CN115306545A - A variable frequency gasoline generator - Google Patents

A variable frequency gasoline generator Download PDF

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Publication number
CN115306545A
CN115306545A CN202211109004.4A CN202211109004A CN115306545A CN 115306545 A CN115306545 A CN 115306545A CN 202211109004 A CN202211109004 A CN 202211109004A CN 115306545 A CN115306545 A CN 115306545A
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air outlet
casing
shell
crankshaft
fixed
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张帅
杜锦忠
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Taizhou Jiaojiang Bison Machinery Co ltd
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Taizhou Jiaojiang Bison Machinery Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
    • F02B63/042Rotating electric generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P1/00Air cooling
    • F01P1/04Arrangements for cooling pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • F01P5/04Pump-driving arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00Component parts, details or accessories, not otherwise provided for
    • F02B77/11Thermal or acoustic insulation
    • F02B77/13Acoustic insulation

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

本申请涉及发电机领域,尤其是涉及一种变频汽油发电机。发电机包括机架、发动组件和发电组件,发动组件包括壳体一、曲轴和驱动机构,壳体一固定于机架上,曲轴转动设置于壳体一上,驱动机构设置于壳体一上且能够带动曲轴旋转;发电组件包括壳体二、定子、转子和转轴,壳体二固定于机架上,壳体一靠近壳体二的一侧与壳体二组合形成一个内腔,定子固定于内腔中,转子固定于转轴上且与定子相配合;曲轴的一端穿过壳体一与转轴的一端相连接,转轴的另一端连接有风扇,壳体二靠近风扇的位置具有与内腔相连通的进风口,壳体二与壳体一之间具有与内腔相连通的出风口组件。本申请具有散热效果好等优点。

Figure 202211109004

The present application relates to the field of generators, in particular to a variable frequency gasoline generator. The generator includes a frame, a starting assembly and a power generating assembly. The starting assembly includes a casing, a crankshaft and a driving mechanism. The casing is fixed on the frame, the crankshaft is rotatably arranged on the casing, and the driving mechanism is arranged on the casing. and can drive the crankshaft to rotate; the power generation assembly includes the second casing, the stator, the rotor and the rotating shaft, the second casing is fixed on the frame, the side of the first casing close to the second casing is combined with the second casing to form an inner cavity, and the stator is fixed In the inner cavity, the rotor is fixed on the rotating shaft and is matched with the stator; one end of the crankshaft passes through the casing 1 and is connected with one end of the rotating shaft, and the other end of the rotating shaft is connected with a fan, and the position of the casing 2 close to the fan has the inner cavity. For the connected air inlets, an air outlet assembly communicated with the inner cavity is arranged between the second casing and the first casing. The present application has the advantages of good heat dissipation effect and the like.

Figure 202211109004

Description

一种变频汽油发电机A frequency conversion gasoline generator

技术领域technical field

本申请涉及发电机领域,尤其是涉及一种变频汽油发电机。The present application relates to the field of generators, in particular to a variable frequency gasoline generator.

背景技术Background technique

变频汽油发电机通常由发动机、定子、转子、变频器等部件构成。A variable frequency gasoline generator is usually composed of an engine, a stator, a rotor, a frequency converter and other components.

其中,发动机是将化学能转化为机械能的机器,通过燃烧气缸内的燃料,产生动能,驱动发动机气缸内的活塞往复运动,活塞通过连杆带动曲轴作圆周运动。定子由定子铁芯、线包绕组、机座以及固定这些部分的其他结构件组成。转子由转子铁芯绕组、转轴等部件组成。Among them, the engine is a machine that converts chemical energy into mechanical energy. The fuel in the cylinder is burned to generate kinetic energy, which drives the piston in the engine cylinder to reciprocate, and the piston drives the crankshaft to make a circular motion through the connecting rod. The stator is composed of stator core, wire wrap winding, frame and other structural parts that fix these parts. The rotor is composed of rotor core winding, shaft and other components.

发动机的曲轴与转子的转轴相连接,带动转子在定子中旋转,做切割磁力线的运动,从而产生感应电势,并通过接线端子引出,接在回路中产生电流。The crankshaft of the engine is connected to the rotating shaft of the rotor, which drives the rotor to rotate in the stator and cuts the magnetic field lines, thereby generating an induced potential, which is drawn out through the terminal and connected to the circuit to generate current.

