CN115302721A - Full-automatic water gap shearing automatic punching machine - Google Patents
Full-automatic water gap shearing automatic punching machine Download PDFInfo
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- CN115302721A CN115302721A CN202210997254.XA CN202210997254A CN115302721A CN 115302721 A CN115302721 A CN 115302721A CN 202210997254 A CN202210997254 A CN 202210997254A CN 115302721 A CN115302721 A CN 115302721A
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- workbench
- jig
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- Forests & Forestry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
技术领域technical field
本发明涉及冲切机技术领域,具体为一种全自动剪水口自动冲切机。The invention relates to the technical field of punching machines, in particular to an automatic punching machine with a full-automatic shear nozzle.
背景技术Background technique
水口冲切机是一种进行注塑件水口切割的支撑设备,在注塑件进行加工的时候,可能会需要对其水口进行冲切加工操作,由电气进行自动控制,水口冲切机的使用类型更加多样化,随着科技的不断发展,人们对于水口冲切机的制造工艺要求也越来越高。The nozzle punching machine is a supporting device for cutting the nozzle of injection molded parts. When the injection molded parts are processed, it may be necessary to perform punching processing on the nozzle, which is automatically controlled by electricity. The type of use of the nozzle punching machine is more Diversification. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of nozzle punching machines.
现有的水口冲切机在使用时存在一定的弊端,首先,在进行使用的时候,不能很好的对冲切机操作后的废料进行收集,清理效果较差,容易出现脏乱的情况,给人们的使用过程带来了一定的不利影响,为此,我们提出一种全自动剪水口自动冲切机。The existing nozzle punching machine has certain disadvantages when it is used. First of all, when it is used, the waste after the operation of the punching machine cannot be collected well, the cleaning effect is poor, and it is prone to mess. People's use process has brought certain adverse effects, for this reason, we propose a kind of automatic punching machine of automatic shear nozzle.
发明内容Contents of the invention
本发明的目的在于提供一种全自动剪水口自动冲切机,以解决上述背景技术中提出的问题。The object of the present invention is to provide a fully automatic punching machine with a shear nozzle to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种全自动剪水口自动冲切机,包括设备主体,所述设备主体的上方设置有工作台,所述工作台的下方设置有控制器,所述工作台的上方设置有治具下模移动机构,所述治具下模移动机构的上方设置有治具上模移动机构,所述工作台的顶部表面位于治具下模移动机构处设置有导流槽,所述导流槽下方设置有水口导流板和产品导流板,所述水口导流板和产品导流板分别连接有水口收集盒和产品收集盒。In order to achieve the above object, the present invention provides the following technical solutions: a fully automatic punching machine with a nozzle, including a main body, a workbench is arranged above the main body, and a controller is arranged below the workbench. The top of the workbench is provided with a moving mechanism for the lower mold of the fixture, and the moving mechanism for the upper mold of the fixture is arranged above the moving mechanism for the lower mold of the fixture. The top surface of the worktable is located at the moving mechanism of the lower mold of the fixture. A diversion groove, a nozzle deflector and a product deflector are arranged below the diversion groove, and the nozzle deflector and the product deflector are respectively connected with a nozzle collection box and a product collection box.
优选的,所述治具下模移动机构包括设置在工作台顶部一侧的第一驱动电机,所述第一驱动电机的输出端连接有第一螺杆,所述第一螺杆的前端和后端均设置有与第一螺杆相平行的滑轨,所述滑轨上滑动连接有滑块,所述滑块顶部固定连接有下模固定板,所述下模固定板底部设置有与第一螺杆螺纹连接的连接块,所述下模固定板上固定连接有治具下模。Preferably, the moving mechanism of the lower mold of the jig includes a first drive motor arranged on one side of the top of the workbench, the output end of the first drive motor is connected to a first screw, and the front end and the rear end of the first screw Both are provided with slide rails parallel to the first screw rod, on which a slide block is slidably connected, the top of the slide block is fixedly connected with a lower mold fixing plate, and the bottom of the lower mold fixing plate is provided with a The connecting block is threaded, and the fixture lower mold is fixedly connected to the lower mold fixing plate.
