CN115301502B - Yoga mat surface fabric production is with coating device - Google Patents

Yoga mat surface fabric production is with coating device Download PDF

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CN115301502B
CN115301502B CN202211195346.2A CN202211195346A CN115301502B CN 115301502 B CN115301502 B CN 115301502B CN 202211195346 A CN202211195346 A CN 202211195346A CN 115301502 B CN115301502 B CN 115301502B
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coating
fabric
coating roller
coating roll
assemblies
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CN115301502A (en
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谢家宝
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Jiangsu Youheng Sports Goods Co ltd
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Jiangsu Youheng Fitness Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/06Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/04Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work

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Abstract

本发明涉及面料生产装置领域,具体涉及一种瑜伽垫面料生产用涂覆装置。一种瑜伽垫面料生产用涂覆装置包括张紧组件、涂覆组件和检测组件,经过检测组件对面料宽度的检测,调整两个第一涂布辊与面料之间的倾斜角度,和两个第二涂布辊与面料之间的倾斜角度。第二涂布辊与第一涂布辊对面料产生的宽度方向移动的影响相互抵消,使面料保持稳定的长度方向移动。两组涂覆组件的第一涂布辊与第二涂布辊的铰接轴处于面料宽度中线的两侧,且两组涂覆组件的第一涂布辊与第二涂布辊的开口方向相反,经过两组涂覆组件对面料的涂覆,使第一涂布辊与第二涂布辊之间的缝隙被弥补,对面料涂覆的更加均匀且完整。

Figure 202211195346

The invention relates to the field of fabric production devices, in particular to a coating device for yoga mat fabric production. A coating device for the production of yoga mat fabrics includes a tensioning component, a coating component and a detection component. After the detection component detects the width of the fabric, the inclination angle between the two first coating rollers and the fabric is adjusted, and two The angle of inclination between the second coating roller and the fabric. The influences of the second coating roller and the first coating roller on the movement of the fabric in the width direction cancel each other out, so that the fabric maintains a stable movement in the length direction. The hinge shafts of the first coating roller and the second coating roller of the two sets of coating assemblies are on both sides of the midline of the fabric width, and the opening directions of the first coating roller and the second coating roller of the two sets of coating assemblies are opposite , through the coating of the fabric by two sets of coating components, the gap between the first coating roller and the second coating roller is filled, and the coating of the fabric is more uniform and complete.

Figure 202211195346

Description

一种瑜伽垫面料生产用涂覆装置A coating device for the production of yoga mat fabric

技术领域technical field

本发明涉及面料生产装置领域,具体涉及一种瑜伽垫面料生产用涂覆装置。The invention relates to the field of fabric production devices, in particular to a coating device for yoga mat fabric production.

背景技术Background technique

目前人们对于瑜伽垫面料的质量和触感越来越重视,大多情况下,生产过程中需要对面料进行表面涂覆处理,然而传统的面料涂覆设备,涂覆效果不理想。涂覆过程中往往采用干式涂布的方式,通过涂布辊对面料表面进行涂覆,使得面料表面附着特定的涂覆试剂,而后烘干形成功能性的涂层,但是在涂覆过程中,首先通过刮刀将试剂涂抹至涂布辊上,然后通过涂布辊进行涂覆,而在生产过程刮刀表面容易产生附着杂质或者存在缺口的情况,导致这个涂布位置存在一条轴向的缺陷,容易在面料表面涂层形成条状的涂覆缺陷,形成较薄或者未涂布的情况,导致该位置的面料的功能性明显降低,影响面料的使用效果。At present, people pay more and more attention to the quality and touch of yoga mat fabrics. In most cases, the fabric needs to be surface-coated during the production process. However, the coating effect of traditional fabric coating equipment is not ideal. In the coating process, dry coating is often used. The surface of the fabric is coated by the coating roller, so that the surface of the fabric is attached with a specific coating agent, and then dried to form a functional coating. However, in the coating process Firstly, the reagent is applied to the coating roller by a scraper, and then coated by the coating roller. During the production process, the surface of the scraper is prone to adhered impurities or gaps, resulting in an axial defect in this coating position. It is easy to form strip-shaped coating defects on the surface of the fabric, forming a thin or uncoated situation, resulting in a significant decrease in the functionality of the fabric at this position, affecting the use of the fabric.

专利号为CN212943602U的发明提供了一种解决以上问题的设备,采用斜向涂布辊的方式在面料的横竖向均进行涂覆以避免缺陷,但是由于斜向涂布辊会对面料产生摩擦,造成面料的轨迹发生改变,为解决上述问题,其添加了大量的设备以防止产生此类问题,但其涂布辊的夹角放置仍会使得涂覆不均匀,其他装置的设置效果仍不理想且使得设备结构复杂、操控麻烦、维修困难、精度不准等等。The invention of patent No. CN212943602U provides a kind of equipment to solve the above problems. The method of oblique coating roller is used to coat the fabric horizontally and vertically to avoid defects, but because the oblique coating roller will rub the fabric, The trajectory of the fabric is changed. In order to solve the above problems, a large number of devices have been added to prevent such problems. However, the angle between the coating rollers will still make the coating uneven, and the setting effect of other devices is still not ideal. And it makes the equipment structure complicated, troublesome to control, difficult to maintain, inaccurate in precision and so on.

发明内容Contents of the invention

本发明提供一种瑜伽垫面料生产用涂覆装置,以解决现有的涂覆装置对面料涂覆不均匀的问题。The invention provides a coating device for producing yoga mat fabrics to solve the problem of uneven coating of fabrics by existing coating devices.