由于汽油发电机运行时,会产生较多的热量,相关技术中的变频汽油发电机无法进行有效的散热降温,容易使发电机在高温环境下出现故障。Since the gasoline generator generates more heat when it is running, the frequency conversion gasoline generator in the related art cannot effectively dissipate heat and cool down, and it is easy to cause the generator to break down in a high temperature environment.

发明内容Contents of the invention

为了提高变频汽油发电机的散热性能,本申请提供一种变频汽油发电机。In order to improve the heat dissipation performance of the frequency conversion gasoline generator, the application provides a frequency conversion gasoline generator.

本申请提供的一种变频汽油发电机采用如下的技术方案:A frequency conversion gasoline generator provided by this application adopts the following technical scheme:

一种变频汽油发电机,所述发电机包括机架、发动组件和发电组件,所述发动组件包括壳体一、曲轴和驱动机构,所述壳体一固定于机架上,所述曲轴转动设置于壳体一上,所述驱动机构设置于壳体一上且能够带动曲轴旋转;所述发电组件包括壳体二、定子、转子和转轴,所述壳体二固定于机架上,所述壳体一靠近壳体二的一侧与壳体二组合形成一个内腔,所述定子固定于内腔中,所述转子固定于转轴上且与定子相配合;曲轴的一端穿过壳体一与所述转轴的一端相连接,所述转轴的另一端连接有风扇,所述壳体二靠近风扇的位置具有与内腔相连通的进风口,所述壳体二与壳体一之间具有与内腔相连通的出风口组件。A variable frequency gasoline generator, the generator includes a frame, a starting assembly and a power generation assembly, the starting assembly includes a casing one, a crankshaft and a drive mechanism, the casing one is fixed on the frame, and the crankshaft rotates It is arranged on the first casing, and the driving mechanism is arranged on the first casing and can drive the crankshaft to rotate; the power generation assembly includes the second casing, the stator, the rotor and the rotating shaft, and the second casing is fixed on the frame, and the The side of housing 1 close to housing 2 is combined with housing 2 to form an inner cavity, the stator is fixed in the inner cavity, the rotor is fixed on the rotating shaft and cooperates with the stator; one end of the crankshaft passes through the housing One is connected with one end of the rotating shaft, the other end of the rotating shaft is connected with a fan, the position of the second housing close to the fan has an air inlet communicating with the inner cavity, and the space between the second housing and the first housing is There is an air outlet assembly communicating with the inner cavity.

通过采用上述技术方案,发电机运行时,驱动机构带动曲轴旋转,曲轴带动转轴旋转,从而使转子相对定子转动做切割磁力线的运动,从而产生感应电势,并通过接线端子引出,接在回路中产生电流;转轴旋转的同时,带动风扇旋转,通过进风口将外界的气流吸入壳体二内部,并通过风扇使气流经过转子、定子后从出风口组件排出,由于内腔是由壳体一靠近壳体二的一侧与壳体二组合形成的,因此气流可对转子、定子及壳体一进行冷却,有效地对发电组件和发动组件均进行冷却散热,提高发电机整体的使用寿命。By adopting the above technical solution, when the generator is running, the drive mechanism drives the crankshaft to rotate, and the crankshaft drives the rotating shaft to rotate, so that the rotor rotates relative to the stator to cut the magnetic force line, thereby generating an induced potential, which is drawn out through the terminal and connected to the circuit to generate Electric current; while the rotating shaft rotates, the fan is driven to rotate, and the outside airflow is sucked into the interior of the shell two through the air inlet, and the airflow is discharged from the air outlet assembly after passing through the rotor and stator through the fan. One side of body two is combined with casing two, so the airflow can cool the rotor, stator and casing one, effectively cool and dissipate power generation components and engine components, and improve the overall service life of the generator.

优选的,所述壳体一包括曲轴室,所述曲轴转动设置于该曲轴室内,所述出风口组件包括出风口一,所述出风口一开设于所述壳体一靠近壳体二的一侧,出风口一的出风方向沿所述曲轴室的外壁相贴。Preferably, the first casing includes a crank chamber, and the crankshaft is rotatably arranged in the crank chamber, and the air outlet assembly includes the first air outlet, and the first air outlet is opened at a side of the first casing close to the second casing. On the side, the air outlet direction of air outlet one is close to the outer wall of the crank chamber.

