CN115312268A - Novel cable processing system - Google Patents

Novel cable processing system Download PDF

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Publication number
CN115312268A
CN115312268A CN202211083054.XA CN202211083054A CN115312268A CN 115312268 A CN115312268 A CN 115312268A CN 202211083054 A CN202211083054 A CN 202211083054A CN 115312268 A CN115312268 A CN 115312268A
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cable
base
cylinder
plate
tightening
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党红梅
蒋建东
汪自祥
谢志明
冯炳超
乔欣
寇宝福
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Longhu Intelligent Technology Huzhou Co ltd
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Longhu Intelligent Technology Huzhou Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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Abstract

本发明涉及电缆生产制造技术领域,具体为一种新型电缆加工系统,包括工作台、电缆放卷装置、电缆入线辊、电缆进料控制机构、电缆出线机构、电缆预加热机构、拉线牵引装置、热塑管套管装置、接线端子按压机构、热塑管缩紧机构、双杆变熔断器下引线安装机构、穿刺夹装配机构、双杆变熔断器下引线弯头机构、成品输送线、电缆机动支撑机构、电缆卷曲收料装置、电缆收料斗、端子上料机构、出料机械手。本发明解决了现有切割多段电缆时,多数都是人工对电缆进行切割,工作效率低下、无法控制电缆放线速度、人工套热塑管、人工拉电缆、人工上下料、人工进行操作接地环和穿刺夹装配、人工收料的问题。

Figure 202211083054

The invention relates to the technical field of cable production and manufacturing, in particular to a novel cable processing system, comprising a workbench, a cable unwinding device, a cable entry roller, a cable feeding control mechanism, a cable exit mechanism, a cable preheating mechanism, and a cable pulling device , thermoplastic tube casing device, terminal pressing mechanism, thermoplastic tube tightening mechanism, double-bar variable fuse lower lead installation mechanism, puncture clip assembly mechanism, double-bar variable fuse lower lead elbow mechanism, finished product conveying line, Cable motorized support mechanism, cable crimping and receiving device, cable receiving hopper, terminal feeding mechanism, and discharging manipulator. The invention solves the problem that most of the existing cables are cut manually when cutting multi-section cables, the work efficiency is low, the cable pay-off speed cannot be controlled, the thermoplastic tube is manually sheathed, the cable is manually pulled, the material is loaded and unloaded manually, and the grounding ring is manually operated. And the problem of puncture clip assembly and manual receipt.

Figure 202211083054

Description

一种新型电缆加工系统A New Cable Processing System

技术领域technical field

本发明涉及电缆生产制造技术领域,具体为一种新型电缆加工系统。The invention relates to the technical field of cable manufacturing, in particular to a novel cable processing system.

背景技术Background technique

随着中国电力工业、数据通信业、城市轨道交通业、汽车业以及造船等行业规模的不断扩大,对电线电缆的需求也将迅速增长,未来电线电缆业还有巨大的发展潜力,全国电线电缆行业有良好的市场机遇,各地电线电缆企业抓住机遇,迎接新一轮城乡电网建设与改造,目前在切割多段电缆时,多数都是人工对电缆进行切割,工作效率低下,一般的电缆切割装置不能针对不同直径的电缆进行加工,需要根据电缆的直径进行跟换设备进行加工,生产效率低下,并且增大成本。此外,现有的电缆加工设备还存在如下问题:无法控制电缆放线速度、人工套热塑管、人工拉电缆、人工上下料、人工进行操作接地环和穿刺夹装配、人工收料。With the continuous expansion of China's electric power industry, data communication industry, urban rail transit industry, automobile industry, shipbuilding and other industries, the demand for wire and cable will also grow rapidly. In the future, the wire and cable industry still has huge development potential. National wire and cable The industry has a good market opportunity, and wire and cable companies around the world seize the opportunity to welcome a new round of urban and rural power grid construction and transformation. At present, when cutting multi-section cables, most of them are cut manually, and the work efficiency is low. The general cable cutting device It cannot be processed for cables with different diameters, and the equipment needs to be replaced according to the diameter of the cables, which reduces the production efficiency and increases the cost. In addition, the existing cable processing equipment still has the following problems: uncontrollable cable pay-off speed, manual sheathing of thermoplastic tubes, manual pulling of cables, manual loading and unloading, manual operation of grounding ring and puncture clamp assembly, and manual receiving.

发明内容Contents of the invention

为了解决上述技术问题,本发明提出了一种新型电缆加工系统。In order to solve the above technical problems, the present invention proposes a novel cable processing system.

本发明所要解决的技术问题采用以下技术方案来实现:The technical problem to be solved by the present invention adopts the following technical solutions to realize:

一种新型电缆加工系统,包括工作台、电缆放卷装置、电缆入线辊、电缆进料控制机构、电缆出线机构、电缆预加热机构、拉线牵引装置、热塑管套管装置、接线端子按压机构、热塑管缩紧机构、双杆变熔断器下引线安装机构、穿刺夹装配机构、双杆变熔断器下引线弯头机构、成品输送线、电缆机动支撑机构、电缆卷曲收料装置、电缆收料斗、端子上料机构、出料机械手;A new type of cable processing system, including workbench, cable unwinding device, cable entry roller, cable feeding control mechanism, cable exit mechanism, cable preheating mechanism, wire pulling device, thermoplastic tube sleeve device, terminal pressing Mechanism, thermoplastic tube tightening mechanism, double-rod variable fuse lower lead installation mechanism, puncture clamp assembly mechanism, double-rod variable fuse lower lead elbow mechanism, finished product conveyor line, cable motorized support mechanism, cable crimping and receiving device, Cable receiving hopper, terminal feeding mechanism, and discharging manipulator;

还包括安装在工作台上的电缆校直机构、电缆纵切机构、电缆环切机构、电缆剥皮装置、切断机构、电缆限位机构、电缆长度计算装置、电缆夹紧装置、电缆空料感应机构;It also includes cable straightening mechanism, cable slitting mechanism, cable ring cutting mechanism, cable stripping device, cutting mechanism, cable limit mechanism, cable length calculation device, cable clamping device, cable empty material sensing mechanism installed on the workbench ;

电缆放卷装置、电缆入线辊、电缆进料控制机构、电缆出线机构、电缆预加热机构、拉线牵引装置、热塑管套管装置、接线端子按压机构、热塑管缩紧机构、电缆机动支撑机构、电缆卷曲收料装置分布在工作台两侧,双杆变熔断器下引线安装机构、穿刺夹装配机构、双杆变熔断器下引线弯头机构、成品输送线、电缆收料斗、端子上料机构、出料机械手与电缆机动支撑机构、电缆卷曲收料装置并排分布。Cable unwinding device, cable entry roller, cable feeding control mechanism, cable outlet mechanism, cable preheating mechanism, wire pulling device, thermoplastic tube casing device, terminal pressing mechanism, thermoplastic tube tightening mechanism, cable motor The support mechanism and cable crimping and receiving device are distributed on both sides of the workbench, the installation mechanism for the lower lead of the double-rod variable fuse, the assembly mechanism of the puncture clip, the elbow mechanism of the lower lead of the double-pole variable fuse, the finished product conveyor line, the cable receiving hopper, and the terminal The feeding mechanism, the discharging manipulator, the cable motorized support mechanism, and the cable crimping and receiving device are arranged side by side.

优选的,拉线牵引装置包括沿左右方向分布的轨道横梁,轨道横梁上滑动安装有沿左右方向移动且呈一前一后布置的两组拉线行走机构,两组拉线行走机构上对应安装有沿前后方向分布的两组拉线平移机构,两组拉线平移机构上对应滑动安装有沿前后方向移动的两组拉线提升机构,两组拉线提升机构均呈竖直分布且对应安装有两个抓取机械手。Preferably, the cable pulling device includes track beams distributed along the left and right directions, and two sets of cable running mechanisms that move in the left and right directions and are arranged in front and back are slidably installed on the track beams. Two groups of guy wire translation mechanisms distributed in two directions, two groups of guy wire lifting mechanisms moving along the front and back directions are correspondingly slidably installed on the two groups of guy wire translation mechanisms.

优选的,轨道横梁的两端设置有限位器,两组拉线行走机构上均设置有用于行走的行走伺服电机。Preferably, stoppers are provided at both ends of the track beam, and travel servo motors for travel are provided on the two sets of cable-guide travel mechanisms.

优选的,热塑管套管装置包括套管底座、设置在套管底座上的热塑管前进气缸以及热塑管前进导轨、滑动安装在热塑管前进导轨上且与热塑管前进气缸连接的热塑管安装板、设置在热塑管安装板上的热塑管横移导轨及热塑管横移气缸、滑动安装在热塑管横移导轨上且与热塑管横移气缸连接的热塑管安装架,热塑管安装架上设置有步进电机、与步进电机连接的热塑管夹爪、切断气缸、进料电机、与进料电机连接的进料导轮、热塑管卷。Preferably, the thermoplastic pipe casing device includes a casing base, a thermoplastic pipe advance cylinder and a thermoplastic pipe advance guide rail arranged on the sleeve base, which are slidably installed on the thermoplastic pipe advance guide rail and connected with the thermoplastic pipe advance cylinder The thermoplastic pipe mounting plate, the thermoplastic pipe traverse guide rail and thermoplastic pipe traverse cylinder set on the thermoplastic pipe Thermoplastic pipe mounting frame, the thermoplastic pipe mounting frame is provided with a stepping motor, a thermoplastic pipe gripper connected with the stepping motor, a cutting cylinder, a feed motor, a feed guide wheel connected with the feed motor, a thermoplastic tube rolls.

优选的,接线端子按压机构包括压机底座、安装在所述压机底座上的压机纵移导轨、滑动安装在压机纵移导轨上的压机中间底板、安装在压机中间底板上的压机横移导轨、滑动安装在压机横移导轨上的压机油缸安装座、内置在所述压机底座上安装位内部的液压缸、与液压缸连接的端子上模、设置在压机油缸安装座的下安装位上的端子下模、设置在压机油缸安装座上安装位、下安装位上的电缆进线导向机构、设置在压机油缸安装座上的电缆固定夹爪。Preferably, the terminal pressing mechanism includes a press base, a press longitudinal guide rail installed on the press base, a press intermediate base plate slidably installed on the press longitudinal guide rail, and a press intermediate base plate installed on the press base. Press traversing guide rail, press oil cylinder mounting seat slidably installed on the press traversing guide rail, hydraulic cylinder built in the installation position on the press base, terminal upper mold connected with the hydraulic cylinder, set on the press The terminal lower die on the lower mounting position of the oil cylinder mounting seat, the upper mounting position of the press oil cylinder mounting seat, the cable inlet guide mechanism on the lower mounting position, and the cable fixing jaws arranged on the press oil cylinder mounting seat.

优选的,热塑管缩紧机构包括热塑管缩紧底座、安装在热塑管缩紧底座上的伺服模组,伺服模组上设有滑板,滑板上设置有焊接支架,焊接支架对称两侧设置有固定顶升气缸,固定顶升气缸连接有夹紧气缸,焊接支架的后侧架壁上设置有加热顶升气缸,加热顶升气缸连接有加热模块。Preferably, the thermoplastic tube tightening mechanism includes a thermoplastic tube tightening base and a servo module installed on the thermoplastic tube tightening base. The servo module is provided with a slide plate, and the slide plate is provided with a welding bracket. A fixed jacking cylinder is arranged on the side, and a clamping cylinder is connected to the fixed jacking cylinder, and a heating jacking cylinder is arranged on the rear side wall of the welding bracket, and a heating module is connected to the heating jacking cylinder.