本发明的一种瑜伽垫面料生产用涂覆装置采用如下技术方案:A coating device for the production of yoga mat fabric of the present invention adopts the following technical scheme:

一种瑜伽垫面料生产用涂覆装置,包括张紧组件、涂覆组件和检测组件;A coating device for the production of yoga mat fabrics, including a tensioning component, a coating component and a detection component;

张紧组件包括收卷轮和放卷轮,放卷轮设置于涂覆装置的初始端,放卷轮上设置有待涂覆的面料;收卷轮设置于涂覆装置的末端,收卷轮用于对涂覆并烘干完成的面料进行收卷;涂覆组件设置有两组,两组涂覆组件沿面料的前进的方向前后设置,使两组涂覆组件依次对面料进行涂覆;每组涂覆组件均包括两个上下分布的第一涂布辊和两个上下分布的第二涂布辊,两个第一涂布辊之间的间隙与两个第二涂布辊之间的间隙相同并处于同一水平高度;第一涂布辊与第二涂布辊之间相互铰接,且铰接轴固定设置于面料宽度中线的一侧;两组涂覆组件的开口方向相反,且两组涂覆组件的铰接点分布于面料宽度中线的两侧;第一涂布辊和第二涂布辊均与面料倾斜设置,第一涂布辊与面料的倾斜角度为5度至30度,第二涂布辊与面料的倾斜角度为5度至30度,使第一涂布辊与第二涂布辊之间夹角的角度大小为120度至170度之间;检测组件用于检测面料的宽度,检测组件配置为根据不同的面料宽度对第一涂布辊与第二涂布辊之间的夹角进行调整。The tensioning assembly includes a winding wheel and an unwinding wheel, the unwinding wheel is set at the initial end of the coating device, and the fabric to be coated is set on the unwinding wheel; the winding wheel is set at the end of the coating device, and the winding wheel is used It is used to rewind the coated and dried fabric; there are two sets of coating components, and the two sets of coating components are arranged forward and backward along the forward direction of the fabric, so that the two sets of coating components can coat the fabric in turn; each The group coating assembly includes two first coating rollers distributed up and down and two second coating rollers distributed up and down, the gap between the two first coating rollers and the gap between the two second coating rollers The gap is the same and at the same level; the first coating roller and the second coating roller are hinged to each other, and the hinge shaft is fixed on one side of the midline of the fabric width; the opening directions of the two groups of coating components are opposite, and the two groups The hinge points of the coating assembly are distributed on both sides of the midline of the width of the fabric; the first coating roller and the second coating roller are both inclined to the fabric, and the inclination angle between the first coating roller and the fabric is 5 degrees to 30 degrees. The inclination angle between the second coating roller and the fabric is 5 degrees to 30 degrees, so that the angle between the first coating roller and the second coating roller is between 120 degrees and 170 degrees; the detection component is used to detect the fabric The detection component is configured to adjust the angle between the first coating roller and the second coating roller according to different fabric widths.

进一步地,还包括至少三组夹持组件,每组夹持组件包括支撑杆和张紧轮,支撑杆竖直设置,张紧轮水平设置有两个,两个张紧轮上下滑动地设置于支撑杆上,两个张紧轮设置于面料的上下两侧,两个张紧轮之间设置有第一弹性件,第一弹性件驱使两个张紧轮相互靠近或具有相互靠近的趋势;两个张紧轮之间的间隙高度与两个第一涂布辊之间的间隙高度相同,三组夹持组件使面料进入两组涂覆组件时均保持水平方向。Further, it also includes at least three sets of clamping assemblies, each set of clamping assemblies includes a support rod and a tension wheel, the support rod is vertically arranged, two tension wheels are arranged horizontally, and the two tension wheels are arranged to slide up and down on the On the support rod, two tensioning wheels are arranged on the upper and lower sides of the fabric, and a first elastic member is arranged between the two tensioning wheels, and the first elastic member drives the two tensioning wheels to approach each other or have a tendency to approach each other; The height of the gap between the two tensioning wheels is the same as that between the two first coating rollers, and the three sets of clamping assemblies keep the fabric in a horizontal direction when it enters the two sets of coating assemblies.

进一步地,检测组件设置有两组,两组检测组件分别对两组涂覆组件的第一涂布辊和第二涂布辊的角度进行调整;每组检测组件均包括检测滑轨和两个弯折杆,检测滑轨设置于面料的上方,且检测滑轨与面料的宽度方向平行;每个第一涂布辊上方设置有平行于第一涂布辊轴线的第一导向杆,每个第二涂布辊上方设置有平行于第二涂布辊轴线的第二导向杆;两个弯折杆设置于面料的两侧;两个弯折杆均弯折设置,每个弯折杆中部滑动设置于检测滑轨上,两个弯折杆的一端分别沿第一导向杆和第二导向杆滑动设置;两个弯折杆分别与检测滑轨的端部之间设置有第二弹性件,第二弹性件驱使两个弯折杆相互靠近直至抵接于面料。Further, the detection assembly is provided with two groups, and the two groups of detection assemblies adjust the angles of the first coating roller and the second coating roller of the two groups of coating assemblies respectively; each group of detection assemblies includes detection slide rails and two The bending rod, the detection slide rail is arranged on the top of the fabric, and the detection slide rail is parallel to the width direction of the fabric; the first guide rod parallel to the axis of the first coating roller is arranged above each first coating roller, and each A second guide rod parallel to the axis of the second coating roller is arranged above the second coating roller; two bending rods are arranged on both sides of the fabric; both bending rods are bent and set, and the middle part of each bending rod Slidingly arranged on the detection slide rail, one end of the two bending rods is slidingly arranged along the first guide rod and the second guide rod respectively; a second elastic member is arranged between the two bending rods and the ends of the detection slide rail respectively , the second elastic member drives the two bending rods to approach each other until they abut against the fabric.

进一步地,第一涂布辊与第二涂布辊相对远离的端部均设置有动力源,使第一涂布辊与第二涂布辊的转动速度及方向相同,且第一涂布辊与第二涂布辊的转动速度小于收卷轮对面料的收卷速度。Further, the ends of the first coating roller and the second coating roller are provided with a power source, so that the rotation speed and direction of the first coating roller and the second coating roller are the same, and the first coating roller The rotation speed of the second coating roller is lower than the winding speed of the winding wheel to the fabric.

进一步地,每组涂覆组件的外侧均固定设置有固定架,固定架具有上端面和下端面,下端面设置有开口向上的第一滑道和第二滑道,第一滑道内滑动设置有第一驱动杆,第二滑道内设置有第二驱动杆,两组动力源分别设置于第一驱动杆和第二驱动杆内部。Further, the outside of each group of coating components is fixedly provided with a fixed frame, the fixed frame has an upper end surface and a lower end surface, and the lower end surface is provided with a first slideway and a second slideway with an upward opening, and a slideway is provided in the first slideway. The first driving rod, the second driving rod is arranged in the second slideway, and the two groups of power sources are respectively arranged inside the first driving rod and the second driving rod.