通过采用上述技术方案,气流经风扇从进风口吸入内腔后,对定子、转子冷却的同时,还可对曲轴室靠近壳体二的一侧进行冷却,最后从出风口一流出,由于出风口一的出风方向与曲轴室的外壁相贴,因此出风的同时可对曲轴室的外壁进行冷却,提高冷却散热效果。By adopting the above technical scheme, after the air flows through the fan and is sucked into the inner cavity from the air inlet, while cooling the stator and the rotor, it can also cool the side of the crank chamber close to the second casing, and finally flows out from the air outlet. One air outlet direction is close to the outer wall of the crank chamber, so the outer wall of the crank chamber can be cooled while the air is out, improving the cooling and heat dissipation effect.

优选的,所述壳体一具有导风部,所述导风部位于所述出风口一的两侧。Preferably, the first casing has an air guide part, and the air guide part is located on both sides of the first air outlet.

通过采用上述技术方案,在出风口一的两侧设计有导风部,可对出风的气流进行约束,使气流沿壳体一的外壁而不被分散,提高冷却效果。By adopting the above technical solution, there are air guides on both sides of the air outlet 1, which can restrict the air flow out of the air, so that the air flow is not dispersed along the outer wall of the housing 1, and the cooling effect is improved.

优选的,所述壳体一包括活塞室,所述驱动机构包括滑动设置于活塞室内的活塞,所述活塞的一端通过连杆曲柄组件与所述曲轴相连接,所述活塞室的外壁具有若干根间隔分布的散热翅一,所述出风口组件包括开设于所述壳体二上的出风口二,所述出风口二的出风方向朝向所述散热翅一。Preferably, the first casing includes a piston chamber, the driving mechanism includes a piston slidingly arranged in the piston chamber, one end of the piston is connected to the crankshaft through a connecting rod crank assembly, and the outer wall of the piston chamber has several The heat dissipation fins are distributed at intervals. The air outlet assembly includes the air outlet two opened on the casing two, and the air outlet direction of the air outlet two faces the heat dissipation fin one.

通过采用上述技术方案,活塞在活塞室内滑动,可通过连杆曲柄组件带动曲轴转动,气流通过风扇吸至内腔后,可对活塞室的一侧进行冷却,然后通过出风口二流出,然后吹至活塞室的外壁,由于活塞室的外壁设计有散热翅,可提高冷却效果。By adopting the above technical scheme, the piston slides in the piston chamber, and the crankshaft can be driven to rotate by the connecting rod crank assembly. After the air flow is sucked into the inner cavity by the fan, it can cool one side of the piston chamber, and then flow out through the second air outlet, and then blow To the outer wall of the piston chamber, since the outer wall of the piston chamber is designed with cooling fins, the cooling effect can be improved.

优选的,所述壳体一还包括与所述活塞室相连通的燃烧室,所述发动组件包括与该燃烧室相连通的化油器、火花塞、进气门和排气门,所述燃烧室的外壁具有若干根间隔分布的散热翅二,所述出风口组件包括开设于所述壳体二上的出风口三,所述出风口三的出风方向朝向所述散热翅二。Preferably, the housing one further includes a combustion chamber communicated with the piston chamber, the starting assembly includes a carburetor, a spark plug, an intake valve and an exhaust valve communicated with the combustion chamber, and the combustion chamber communicates with the combustion chamber. The outer wall of the chamber has several heat dissipation fins 2 distributed at intervals, and the air outlet assembly includes an air outlet 3 opened on the housing 2, and the air outlet direction of the air outlet 3 faces the heat dissipation fin 2.

通过采用上述技术方案,化油器将燃料输送至燃烧室二内,火花塞将燃料点燃,并通过进气门与排气门的配合,推动活塞往复移动;气流通过风扇吸至内腔后,可对燃烧室的一侧进行冷却,然后通过出风口二流出,然后吹至活塞室的外壁,由于活塞室的外壁设计有散热翅,可提高冷却效果。By adopting the above technical scheme, the carburetor transports the fuel to the second combustion chamber, the spark plug ignites the fuel, and through the cooperation of the intake valve and the exhaust valve, the piston is pushed to move back and forth; Cool one side of the combustion chamber, and then flow out through the second air outlet, and then blow to the outer wall of the piston chamber. Since the outer wall of the piston chamber is designed with cooling fins, the cooling effect can be improved.

优选的,所述壳体二具有导风板一,所述导风板一延伸至所述散热翅二的上方,所述出风口三位于导风板一的下方,所述壳体二上还具有位于所述导风板一上方的出风口四,所述出风口四的出风方向朝向所述发电机的油箱。Preferably, the housing 2 has an air guide plate 1, the air guide plate 1 extends above the heat dissipation fin 2, the air outlet 3 is located below the air guide plate 1, and the housing 2 also has a There is an air outlet four located above the wind deflector one, and the air outlet direction of the air outlet four is toward the oil tank of the generator.