优选的,双杆变熔断器下引线安装机构包括安装输送架、滑动安装在安装输送架上的承载板、设置在承载板上的穿刺夹冶具、穿刺夹移动气缸、设置在穿刺夹冶具内的穿刺夹固定夹、设置在承载板底部且与穿刺夹固定夹连接的穿刺夹抬升气缸,承载板的侧边设置有电缆夹顶升气缸,电缆夹顶升气缸连接有电缆夹;Preferably, the installation mechanism for the lower lead wire of the double-rod fuse changer includes a mounting conveyor frame, a bearing plate slidably mounted on the mounting conveyor frame, a puncture clamp fixture set on the load plate, a moving cylinder for the puncture clamp, and a puncture clamp fixture set inside the puncture clamp fixture. The puncture clip fixing clip, the puncture clip lifting cylinder arranged at the bottom of the carrying plate and connected with the puncturing clip fixing clip, the side of the carrying plate is provided with a cable clamp lifting cylinder, and the cable clamp lifting cylinder is connected with a cable clamp;

还包括设置在预弯曲内轮、与预弯曲内轮同轴转动连接的从动轮、设置在从动轮端面上的电缆弯曲杆、与从动轮啮合的主动轮、与主动轮连接的伺服电机,电缆夹的中心轴线位于预弯曲内轮与电缆弯曲杆之间,伺服电机安装在承载板底部。It also includes the pre-curved inner wheel, the driven wheel coaxially connected with the pre-curved inner wheel, the cable bending rod arranged on the end face of the driven wheel, the driving wheel meshed with the driven wheel, the servo motor connected with the driving wheel, and the cable The central axis of the clamp is located between the pre-bent inner wheel and the cable bending rod, and the servo motor is mounted on the bottom of the carrying plate.

优选的,穿刺夹装配机构包括包括装配底座、设置在装配底座上的穿刺夹上料架、接地环上料架、六轴机器人、拧紧组件,六轴机器人的末端上设置有气爪;Preferably, the puncture clip assembly mechanism includes an assembly base, a puncture clip loading rack arranged on the assembly base, a grounding ring loading rack, a six-axis robot, and a tightening assembly, and an air claw is arranged on the end of the six-axis robot;

拧紧组件包括设置在装配底座上的拧紧底座、设置在拧紧底座顶部的前移直线导轨、滑动安装在前移直线导轨上的前移底座、设置在拧紧底座上且与前移底座连接的前进气缸、竖直设置在前移底座上的上下导轨、滑动安装在上下导轨上的上下底座、设置在前移底座上且与上下底座连接的上下气缸、水平设置在上下底座上的横移导轨、滑动安装在横移导轨上的横移型材、设置在横移型材上的横移齿条、设置在上下底座上且带有与横移齿条啮合齿轮的横移电机、与横移型材连接的电机安装架、设置在电机安装架上且相互连接的拧紧电机、联轴器、与联轴器连接的套筒安装座、与套筒安装座连接的拧紧套筒、与套筒安装座连接的夹紧气缸底座、与夹紧气缸底座连接的断头螺帽夹紧气缸。The tightening assembly includes a tightening base set on the assembly base, a forward linear guide set on the top of the tightening base, a forward base slidingly installed on the forward linear guide rail, a forward air cylinder set on the tightening base and connected with the forward base , the upper and lower guide rails vertically arranged on the forward moving base, the upper and lower bases slidingly installed on the upper and lower guiding rails, the upper and lower cylinders arranged on the forward moving base and connected with the upper and lower bases, the horizontal moving guide rails arranged horizontally on the upper and lower bases, sliding The traversing profile installed on the traversing guide rail, the traversing rack set on the traversing profile, the traversing motor set on the upper and lower bases with gears meshing with the traversing rack, and the motor connected to the traversing profile Mounting frame, tightening motors arranged on the motor mounting frame and connected to each other, shaft coupling, sleeve mounting base connected with coupling, tightening sleeve connected with sleeve mounting base, clamp connected with sleeve mounting base The clamping cylinder is clamped by the clamping cylinder base and the dead end nut connected with the clamping cylinder base.

优选的,双杆变熔断器下引线弯头机构包括设置在双杆变熔断器下引线安装机构上的安装底板、设置在安装底板底部的提升气缸、通过提升轴承安装在安装底板上的提升板、设置在提升板上的电缆导向板、设置在提升板上且位于电缆导向板侧边的弯曲内轮、与弯曲内轮同轴转动连接的从动齿轮、与从动齿轮啮合的主动齿轮、设置在提升板底部且与主动齿轮连接的弯曲电机,从动齿轮端面上设置有弯曲轮,电缆导向板的中心轴线位于弯曲内轮与弯曲轮之间,提升气缸通过穿过安装底板的光轴与提升板连接。Preferably, the lower lead wire elbow mechanism of the double-rod fuse changer includes an installation base plate arranged on the lower lead wire installation mechanism of the double-pole fuse changer, a lifting cylinder arranged at the bottom of the installation base plate, and a lifting plate installed on the installation base plate through a lifting bearing , the cable guide plate arranged on the lifting plate, the curved inner wheel arranged on the lifting plate and located on the side of the cable guide plate, the driven gear coaxially connected with the curved inner wheel, the driving gear meshed with the driven gear, The bending motor is installed at the bottom of the lifting plate and connected with the driving gear, and the end surface of the driven gear is equipped with a bending wheel. The central axis of the cable guide plate is located between the bending inner wheel and the bending wheel. The lifting cylinder passes through the optical axis of the installation base plate. Connect with riser.

优选的,端子上料机构包括振动盘底座、设置在所述振动盘底座上的四轴机器人、柔性振动盘,所述四轴机器人上安装有端子夹爪。Preferably, the terminal feeding mechanism includes a vibrating plate base, a four-axis robot arranged on the vibrating plate base, and a flexible vibrating plate, and terminal grippers are installed on the four-axis robot.

本发明的有益效果是:The beneficial effects of the present invention are:

与现有技术相比,本发明通过设置电缆放卷装置、电缆进料控制机构、电缆纵切机构、电缆环切机构、电缆剥皮装置、切断机构、拉线牵引装置、塑管套管装置、接线端子按压机构、热塑管缩紧机构、双杆变熔断器下引线安装机构、穿刺夹装配机构、双杆变熔断器下引线弯头机构,解决了现有切割多段电缆时,多数都是人工对电缆进行切割,工作效率低下,一般的电缆切割装置不能针对不同直径的电缆进行加工,需要根据电缆的直径进行跟换设备进行加工、无法控制电缆放线速度、人工套热塑管、人工拉电缆、人工上下料、人工进行操作接地环和穿刺夹装配、人工收料的问题。Compared with the prior art, the present invention is equipped with a cable unwinding device, a cable feeding control mechanism, a cable slitting mechanism, a cable ring cutting mechanism, a cable stripping Terminal pressing mechanism, thermoplastic tube tightening mechanism, double-rod variable fuse bottom lead installation mechanism, puncture clamp assembly mechanism, double-pole variable fuse bottom lead elbow mechanism solve the problem of manual cutting of multi-section cables. Cutting the cables is inefficient. General cable cutting devices cannot process cables of different diameters. It is necessary to replace the equipment according to the diameter of the cables for processing. The cable pay-off speed cannot be controlled. Cables, manual loading and unloading, manual operation of grounding ring and puncture clip assembly, and manual receiving.

同时本发明开发了小间距的双头螺丝拧紧设备,以解决现有技术自动锁螺丝机为单头设备,无法做到对两个螺丝的同时拧紧的问题。Simultaneously, the present invention has developed a small-pitch double-headed screw tightening device to solve the problem that the prior art automatic locking screw machine is a single-headed device and cannot simultaneously tighten two screws.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention is further described:

图1为本发明的俯视结构示意图;Fig. 1 is the top view structure schematic diagram of the present invention;

图2为本发明的主视结构示意图;Fig. 2 is the front view structure schematic diagram of the present invention;

图3为图2中的局部放大结构示意图;Fig. 3 is a schematic diagram of a partially enlarged structure in Fig. 2;

图4为本发明中电缆放卷装置及电缆入线辊的结构示意图;Fig. 4 is the structural schematic view of cable unwinding device and cable entry roller in the present invention;

图5为本发明中电缆进料控制机构的结构示意图;Fig. 5 is the structural representation of cable feeding control mechanism among the present invention;

图6为本发明中电缆出线机构及电缆预加热机构的结构示意图;Fig. 6 is a structural schematic diagram of a cable outlet mechanism and a cable preheating mechanism in the present invention;

图7为本发明中拉线牵引装置的主视结构示意图;Fig. 7 is the schematic diagram of the front view structure of the guy wire traction device in the present invention;

图8为本发明中拉线牵引装置的俯视结构示意图;Fig. 8 is a top structural schematic diagram of the guy wire traction device in the present invention;

图9为本发明中塑管套管装置的结构示意图一;Fig. 9 is a schematic diagram of the structure of the plastic pipe sleeve device in the present invention;

图10为本发明中热塑管套管装置的结构示意图二;Fig. 10 is a schematic diagram of the second structure of the thermoplastic pipe sleeve device in the present invention;

图11为本发明中接线端子按压机构的结构示意图;Fig. 11 is a schematic structural view of the terminal pressing mechanism in the present invention;

图12为本发明中热塑管缩紧机构的结构示意图;Fig. 12 is a schematic structural view of a thermoplastic tube tightening mechanism in the present invention;

图13为本发明中双杆变熔断器下引线安装机构的结构示意图一;Fig. 13 is a structural schematic diagram 1 of the lower lead wire installation mechanism of the double-rod variable fuse in the present invention;

图14为本发明中双杆变熔断器下引线安装机构的结构示意图二;Fig. 14 is a structural schematic diagram II of the lower lead wire installation mechanism of the double-rod variable fuse in the present invention;

图15为本发明中双杆变熔断器下引线安装机构的结构示意图三;Fig. 15 is a structural schematic diagram III of the lower lead wire installation mechanism of the double-rod variable fuse in the present invention;

图16为本发明中穿刺夹装配机构的结构示意图;Fig. 16 is a structural schematic diagram of the puncture clip assembly mechanism in the present invention;

图17为本发明中拧紧组件的结构示意图一;Fig. 17 is a structural schematic diagram 1 of the tightening assembly in the present invention;

图18为本发明中拧紧组件的结构示意图二;Fig. 18 is a structural schematic diagram II of the tightening assembly in the present invention;

图19为本发明中拧紧组件的结构示意图三;Fig. 19 is a structural schematic diagram three of the tightening assembly in the present invention;

图20为本发明中拧紧组件的结构示意图四;Fig. 20 is a structural schematic diagram four of the tightening assembly in the present invention;

图21为本发明中双杆变熔断器下引线弯头机构的结构示意图;Fig. 21 is a schematic structural view of the lower lead elbow mechanism of the double-rod variable fuse in the present invention;

图22为本发明中电缆机动支撑机构的结构示意图;Fig. 22 is a structural schematic diagram of the cable motorized support mechanism in the present invention;

图23为本发明中电缆卷曲收料装置的结构示意图;Fig. 23 is a schematic structural view of the cable crimping and receiving device in the present invention;

图24为本发明中电缆收料斗的结构示意图;Fig. 24 is a schematic structural view of a cable receiving hopper in the present invention;

图25为本发明中端子上料机构的结构示意图。Fig. 25 is a schematic structural view of the terminal feeding mechanism in the present invention.