进一步地,第一驱动杆与第二驱动杆内部均具有安装腔,动力源为电机,电机固定设置于安装腔内部,电机的动力输出轴上固定设置有传动轴,传动轴上固定设置有两个第一传动轮,上下两个第一涂布辊转轴的外端贯穿第一驱动杆侧壁均通过第二传动轮和第一传动轮啮合传动;上下两个第二涂布辊转轴的外端贯穿第二驱动杆侧壁均通过第三传动轮与第一传动轮啮合。Further, both the first drive rod and the second drive rod have installation cavities inside, the power source is a motor, and the motor is fixedly installed inside the installation cavity, and a transmission shaft is fixedly installed on the power output shaft of the motor, and two drive shafts are fixedly installed on the transmission shaft. A first transmission wheel, the outer ends of the upper and lower two first coating roller shafts pass through the side wall of the first driving rod and are driven by the second transmission wheel and the first transmission wheel; the outer ends of the upper and lower second coating roller shafts The end passes through the side wall of the second drive rod and is engaged with the first transmission wheel through the third transmission wheel.

进一步地,第一涂布辊与第二涂布辊转轴的内端均转动设置有第一铰接块。Further, the inner ends of the rotating shafts of the first coating roller and the second coating roller are both rotatably provided with a first hinge block.

进一步地,第一驱动杆上固定设置有第一储料块,第一储料块具有开口向上的第一储料腔,下方的第一涂布辊设置于第一储料腔的上方,且下方第一涂布辊的高度最低的母线处于第一储料腔内;第二驱动杆上固定设置有第二储料块,第二储料块具有开口向上的第二储料腔,下方的第二涂布辊设置于第二储料腔的上方,且下方第二涂布辊的高度最低的母线处于第二储料腔内;第一储料块和第二出料块的内端均固定设置有第二铰接块,第二铰接块的铰接轴与第一铰接块的铰接轴处于同一条竖直线上。Further, a first material storage block is fixedly arranged on the first driving rod, the first material storage block has a first material storage chamber with an upward opening, and the first coating roller below is arranged above the first material storage chamber, and The bus bar with the lowest height of the first coating roller below is in the first material storage chamber; the second drive rod is fixedly provided with a second material storage block, and the second material storage block has a second material storage chamber with an upward opening, and the lower The second coating roller is arranged above the second material storage chamber, and the bus bar with the lowest height of the second coating roller below is in the second material storage chamber; the inner ends of the first material storage block and the second discharge block are both A second hinge block is fixedly arranged, and the hinge axis of the second hinge block is on the same vertical line as the hinge axis of the first hinge block.

进一步地,固定架上端面固定设置有第一铰接轴,下端面上固定设置有第二铰接轴,第一铰接轴与上方的两个第一铰接块的铰接轴固定连接,下方的两个第一铰接块的铰接轴和两个第二铰接块的铰接轴同时固定连接于第二铰接轴,第二铰接轴与第一铰接轴处于同一条竖直线上,两个固定架上设置的第一铰接轴所在的竖直线位于面料宽度中线的两侧。Further, the upper end surface of the fixed frame is fixedly provided with a first hinge shaft, and the lower end surface is fixedly provided with a second hinge shaft, the first hinge shaft is fixedly connected with the hinge shafts of the two first hinge blocks above, and the two second hinge blocks below are fixedly connected. The hinge shaft of one hinge block and the hinge shafts of two second hinge blocks are fixedly connected to the second hinge shaft at the same time. A vertical line where the hinge axis is located is located on both sides of the fabric width centerline.

本发明的有益效果是:本发明的一种瑜伽垫面料生产用涂覆装置,包括张紧组件、涂覆组件和检测组件,将待涂覆的面料从放卷轮中抽出,并穿过两组涂覆组件后缠绕在收卷轮上,在收卷轮转动时,逐渐使面料在涂覆组件的涂覆过程中保持张紧状态,初始状态时,经过检测组件对面料宽度的检测,调整两个第一涂布辊与面料之间的倾斜角度,同时调整两个第二涂布辊与面料之间的倾斜角度。第一涂布辊在涂覆过程中对面料的摩擦力驱动面料产生宽度方向移动,且第二涂布辊在涂覆过程中对面料的摩擦力驱动面料产生反向的宽度方向移动,第二涂布辊与第一涂布辊对面料产生的宽度方向移动的影响相互抵消,使面料保持稳定的长度方向移动。两组涂覆组件的第一涂布辊与第二涂布辊的铰接轴处于面料宽度中线的两侧,且两组涂覆组件的第一涂布辊与第二涂布辊的开口方向相反,经过两组涂覆组件对面料的涂覆,使第一涂布辊与第二涂布辊之间的缝隙被弥补,对面料涂覆的更加均匀且完整。The beneficial effects of the present invention are: a coating device for yoga mat fabric production of the present invention, including a tensioning assembly, a coating assembly and a detection assembly, the fabric to be coated is drawn out from the unwinding wheel, and passed through two After the coating assembly is assembled, it is wound on the winding wheel. When the winding wheel rotates, the fabric is gradually kept in tension during the coating process of the coating assembly. In the initial state, the width of the fabric is detected and adjusted by the detection assembly. The inclination angle between the two first coating rollers and the fabric, and the inclination angle between the two second coating rollers and the fabric are adjusted simultaneously. The friction force of the first coating roller drives the fabric to move in the width direction during the coating process, and the friction force of the second coating roller drives the fabric to move in the opposite width direction during the coating process. The influences of the coating roller and the first coating roller on the movement of the fabric in the width direction cancel each other, so that the fabric maintains a stable movement in the length direction. The hinge shafts of the first coating roller and the second coating roller of the two sets of coating assemblies are on both sides of the midline of the fabric width, and the opening directions of the first coating roller and the second coating roller of the two sets of coating assemblies are opposite , After coating the fabric with two sets of coating components, the gap between the first coating roller and the second coating roller is filled, and the coating of the fabric is more uniform and complete.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本发明实施例的一种瑜伽垫面料生产用涂覆装置的结构示意图;Fig. 1 is the structural representation of a kind of yoga mat fabric production coating device of the embodiment of the present invention;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3为图1中隐去两个固定架后的俯视图;Fig. 3 is a top view after two fixing brackets are hidden in Fig. 1;