通过采用上述技术方案,设计有导风板一后,可对出风口三出来的气流进行导向,保证气流快速流至散热翅二处不被分散,提高冷却效果;同时,该导风板还能够对出风口四进行导向,使其对油箱进行冷却。By adopting the above-mentioned technical scheme, after designing the air guide plate 1, the airflow from the air outlet 3 can be guided to ensure that the air flow quickly flows to the cooling fin 2 without being dispersed, and the cooling effect is improved; at the same time, the air guide plate can also Air outlet four is guided to cool the fuel tank.

优选的,所述机架上固定有变频器,所述壳体二上开设有与内腔相连通的出风口五,所述出风口五的边缘具有能够使所述出风口五的出风方向朝向所述变频器的导风板二。Preferably, a frequency converter is fixed on the frame, and the housing 2 is provided with an air outlet 5 communicating with the inner cavity, and the edge of the air outlet 5 has a direction that can make the air outlet 5 The second wind deflector facing the frequency converter.

通过采用上述技术方案,气流通过风扇经进风口进入内腔后,可通过出风口五吹向变频器,对变频器进行冷却。By adopting the above technical solution, after the air flow enters the inner cavity through the air inlet through the fan, it can blow to the frequency converter through the air outlet five to cool the frequency converter.

优选的,所述机架上固定有消音器,所述消音器通过连接管与所述燃烧室相连通,所述消音器外固定有保护罩一,所述连接管外固定有保护罩二。Preferably, a muffler is fixed on the frame, the muffler communicates with the combustion chamber through a connecting pipe, a protective cover 1 is fixed outside the muffler, and a protective cover 2 is fixed outside the connecting pipe.

通过采用上述技术方案,设计有消音器后,可降低发动组件运行时产生的噪音,而设计有保护罩一和保护罩二后,可降低使用者误碰后对人体造成的损伤。By adopting the above technical scheme, the design of the muffler can reduce the noise generated during the operation of the engine assembly, and the design of the protective cover 1 and the protective cover 2 can reduce the damage to the human body caused by the user's accidental touch.

优选的,所述保护罩一和保护罩二均开设有散热孔。Preferably, both the first protective cover and the second protective cover are provided with cooling holes.

通过采用上述技术方案,设计有散热孔后,使得保护罩一和保护罩二起到保护作用的同时,也能够散发连接管和消音器处的热量,避免对连接管和消音器造成损害。By adopting the above-mentioned technical scheme, after designing the heat dissipation holes, the protective cover 1 and the protective cover 2 can not only play a protective role, but also dissipate heat from the connecting pipe and the muffler to avoid damage to the connecting pipe and the muffler.

附图说明Description of drawings

图1是实施例中本发电机的结构示意图。Fig. 1 is a schematic structural diagram of the generator in the embodiment.

图2是实施例中壳体一与壳体二的结构示意图。Fig. 2 is a schematic structural view of the first casing and the second casing in the embodiment.

图3是实施例中发电组件的结构示意图。Fig. 3 is a schematic structural diagram of the power generation assembly in the embodiment.

图4是实施例中壳体二的结构示意图。Fig. 4 is a schematic structural diagram of the second housing in the embodiment.

图5是实施例中发动组件和发电组件的结构示意图。Fig. 5 is a structural schematic diagram of the engine assembly and the power generation assembly in the embodiment.

附图标记说明:1、机架;2、发动组件;3、发电组件;4、壳体一;5、曲轴室;6、活塞室;7、燃烧室;8、消音器;9、连接管;10、保护罩一;11、保护罩二;12、壳体二;13、定子;14、转子;15、转轴;16、内腔;17、风扇;18、旋转筒;19、进风口;20、出风口一;21、出门口二;22、出风口三;24、出风口四;25、出风口五;26、导风部;27、散热翅一;28、散热翅二;29、导风板一;30、油箱;31、变频器;32、导风板二。Explanation of Reference Signs: 1. Frame; 2. Engine Assembly; 3. Power Generation Assembly; 4. Shell One; 5. Crankshaft Chamber; 6. Piston Chamber; 7. Combustion Chamber; 8. Muffler; 9. Connecting Pipe 10. Protective cover one; 11. Protective cover two; 12. Shell two; 13. Stator; 14. Rotor; 15. Rotating shaft; 16. Inner chamber; 17. Fan; 20, air outlet one; 21, outlet two; 22, air outlet three; 24, air outlet four; 25, air outlet five; Air deflector one; 30, fuel tank; 31, frequency converter; 32, air deflector two.