图中:1、电缆放卷装置;2、电缆入线辊;3、电缆进料控制机构;4、电缆出线机构;5、电缆预加热机构;6、电缆校直机构;7、电缆纵切机构;8、电缆环切机构;9、电缆剥皮装置;In the figure: 1. Cable unwinding device; 2. Cable entry roller; 3. Cable feeding control mechanism; 4. Cable outlet mechanism; 5. Cable preheating mechanism; 6. Cable straightening mechanism; 7. Cable slitting Mechanism; 8. Cable ring cutting mechanism; 9. Cable stripping device;

10、拉线牵引装置;101、轨道横梁;102、拉线行走机构;103、拉线平移机构;104、拉线提升机构;105、抓取机械手;106、限位器;107、行走伺服电机;10. Cable traction device; 101. Track beam; 102. Cable traveling mechanism; 103. Cable translation mechanism; 104. Cable lifting mechanism; 105. Grabbing manipulator; 106. Limiter;

11、切断机构;11. Cutting mechanism;

12、热塑管套管装置;121、套管底座;122、热塑管前进气缸;123、热塑管前进导轨;124、热塑管安装板;125、热塑管横移导轨;126、热塑管横移气缸;127、热塑管安装架;128、步进电机;129、热塑管夹爪;1210、切断气缸; 1211、进料电机;1212、进料导轮;1213、热塑管卷;12. Thermoplastic pipe casing device; 121. Sleeve base; 122. Thermoplastic pipe forward cylinder; 123. Thermoplastic pipe forward guide rail; 124. Thermoplastic pipe mounting plate; 125. Thermoplastic pipe traverse guide rail; 126. Thermoplastic pipe traverse cylinder; 127, thermoplastic pipe installation frame; 128, stepping motor; 129, thermoplastic pipe gripper; 1210, cutting cylinder; 1211, feed motor; 1212, feed guide wheel; 1213, heat Plastic tube roll;

13、接线端子按压机构;131、压机底座;132、压机油缸安装座;133、端子下模;134、端子上模;135、电缆进线导向机构;136、电缆固定夹爪;137、压机纵移导轨;138、压机中间底板;139、压机横移导轨;13. Terminal pressing mechanism; 131. Press base; 132. Press cylinder mounting seat; 133. Terminal lower die; 134. Terminal upper die; 135. Cable inlet guide mechanism; 136. Cable fixing jaws; 137. Press longitudinal guide rail; 138, press middle bottom plate; 139, press transverse guide rail;

14、热塑管缩紧机构;141、热塑管缩紧底座;142、伺服模组;143、焊接支架;144、固定顶升气缸;145、夹紧气缸;146、加热顶升气缸;147、加热模块;14. Thermoplastic tube tightening mechanism; 141. Thermoplastic tube tightening base; 142. Servo module; 143. Welding bracket; 144. Fixed jacking cylinder; 145. Clamping cylinder; 146. Heating jacking cylinder; 147 , heating module;

15、双杆变熔断器下引线安装机构;151、安装输送架;152、承载板;153、穿刺夹冶具;154、穿刺夹移动气缸;155、穿刺夹固定夹;156、穿刺夹抬升气缸;157、电缆夹顶升气缸;158、电缆夹;159、预弯曲内轮;1510、电缆弯曲杆;1511、伺服电机;15. Installation mechanism for the lower lead wire of the double-rod variable fuse; 151. Installing the conveying frame; 152. The load plate; 153. The puncture clamp fixture; 154. The puncture clamp moving cylinder; 155. The puncture clamp fixing clamp; 156. The puncture clamp lifting cylinder; 157. Cable clamp jacking cylinder; 158. Cable clamp; 159. Pre-bent inner wheel; 1510. Cable bending rod; 1511. Servo motor;

16、穿刺夹装配机构;161、装配底座;162、穿刺夹上料架;163、接地环上料架;164、六轴机器人;165、气爪;16. Puncture clip assembly mechanism; 161. Assembly base; 162. Puncture clip loading rack; 163. Grounding ring loading rack; 164. Six-axis robot; 165. Air gripper;

166、拧紧组件;1661、拧紧底座;1662、前移直线导轨;1663、前移底座; 1664、前进气缸;1665、上下导轨;1666、上下底座;1667、上下气缸;1668、横移导轨;1669、横移型材;16610、横移齿条;16611、横移电机;16612、电机安装架;16613、拧紧电机;16614、联轴器;16615、套筒安装座;16616、拧紧套筒;16617、夹紧气缸底座;16618、断头螺帽夹紧气缸;166. Tightening assembly; 1661. Tightening base; 1662. Moving forward linear guide rail; 1663. Moving forward base; 1664. Forward cylinder; 1665. Up and down guide rail; 1666. Up and down base; , Traversing profile; 16610, traverse rack; 16611, traverse motor; 16612, motor mounting frame; 16613, tighten motor; 16614, coupling; 16615, sleeve mount; 16616, tighten sleeve; 16617, Clamping cylinder base; 16618, decapitated nut clamping cylinder;

17、双杆变熔断器下引线弯头机构;171、安装底板;172、提升气缸;173、提升轴承;174、提升板;175、电缆导向板;176、弯曲内轮;177、从动齿轮; 178、主动齿轮;179、弯曲电机;1710、弯曲轮;1711、光轴;17. The lower lead elbow mechanism of the double-rod variable fuse; 171. The installation base plate; 172. The lifting cylinder; 173. The lifting bearing; 174. The lifting plate; 175. The cable guide plate; 176. The curved inner wheel; 177. The driven gear ; 178, driving gear; 179, bending motor; 1710, bending wheel; 1711, optical axis;

18、成品输送线;19、电缆机动支撑机构;20、电缆卷曲收料装置;21、电缆收料斗;22、电缆限位机构;23、电缆长度计算装置;24、电缆夹紧装置; 25、电缆空料感应机构;18. Finished product conveying line; 19. Cable motorized support mechanism; 20. Cable curling and receiving device; 21. Cable receiving hopper; 22. Cable limit mechanism; 23. Cable length calculation device; 24. Cable clamping device; 25. Cable empty sensing mechanism;

26、端子上料机构;261、振动盘底座;262、四轴机器人;263、柔性振动盘;264、端子夹爪;26. Terminal feeding mechanism; 261. Vibrating plate base; 262. Four-axis robot; 263. Flexible vibrating plate; 264. Terminal grippers;

27、出料机械手。27. Discharging manipulator.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合附图以及实施例对本发明进一步阐述。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with the accompanying drawings and embodiments.

如图1至图25所示,一种新型电缆加工系统,包括工作台、电缆放卷装置1、电缆入线辊2、电缆进料控制机构3、电缆出线机构4、电缆预加热机构5、拉线牵引装置10、热塑管套管装置12、接线端子按压机构13、热塑管缩紧机构14、双杆变熔断器下引线安装机构15、穿刺夹装配机构16、双杆变熔断器下引线弯头机构17、成品输送线18、电缆机动支撑机构19、电缆卷曲收料装置20、电缆收料斗21、端子上料机构26、出料机械手27;As shown in Figures 1 to 25, a new type of cable processing system includes a workbench, a cable unwinding device 1, a cable entry roller 2, a cable feed control mechanism 3, a cable outlet mechanism 4, a cable preheating mechanism 5, Pull wire traction device 10, thermoplastic tube sleeve device 12, terminal pressing mechanism 13, thermoplastic tube tightening mechanism 14, double-rod variable fuse lower lead wire installation mechanism 15, puncture clip assembly mechanism 16, double-rod variable fuse lower Lead wire elbow mechanism 17, finished product conveying line 18, cable motorized support mechanism 19, cable crimping and receiving device 20, cable receiving hopper 21, terminal feeding mechanism 26, and discharging manipulator 27;

还包括安装在工作台上的电缆校直机构6、电缆纵切机构7、电缆环切机构8、电缆剥皮装置9、切断机构11、电缆限位机构22、电缆长度计算装置23、电缆夹紧装置24、电缆空料感应机构25;It also includes a cable straightening mechanism 6, a cable slitting mechanism 7, a cable ring cutting mechanism 8, a cable stripping device 9, a cutting mechanism 11, a cable limiting mechanism 22, a cable length calculation device 23, and a cable clamping mechanism installed on the workbench. Device 24, cable empty sensing mechanism 25;

电缆放卷装置1、电缆入线辊2、电缆进料控制机构3、电缆出线机构4、电缆预加热机构5、热塑管套管装置12、接线端子按压机构13、热塑管缩紧机构14、电缆机动支撑机构19、电缆卷曲收料装置20分布在工作台两侧,双杆变熔断器下引线安装机构15、穿刺夹装配机构16、双杆变熔断器下引线弯头机构17、成品输送线18、电缆收料斗21、端子上料机构26、出料机械手27与电缆机动支撑机构19、电缆卷曲收料装置20并排分布。Cable unwinding device 1, cable inlet roller 2, cable feeding control mechanism 3, cable outlet mechanism 4, cable preheating mechanism 5, thermoplastic tube sleeve device 12, terminal pressing mechanism 13, thermoplastic tube tightening mechanism 14. Cable motor support mechanism 19, cable crimping and receiving device 20 are distributed on both sides of the workbench, double-rod variable fuse lower lead installation mechanism 15, puncture clip assembly mechanism 16, double-rod variable fuse lower lead elbow mechanism 17, The finished product conveying line 18, the cable receiving hopper 21, the terminal feeding mechanism 26, the discharging manipulator 27, the cable motorized supporting mechanism 19, and the cable crimping and receiving device 20 are arranged side by side.

具体的,电缆放卷装置1、电缆入线辊2、电缆进料控制机构3、电缆出线机构4、电缆预加热机构5位于工作台加工方向前侧,热塑管套管装置12、接线端子按压机构13、热塑管缩紧机构14、电缆机动支撑机构19、电缆卷曲收料装置 20位于工作台加工方向后侧;Specifically, the cable unwinding device 1, the cable inlet roller 2, the cable feed control mechanism 3, the cable outlet mechanism 4, and the cable preheating mechanism 5 are located on the front side of the workbench in the processing direction, and the thermoplastic tube casing device 12, the terminal block The pressing mechanism 13, the thermoplastic tube tightening mechanism 14, the cable motorized support mechanism 19, and the cable crimping and receiving device 20 are located on the rear side of the workbench in the processing direction;

电缆放卷装置1、电缆入线辊2、电缆进料控制机构3、电缆出线机构4、电缆预加热机构5、工作台、热塑管套管装置12、接线端子按压机构13、热塑管缩紧机构14、电缆机动支撑机构19、电缆卷曲收料装置20处于同一加工轴线上。Cable unwinding device 1, cable inlet roller 2, cable feeding control mechanism 3, cable outlet mechanism 4, cable preheating mechanism 5, workbench, thermoplastic tube casing device 12, terminal pressing mechanism 13, thermoplastic tube The tightening mechanism 14, the cable motorized support mechanism 19, and the cable crimping and receiving device 20 are on the same processing axis.

拉线牵引装置10布置在加工轴线的平行方向300mm外的位置,双杆变熔断器下引线安装机构15、穿刺夹装配机构16、双杆变熔断器下引线弯头机构17、成品输送线18布置在与拉线牵引装置10沿加工轴线对称方向400mm外的位置,电缆收料斗21布置在拉线牵引装置10的下方,且位于工作台后方约3m处的位置,所述电缆收料斗21用于将尺寸为1.5m的成品及尺寸为1.5m以下的产品收集起来便于取料。The pull wire pulling device 10 is arranged at a position 300 mm away from the parallel direction of the processing axis, the installation mechanism 15 for the lower lead wire of the double-rod variable fuse, the assembly mechanism 16 for the puncture clamp, the elbow mechanism 17 for the lower lead wire of the double-pole variable fuse, and the delivery line 18 for finished products At a position 400 mm away from the wire pulling device 10 in a direction symmetrical to the processing axis, the cable receiving hopper 21 is arranged below the wire pulling device 10 and at a position about 3 m behind the workbench. The cable receiving hopper 21 is used to Finished products with a size of 1.5m and products with a size below 1.5m are collected for easy picking.