图4为本发明实施例的一种瑜伽垫面料生产用涂覆装置中一组涂覆组件与固定架的结构示意图;Fig. 4 is a schematic structural view of a group of coating components and a fixing frame in a coating device for the production of yoga mat fabrics according to an embodiment of the present invention;

图5为本发明实施例的一种瑜伽垫面料生产用涂覆装置中固定架的结构示意图;Fig. 5 is a schematic structural view of a fixed mount in a coating device for the production of a yoga mat fabric according to an embodiment of the present invention;

图6为本发明实施例的一种瑜伽垫面料生产用涂覆装置中第一涂布辊、第二传动轮和第一铰接块的结构示意图;Fig. 6 is a structural schematic diagram of the first coating roller, the second transmission wheel and the first hinge block in a coating device for the production of yoga mat fabrics according to an embodiment of the present invention;

图7为本发明实施例的一种瑜伽垫面料生产用涂覆装置中检测组件等结构示意图。Fig. 7 is a schematic structural diagram of the detection components in a coating device for producing yoga mat fabrics according to an embodiment of the present invention.

图中:110、第一涂覆组件;120、第二涂覆组件;130、第一固定架;140、第二固定架;210、第一涂布辊;220、第二涂布辊;230、上端面;231、第一铰接轴;240、下端面;241、第二铰接轴;242、第一滑道;243、第二滑道;250、第一驱动杆;260、第二驱动杆;270、安装腔;310、第一铰接块;410、支撑杆;420、张紧轮;430、检测滑轨;440、弯折杆;450、第一导向杆;460、第二导向杆;510、电机;520、传动轴;530、第一传动轮;540、第二传动轮;610、第一储料块;620、第二储料块。In the figure: 110, the first coating assembly; 120, the second coating assembly; 130, the first fixing frame; 140, the second fixing frame; 210, the first coating roller; 220, the second coating roller; 230 , upper end face; 231, first hinge shaft; 240, lower end face; 241, second hinge shaft; 242, first slideway; 243, second slideway; 250, first drive rod; 260, second drive rod ; 270, installation cavity; 310, first hinge block; 410, support rod; 420, tension wheel; 430, detection slide rail; 440, bending rod; 450, first guide rod; 460, second guide rod; 510, motor; 520, transmission shaft; 530, first transmission wheel; 540, second transmission wheel; 610, first storage block; 620, second storage block.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本文中为组件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The serial numbers assigned to the components in this document, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequence or technical meaning. The "connection" and "connection" mentioned in this application include direct and indirect connection (connection) unless otherwise specified. In describing the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description , rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可以是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

本发明的一种瑜伽垫面料生产用涂覆装置的实施例,如图1至图7示,包括张紧组件、涂覆组件和检测组件。An embodiment of a coating device for producing yoga mat fabrics according to the present invention, as shown in Figures 1 to 7, includes a tensioning assembly, a coating assembly and a detection assembly.

张紧组件包括收卷轮和放卷轮,放卷轮设置于涂覆装置的入口端,放卷轮上设置有待涂覆的面料,面料用于加工生产瑜伽垫。收卷轮设置于涂覆装置的末端,收卷轮用于对涂覆并烘干完成的面料进行收卷,便于对面料的运输以及后期的加工处理。The tensioning assembly includes a winding wheel and an unwinding wheel. The unwinding wheel is arranged at the inlet end of the coating device. The unwinding wheel is provided with fabrics to be coated, and the fabrics are used for processing and producing yoga mats. The winding wheel is arranged at the end of the coating device, and the winding wheel is used for winding the coated and dried fabric, which is convenient for the transportation and later processing of the fabric.

涂覆组件设置有两组,两组涂覆组件沿面料的前进的方向前后设置,两组涂覆组件依次对面料进行涂覆,使两组涂覆组件分为第一涂覆组件110和第二涂覆组件120,第一涂覆组件110先行对面料进行涂覆,第二涂覆组件120对第一涂覆组件110涂覆后的面料进行二次涂覆。第一涂覆组件110和第二涂覆组件120的外侧均固定设置有固定架,使两个固定架分为第一固定架130和第二固定架140,第一固定架130用于对第一涂覆组件110进行支撑,第二固定架140用于对第二涂覆组件120进行支撑。There are two groups of coating assemblies, and the two groups of coating assemblies are arranged back and forth along the advancing direction of the fabric, and the two groups of coating assemblies coat the fabric in turn, so that the two groups of coating assemblies are divided into the first coating assembly 110 and the second coating assembly 110. Two coating components 120 , the first coating component 110 first coats the material, and the second coating component 120 performs secondary coating on the material coated by the first coating component 110 . Both the outer sides of the first coating assembly 110 and the second coating assembly 120 are fixedly provided with a fixing frame, so that the two fixing frames are divided into a first fixing frame 130 and a second fixing frame 140, and the first fixing frame 130 is used for the first fixing frame 130. A coating assembly 110 is used for supporting, and the second fixing frame 140 is used for supporting the second coating assembly 120 .

第一涂覆组件110与第二涂覆组件120均包括两个上下分布的第一涂布辊210和两个上下分布的第二涂布辊220,两个第一涂布辊210之间的间隙与两个第二涂布辊220之间的间隙相同并处于同一水平高度,且第一涂覆组件110和第二涂覆组件120处于同一水平高度,减少面料褶皱对涂覆的影响。第一涂布辊210与第二涂布辊220的直径和长度均相同,第一涂布辊210与第二涂布辊220的两端均固定设置有转轴。Both the first coating assembly 110 and the second coating assembly 120 include two first coating rollers 210 distributed up and down and two second coating rollers 220 distributed up and down, and the first coating roller 210 between the two first coating rollers 210 The gap is the same as the gap between the two second coating rollers 220 and is at the same level, and the first coating assembly 110 and the second coating assembly 120 are at the same level, so as to reduce the influence of fabric wrinkles on coating. The first coating roller 210 and the second coating roller 220 have the same diameter and length, and both ends of the first coating roller 210 and the second coating roller 220 are fixedly provided with rotating shafts.