优选的,所述治具上模移动机构包括设置在工作台顶部的支撑板,所述支撑板的数量为四个,所述支撑板的顶部固定连接有顶板,所述顶板顶部中间位置固定连接有气缸,所述气缸的输出端贯穿顶板并固定连接有上模固定板,所述上模固定板的底部固定连接有治具上模,所述治具上模的底部设置有冲切刀片和真空吸盘。Preferably, the fixture upper mold moving mechanism includes a support plate arranged on the top of the workbench, the number of the support plates is four, the top of the support plate is fixedly connected with a top plate, and the middle position of the top of the top plate is fixedly connected There is a cylinder, the output end of the cylinder runs through the top plate and is fixedly connected with a fixed plate of the upper mold, the bottom of the fixed plate of the upper mold is fixedly connected with the upper mold of the jig, and the bottom of the upper mold of the jig is provided with a punching blade and Vacuum cups.
优选的,所述顶板上位于气缸的两侧对称设置有导柱,所述导柱的另一端贯穿顶板并连接在上模固定板的顶部,所述导柱与顶板之间设置有轴承。Preferably, guide posts are arranged symmetrically on both sides of the cylinder on the top plate, the other end of the guide post passes through the top plate and is connected to the top of the upper mold fixing plate, and a bearing is provided between the guide post and the top plate.
优选的,所述产品导流板的上端贯穿连接有第二螺杆,所述第二螺杆的一端固定连接有第二驱动电机,所述第二驱动电机固定安装在工作台底部,所述产品导流板设置在水口导流板的上方。Preferably, the upper end of the product deflector is connected with a second screw, one end of the second screw is fixedly connected with a second drive motor, and the second drive motor is fixedly installed at the bottom of the workbench, and the product guide The flow plate is arranged above the nozzle deflector.
优选的,所述滑轨远离第一驱动电机的一侧设置有与治具下模相适配的缓冲器。Preferably, the side of the slide rail away from the first driving motor is provided with a buffer adapted to the lower mold of the jig.
优选的,所述治具下模上还设置有定位夹具。Preferably, the jig lower mold is also provided with a positioning jig.
优选的,所述水口收集盒和产品收集盒的底部均固定连接有支撑架,两个所述支撑架分别设置在设备主体的两侧。Preferably, the bottoms of the nozzle collection box and the product collection box are fixedly connected with support frames, and the two support frames are respectively arranged on both sides of the main body of the device.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明通过自动冲切机代替人进行水口的剪断工作,用机械代替人工,从而解放了水口处理工序的人工,提高了生产效率,降低了生产成本。1. The present invention uses an automatic punching machine instead of humans to cut the nozzle, and replaces manual work with machinery, thereby liberating the labor in the nozzle treatment process, improving production efficiency, and reducing production costs.
2.本发明通过治具下模移动机构与治具上模移动机构之间的紧密配合,生产精度高,产品质量得到保证,实现自动化生产。2. In the present invention, through the close cooperation between the moving mechanism of the lower mold of the jig and the moving mechanism of the upper mold of the jig, the production precision is high, the product quality is guaranteed, and automatic production is realized.
附图说明Description of drawings
图1为本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2为本发明治具下模移动机构侧视图。Fig. 2 is a side view of the moving mechanism of the lower mold of the jig of the present invention.
图3为本发明工作台内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of the workbench of the present invention.