具体实施方式Detailed ways

以下结合附图1-5对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-5.

如图1、图2所示,本发电机包括机架1、发动组件2和发电组件3。As shown in FIG. 1 and FIG. 2 , the generator includes a frame 1 , an engine assembly 2 and a power generation assembly 3 .

具体来讲,发动组件2包括壳体一4、曲轴和驱动机构,壳体一4固定于机架1上,本实施例中,机架1呈框形,机架1的底部具有相平行的两根固定轨,壳体一4的底部具有与固定轨相对应的固定条,固定条与固定轨之间通过固定座相连接,使壳体一4与地面具有一定间隙,便于壳体一4的散热。Specifically, the engine assembly 2 includes a housing one 4, a crankshaft and a drive mechanism, and the housing one 4 is fixed on the frame 1. In this embodiment, the frame 1 is in a frame shape, and the bottom of the frame 1 has parallel Two fixed rails, the bottom of the shell one 4 has a fixed bar corresponding to the fixed rail, the fixed bar and the fixed rail are connected by a fixed seat, so that the shell one 4 has a certain gap with the ground, which is convenient for the shell one 4 heat dissipation.

如图1、图2所示,曲轴转动设置于壳体一4上,具体来讲,壳体一4包括曲轴室5,曲轴室5上设置有轴承,曲轴与轴承的内圈相固定,从而实现曲轴的转动设置。当然,作为其它方案,曲轴也可通过轴套等方式实现转动设置。As shown in Fig. 1 and Fig. 2, the crankshaft is rotated and arranged on the casing one 4. Specifically, the casing one 4 includes a crankshaft chamber 5, and the crankshaft chamber 5 is provided with a bearing, and the crankshaft is fixed to the inner ring of the bearing, thereby Realize the rotation setting of the crankshaft. Of course, as another solution, the crankshaft can also be set in rotation through a shaft sleeve or the like.

如图1、图2所示,壳体一4还包括活塞室6和燃烧室7,活塞室6与曲轴室5相连通,燃烧室7与活塞室6相连通,驱动机构包括活塞、化油器、火花塞、进气门和排气门,活塞滑动设置于活塞室6内,且通过连杆曲柄组件与曲轴相连接,化油器、火花塞、进气门和排气门均与燃烧室7相配合,化油器与燃烧室7相连通用于提供燃料,机架1上还固定有空滤器,空滤器与燃烧室7相连通用于提供燃料燃烧所需要的氧气,而进气门则用于控制氧气输送口的开闭,火化塞延伸至燃烧室内用于将燃料点燃,排气门则用于控制燃烧后废气排放口的开闭,机架1上还固定有消音器8,消音器8通过连接管9与燃烧室7相连通,废气可通过连接管9进入消音器8中,降低发电机运行时产生的噪音。消音器8外固定有保护罩一10,连接管9外固定有保护罩二11,保护罩一10和保护罩二11均开设有散热孔。需要注意的是,活塞、化油器、火花塞、进气门和排气门的具体结构为现有技术,在此不再加以赘述。As shown in Figures 1 and 2, the housing one 4 also includes a piston chamber 6 and a combustion chamber 7, the piston chamber 6 communicates with the crank chamber 5, the combustion chamber 7 communicates with the piston chamber 6, and the driving mechanism includes a piston, carburetor The carburetor, spark plug, intake valve and exhaust valve, the piston is slidingly arranged in the piston chamber 6, and connected to the crankshaft through the connecting rod crank assembly, the carburetor, spark plug, intake valve and exhaust valve are all connected to the combustion chamber 7 Matching, the carburetor communicates with the combustion chamber 7 for supplying fuel, and an air filter is fixed on the frame 1, and the air filter communicates with the combustion chamber 7 for providing the oxygen required for fuel combustion, while the intake valve is used for Control the opening and closing of the oxygen delivery port, the cremation plug extends into the combustion chamber to ignite the fuel, and the exhaust valve is used to control the opening and closing of the exhaust gas discharge port after combustion. The connecting pipe 9 communicates with the combustion chamber 7, and exhaust gas can enter the muffler 8 through the connecting pipe 9 to reduce the noise generated when the generator is running. Protective cover one 10 is fixed outside muffler 8, protective cover two 11 is fixed outside connecting pipe 9, and protective cover one 10 and protective cover two 11 all offer cooling holes. It should be noted that the specific structures of the piston, the carburetor, the spark plug, the intake valve and the exhaust valve are prior art, and will not be repeated here.