第一固定架130和第二固定架140均具有上端面230和下端面240,第一固定架130和第二固定架140的上端面230与下端面240均平行于面料设置,且第一固定架130和第二固定架140的上端面230与下端面240之间均通过连接杆固定连接。第一固定架130和第二固定架140上端面230的下侧面均固定设置有向下延伸的第一铰接轴231,第一固定架130和第二固定架140下端面240上侧面均固定设置有向上延伸的第二铰接轴241,第一铰接轴231与第二铰接轴241处于同一条竖直线上,且第一固定架130的第一铰接轴231所在的竖直线与第二固定架140的第一铰接轴231所在的竖直线位于面料宽度中线的两侧。第一固定架130和第二固定架140的下端面240的上侧面均设置有开口向上的第一滑道242和第二滑道243,第一固定架130上的第一滑道242为以第一固定架130上的第二铰接轴241为圆心第一涂布辊210为半径所对应的弧形滑道,第一固定架130上的第二滑道243为以第一固定架130上的第二铰接轴241为圆心第二涂布辊220为半径所对应的弧形滑道。第二固定架140上的第一滑道242为以第二固定架140上的第二铰接轴241为圆心第一涂布辊210为半径所对应的弧形滑道,第二固定架140上的第二滑道243为以第二固定架140上的第二铰接轴241为圆心第二涂布辊220为半径所对应的弧形滑道。The first fixed frame 130 and the second fixed frame 140 all have an upper end surface 230 and a lower end surface 240, and the upper end surface 230 and the lower end surface 240 of the first fixed frame 130 and the second fixed frame 140 are all arranged parallel to the fabric, and the first fixed frame Both the upper end surface 230 and the lower end surface 240 of the frame 130 and the second fixed frame 140 are fixedly connected by connecting rods. The lower sides of the upper end surfaces 230 of the first fixed frame 130 and the second fixed frame 140 are fixedly provided with a first hinge shaft 231 extending downward, and the upper surfaces of the lower end surfaces 240 of the first fixed frame 130 and the second fixed frame 140 are fixedly arranged. There is a second hinge shaft 241 extending upwards, the first hinge shaft 231 and the second hinge shaft 241 are on the same vertical line, and the vertical line where the first hinge shaft 231 of the first fixed frame 130 is located is in line with the second fixed shaft. The vertical line where the first hinge shaft 231 of the frame 140 is located is located on both sides of the midline of the fabric width. The upper side of the lower end surface 240 of the first fixed mount 130 and the second fixed mount 140 is all provided with the first slideway 242 and the second slideway 243 that open upwards, the first slideway 242 on the first fixed mount 130 is as follows: The second hinge shaft 241 on the first fixed mount 130 is an arc-shaped slideway corresponding to the radius of the first coating roller 210 at the center of the circle, and the second slideway 243 on the first fixed mount 130 is based on the The second hinge shaft 241 is an arc-shaped slideway corresponding to the radius of the second coating roller 220 at the center of the circle. The first slideway 242 on the second fixed mount 140 is an arc slideway corresponding to the radius of the first coating roller 210 with the second hinged shaft 241 on the second fixed mount 140 as the center of the circle. The second slideway 243 is an arc-shaped slideway with the second hinged shaft 241 on the second fixed frame 140 as the center and the second coating roller 220 as the radius.

第一滑道242内滑动设置有第一驱动杆250,第二滑道243内滑动设置有第二驱动杆260。第一驱动杆250与第二驱动杆260均竖直设置,第一驱动杆250与第二驱动杆260均具有内部中空的安装腔270,每个安装腔270内均设置有动力源,动力源用于驱动第一涂布辊210与第二涂布辊220同步转动,且第一涂布辊210的转动速度小于面料被收卷轮收卷的速度。A first drive rod 250 is slidably disposed in the first slideway 242 , and a second drive rod 260 is slidably disposed in the second slideway 243 . The first driving rod 250 and the second driving rod 260 are all vertically arranged, and the first driving rod 250 and the second driving rod 260 all have an internal hollow installation cavity 270, and a power source is all arranged in each installation cavity 270, and the power source It is used to drive the first coating roller 210 to rotate synchronously with the second coating roller 220, and the rotation speed of the first coating roller 210 is lower than the speed at which the fabric is wound up by the winding wheel.

第一涂布辊210与第二涂布辊220的一端通过第一铰接块310互相铰接。具体的,处于面料上方的第一涂布辊210与第二涂布辊220上连接的第一铰接块310的铰接轴固定连接于第一铰接轴231,处于下方的第一涂布辊210与第二涂布辊220上连接的第一铰接块310的铰接轴固定连接于第二铰接轴241。第一铰接块310两侧分别与第一涂布辊210的转轴和第二涂布辊220的转轴转动连接,使第一涂布辊210与第二涂布辊220转动的同时二者之间的角度可以进行调整。One end of the first coating roller 210 and the second coating roller 220 are hinged to each other through a first hinge block 310 . Specifically, the hinge shaft of the first hinge block 310 connected on the first coating roller 210 above the fabric and the second coating roller 220 is fixedly connected to the first hinge shaft 231, and the first coating roller 210 below is connected to the first hinge shaft 231. The hinge shaft of the first hinge block 310 connected to the second coating roller 220 is fixedly connected to the second hinge shaft 241 . Both sides of the first hinge block 310 are rotatably connected with the rotating shaft of the first coating roller 210 and the rotating shaft of the second coating roller 220 respectively, so that when the first coating roller 210 and the second coating roller 220 rotate, there is a gap between the two. The angle can be adjusted.