图中:1-设备主体;2-工作台;3-控制器;4-治具下模移动机构;5-治具上模移动机构;6-导流槽;7-水口导流板;8-产品导流板;9-水口收集盒;10-产品收集盒;11-第一驱动电机;12-第一螺杆;13-滑轨;14-滑块;15-下模固定板;16-连接块;17-治具下模;18-支撑板;19-顶板;20-气缸;21-上模固定板;22-治具上模;23-冲切刀片;24-真空吸盘;25-导柱;26-轴承;27-第二螺杆;28-第二驱动电机;29-缓冲器;30-定位夹具;31-支撑架。In the figure: 1-equipment main body; 2-worktable; 3-controller; 4-fixture lower mold moving mechanism; 5-fixture upper mold moving mechanism; - product deflector; 9- nozzle collection box; 10- product collection box; 11- the first drive motor; 12- the first screw; 13- slide rail; 14- slider; Connection block; 17-fixture lower die; 18-support plate; 19-top plate; 20-cylinder; 21-upper die fixing plate; 22-fixture upper die; 23-cutting blade; 26-bearing; 27-second screw; 28-second drive motor; 29-buffer; 30-positioning fixture; 31-support frame.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which may be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
请参阅图1-3,本发明提供一种全自动剪水口自动冲切机技术方案:一种全自动剪水口自动冲切机,包括设备主体1,设备主体1的上方设置有工作台2,工作台2的下方设置有控制器3,工作台2的上方设置有治具下模移动机构4,治具下模移动机构4的上方设置有治具上模移动机构5,工作台2的顶部表面位于治具下模移动机构4处设置有导流槽6,导流槽6下方设置有水口导流板7和产品导流板8,水口导流板7和产品导流板8分别连接有水口收集盒9和产品收集盒10,治具下模移动机构4包括设置在工作台2顶部一侧的第一驱动电机11,第一驱动电机11的输出端连接有第一螺杆12,第一螺杆12的前端和后端均设置有与第一螺杆12相平行的滑轨13,滑轨13上滑动连接有滑块14,滑块14顶部固定连接有下模固定板15,下模固定板15底部设置有与第一螺杆12螺纹连接的连接块16,下模固定板15上固定连接有治具下模17,治具上模移动机构5包括设置在工作台顶部的支撑板18,支撑板18的数量为四个,支撑板18的顶部固定连接有顶板19,顶板19顶部中间位置固定连接有气缸20,气缸20的输出端贯穿顶板19并固定连接有上模固定板21,上模固定板21的底部固定连接有治具上模22,治具上模22的底部设置有冲切刀片23和真空吸盘24,顶板19上位于气缸20的两侧对称设置有导柱25,导柱25的另一端贯穿顶板19并连接在上模固定板21的顶部,导柱25与顶板19之间设置有轴承26,产品导流板8的上端贯穿连接有第二螺杆27,第二螺杆27的一端固定连接有第二驱动电机28,第二驱动电机28固定安装在工作台2底部,产品导流板8设置在水口导流板7的上方,滑轨13远离第一驱动电机11的一侧设置有与治具下模17相适配的缓冲器29,治具下模17上还设置有定位夹具30,水口收集盒9和产品收集盒10的底部均固定连接有支撑架31,两个支撑架31分别设置在设备主体1的两侧。Please refer to Figures 1-3, the present invention provides a technical solution for a fully automatic shear nozzle automatic punching machine: a fully automatic shear nozzle automatic punching machine, including an equipment
使用原理:使用时,机械手将需要加工的注塑件进行夹取并放置在治具下模17上,定位夹具27对注塑件进行定位夹紧,通过控制器3启动第一驱动电机11,第一驱动电机11通过第一螺杆12与连接块16的相互配合以及滑块14带动将下模固定板15以及治具下模17移动至治具上模22的正下方处通过控制器3启动气缸20,气缸20带动下方固定连接的上模固定板21以及治具上模22向下移动,冲切刀片23对注塑件内的水口剪断,真空吸盘24对注塑件进行吸附,剪断的水口通过导流槽6以及水口导流板7落入水口收集盒10中,冲切完成后,气缸20带动注塑件向上移动,第一驱动电机11带动下模固定板15归位,启动第二驱动电机28,第二驱动电机28通过第二螺杆27将产品导流板8移动至导流槽6正下方处,此时使真空吸盘24停止吸附注塑件,注塑件因而自由下落至产品导流板8上,然后落入产品收集盒10中,本发明通过自动冲切机代替人进行水口的剪断工作,用机械代替人工,从而解放了水口处理工序的人工,提高了生产效率,降低了生产成本,本发明通过治具下模移动机构4与治具上模移动机构5之间的紧密配合,生产精度高,产品质量得到保证,实现自动化生产。Principle of use: when in use, the manipulator grabs the injection molded part to be processed and places it on the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117817944A (en) * | 2023-12-26 | 2024-04-05 | 江苏纽泰格科技集团股份有限公司 | A production device and process for a new energy vehicle steering wheel rear cover |
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Application publication date: 20221108 |