位于工作台上的电缆校直机构6、电缆纵切机构7、电缆环切机构8、电缆剥皮装置9、切断机构11、电缆限位机构22、电缆长度计算装置23、电缆夹紧装置 24、电缆空料感应机构25均通过螺钉固定安装在工作台上;Cable straightening mechanism 6, cable slitting mechanism 7, cable ring cutting mechanism 8, cable stripping device 9, cutting mechanism 11, cable limit mechanism 22, cable length calculation device 23, cable clamping device 24, located on the workbench The cable empty material sensing mechanism 25 is fixedly installed on the workbench by screws;

电缆放卷装置1、电缆入线辊2、电缆进料控制机构3、电缆出线机构4、电缆预加热机构5、拉线牵引装置10、热塑管套管装置12、接线端子按压机构13、热塑管缩紧机构14、电缆机动支撑机构19、电缆卷曲收料装置20、电缆收料斗21采用膨胀螺丝固定安装于地面,其中,拉线牵引装置10有一根立柱需要安装于工作台面上,以此为基准进行安装,具体安装方法为在生产阶段将电缆校直机构6、电缆纵切机构7、电缆环切机构8、电缆剥皮装置9、切断机构11、电缆限位机构22、电缆长度计算装置23、电缆夹紧装置24、电缆空料感应机构25安装于工作台面,后续部件均为整体设备,在本厂装配完毕进入工作场所,以工作台为基准,分步安装,首先将电缆放卷装置1、电缆入线辊2、电缆进料控制机构3、电缆出线机构4、电缆预加热机构5,对准工作台面上的工作轴线,然后在工作台面前间隔100mm处安装电缆预加热机构5,在电缆预加热机构5前方间隔 300mm处安装电缆出线机构4,在电缆出线机构4前方3m处安装电缆进料控制机构3,在电缆进料控制机构3前方3m处安装电缆入线辊2,在电缆入线辊2前方间隔150mm处安装电缆放卷装置1,电缆放卷装置1需按标定方向安装,热塑管缩紧机构14安装在工作台面后间隔1.8m处,第一个电缆机动支撑机构19安装于热塑管缩紧机构14后间隔100mm处,之后六个电缆机动支撑机构19分别按1.7m间隔安装,电缆卷曲收料装置20安装于最后一个电缆机动支撑机构19后间隔250mm处;然后在工作台面上安装拉线牵引装置10的第一根立柱,并以此为基准,分布后续四根立柱,需保证与工作轴线水平,之后安装热塑管套管装置12和接线端子按压机构13、端子上料机构26,此三部分为预装机台,总共有三个机台组成,首先安装热塑管套管装置12,此部分将热塑管套管的接口于主机台工作轴线对准,于主机台间隔100mm,然后标定位置预装,接线端子按压机构13有四个工作位置分别为正向按压位,反向按压位,正向上料位,反向上料位,我们将以反向上料位位初始位置为安装基准,将该位置的工作轴线于主机台工作轴线重合,安装于热塑管套管装置12后方间隔110mm处,端子上料机构26为接线端子按压机构13的辅助机构,安装于接线端子按压机构13后方80mm,加工前进方向右侧与工作轴线距离480mm处;然后在拉线牵引装置10布置下方,以拉线牵引装置10的第二、三根立柱之间,在加工前进方向右侧与工作轴线距离100mm安装电缆收料斗21;双杆变熔断器下引线弯头机构17总共有两个,均安装在双杆变熔断器下引线安装机构15上,并在生产阶段就安装完成,然后将双杆变熔断器下引线安装机构15(含两个双杆变熔断器下引线弯头机构17)安装于加工前进方向左侧电缆放置工位轴线与工作轴线距离450mm,双杆变熔断器下引线安装机构15前沿与主工作台后沿距离2.5m处保证电缆放置工位轴线与工作轴线工作轴线平行,穿刺夹装配机构16安装于双杆变熔断器下引线安装机构15的加工前进方向左侧,在距主工作台面后方2.7m处,在穿刺夹装配机构16后部同一轴线420mm处安装成品输送线18,在成品输送线18按加工前进方向左侧间隔80mm与穿刺夹装配机构16间隔1.1m处安装出料机械手27。以上落地设备在预定位安装完成后可做精确微调,然后打地脚螺栓,将设备固定。Cable unwinding device 1, cable inlet roller 2, cable feeding control mechanism 3, cable outlet mechanism 4, cable preheating mechanism 5, cable pulling device 10, thermoplastic tube sleeve device 12, terminal pressing mechanism 13, heating The plastic tube tightening mechanism 14, the cable motorized support mechanism 19, the cable curling material receiving device 20, and the cable receiving hopper 21 are fixedly installed on the ground with expansion screws, wherein the cable pulling device 10 has a column that needs to be installed on the work surface, so that The specific installation method is to install the cable straightening mechanism 6, the cable slitting mechanism 7, the cable ring cutting mechanism 8, the cable stripping device 9, the cutting mechanism 11, the cable limit mechanism 22, and the cable length calculation device during the production stage. 23. The cable clamping device 24 and the cable empty material sensing mechanism 25 are installed on the working table, and the subsequent components are all integral equipment. After being assembled in our factory, they enter the workplace, and the working table is used as the reference, and the installation is carried out step by step. First, unwind the cable Device 1, cable inlet roller 2, cable feeding control mechanism 3, cable outlet mechanism 4, cable preheating mechanism 5, align the working axis on the worktable, and then install the cable preheating mechanism 5 at a distance of 100mm in front of the worktable Install the cable outlet mechanism 4 at an interval of 300mm in front of the cable preheating mechanism 5, install the cable feed control mechanism 3 at 3m in front of the cable outlet mechanism 4, and install the cable inlet roller 2 at 3m in front of the cable feed control mechanism 3, Install the cable unwinding device 1 at a distance of 150mm in front of the cable entry roller 2. The cable unwinding device 1 must be installed in the calibrated direction. The thermoplastic tube tightening mechanism 14 is installed at a distance of 1.8m behind the worktable. The first cable motor The support mechanism 19 is installed at a distance of 100mm behind the thermoplastic tube tightening mechanism 14, and then the six cable motorized support mechanisms 19 are installed at intervals of 1.7m, and the cable crimping and receiving device 20 is installed at a distance of 250mm behind the last cable motorized support mechanism 19 Then install the first column of the cable traction device 10 on the worktable, and use this as a reference to distribute the subsequent four columns, which need to be horizontal to the working axis, and then install the thermoplastic tube casing device 12 and the terminal to press Mechanism 13 and terminal feeding mechanism 26. These three parts are pre-installed machines. There are three machines in total. First, install the thermoplastic tube sleeve device 12. This part connects the interface of the thermoplastic tube sleeve to the working axis of the main machine. Align, 100mm apart from the main machine table, and then pre-install the calibration position. The terminal pressing mechanism 13 has four working positions, namely the forward pressing position, the reverse pressing position, the forward feeding position, and the reverse feeding position. We will use The initial position of the reverse feeding level is the installation reference, and the working axis of this position coincides with the working axis of the main machine table, and is installed at an interval of 110 mm behind the thermoplastic tube sleeve device 12. The terminal feeding mechanism 26 is the terminal pressing mechanism 13. The auxiliary mechanism is installed 80mm behind the terminal pressing mechanism 13, at a distance of 480mm from the right side of the processing forward direction to the working axis; Between them, a cable receiving hopper 21 is installed at a distance of 100mm from the working axis on the right side of the processing forward direction; there are two double-rod fuse changer lower lead wire elbow mechanisms 17 in total, all of which are installed on the double rod change fuse lower lead wire installation mechanism 15 , and the installation is completed at the production stage, and then the double-pole variable fuse lower lead installation mechanism 15 (including two double-pole variable fuse lower lead bend mechanisms 17) is installed on the left side of the processing forward direction. The working axis distance is 450mm, the distance between the front edge of the lower lead wire installation mechanism 15 of the double-pole variable fuse and the rear edge of the main worktable is 2.5m to ensure that the axis of the cable placement station is parallel to the working axis of the working axis, and the puncture clip assembly mechanism 16 is installed on the double-pole variable fuse On the left side of the processing forward direction of the lead wire installation mechanism 15 under the device, the finished product conveying line 18 is installed at the same axis 420mm behind the puncture clamp assembly mechanism 16 at a position 2.7m behind the main working table, and the finished product conveying line 18 is in the processing forward direction. The discharge manipulator 27 is installed at an interval of 80 mm on the left side and an interval of 1.1 m from the puncture clip assembly mechanism 16. The above floor equipment can be fine-tuned after the pre-positioning installation is completed, and then the anchor bolts are screwed to fix the equipment.

进一步的,所有电缆固定机构、滚轮等均可自动调节,所加工电缆可以在 30平方到200平方随意切换,只需要修改程序等就可以进行加工,并且可按要求选择是否需要安装双杆变熔断器等其他辅助零件。Furthermore, all cable fixing mechanisms, rollers, etc. can be automatically adjusted, and the processed cables can be freely switched from 30 square meters to 200 square meters. You only need to modify the program to process, and you can choose whether to install double-rod variable fuses according to requirements. and other auxiliary parts.

进一步的,由电缆长度计算装置23来精确计量电缆长度,同时拉线牵引装置10本身也具有长度计数功能,两相结合,提高电缆加工的精度。Furthermore, the cable length is accurately measured by the cable length calculating device 23, and the cable pulling device 10 itself also has a length counting function. The combination of the two improves the precision of cable processing.

进一步的,电缆放卷装置1、电缆入线辊2、电缆进料控制机构3、电缆出线机构4对电缆进行自动收放,使电缆不会打结,卡住,能更顺畅的进入后部主体。Further, the cable unwinding device 1, the cable entry roller 2, the cable feed control mechanism 3, and the cable exit mechanism 4 automatically retract and unwind the cables, so that the cables will not be knotted or stuck, and can enter the rear more smoothly main body.

进一步的,电缆前进速度在0-30m/min的速度区间内调节,同时配合放线提高作业效率。Furthermore, the forward speed of the cable can be adjusted within the speed range of 0-30m/min, and at the same time cooperate with the pay-off to improve the working efficiency.

进一步的,成品输送线18、电缆卷曲收料装置20、电缆收料斗21为三种形态的成品出料装置,其中成品输送线18为安装有双杆变熔断器的成品出料处,电缆卷曲收料装置20为电缆成品尺寸长度大于1.5m的成品出料处,电缆收料斗 21为电缆成品尺寸长度小于等于1.5m的成品出料处。Further, the finished product conveying line 18, the cable curling material receiving device 20, and the cable receiving hopper 21 are three types of finished product discharging devices, wherein the finished product conveying line 18 is the finished product discharging place equipped with double-rod variable fuses, and the cable crimping The material receiving device 20 is a finished product discharge place where the finished cable length is greater than 1.5m, and the cable receiving hopper 21 is a finished product discharge place where the finished cable length is less than or equal to 1.5m.

进一步地,电缆放卷装置1有安装电机,电机型号为IMB5H63-180带制动可调速变频电机,同步加转NMRV110蜗轮蜗杆减速机,减速比为10,使电缆盘转数可在0-13RPM速度区间内调节。Further, the cable unwinding device 1 is equipped with a motor, the motor model is IMB5H63-180 adjustable speed variable frequency motor with brake, synchronously added and rotated NMRV110 worm gear reducer, the reduction ratio is 10, so that the number of revolutions of the cable reel can be between 0- Adjustable within the 13RPM speed range.