第一涂布辊210与面料倾斜设置,第一涂布辊210与面料宽度方向的夹角为5度至30度。第二涂布辊220与面料倾斜设置,第二涂布辊220与面料宽度方向的夹角为5度至30度。第一涂布辊210远离铰接的一端通过转轴转动连接于第一驱动杆250,设置于第一驱动杆250安装腔270内的动力源带动第一涂布辊210的转轴转动。第二涂布辊220远离铰接的一端通过转轴转动连接于第二驱动杆260,设置于第二驱动杆260安装腔270内的动力源带动第二涂布辊220转动。第一涂覆组件110的第一涂布辊210与第二涂布辊220的夹角大于120度小于170度,且第一涂覆组件110的第一涂布辊210与第二涂布辊220夹角的开口朝向放卷轮的方向。第二涂覆组件120的第一涂布辊210与第二涂布辊220的夹角大于120度小于170度,且第二涂覆组件120的第一涂布辊210与第二涂布辊220夹角的开口朝向收卷轮的方向。The first coating roller 210 is arranged obliquely to the fabric, and the angle between the first coating roller 210 and the width direction of the fabric is 5° to 30°. The second coating roller 220 is arranged obliquely to the fabric, and the angle between the second coating roller 220 and the width direction of the fabric is 5° to 30°. The end of the first coating roller 210 away from the hinge is rotatably connected to the first driving rod 250 through a rotating shaft, and the power source provided in the installation cavity 270 of the first driving rod 250 drives the rotating shaft of the first coating roller 210 to rotate. The end of the second coating roller 220 away from the hinge is rotatably connected to the second driving rod 260 through a rotating shaft, and the power source provided in the installation cavity 270 of the second driving rod 260 drives the second coating roller 220 to rotate. The angle between the first coating roller 210 and the second coating roller 220 of the first coating assembly 110 is greater than 120 degrees and less than 170 degrees, and the first coating roller 210 and the second coating roller of the first coating assembly 110 are The opening of the 220 angle is towards the direction of the unwinding wheel. The angle between the first coating roller 210 and the second coating roller 220 of the second coating assembly 120 is greater than 120 degrees and less than 170 degrees, and the first coating roller 210 and the second coating roller of the second coating assembly 120 The opening at an angle of 220 is towards the direction of the winding wheel.

夹持组件设置有三组,三组夹持组件沿面料前进的方向依次设置,且三组夹持组件设置于第一涂覆组件110的前侧、第一涂覆组件110与第二涂覆组件120之间和第二涂覆组件120的后侧。每组夹持组件均包括支撑杆410和张紧轮420,支撑杆410设置有两个,两个支撑杆410竖直设置于面料宽度方向的两侧,每个支撑杆410上均设置有竖直方向的滑道。张紧轮420设置有两个,两个张紧轮420水平设置于面料的上下两侧,且设置于面料上方的张紧轮420两端固定连接于两个支撑杆410之间,设置于面料下方的张紧轮420两端滑动连接于支撑杆410的滑道内。两个张紧轮420之间连接有第一弹性件,第一弹性件驱使两个张紧轮420相互靠近或具有相互靠近的趋势,具体地,第一弹性件为第一弹簧,第一弹簧处于拉伸状态。面料上方的张紧轮420高度最低的母线和面料上方第一涂布辊210高度最低的母线处于同一水平面,使面料进入第一涂覆组件110和第二涂覆组件120始终保持水平方向。There are three sets of clamping assemblies, and the three sets of clamping assemblies are arranged sequentially along the direction of material advancement, and the three sets of clamping assemblies are arranged on the front side of the first coating assembly 110, the first coating assembly 110 and the second coating assembly. 120 and the rear side of the second coating assembly 120. Each group of clamping components includes a support rod 410 and a tension wheel 420, two support rods 410 are provided, and the two support rods 410 are vertically arranged on both sides of the fabric width direction, and each support rod 410 is provided with a vertical Straight slide. There are two tensioning wheels 420, and the two tensioning wheels 420 are horizontally arranged on the upper and lower sides of the fabric, and the two ends of the tensioning wheel 420 above the fabric are fixedly connected between the two support rods 410, and are arranged on the fabric. Two ends of the lower tensioning wheel 420 are slidably connected in the slideway of the support rod 410 . A first elastic member is connected between the two tensioning wheels 420, and the first elastic member drives the two tensioning wheels 420 to approach each other or has a tendency to approach each other. Specifically, the first elastic member is a first spring, and the first spring in a stretched state. The busbar with the lowest height of the tensioning wheel 420 above the material is at the same level as the generatrix with the lowest height of the first coating roller 210 above the material, so that the material enters the first coating assembly 110 and the second coating assembly 120 always in a horizontal direction.

检测组件用于检测面料的宽度,检测组件配置为根据不同的面料宽度对第一涂布辊210与第二涂布辊220之间的夹角进行调整。检测组件设置有两组,两组检测组件分别对两组涂覆组件的第一涂布辊210和第二涂布辊220的角度进行调整,两组检测组件分别设置于第一涂覆组件110和第二涂覆组件120开口的方向。每组检测组件均包括检测滑轨430和两个弯折杆440,检测滑轨430沿面料宽度方向水平设置,两组检测组件的检测滑轨430分别通过连杆固定连接于第一固定架130的上端面230和第二固定架140的上端面230,使检测滑轨430处于面料的上方。第一涂布辊210上方设置有平行于第一涂布辊210轴线的第一导向杆450,第一导向杆450的一端固定连接于第一驱动杆250。第二涂布辊220上方设置有平行于第二涂布辊220轴线的第二导向杆460,第二导向杆460的一端固定连接于第二驱动杆260,第二导向杆460与第一导向杆450的端部铰接,且第二导向杆460与第一导向杆450的铰接轴固定连接于第一铰接轴231。两个弯折杆440均具有竖直段和水平段,竖直段和水平段固定连接,且竖直段和水平段互相垂直。两个弯折杆440的水平段端部分别沿第一导向杆450和第二导向杆460端部滑动设置,两个弯折杆440的竖直段中部沿检测滑轨430滑动设置,且两个弯折杆440设置于面料宽度方向的两侧。每个弯折杆440的竖直段与检测滑轨430的一端之间均设置有第二弹性件,第二弹性件驱使两个弯折杆440相互靠近直至抵接于面料,具体地,第二弹性件为第二弹簧,第二弹簧处于压缩状态。The detection component is used to detect the width of the fabric, and the detection component is configured to adjust the angle between the first coating roller 210 and the second coating roller 220 according to different fabric widths. There are two groups of detection components, and the two groups of detection components adjust the angles of the first coating roller 210 and the second coating roller 220 of the two groups of coating components respectively, and the two groups of detection components are respectively arranged on the first coating component 110 and the opening direction of the second coating assembly 120 . Each group of detection components includes a detection slide rail 430 and two bending rods 440, the detection slide rail 430 is horizontally arranged along the fabric width direction, and the detection slide rails 430 of the two groups of detection components are respectively fixedly connected to the first fixed frame 130 through connecting rods The upper end surface 230 of the upper end surface 230 and the upper end surface 230 of the second fixing frame 140 make the detection slide rail 430 above the fabric. A first guiding rod 450 parallel to the axis of the first coating roller 210 is disposed above the first coating roller 210 , and one end of the first guiding rod 450 is fixedly connected to the first driving rod 250 . The top of the second coating roller 220 is provided with a second guide rod 460 parallel to the axis of the second coating roller 220, one end of the second guide rod 460 is fixedly connected to the second drive rod 260, and the second guide rod 460 is connected to the first guide rod. The ends of the rod 450 are hinged, and the hinge shafts of the second guide rod 460 and the first guide rod 450 are fixedly connected to the first hinge shaft 231 . The two bending rods 440 each have a vertical section and a horizontal section, the vertical section and the horizontal section are fixedly connected, and the vertical section and the horizontal section are perpendicular to each other. The ends of the horizontal sections of the two bending rods 440 are slidably arranged along the ends of the first guide rod 450 and the second guide rod 460 respectively, and the middle parts of the vertical sections of the two bending rods 440 are slidably arranged along the detection slide rail 430, and the two A bending rod 440 is arranged on both sides in the width direction of the fabric. A second elastic member is provided between the vertical section of each bending rod 440 and one end of the detection slide rail 430, and the second elastic member drives the two bending rods 440 to approach each other until they abut against the fabric, specifically, the first The second elastic member is a second spring, and the second spring is in a compressed state.

