与其位置对应一端的两侧;The lifting part includes a
升降部通过四卷筒,八根钢丝绳6结构并联绑定在承重平台7顶部,让承重平台7升降时平台稳定的质心范围区域,提升稳定性,相对于传统电动葫芦升降方案来说,本方案有更大的稳定质心位置区域,同时使本方案在动平台负载质心位置变化时可以保持所有绳索的张紧。从而保证对于质量分布不均的料箱也能很好的完成承载上架工作The lifting part is bound on the top of the load-
夹持部包括丝杆步进电机8、货夹9、线轨12和滑块13,承重平台7的底部设置有线轨12,货夹9通过上端设置的滑块13与线轨12活动卡接,货夹9通过丝杆步进电机8驱动,货夹9采用市面上常见的货夹9即可,保证可以对接固定货物,通过丝杆步进电机8配合线轨12和滑块13,能让货物在平面移动,改步骤目的是让货物上架。The clamping part includes a
需要说明的时,本发明附图中没有具体展示丝杆结构的具体结构,但是该结构为公知的现有技术,且不作为本发明的主要发明点,因此本申请并没有详细描述,由于该结构为公知的现有技术,本发明在此不再赘述。When it needs to be explained, the specific structure of the screw mandrel structure is not specifically shown in the accompanying drawings of the present invention, but this structure is a known prior art, and is not the main invention point of the present invention, so the application does not describe in detail, because the The structure is a known prior art, and the present invention will not repeat it here.
作为优选的,机架1为倒置的“U”形,机架1的顶部两侧均向前设置有延伸杆,第一卷筒组3和第二卷筒组4固定在延伸杆上,能保证货物的横向移动范围,也方便架设在一些紧密排列的货架中间。Preferably, the
作为优选的,第一卷筒组3和第二卷筒组4的每个卷筒两侧均设置有导绳滑轮5,每个卷筒两侧的钢丝绳6均通过导绳滑轮5,通过导绳滑轮5降低钢丝绳6所受摩擦力,起到保护绳索作用。As preferably, the both sides of each drum of the
作为优选的,线轨12设置有两组,且线轨12关于承重平台7的左右端平行且对称设置,线轨12的设置方向根据货架排列的实际需要进行设计,附图中展示的只是线轨12的其中一种排列方式。Preferably, there are two groups of line rails 12, and the line rails 12 are arranged parallel and symmetrically with respect to the left and right ends of the load-
作为优选的,承重平台7的顶部四个角分别安装有铆钉11,承重平台7 每个角上的两根钢丝绳6均固定在铆钉11上,铆钉11在方便安装的同时,也能让同一位置的钢丝绳6对承重平台7的作用力集中,提升装置升降时的稳定性。As preferably, the top four corners of the load-
工作原理:将该装置放置到货架之间,通过货夹9将货物固定,通过驱动装置驱动伺服电机10,在伺服电机10作用下,第一卷筒组3、第二卷筒组 4同步提升钢丝绳6,带动货物上升,使用两个伺服电机10可以保证绳并联悬吊动平台的平面两平移运动,在上升到指定位置后,驱动丝杆步进电机8,让货夹9通过滑块13在线轨12上移动,进入到货架内。Working principle: place the device between the shelves, fix the goods through the
本发明为两电机主动驱动的八根绳索并联悬吊的机构,该通过电机连接卷筒组,卷筒组上缠绕绳索,通过控制电机的转角,从而主动控制改变绳索长度,完成末端动平台的两自由度平移运动控制。The present invention is a parallel suspension mechanism of eight ropes actively driven by two motors. The motor is connected to the reel group, and the reel group is wound with ropes. By controlling the rotation angle of the motor, the length of the ropes is actively controlled to complete the end of the moving platform. Two degrees of freedom translational motion control.
移动平台安装有夹持部,完成搬运的拾取放置功能。同时本发明在不增加电机数的情况下,大大增加了绳索吊点包裹的动平台水平投影范围。在不增加电机数的情况下,增加了动平台稳定的质心范围区域,因此相对于更少绳索数的布置方案,本方案有更大的稳定质心位置区域,同时使本方案在动平台负载质心位置变化时可以保持所有绳索的张紧。从而保证对于质量分布不均的料箱也能很好的完成承载上架工作。The mobile platform is equipped with a clamping part to complete the pick-and-place function of handling. At the same time, the present invention greatly increases the horizontal projection range of the moving platform wrapped by the rope lifting point without increasing the number of motors. Without increasing the number of motors, the stable centroid range area of the moving platform is increased. Therefore, compared with the layout scheme with fewer ropes, this scheme has a larger stable centroid position area, and at the same time, this scheme makes the center of mass of the moving platform load Maintains tension on all ropes during position changes. In this way, it is ensured that the work of loading and putting on the shelves can be well completed for the material boxes with uneven mass distribution.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (5)
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