如图3、图4所示,发电组件3包括壳体二12、定子13、转子14和转轴15,壳体二12固定于机架1上,壳体一4靠近壳体二12的一侧与壳体二12组合形成一个内腔16,定子13固定于内腔16中。As shown in Fig. 3 and Fig. 4, the power generation assembly 3 includes a casing two 12, a stator 13, a rotor 14 and a rotating shaft 15, the casing two 12 is fixed on the frame 1, and the casing one 4 is close to the side of the casing two 12 Combined with the second housing 12 to form an inner cavity 16, the stator 13 is fixed in the inner cavity 16.

具体来讲,定子13固定于壳体一4靠近壳体二12的一侧上,固定方式可通过螺栓、固定销等。而转子14固定于转轴15上且与定子13相配合;曲轴的一端穿过壳体一4与转轴15的一端相连接。Specifically, the stator 13 is fixed on the side of the first housing 4 close to the second housing 12 by bolts, fixing pins and the like. And the rotor 14 is fixed on the rotating shaft 15 and cooperates with the stator 13; one end of the crankshaft passes through the housing one 4 and is connected with one end of the rotating shaft 15.

如图3、图4所示,转轴15的另一端连接有风扇17。具体来讲,转轴15与风扇17相固连,风扇17的中心固定于旋转筒18上,旋转筒18转动设置于壳体二12上,壳体二12对风扇17进行支撑,降低发电机运行时的能耗。作为其它方案,风扇17也可通过轴、轴承与壳体二12相固定。As shown in FIGS. 3 and 4 , a fan 17 is connected to the other end of the rotating shaft 15 . Specifically, the rotating shaft 15 is fixedly connected to the fan 17, the center of the fan 17 is fixed on the rotating cylinder 18, and the rotating cylinder 18 is rotatably installed on the casing 2 12, and the casing 2 12 supports the fan 17 to reduce the generator operation. time energy consumption. As another solution, the fan 17 can also be fixed to the housing 2 12 through a shaft and a bearing.

转轴15与风扇17的连接可直接通过键槽配合的方式,或者通过法兰盘连接。The connection between the rotating shaft 15 and the fan 17 can be directly through a keyway fit mode, or through a flange connection.

如图2、图5所示,壳体二12靠近风扇17的位置具有与内腔16相连通的进风口19。As shown in FIG. 2 and FIG. 5 , the second shell 12 has an air inlet 19 communicating with the inner cavity 16 at a position close to the fan 17 .

本实施例中,壳体二12靠近风扇17处的端部和侧壁均开设有进风口19,即,进风口19位于风扇17的后端及外周,保证足够的风能够通过进风口19进入内腔16中。In this embodiment, the end and the side wall of the casing two 12 near the fan 17 are provided with an air inlet 19, that is, the air inlet 19 is located at the rear end and the outer periphery of the fan 17, so that enough wind can enter through the air inlet 19 In the lumen 16.

如图2、图5所示,壳体二12与壳体一4之间具有与内腔16相连通的出风口组件。As shown in FIG. 2 and FIG. 5 , there is an air outlet assembly communicating with the inner chamber 16 between the second housing 12 and the first housing 4 .

具体来讲,出风口组件包括出风口一20、出门口二21、出风口三22、出风口四24和出风口五25。Specifically, the air outlet assembly includes an air outlet one 20 , an air outlet two 21 , an air outlet three 22 , an air outlet four 24 and an air outlet five 25 .

其中,出风口一20开设于壳体一4靠近壳体二12的一侧,出风口一20的出风方向沿曲轴室5的外壁相贴。本实施例中,出风口一20至少有两个,壳体一4具有导风部26,导风部26位于出风口一20的两侧。壳体一4靠近壳体二12的一侧外径大于曲轴室5的外径,两者之间形成台阶面,出风口一20位于该台阶面上,保证出风口一20流出的风沿曲轴室5的外壁流动,起到较好的散热效果。Wherein, the first air outlet 20 is set on the side of the first housing 4 close to the second housing 12 , and the air outlet direction of the first air outlet 20 is adjacent to the outer wall of the crank chamber 5 . In this embodiment, there are at least two air outlets 1 20 , and the housing 1 4 has an air guiding part 26 , and the air guiding parts 26 are located on both sides of the air outlet 1 20 . The outer diameter of the side of housing one 4 close to housing two 12 is greater than the outer diameter of crank chamber 5, and a stepped surface is formed between the two, and air outlet one 20 is located on the stepped surface to ensure that the wind flowing out of air outlet one 20 flows along the crankshaft. The outer wall of the chamber 5 flows, which plays a better heat dissipation effect.