进一步地,电缆进料控制机构3安装有HL-5030行程开关用以控制电缆放卷装置1的启停,具体操作方式为通过浮动机构的上下运动,当浮动机构在感应到下部HL-5030行程开关时电缆放卷装置1停止运行,当当浮动机构在感应到上部 HL-5030行程开关时电缆放卷装置1启动运行。Further, the cable feeding control mechanism 3 is equipped with a HL-5030 stroke switch to control the start and stop of the cable unwinding device 1. The specific operation method is through the up and down movement of the floating mechanism. When the floating mechanism senses the lower HL-5030 stroke The cable unwinding device 1 stops running when the switch is on, and the cable unwinding device 1 starts running when the floating mechanism senses the upper HL-5030 travel switch.

进一步地,电缆出线机构4上压辊处设置有配重块按照电缆的粗细不同可调节配重重量。Further, the pressure roller on the cable outlet mechanism 4 is provided with a counterweight to adjust the weight of the counterweight according to the thickness of the cable.

进一步地,电缆预加热机构5将对电缆进行加热处理,以求更好的可塑性,使后续校直机构能很好的得到理想的校直形态。Furthermore, the cable preheating mechanism 5 will heat the cable to achieve better plasticity, so that the subsequent straightening mechanism can obtain an ideal straightening shape.

进一步地,电缆校直机构6由两部分组成,分别为垂直校直和水平校直,由 400W松下伺服电机控制压紧量,同时也可做到不同尺寸电缆间的快捷切换。Furthermore, the cable straightening mechanism 6 is composed of two parts, vertical straightening and horizontal straightening respectively, and the compacting amount is controlled by a 400W Panasonic servo motor, and it can also quickly switch between cables of different sizes.

进一步地,电缆纵切机构7采用伺服模组,电缆环切机构8采用两个400W松下伺服电机在高速选择的过程中进刀,电缆剥皮装置9采用伺服模组和气缸,拉线牵引装置10再用伺服电机加齿轮齿条方式前后上下运动,伺服电爪进行+紧电缆操作,切断机构11采用松下伺服电机,热塑管套管装置12采用400W松下伺服电机进行一个方向的进料,两个方向的套管,采用伺服进给,伺服切断,气爪开管,接线端子按压机构13采用气缸在正向按压位,反向按压位,正向上料位,反向上料位四个工作位置间切换,HOB200液压缸进行打端子作业,同时在前后电缆进出口两端设置固定部件和导向部件,热塑管缩紧机构14采用底部模组调节前后位置,气爪固定热塑管,加热器加热后热塑管缩紧,双杆变熔断器下引线安装机构15有一个伺服电机加齿轮齿条控制前后方向移动,五个气缸进行固定,电缆机动支撑机构19总共有七个,间隔1.7m为了放置电缆在进料的过程中中间下坠,电缆卷曲收料装置20由伺服电机和气缸构成,将成品电缆卷成直径400mm的线卷以方便出料,端子上料机构26采用柔性振动筛加机械手的结构选取合适的铜铝端子放入接线端子按压机构13,出料机械手27是采用伺服模组和型材框架搭接的机械手结构携带气爪将双杆变熔断器电缆成品运载到成品输送线18。Further, the cable slitting mechanism 7 adopts a servo module, the cable ring cutting mechanism 8 adopts two 400W Panasonic servo motors to feed the knife during the high-speed selection process, the cable stripping device 9 adopts a servo module and a cylinder, and the cable pulling device 10 again Use the servo motor plus rack and pinion to move up and down, the servo electric gripper performs + tighten the cable operation, the cutting mechanism 11 uses a Panasonic servo motor, and the thermoplastic tube sleeve device 12 uses a 400W Panasonic servo motor to feed in one direction, two The bushing in the direction adopts servo feeding, servo cutting, and air claws to open the tube. The terminal pressing mechanism 13 uses cylinders in the forward pressing position, reverse pressing position, forward feeding position, and reverse feeding position. Switching, the HOB200 hydraulic cylinder performs the terminal operation, and at the same time, fixed parts and guide parts are installed at the front and rear ends of the cable inlet and outlet. The thermoplastic tube tightening mechanism 14 uses the bottom module to adjust the front and rear positions. The air claw fixes the thermoplastic tube and the heater heats it. After the thermoplastic tube is tightened, the lower lead wire installation mechanism 15 of the double-rod variable fuse has a servo motor plus a rack and pinion to control the front and rear direction movement, and five cylinders are fixed. Place the cable to fall in the middle of the feeding process. The cable curling and receiving device 20 is composed of a servo motor and a cylinder, and the finished cable is rolled into a coil with a diameter of 400mm to facilitate discharging. The terminal feeding mechanism 26 adopts a flexible vibrating screen and a manipulator. Select the appropriate copper-aluminum terminal and put it into the terminal pressing mechanism 13, and the discharge manipulator 27 is a manipulator structure that uses the servo module and the profile frame to overlap and carry the air claw to carry the finished product of the double-rod fuse cable to the finished product conveyor line 18 .

进一步地,拉线牵引装置10包括沿左右方向分布的轨道横梁101,轨道横梁 101上滑动安装有沿左右方向移动且呈一前一后布置的两组拉线行走机构102,两组拉线行走机构102上对应安装有沿前后方向分布的两组拉线平移机构103,两组拉线平移机构103上对应滑动安装有沿前后方向移动的两组拉线提升机构 104,两组拉线提升机构104均呈竖直分布且对应安装有两个抓取机械手105。Further, the cable pulling device 10 includes track beams 101 distributed along the left and right directions, on which two sets of cable running mechanisms 102 are slidably mounted on the track beams 101 to move in the left and right directions and arranged in front and back. Correspondingly, two groups of guy wire translation mechanisms 103 distributed along the front and rear directions are installed, and two groups of guy wire lifting mechanisms 104 moving along the front and rear directions are correspondingly slidably installed on the two groups of guy wire translation mechanisms 103, and the two groups of guy wire hoisting mechanisms 104 are vertically distributed and Correspondingly, two grasping manipulators 105 are installed.

轨道横梁101的两端设置有限位器106,两组拉线行走机构102上均设置有用于行走的行走伺服电机107。Limiters 106 are arranged at both ends of the track beam 101, and walking servo motors 107 for walking are arranged on the two groups of cable-guide traveling mechanisms 102 .

轨道横梁101上设置有牵引导轨,两组拉线行走机构102滑动安装在牵引导轨上,轨道横梁101上还设置有与牵引导轨并排分布的牵引齿条,行走伺服电机 107连接有与牵引齿条啮合的牵引齿轮。The track beam 101 is provided with a traction guide rail, and two sets of pull wire traveling mechanisms 102 are slidably installed on the traction guide rail. The track beam 101 is also provided with a traction rack distributed side by side with the traction guide rail. The walking servo motor 107 is connected with a traction rack meshing traction gear.

拉线牵引装置10具体操作过程为:首先将装置上各运动部件回归至原点位置,然后将电缆线头拉出,放置于位于运行方向前部的抓取机械手105中间,将电缆夹紧,拉线行走机构102向前运行直至到达电缆长度所需位置停止,此时位于运行方向后部的抓取机械手105夹紧电缆,然后在切断位置切断电缆,由此得到所需长度的电缆,此时拉线提升机构104携带电缆进行提升运动,在到达指定位置后拉线平移机构103启动,将电缆移动到运行方向侧面的平行区域,在此区域下方可放置一个接料平台,然后两个抓取机械手105同时松开,电缆在重力作用下掉落到达接料平台处,然后拉线平移机构103复位、拉线提升机构104复位、拉线行走机构102复位,回到初始位置,进行下一次的加工动作。The specific operation process of the cable pulling device 10 is as follows: first, return the moving parts on the device to the original position, then pull out the cable end, place it in the middle of the grasping manipulator 105 located at the front of the running direction, clamp the cable, and pull the cable running mechanism 102 moves forward until it reaches the required position of the cable length and stops. At this time, the grasping manipulator 105 located at the rear of the running direction clamps the cable, and then cuts the cable at the cutting position, thus obtaining the cable of the required length. At this time, the cable lifting mechanism 104 carries the cable to carry out the lifting movement. After reaching the designated position, the cable translation mechanism 103 starts to move the cable to the parallel area on the side of the running direction. A material receiving platform can be placed below this area, and then the two grasping manipulators 105 are released at the same time , the cable falls under the action of gravity and reaches the material receiving platform, then the backguy translation mechanism 103 resets, the backguy lifting mechanism 104 resets, the backguy traveling mechanism 102 resets, gets back to the initial position, and performs the next processing action.

进一步地,热塑管套管装置12包括套管底座121、设置在套管底座121上的热塑管前进气缸122以及热塑管前进导轨123、滑动安装在热塑管前进导轨123上且与热塑管前进气缸122连接的热塑管安装板124、设置在热塑管安装板124上的热塑管横移导轨125及热塑管横移气缸126、滑动安装在热塑管横移导轨125上且与热塑管横移气缸126连接的热塑管安装架127,热塑管安装架127上设置有步进电机128、与步进电机128连接的热塑管夹爪129、切断气缸1210、进料电机1211、与进料电机1211连接的进料导轮1212、热塑管卷1213。Further, the thermoplastic pipe casing device 12 includes a casing base 121, a thermoplastic pipe advancing cylinder 122 and a thermoplastic pipe advancing guide rail 123 arranged on the sleeve base 121, which are slidably mounted on the thermoplastic pipe advancing guide rail 123 and connected with The thermoplastic pipe mounting plate 124 connected to the thermoplastic pipe forward cylinder 122, the thermoplastic pipe traverse guide rail 125 and the thermoplastic pipe traverse cylinder 126 arranged on the thermoplastic pipe mounting plate 124, are slidably installed on the thermoplastic pipe traverse guide rail 125 and the thermoplastic pipe installation frame 127 connected with the thermoplastic pipe traverse cylinder 126, the thermoplastic pipe installation frame 127 is provided with a stepper motor 128, a thermoplastic pipe gripper 129 connected with the stepper motor 128, and a cutting cylinder 1210 , feeding motor 1211 , feeding guide wheel 1212 connected with feeding motor 1211 , thermoplastic pipe roll 1213 .

所述热塑管套管装置12的具体操作过程为:进料导轮1212在进料电机1211 带动下将热塑管拉出一定长度,使热塑管等进入热塑管夹爪129内并夹紧撑开,切断气缸1210将热塑管切断,电缆头到达预定位置,热塑管前进气缸122顶出,热塑管夹爪129在步进电机128的作用下将热塑管进口对准电缆头,热塑管横移气缸126将热塑管套入电缆,热塑管夹爪129松开热塑管横移气缸126退出,热塑管前进气缸122退回。The specific operation process of the thermoplastic pipe casing device 12 is as follows: the feed guide wheel 1212 is driven by the feed motor 1211 to pull out the thermoplastic pipe to a certain length, so that the thermoplastic pipe etc. enter the thermoplastic pipe gripper 129 and Clamping and stretching, the cutting cylinder 1210 cuts off the thermoplastic pipe, the cable head reaches the predetermined position, the thermoplastic pipe is pushed forward by the cylinder 122, and the thermoplastic pipe jaw 129 aligns the entrance of the thermoplastic pipe under the action of the stepping motor 128 Cable head, the thermoplastic pipe traverse cylinder 126 puts the thermoplastic pipe into the cable, the thermoplastic pipe gripper 129 unclamps the thermoplastic pipe traverse cylinder 126 and exits, and the thermoplastic pipe advances into the cylinder 122 and returns.