在本实施例中,每个安装腔270内的动力源均为电机510,电机510固定设置于安装腔270内部,电机510的动力输出轴上固定设置有传动轴520,传动轴520竖直设置,传动轴520上固定设置有两个第一传动轮530。第一涂布辊210转动连接第一驱动杆250的转轴上固定设置有第二传动轮540,第二传动轮540与第一传动轮530啮合传动。第二涂布辊220转动连接第二驱动杆260的转轴上固定设置有第三传动轮,第三传动轮与第一传动轮530啮合传动,在电机510转动时,使两组涂覆组件的第一涂布辊210和第二涂布辊220的转动速度及转动方向均相同。In this embodiment, the power source in each installation cavity 270 is a motor 510, and the motor 510 is fixedly installed inside the installation cavity 270, and a transmission shaft 520 is fixedly installed on the power output shaft of the motor 510, and the transmission shaft 520 is vertically arranged. , two first transmission wheels 530 are fixedly arranged on the transmission shaft 520 . The first coating roller 210 is rotatably connected to the rotating shaft of the first driving rod 250 and is fixedly provided with a second transmission wheel 540 , and the second transmission wheel 540 is meshed with the first transmission wheel 530 for transmission. The second coating roller 220 is rotatably connected to the rotating shaft of the second driving rod 260 to be fixedly provided with a third transmission wheel, and the third transmission wheel is meshed with the first transmission wheel 530 for transmission. When the motor 510 rotates, the two groups of coating assemblies The rotation speed and rotation direction of the first coating roller 210 and the second coating roller 220 are the same.

在本实施例中,第一驱动杆250上固定设置有第一储料块610,第一储料块610具有开口向上的第一储料腔,第一储料腔的长度与第一涂布辊210的长度一致,下方的第一涂布辊210设置于第一储料腔的上方,且下方第一涂布辊210的高度最低的母线处于第一储料腔内。第二驱动杆260上固定设置有第二储料块620,第二储料块620具有开口向上的第二储料腔,第二储料腔的长度与第二涂布辊220的长度一致,下方的第二涂布辊220设置于第二储料腔的上方,且下方第二涂布辊220的高度最低的母线处于第二储料腔内。第一储料块610和第二出料块的内端均固定设置有第二铰接块,第二铰接块的铰接轴与第一铰接块310的铰接轴处于同一条竖直线上,且第二铰接块的铰接轴和第二铰接轴241固定连接。In this embodiment, the first driving rod 250 is fixedly provided with a first material storage block 610, the first material storage block 610 has a first material storage cavity with an upward opening, and the length of the first material storage cavity is the same as that of the first coating layer. The lengths of the rollers 210 are the same, the lower first coating roller 210 is arranged above the first storage chamber, and the busbar with the lowest height of the lower first coating roller 210 is located in the first storage chamber. The second drive rod 260 is fixedly provided with a second material storage block 620, the second material storage block 620 has a second material storage cavity with an upward opening, the length of the second material storage cavity is consistent with the length of the second coating roller 220, The lower second coating roller 220 is disposed above the second material storage chamber, and the busbar with the lowest height of the lower second coating roller 220 is located in the second material storage chamber. The inner ends of the first material storage block 610 and the second discharge block are fixedly provided with a second hinge block, the hinge axis of the second hinge block is on the same vertical line as the hinge axis of the first hinge block 310, and the second hinge block The hinge shafts of the two hinge blocks are fixedly connected to the second hinge shaft 241 .

结合上述实施例,本发明的使用原理和工作过程如下:In conjunction with the foregoing embodiments, the present invention uses principle and working process as follows:

工作时,将待涂覆的面料从放卷轮中抽出,依次穿过三组夹持组件、第一涂覆组件110和第二涂覆组件120,经过第一涂覆组件110和第二涂覆组件120对面料的涂覆,使面料被均匀且稳定的涂覆,经过烘干组件对面料烘干后经过收卷轮的转动进行收卷,便于对涂覆完成的面料进行运输,同时便于对涂覆完成的面料进行后期的加工。During work, the fabric to be coated is drawn out from the unwinding wheel, passes through three sets of clamping assemblies, the first coating assembly 110 and the second coating assembly 120 in sequence, and passes through the first coating assembly 110 and the second coating assembly. The coating component 120 coats the fabric so that the fabric is evenly and stably coated, and after the fabric is dried by the drying component, it is rewound by the rotation of the winding wheel, which facilitates the transportation of the coated fabric and facilitates Post-processing of coated fabrics.