出风口二开设于壳体二12上,活塞室6的外壁具有若干根间隔分布的散热翅一27,出风口二的出风方向朝向散热翅一27。散热翅一27既可以起到增大活塞室6与气流的接触面积的作用,又可以对气流起到导向作用,提高散热效果。The second air outlet is opened on the second housing 12 , and the outer wall of the piston chamber 6 has a plurality of cooling fins 1 27 distributed at intervals, and the air outlet direction of the second air outlet faces the first cooling fins 27 . The heat dissipation fin 1 27 can not only increase the contact area between the piston chamber 6 and the airflow, but also guide the airflow to improve the heat dissipation effect.

出风口三22同样开设于壳体二12上,燃烧室7的外壁具有若干根间隔分布的散热翅二28,出风口三22的出风方向朝向散热翅二28。散热翅二28同样可在起到增大燃烧室7与气流接触面积的同时,对气流起到导向作用,提高散热效果。The third air outlet 22 is also set on the second housing 12 , and the outer wall of the combustion chamber 7 has a plurality of cooling fins 28 distributed at intervals, and the air outlet direction of the third air outlet 22 faces the second cooling fin 28 . The second radiating fin 28 can also guide the airflow while increasing the contact area between the combustion chamber 7 and the airflow, so as to improve the heat dissipation effect.

为了进一步提高散热效果,壳体二12具有导风板一29,导风板一29延伸至散热翅二28的上方,出风口三22位于导风板一29的下方,出风口四24开设于壳体二12上,且位于导风板一29上方,出风口四24的出风方向朝向发电机的油箱30。本实施例中,出风口四24的出风方向朝上,油箱30位于出风口四24的正上方。当然,作为其它方案,油箱30也可位于其它位置,气流在导风板一29的作用下,能够经过出风口四24吹至油箱30表面即可。In order to further improve the heat dissipation effect, the housing 2 12 has an air deflector 1 29, the air deflector 29 extends to the top of the cooling fin 2 28, the air outlet 3 22 is located below the air deflector 29, and the air outlet 4 24 is opened on On the casing two 12 and above the wind deflector one 29, the air outlet direction of the four air outlets 24 faces the oil tank 30 of the generator. In this embodiment, the air outlet direction of the four air outlets 24 is upward, and the oil tank 30 is located directly above the air outlet four 24 . Of course, as another solution, the fuel tank 30 can also be located at other positions, and the air flow can be blown to the surface of the fuel tank 30 through the air outlet 4 24 under the action of the wind deflector 1 29 .

出风口五25同样固定于壳体二12上,且与内腔16相连通,出风口五25的边缘具有能够使出风口五25的出风方向朝向变频器31的导风板二32。The air outlet 5 25 is also fixed on the casing 2 12 and communicates with the inner cavity 16 . The edge of the air outlet 5 25 has a wind deflector 2 32 that can make the air outlet 5 25 flow toward the frequency converter 31 .

其中,出风口四24和出风口五25处均设置有滤网,降低外界杂质通过出风口四24和出风口五25进入壳体一4和壳体二12内部的风险。Wherein, air outlet four 24 and air outlet five 25 are provided with filter screens to reduce the risk of external impurities entering the housing one 4 and housing two 12 through air outlet four 24 and air outlet five 25 .

本申请的工作原理如下:风扇17旋转,将气流从外界通过进风口19吸入内腔16中,然后将气流向定子13、转子14及壳体一4的方向输送,对定子13、转子14和壳体一4进行冷却,即起到对曲轴室5、活塞室6及燃烧室7的冷却,最终从出风口一20流出对曲轴室5的外壁进行冷却,从出风二口和出风口三22流出活塞室6和燃烧室7进行冷却,从出风口四24流出对油箱30进行冷却,从出风口五25流出对变频器31进行冷却,起到对发电机整体的冷却散热。The working principle of the present application is as follows: the fan 17 rotates, and the airflow is sucked into the inner chamber 16 from the outside through the air inlet 19, and then the airflow is delivered to the direction of the stator 13, the rotor 14 and the casing-4, and the stator 13, the rotor 14 and the The casing one 4 is cooled, that is to play the cooling of the crank chamber 5, the piston chamber 6 and the combustion chamber 7, and finally flows out from the air outlet one 20 to cool the outer wall of the crank chamber 5, and from the air outlet two and the air outlet three 22 flows out of the piston chamber 6 and the combustion chamber 7 for cooling, flows out from the air outlet four 24 to cool the oil tank 30, and flows out from the air outlet five 25 to cool the frequency converter 31, thereby cooling and radiating the generator as a whole.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the present application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape and principle of the application should be covered by the protection scope of the application. Inside.