进一步地,接线端子按压机构13包括压机底座131、安装在所述压机底座131 上的压机纵移导轨137、滑动安装在压机纵移导轨137上的压机中间底板138、安装在压机中间底板138上的压机横移导轨139、滑动安装在压机横移导轨139上的压机油缸安装座132、内置在所述压机底座131上安装位内部的液压缸、与液压缸连接的端子上模134、设置在压机油缸安装座132的下安装位上的端子下模133、设置在压机油缸安装座132上安装位、下安装位上的电缆进线导向机构135、设置在压机油缸安装座132上的电缆固定夹爪136。Further, the terminal pressing mechanism 13 includes a press base 131, a press longitudinal guide rail 137 installed on the press base 131, a press middle bottom plate 138 slidably installed on the press longitudinal guide rail 137, and a press intermediate base plate 138 installed on the press base 131. The press traversing guide rail 139 on the press middle bottom plate 138, the press oil cylinder mounting seat 132 slidably installed on the press traversing guide rail 139, the hydraulic cylinder built in the installation position on the press base 131, and the hydraulic pressure The terminal upper mold 134 connected to the cylinder, the terminal lower mold 133 arranged on the lower installation position of the press oil cylinder installation seat 132, the cable inlet guide mechanism 135 arranged on the upper installation position and the lower installation position of the press oil cylinder installation seat 132 1. The cable fixing jaw 136 arranged on the mounting seat 132 of the oil cylinder of the press.

使用时,端子上料机构26将端子放入到端子下模133内,然后端子上模134 在液压缸的作用下下压做预压固定,然后电缆经过电缆进线导向机构135,并由电缆固定夹爪136夹紧放入到端子头内,然后液压缸下压将端子压紧,保压一定时间后复位开模即可取下。When in use, the terminal feeding mechanism 26 puts the terminal into the terminal lower die 133, and then the terminal upper die 134 is pressed down under the action of the hydraulic cylinder to be pre-pressed and fixed, and then the cable passes through the cable inlet guide mechanism 135, and is guided by the cable The fixed jaws 136 are clamped and put into the terminal head, and then the hydraulic cylinder presses down to compress the terminal, and after holding the pressure for a certain period of time, the mold can be reset and opened to take it off.

进一步地,热塑管缩紧机构14包括热塑管缩紧底座141、安装在热塑管缩紧底座141上的伺服模组142,伺服模组142上设有滑板,滑板上设置有焊接支架 143,焊接支架143对称两侧设置有固定顶升气缸144,固定顶升气缸144连接有夹紧气缸145,焊接支架143的后侧架壁上设置有加热顶升气缸146,加热顶升气缸146连接有加热模块147。Further, the thermoplastic tube tightening mechanism 14 includes a thermoplastic tube tightening base 141, a servo module 142 installed on the thermoplastic tube tightening base 141, a slide plate is arranged on the servo module 142, and a welding bracket is arranged on the slide plate 143, the symmetrical sides of the welding bracket 143 are provided with fixed jacking cylinders 144, the fixed jacking cylinders 144 are connected with clamping cylinders 145, the rear side frame walls of the welding brackets 143 are provided with heating jacking cylinders 146, and heating jacking cylinders 146 A heating module 147 is connected.

所述热塑管缩紧机构14的具体操作过程为:电缆头部到达指定位置后加热顶升气缸146启动将加热模块147上升到预定位置然后伺服模组142启动,使电缆头穿过加热机构中间的圆孔,固定顶升气缸144启动到达指定位置,夹紧气缸145 固定电缆开始加热,加热完成后逆向按上述动作回归原点。The specific operation process of the thermoplastic tube tightening mechanism 14 is as follows: after the cable head reaches the designated position, the heating and lifting cylinder 146 is activated to raise the heating module 147 to a predetermined position, and then the servo module 142 is activated to make the cable head pass through the heating mechanism The circular hole in the middle, the fixed lifting cylinder 144 starts to reach the designated position, the clamping cylinder 145 fixes the cable and starts to heat, and after the heating is completed, reversely returns to the origin according to the above-mentioned actions.

进一步地,双杆变熔断器下引线安装机构15包括安装输送架151、滑动安装在安装输送架151上的承载板152、设置在承载板152上的穿刺夹冶具153、穿刺夹移动气缸154、设置在穿刺夹冶具153内的穿刺夹固定夹155、设置在承载板152 底部且与穿刺夹固定夹155连接的穿刺夹抬升气缸156,承载板152的侧边设置有电缆夹顶升气缸157,电缆夹顶升气缸157连接有电缆夹158;Further, the lower lead wire installation mechanism 15 of the double-rod fuse transformer includes an installation conveyor frame 151, a bearing plate 152 slidingly mounted on the installation conveyor frame 151, a piercing clamp jig 153 arranged on the load plate 152, a piercing clamp moving cylinder 154, The piercing clip fixing clip 155 arranged in the piercing clip jig 153, the piercing clip lifting cylinder 156 arranged on the bottom of the carrying plate 152 and connected with the piercing clip holding clip 155, the side of the carrying plate 152 is provided with a cable clamp jacking cylinder 157, Cable clamp jacking cylinder 157 is connected with cable clamp 158;

还包括设置在预弯曲内轮159、与预弯曲内轮159同轴转动连接的从动轮、设置在从动轮端面上的电缆弯曲杆1510、与从动轮啮合的主动轮、与主动轮连接的伺服电机1511,电缆夹158的中心轴线位于预弯曲内轮159与电缆弯曲杆 1510之间,伺服电机1511安装在承载板152底部。It also includes a pre-curved inner wheel 159, a driven wheel coaxially rotatably connected with the pre-curved inner wheel 159, a cable bending rod 1510 arranged on the end face of the driven wheel, a driving wheel engaged with the driven wheel, and a servo motor connected to the driving wheel. The central axis of the motor 1511 and the cable clamp 158 is located between the pre-bent inner wheel 159 and the cable bending rod 1510 , and the servo motor 1511 is installed at the bottom of the bearing plate 152 .

所述双杆变熔断器下引线安装机构15的具体操作过程为:机械手将两个穿刺夹分别放入穿刺夹冶具153并固定,穿刺夹固定夹155将穿刺夹上半部分夹紧,穿刺夹抬升气缸156将穿刺夹上半部分提起,中间分型面间隔扩大,电缆移栽机械手通过穿刺夹上下分型面间隔将电缆,接地环等依次放入电缆固定夹中,电缆夹158将电缆等固定,穿刺夹固定夹155松开,穿刺夹抬升气缸156下降,然后将穿刺夹固定螺丝拧紧,然后所述双杆变熔断器下引线安装机构15与电缆固定夹沿安装输送架151移动,将完成安装双杆变熔断器下引线的半成品移动到双杆变熔断器下引线弯头机构17工位。The specific operation process of the lower lead wire installation mechanism 15 of the double-rod variable fuse is as follows: the manipulator puts the two puncture clips into the puncture clip fixture 153 respectively and fixes them, the puncture clip fixing clip 155 clamps the upper part of the puncture clip, and the puncture clip The lifting cylinder 156 lifts the upper part of the puncture clamp, and the distance between the middle parting surface is expanded. The cable transplanting manipulator puts the cables and grounding rings into the cable fixing clip in sequence through the upper and lower parting surfaces of the puncture clip. Fix, the puncture clip fixing clip 155 is loosened, the puncture clip lifting cylinder 156 descends, and then the puncture clip fixing screw is tightened, and then the lower lead wire installation mechanism 15 of the double-bar variable fuse and the cable fixing clip move along the installation conveyor frame 151, and the After completing the installation of the lower lead wire of the double-pole variable fuse, the semi-finished product moves to the 17th station of the lower lead wire elbow mechanism of the double-pole variable fuse.

进一步地,穿刺夹装配机构16包括包括装配底座161、设置在装配底座161 上的穿刺夹上料架162、接地环上料架163、六轴机器人164、拧紧组件166,六轴机器人164的末端上设置有气爪165;Further, the puncture clip assembly mechanism 16 includes an assembly base 161, a puncture clip loading rack 162 arranged on the assembly base 161, a grounding ring loading rack 163, a six-axis robot 164, a tightening assembly 166, and the end of the six-axis robot 164 Air claw 165 is set on it;

拧紧组件166包括设置在装配底座161上的拧紧底座1661、设置在拧紧底座 1661顶部的前移直线导轨1662、滑动安装在前移直线导轨1662上的前移底座 1663、设置在拧紧底座1661上且与前移底座1663连接的前进气缸1664、竖直设置在前移底座1663上的上下导轨1665、滑动安装在上下导轨1665上的上下底座 1666、设置在前移底座1663上且与上下底座1666连接的上下气缸1667、水平设置在上下底座1666上的横移导轨1668、滑动安装在横移导轨1668上的横移型材 1669、设置在横移型材1669上的横移齿条16610、设置在上下底座1666上且带有与横移齿条16610啮合齿轮的横移电机16611、与横移型材1669连接的电机安装架16612、设置在电机安装架16612上且相互连接的拧紧电机16613、联轴器 16614、与联轴器16614连接的套筒安装座16615、与套筒安装座16615连接的拧紧套筒16616、与套筒安装座16615连接的夹紧气缸底座16617、与夹紧气缸底座 16617连接的断头螺帽夹紧气缸16618。The tightening assembly 166 includes a tightening base 1661 arranged on the assembly base 161, a forward linear guide rail 1662 arranged on the top of the tightening base 1661, a forward moving base 1663 slidably mounted on the forward linear guide rail 1662, and a forward moving base 1663 arranged on the tightening base 1661 and The forward cylinder 1664 connected to the forward base 1663, the upper and lower guide rails 1665 vertically arranged on the forward base 1663, the upper and lower bases 1666 slidingly installed on the upper and lower guide rails 1665, and the upper and lower bases 1666 arranged on the forward base 1663 and connected with the upper and lower bases 1666 The upper and lower cylinders 1667, the traverse guide rails 1668 horizontally arranged on the upper and lower bases 1666, the traverse profiles 1669 slidably installed on the traverse guide rails 1668, the traverse racks 16610 arranged on the traverse profiles 1669, and the traverse racks 16610 arranged on the upper and lower bases Traversing motor 16611 on 1666 with a gear meshing with traversing rack 16610, motor mounting frame 16612 connected to traversing profile 1669, tightening motor 16613 set on motor mounting frame 16612 and connected to each other, coupling 16614 , the sleeve mounting base 16615 connected with the coupling 16614, the tightening sleeve 16616 connected with the sleeve mounting base 16615, the clamping cylinder base 16617 connected with the sleeve mounting base 16615, the breaker connecting with the clamping cylinder base 16617 Head nut clamping cylinder 16618.