Claims (9)

1. The variable-frequency gasoline generator is characterized by comprising a rack (1), an engine assembly (2) and a power generation assembly (3), wherein the engine assembly (2) comprises a first shell (4), a crankshaft and a driving mechanism, the first shell (4) is fixed on the rack (1), the crankshaft is rotationally arranged on the first shell (4), and the driving mechanism is arranged on the first shell (4) and can drive the crankshaft to rotate; the power generation assembly (3) comprises a second shell (12), a stator (13), a rotor (14) and a rotating shaft (15), the second shell (12) is fixed on the rack (1), one side, close to the second shell (12), of the first shell (4) is combined with the second shell (12) to form an inner cavity (16), the stator (13) is fixed in the inner cavity (16), and the rotor (14) is fixed on the rotating shaft (15) and matched with the stator (13); one end of the crankshaft penetrates through the first shell (4) to be connected with one end of the rotating shaft (15), the other end of the rotating shaft (15) is connected with a fan (17), an air inlet (19) communicated with the inner cavity (16) is formed in the position, close to the fan (17), of the second shell (12), and an air outlet assembly communicated with the inner cavity (16) is arranged between the second shell (12) and the first shell (4).
2. The variable-frequency gasoline generator according to claim 1, wherein the first housing (4) includes a crank chamber (5), the crankshaft is rotatably disposed in the crank chamber (5), the air outlet assembly includes a first air outlet (20), the first air outlet (20) is disposed at a side of the first housing (4) close to the second housing (12), and an air outlet direction of the first air outlet (20) is attached to an outer wall of the crank chamber (5).
3. The variable-frequency gasoline generator according to claim 2, wherein the first casing (4) has a wind guiding portion (26), and the wind guiding portion (26) is located at two sides of the first wind outlet (20).
4. The variable-frequency gasoline generator according to claim 2 or 3, wherein the first casing (4) comprises a piston chamber (6), the driving mechanism comprises a piston slidably disposed in the piston chamber (6), one end of the piston is connected with the crankshaft through a connecting rod crank assembly, the outer wall of the piston chamber (6) is provided with a plurality of first heat dissipation fins (27) distributed at intervals, the air outlet assembly comprises a second air outlet opened on the second casing (12), and the air outlet direction of the second air outlet faces the first heat dissipation fins (27).
5. The variable-frequency gasoline generator according to claim 4, wherein the first casing (4) further comprises a combustion chamber (7) communicated with the piston chamber (6), the engine component (2) comprises a carburetor, a spark plug, an intake valve and an exhaust valve communicated with the combustion chamber (7), the outer wall of the combustion chamber (7) is provided with a plurality of second heat dissipation fins (28) distributed at intervals, the air outlet component comprises a third air outlet (22) arranged on the second casing (12), and the air outlet direction of the third air outlet (22) faces the second heat dissipation fins (28).
6. The variable-frequency gasoline generator according to claim 5, wherein the second casing (12) has a first air guiding plate (29), the first air guiding plate (29) extends to above the second heat dissipating fin (28), the third air outlet (22) is located below the first air guiding plate (29), the second casing (12) further has a fourth air outlet (24) located above the first air guiding plate (29), and an air outlet direction of the fourth air outlet (24) faces to an oil tank (30) of the generator.
7. The variable-frequency gasoline generator according to claim 6, wherein a frequency converter (31) is fixed on the frame (1), an air outlet five (25) communicated with the inner cavity (16) is formed in the second casing (12), and an air deflector second capable of enabling the air outlet direction of the air outlet five (25) to face the frequency converter (31) is arranged on the edge of the air outlet five (25).
8. The variable-frequency gasoline generator according to claim 7, wherein a silencer (8) is fixed on the frame (1), the silencer (8) is communicated with the combustion chamber (7) through a connecting pipe (9), a first protective cover (10) is fixed outside the silencer (8), and a second protective cover (11) is fixed outside the connecting pipe (9).
9. The variable-frequency gasoline generator according to claim 8, wherein the first protective cover (10) and the second protective cover (11) are both provided with heat dissipation holes.
CN202211109004.4A 2022-09-13 2022-09-13 A variable frequency gasoline generator Pending CN115306545A (en)

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Application publication date: 20221108