所述穿刺夹装配机构16的具体操作方法为:上下气缸1667在上位,在前进气缸1664和横移电机16611的作用下,将拧紧套筒16616与在双杆变熔断器下引线安装机构15上的穿刺夹的螺帽对齐,上下气缸1667缓慢下降同时拧紧电机 16613启动,拧紧套筒16616的螺帽入口处设计有导向口,螺帽落入套筒,将穿刺夹上下两半合拢并持续作用直至将恒定力矩螺母拧断,然后拧紧电机16613停止,上下气缸1667伸出,前进气缸1664和横移电机16611将套筒复位,此时套筒内的断裂螺母在套筒内部的卡止片作用下不会掉落,在套筒运动到断头螺帽夹紧气缸16618上方时停止,上下气缸1667下降,断头螺帽夹紧气缸16618将断裂螺母夹紧,上下气缸1667下降再次上升,将断裂螺母拉出套筒,然后断头螺帽夹紧气缸16618松开断裂螺母自由落下。The specific operation method of the puncture clip assembly mechanism 16 is as follows: the upper and lower cylinders 1667 are in the upper position, and under the action of the forward cylinder 1664 and the traverse motor 16611, the tightening sleeve 16616 is connected to the lower lead wire installation mechanism 15 of the double-rod variable fuse. The nuts of the puncture clip are aligned, the upper and lower cylinders 1667 slowly descend and the tightening motor 16613 is started at the same time, the nut entrance of the tightening sleeve 16616 is designed with a guide port, the nut falls into the sleeve, and the upper and lower halves of the puncture clip are closed and continue to work Until the constant torque nut is unscrewed, then the tightening motor 16613 stops, the upper and lower cylinders 1667 stretch out, the forward cylinder 1664 and the traverse motor 16611 reset the sleeve, at this time the broken nut in the sleeve acts on the locking piece inside the sleeve It will not fall down. When the sleeve moves to the top of the broken nut clamping cylinder 16618, it will stop. The upper and lower cylinders 1667 will descend. The broken nut clamping cylinder 16618 will clamp the broken nut. The upper and lower cylinders 1667 will descend and rise again. The broken nut pulls out the sleeve, and then the broken nut clamps the cylinder 16618 to loosen the broken nut and falls freely.

进一步地,双杆变熔断器下引线弯头机构17包括设置在双杆变熔断器下引线安装机构15上的安装底板171、设置在安装底板171底部的提升气缸172、通过提升轴承173安装在安装底板171上的提升板174、设置在提升板174上的电缆导向板175、设置在提升板174上且位于电缆导向板175侧边的弯曲内轮176、与弯曲内轮176同轴转动连接的从动齿轮177、与从动齿轮177啮合的主动齿轮178、设置在提升板174底部且与主动齿轮178连接的弯曲电机179,从动齿轮177端面上设置有弯曲轮1710,电缆导向板175的中心轴线位于弯曲内轮176与弯曲轮 1710之间,提升气缸172通过穿过安装底板171的光轴1711与提升板174连接。Further, the lower lead wire bend mechanism 17 of the double-rod fuse changer includes a mounting bottom plate 171 arranged on the lower lead wire installation mechanism 15 of the double-pole fuse changer, a lifting cylinder 172 arranged at the bottom of the mounting bottom plate 171, and a lifting cylinder 172 installed on the bottom of the double-pole fuse changer through a lifting bearing 173 The lifting plate 174 on the installation base plate 171, the cable guide plate 175 arranged on the lifting plate 174, the curved inner wheel 176 arranged on the lifting plate 174 and positioned at the side of the cable guide plate 175, and the coaxial rotation connection with the curved inner wheel 176 The driven gear 177, the driving gear 178 meshing with the driven gear 177, the bending motor 179 that is arranged on the lifting plate 174 bottom and connected with the driving gear 178, the driven gear 177 end face is provided with a bending wheel 1710, and the cable guide plate 175 The central axis of is located between the curved inner wheel 176 and the curved wheel 1710, and the lifting cylinder 172 is connected to the lifting plate 174 through the optical axis 1711 passing through the installation base plate 171.

所述双杆变熔断器下引线弯头机构17的具体操作方法为:电缆到达弯头机构上方后,提升气缸172启动,将安装在提升板174上的电缆导向板175、弯曲电机179、主动齿轮178、从动齿轮177、弯曲内轮176、弯曲轮1710同时带起,弯曲轮1710安装在从动齿轮177上,弯曲轮1710的起始位置为电缆外侧,与弯曲内轮176隔电缆相对,弯曲电机179带动主动齿轮178、从动齿轮177和弯曲轮1710,将电缆弯曲成预想角度。The specific operation method of the lower lead elbow mechanism 17 of the double-rod variable fuse is as follows: after the cable reaches the top of the elbow mechanism, the lifting cylinder 172 is activated, and the cable guide plate 175, the bending motor 179, the active Gear 178, driven gear 177, curved inner wheel 176, and curved wheel 1710 are brought up simultaneously. The curved wheel 1710 is installed on the driven gear 177. The starting position of the curved wheel 1710 is the outer side of the cable, opposite to the curved inner wheel 176 across the cable. , the bending motor 179 drives the driving gear 178, the driven gear 177 and the bending wheel 1710 to bend the cable into a desired angle.

进一步地,端子上料机构26包括振动盘底座261、设置在所述振动盘底座261 上的四轴机器人262、柔性振动盘263,所述四轴机器人262上安装有端子夹爪 264。Further, the terminal feeding mechanism 26 includes a vibrating plate base 261, a four-axis robot 262 disposed on the vibrating plate base 261, and a flexible vibrating plate 263, and the four-axis robot 262 is equipped with terminal grippers 264.

所述端子上料机构26的具体操作过程为:使用时,柔性振动盘263将端子筛选到可上料位置,然后四轴机器人262带动端子夹爪264抓取端子,然后将端子放入到接线端子按压机构13上。The specific operation process of the terminal feeding mechanism 26 is as follows: when in use, the flexible vibrating plate 263 screens the terminals to the loading position, and then the four-axis robot 262 drives the terminal grippers 264 to grab the terminals, and then puts the terminals into the wiring on the terminal pressing mechanism 13.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and what are described in the above-mentioned embodiments and description are only the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention also has various Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种新型电缆加工系统,其特征在于:包括工作台、电缆放卷装置(1)、电缆入线辊(2)、电缆进料控制机构(3)、电缆出线机构(4)、电缆预加热机构(5)、拉线牵引装置(10)、热塑管套管装置(12)、接线端子按压机构(13)、热塑管缩紧机构(14)、双杆变熔断器下引线安装机构(15)、穿刺夹装配机构(16)、双杆变熔断器下引线弯头机构(17)、成品输送线(18)、电缆机动支撑机构(19)、电缆卷曲收料装置(20)、电缆收料斗(21)、端子上料机构(26)、出料机械手(27);1. A new type of cable processing system, characterized in that it includes a workbench, a cable unwinding device (1), a cable entry roller (2), a cable feed control mechanism (3), a cable outlet mechanism (4), a cable Preheating mechanism (5), cable pulling device (10), thermoplastic tube casing device (12), terminal pressing mechanism (13), thermoplastic tube tightening mechanism (14), installation of lower leads of double-rod variable fuse Mechanism (15), puncture clamp assembly mechanism (16), double-rod variable fuse lower lead elbow mechanism (17), finished product conveying line (18), cable motorized support mechanism (19), cable crimping and receiving device (20) , cable receiving hopper (21), terminal feeding mechanism (26), discharging manipulator (27); 还包括安装在工作台上的电缆校直机构(6)、电缆纵切机构(7)、电缆环切机构(8)、电缆剥皮装置(9)、切断机构(11)、电缆限位机构(22)、电缆长度计算装置(23)、电缆夹紧装置(24)、电缆空料感应机构(25);It also includes a cable straightening mechanism (6), a cable slitting mechanism (7), a cable ring cutting mechanism (8), a cable stripping device (9), a cutting mechanism (11), and a cable limiting mechanism ( 22), cable length calculation device (23), cable clamping device (24), cable empty material sensing mechanism (25); 电缆放卷装置(1)、电缆入线辊(2)、电缆进料控制机构(3)、电缆出线机构(4)、电缆预加热机构(5)、拉线牵引装置(10)、热塑管套管装置(12)、接线端子按压机构(13)、热塑管缩紧机构(14)、电缆机动支撑机构(19)、电缆卷曲收料装置(20)分布在工作台两侧,双杆变熔断器下引线安装机构(15)、穿刺夹装配机构(16)、双杆变熔断器下引线弯头机构(17)、成品输送线(18)、电缆收料斗(21)、端子上料机构(26)、出料机械手(27)与电缆机动支撑机构(19)、电缆卷曲收料装置(20)并排分布。Cable unwinding device (1), cable inlet roller (2), cable feeding control mechanism (3), cable outlet mechanism (4), cable preheating mechanism (5), wire pulling device (10), thermoplastic tube The casing device (12), terminal pressing mechanism (13), thermoplastic tube tightening mechanism (14), cable motorized support mechanism (19), and cable crimping and receiving device (20) are distributed on both sides of the workbench, with double rods Fuse changer lower lead installation mechanism (15), puncture clamp assembly mechanism (16), double-rod fuse changer lower lead bend mechanism (17), finished product conveying line (18), cable receiving hopper (21), terminal feeding Mechanism (26), discharging manipulator (27) and cable motorized support mechanism (19), cable curling material receiving device (20) are distributed side by side. 2.根据权利要求1所述的一种新型电缆加工系统,其特征在于:拉线牵引装置(10)包括沿左右方向分布的轨道横梁(101),轨道横梁(101)上滑动安装有沿左右方向移动且呈一前一后布置的两组拉线行走机构(102),两组拉线行走机构(102)上对应安装有沿前后方向分布的两组拉线平移机构(103),两组拉线平移机构(103)上对应滑动安装有沿前后方向移动的两组拉线提升机构(104),两组拉线提升机构(104)均呈竖直分布且对应安装有两个抓取机械手(105)。2. A new type of cable processing system according to claim 1, characterized in that: the cable pulling device (10) includes track beams (101) distributed along the left and right directions, and track beams (101) are slidably installed with horizontal beams along the left and right directions. Two groups of cable-guide traveling mechanisms (102) that move and are arranged in front and back, two groups of cable-guide translation mechanisms (103) distributed along the front and rear directions are correspondingly installed on the two groups of cable-guide traveling mechanisms (102), two groups of cable-guide translation mechanisms ( 103) are correspondingly slidably installed with two groups of backguy lifting mechanisms (104) moving in the front and rear directions, and the two groups of backguy lifting mechanisms (104) are vertically distributed and correspondingly equipped with two grasping manipulators (105). 3.根据权利要求2所述的一种新型电缆加工系统,其特征在于:轨道横梁(101)的两端设置有限位器(106),两组拉线行走机构(102)上均设置有用于行走的行走伺服电机(107)。3. A new type of cable processing system according to claim 2, characterized in that: limiters (106) are provided at both ends of the track beam (101), and two sets of pull wire traveling mechanisms (102) are provided with stoppers (106) for walking. The walking servo motor (107). 4.根据权利要求1所述的一种新型电缆加工系统,其特征在于:热塑管套管装置(12)包括套管底座(121)、设置在套管底座(121)上的热塑管前进气缸(122)以及热塑管前进导轨(123)、滑动安装在热塑管前进导轨(123)上且与热塑管前进气缸(122)连接的热塑管安装板(124)、设置在热塑管安装板(124)上的热塑管横移导轨(125)及热塑管横移气缸(126)、滑动安装在热塑管横移导轨(125)上且与热塑管横移气缸(126)连接的热塑管安装架(127),热塑管安装架(127)上设置有步进电机(128)、与步进电机(128)连接的热塑管夹爪(129)、切断气缸(1210)、进料电机(1211)、与进料电机(1211)连接的进料导轮(1212)、热塑管卷(1213)。4. A new type of cable processing system according to claim 1, characterized in that: the thermoplastic tube sleeve device (12) comprises a sleeve base (121), a thermoplastic tube set on the sleeve base (121) Advance air cylinder (122) and thermoplastic pipe advance guide rail (123), the thermoplastic pipe mounting plate (124) that is slidably installed on the thermoplastic pipe advance guide rail (123) and is connected with thermoplastic pipe advance cylinder (122), is arranged on The thermoplastic pipe traverse guide rail (125) and the thermoplastic pipe traverse cylinder (126) on the thermoplastic pipe mounting plate (124) are slidably installed on the thermoplastic pipe traverse guide rail (125) and traverse with the thermoplastic pipe The thermoplastic pipe mounting frame (127) connected to the cylinder (126), the thermoplastic pipe mounting frame (127) is provided with a stepping motor (128), and a thermoplastic pipe clamping jaw (129) connected with the stepping motor (128) , cut-off cylinder (1210), feeding motor (1211), feeding guide wheel (1212) connected with feeding motor (1211), thermoplastic pipe roll (1213). 5.根据权利要求1所述的一种新型电缆加工系统,其特征在于:接线端子按压机构(13)包括压机底座(131)、安装在所述压机底座(131)上的压机纵移导轨(137)、滑动安装在压机纵移导轨(137)上的压机中间底板(138)、安装在压机中间底板(138)上的压机横移导轨(139)、滑动安装在压机横移导轨(139)上的压机油缸安装座(132)、内置在所述压机底座(131)上安装位内部的液压缸、与液压缸连接的端子上模(134)、设置在压机油缸安装座(132)的下安装位上的端子下模(133)、设置在压机油缸安装座(132)上安装位、下安装位上的电缆进线导向机构(135)、设置在压机油缸安装座(132)上的电缆固定夹爪(136)。5. A new type of cable processing system according to claim 1, characterized in that: the terminal pressing mechanism (13) includes a press base (131), a longitudinal press installed on the press base (131), Shifting guide rail (137), the press intermediate bottom plate (138) that is installed on the press vertically moving guide rail (137) by sliding, the press lateral movement guide rail (139) that is installed on the press intermediate bottom plate (138), is slidably installed on The press oil cylinder mounting seat (132) on the press traverse guide rail (139), the hydraulic cylinder built into the installation position on the press base (131), the terminal upper mold (134) connected with the hydraulic cylinder, the setting The terminal lower die (133) on the lower mounting position of the press oil cylinder mounting seat (132), the cable inlet guide mechanism (135) arranged on the upper mounting position and the lower mounting position of the press oil cylinder mounting seat (132), The cable fixed jaw (136) that is arranged on the oil cylinder mounting seat (132) of the press machine. 6.根据权利要求1所述的一种新型电缆加工系统,其特征在于:热塑管缩紧机构(14)包括热塑管缩紧底座(141)、安装在热塑管缩紧底座(141)上的伺服模组(142),伺服模组(142)上设有滑板,滑板上设置有焊接支架(143),焊接支架(143)对称两侧设置有固定顶升气缸(144),固定顶升气缸(144)连接有夹紧气缸(145),焊接支架(143)的后侧架壁上设置有加热顶升气缸(146),加热顶升气缸(146)连接有加热模块(147)。6. A new type of cable processing system according to claim 1, characterized in that: the thermoplastic tube tightening mechanism (14) includes a thermoplastic tube tightening base (141), installed on the thermoplastic tube tightening base (141 ) on the servo module (142), the servo module (142) is provided with a slide plate, the slide plate is provided with a welding support (143), and the symmetrical sides of the welding support (143) are provided with fixed jacking cylinders (144), fixed The jacking cylinder (144) is connected with a clamping cylinder (145), the rear side frame wall of the welding bracket (143) is provided with a heating jacking cylinder (146), and the heating jacking cylinder (146) is connected with a heating module (147) . 7.根据权利要求1所述的一种新型电缆加工系统,其特征在于:双杆变熔断器下引线安装机构(15)包括安装输送架(151)、滑动安装在安装输送架(151)上的承载板(152)、设置在承载板(152)上的穿刺夹冶具(153)、穿刺夹移动气缸(154)、设置在穿刺夹冶具(153)内的穿刺夹固定夹(155)、设置在承载板(152)底部且与穿刺夹固定夹(155)连接的穿刺夹抬升气缸(156),承载板(152)的侧边设置有电缆夹顶升气缸(157),电缆夹顶升气缸(157)连接有电缆夹(158);7. A new type of cable processing system according to claim 1, characterized in that: the installation mechanism (15) for the lower lead of the double-rod variable fuse includes a mounting conveyor (151), which is slidably mounted on the mounting conveyor (151) The bearing plate (152), the puncture clip fixture (153) arranged on the load plate (152), the puncture clip moving cylinder (154), the puncture clip fixing clip (155) arranged in the puncture clip fixture (153), the setting The puncture clip lifting cylinder (156) connected with the puncture clip fixing clip (155) at the bottom of the carrying plate (152), the side of the carrying plate (152) is provided with a cable clamp jacking cylinder (157), and the cable clamp jacking cylinder (157) is connected with cable clamp (158); 还包括设置在预弯曲内轮(159)、与预弯曲内轮(159)同轴转动连接的从动轮、设置在从动轮端面上的电缆弯曲杆(1510)、与从动轮啮合的主动轮、与主动轮连接的伺服电机(1511),电缆夹(158)的中心轴线位于预弯曲内轮(159)与电缆弯曲杆(1510)之间,伺服电机(1511)安装在承载板(152)底部。It also includes a pre-curved inner wheel (159), a driven wheel coaxially rotatably connected with the pre-curved inner wheel (159), a cable bending rod (1510) arranged on the end face of the driven wheel, a driving wheel engaged with the driven wheel, The servo motor (1511) connected to the driving wheel, the central axis of the cable clamp (158) is located between the pre-bent inner wheel (159) and the cable bending rod (1510), the servo motor (1511) is installed at the bottom of the bearing plate (152) . 8.根据权利要求1所述的一种新型电缆加工系统,其特征在于:穿刺夹装配机构(16)包括包括装配底座(161)、设置在装配底座(161)上的穿刺夹上料架(162)、接地环上料架(163)、六轴机器人(164)、拧紧组件(166),六轴机器人(164)的末端上设置有气爪(165);8. A new type of cable processing system according to claim 1, characterized in that: the piercing clip assembly mechanism (16) includes an assembly base (161), a piercing clip feeding rack ( 162), the grounding ring feeding rack (163), the six-axis robot (164), the tightening assembly (166), and the end of the six-axis robot (164) is provided with an air gripper (165); 拧紧组件(166)包括设置在装配底座(161)上的拧紧底座(1661)、设置在拧紧底座(1661)顶部的前移直线导轨(1662)、滑动安装在前移直线导轨(1662)上的前移底座(1663)、设置在拧紧底座(1661)上且与前移底座(1663)连接的前进气缸(1664)、竖直设置在前移底座(1663)上的上下导轨(1665)、滑动安装在上下导轨(1665)上的上下底座(1666)、设置在前移底座(1663)上且与上下底座(1666)连接的上下气缸(1667)、水平设置在上下底座(1666)上的横移导轨(1668)、滑动安装在横移导轨(1668)上的横移型材(1669)、设置在横移型材(1669)上的横移齿条(16610)、设置在上下底座(1666)上且带有与横移齿条(16610)啮合齿轮的横移电机(16611)、与横移型材(1669)连接的电机安装架(16612)、设置在电机安装架(16612)上且相互连接的拧紧电机(16613)、联轴器(16614)、与联轴器(16614)连接的套筒安装座(16615)、与套筒安装座(16615)连接的拧紧套筒(16616)、与套筒安装座(16615)连接的夹紧气缸底座(16617)、与夹紧气缸底座(16617)连接的断头螺帽夹紧气缸(16618)。The tightening assembly (166) includes a tightening base (1661) arranged on the assembly base (161), a forward linear guide rail (1662) arranged on the top of the tightening base (1661), and a The forward movement base (1663), the forward air cylinder (1664) which is arranged on the tightening base (1661) and connected with the forward movement base (1663), the upper and lower guide rails (1665) vertically arranged on the forward movement base (1663), the slide The upper and lower bases (1666) installed on the upper and lower guide rails (1665), the upper and lower cylinders (1667) which are arranged on the forward base (1663) and connected with the upper and lower bases (1666), and the horizontal cylinders (1667) which are horizontally arranged on the upper and lower bases (1666). Shift guide rail (1668), traverse profile (1669) slidingly installed on the traverse guide rail (1668), traverse rack (16610) arranged on the traverse profile (1669), set on the upper and lower bases (1666) And there is a traversing motor (16611) meshing with the traversing rack (16610), a motor mounting frame (16612) connected to the traversing profile (1669), and a Tightening motor (16613), shaft coupling (16614), sleeve mount (16615) connected with shaft coupling (16614), tightening sleeve (16616) connected with sleeve mount (16615), and sleeve The clamping cylinder base (16617) connected to the mounting base (16615), and the dead end nut clamping cylinder (16618) connected to the clamping cylinder base (16617). 9.根据权利要求1所述的一种新型电缆加工系统,其特征在于:双杆变熔断器下引线弯头机构(17)包括设置在双杆变熔断器下引线安装机构(15)上的安装底板(171)、设置在安装底板(171)底部的提升气缸(172)、通过提升轴承(173)安装在安装底板(171)上的提升板(174)、设置在提升板(174)上的电缆导向板(175)、设置在提升板(174)上且位于电缆导向板(175)侧边的弯曲内轮(176)、与弯曲内轮(176)同轴转动连接的从动齿轮(177)、与从动齿轮(177)啮合的主动齿轮(178)、设置在提升板(174)底部且与主动齿轮(178)连接的弯曲电机(179),从动齿轮(177)端面上设置有弯曲轮(1710),电缆导向板(175)的中心轴线位于弯曲内轮(176)与弯曲轮(1710)之间,提升气缸(172)通过穿过安装底板(171)的光轴(1711)与提升板(174)连接。9. A new type of cable processing system according to claim 1, characterized in that: the lower lead wire bending mechanism (17) of the double-rod fuse changer includes a double-pole fuse changer lower lead installation mechanism (15) Install the base plate (171), be arranged on the lifting cylinder (172) at the bottom of the installation base plate (171), be installed on the lifting plate (174) on the installation base plate (171) by the lifting bearing (173), be arranged on the lifting plate (174) The cable guide plate (175), the curved inner wheel (176) that is arranged on the lifting plate (174) and is positioned at the side of the cable guide plate (175), and the driven gear (176) that is coaxially connected with the curved inner wheel (176) 177), the driving gear (178) meshed with the driven gear (177), the bending motor (179) that is arranged on the bottom of the lifting plate (174) and connected with the driving gear (178), and the driven gear (177) is provided on the end face There is a bending wheel (1710), the central axis of the cable guide plate (175) is located between the bending inner wheel (176) and the bending wheel (1710), and the lifting cylinder (172) passes through the optical axis (1711) of the installation base plate (171). ) is connected with lifting plate (174). 10.根据权利要求1所述的一种新型电缆加工系统,其特征在于:端子上料机构(26)包括振动盘底座(261)、设置在所述振动盘底座(261)上的四轴机器人(262)、柔性振动盘(263),所述四轴机器人(262)上安装有端子夹爪(264)。10. A new type of cable processing system according to claim 1, characterized in that: the terminal feeding mechanism (26) includes a vibration plate base (261), a four-axis robot set on the vibration plate base (261) (262), a flexible vibrating plate (263), the terminal gripper (264) is installed on the four-axis robot (262).
CN202211083054.XA 2022-09-06 2022-09-06 Novel cable processing system Withdrawn CN115312268A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119611925A (en) * 2025-01-07 2025-03-14 广东思奥智能科技有限公司 Metal Wire Fully Automatic Flexible Manufacturing System

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119611925A (en) * 2025-01-07 2025-03-14 广东思奥智能科技有限公司 Metal Wire Fully Automatic Flexible Manufacturing System

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Application publication date: 20221108