电机510启动时,电机510的动力输出轴带动传动轴520转动,同时带动固定设置在传动轴520上的两个第一传动轮530转动,在第一驱动杆250内经过第二传动轮540与第一传动轮530的啮合传动,第二传动轮540转动带动分布面料上下两侧的第一涂布辊210转动。在第二驱动杆260内经过第三传动轮与第一传动轮530的啮合传动,第三传动轮转动带动分布上下两侧面的第二涂布辊220转动。通过对电机510的转动速度进行调整,第一涂布辊210与第二涂布辊220的转动速度相同,且第一涂布辊210与第二涂布辊220的转动速度小于面料被收卷轮收卷的速度,使面料向前移动的速度大于第一涂布辊210与第二涂布辊220的转动速度。When the motor 510 starts, the power output shaft of the motor 510 drives the transmission shaft 520 to rotate, and simultaneously drives the two first transmission wheels 530 fixedly arranged on the transmission shaft 520 to rotate, and passes through the second transmission wheel 540 and the The meshing transmission of the first transmission wheel 530, the rotation of the second transmission wheel 540 drives the rotation of the first coating roller 210 distributed on the upper and lower sides of the fabric. In the second drive rod 260 , through the engagement transmission between the third transmission wheel and the first transmission wheel 530 , the rotation of the third transmission wheel drives the rotation of the second coating roller 220 distributed on the upper and lower sides. By adjusting the rotation speed of the motor 510, the rotation speeds of the first coating roller 210 and the second coating roller 220 are the same, and the rotation speeds of the first coating roller 210 and the second coating roller 220 are lower than that of the fabric being wound up. The speed of the wheel winding makes the fabric move forward faster than the rotation speed of the first coating roller 210 and the second coating roller 220 .

在对面料涂覆的过程中,三组夹持组件沿面料前进的方向依次设置,且三组夹持组件分别设置于第一涂覆组件110的前侧、第一涂覆组件110与第二涂覆组件120之间和第二涂覆组件120的后侧。每组夹持组件的两个张紧轮420设置于面料的上下两侧面,且设置于面料上方的张紧轮420高度最低的母线和面料上方第一涂布辊210高度最低的母线处于同一水平面,面料经过放卷轮出来后经过夹持组件的控制,面料在第一涂覆组件110和第二涂覆组件120涂覆过程中始终保持同一水平高度。In the process of coating the fabric, three sets of clamping assemblies are arranged in sequence along the direction of fabric advancement, and the three sets of clamping assemblies are respectively arranged on the front side of the first coating assembly 110, the first coating assembly 110 and the second coating assembly 110. between the coating assemblies 120 and the rear side of the second coating assembly 120 . The two tensioning wheels 420 of each group of clamping components are arranged on the upper and lower sides of the fabric, and the generatrices of the lowest height of the tensioning wheels 420 above the fabric and the lowest height of the generatrix of the first coating roller 210 above the fabric are at the same level After the fabric comes out of the unwinding wheel, it is controlled by the clamping assembly, and the fabric is always kept at the same level during the coating process of the first coating assembly 110 and the second coating assembly 120 .

面料上方固定设置有检测滑轨430,检测滑轨430沿面料宽度方向水平设置,两个弯折杆440滑动设置于检测滑轨430上,每个弯折杆440与检测滑轨430端部之间设置的第二弹簧处于压缩状态,使两个弯折杆440具有相互靠近,直至两个弯折杆440同时抵接至面料的侧壁,使两个弯折杆440之间的距离为面料的宽度,同时面料处于检测滑轨430的中部。A detection slide rail 430 is fixedly arranged above the fabric, and the detection slide rail 430 is horizontally arranged along the width direction of the fabric. Two bending rods 440 are slidably arranged on the detection slide rail 430. Between each bending rod 440 and the end of the detection slide rail 430 The second spring arranged between is in a compressed state, so that the two bending rods 440 are close to each other until the two bending rods 440 abut against the side wall of the fabric at the same time, so that the distance between the two bending rods 440 is The width of fabric is in the middle of detection slide rail 430 simultaneously.

面料经过第一涂覆组件110时,第一涂覆组件110处于面料下方的第一涂布辊210与第二涂布辊220在转动的过程中蘸取到第一储料腔和第二储料腔内的液体,第一涂覆组件110中倾斜的第一涂布辊210使面料具有向右的移动趋势,第一涂覆组件110中倾斜的第二涂布辊220使面料具有向左的移动趋势,第一涂覆组件110中第二涂布辊220与第一涂布辊210对面料产生的宽度方向移动的影响相互抵消。但第一涂覆组件110中的第一涂布辊210与第二涂布辊220中部铰接处的间隙无法对面料涂布均匀。由于第一涂覆组件110的第一涂布辊210与第二涂布辊220之间的第一铰接块310的铰接轴固定设置于面料宽度中线的左侧。第二涂覆组件120的第一涂布辊210与第二涂布辊220之间的第一铰接块310的铰接轴固定设置于面料宽度中线的右侧。经过第二涂覆组件120的再次涂覆时,将第一涂覆组件110涂覆后的面料缺陷弥补,使面料被涂覆的更加均匀。When the fabric passes through the first coating assembly 110, the first coating roller 210 and the second coating roller 220 of the first coating assembly 110 below the fabric are dipped into the first material storage chamber and the second storage chamber during rotation. The liquid in the material cavity, the inclined first coating roller 210 in the first coating assembly 110 makes the fabric have a tendency to move to the right, and the inclined second coating roller 220 in the first coating assembly 110 makes the fabric have a leftward movement tendency. The movement trend of the fabric, the influence of the second coating roller 220 and the first coating roller 210 in the first coating assembly 110 on the movement of the fabric in the width direction cancels each other out. However, the gap between the hinge of the first coating roller 210 and the second coating roller 220 in the first coating assembly 110 cannot evenly coat the material. Because the hinge shaft of the first hinge block 310 between the first coating roller 210 and the second coating roller 220 of the first coating assembly 110 is fixedly arranged on the left side of the midline of the fabric width. The hinge shaft of the first hinge block 310 between the first coating roller 210 and the second coating roller 220 of the second coating assembly 120 is fixedly arranged on the right side of the midline of the fabric width. During recoating by the second coating assembly 120, the defects of the fabric coated by the first coating assembly 110 are compensated, so that the fabric is coated more uniformly.

在对不同宽度的面料进行涂覆时,两个弯折杆440相互远离,且面料始终处于检测滑轨430的中部,第一驱动杆250上固定设置有第一导向杆450,第二驱动杆260上固定设置有第二导向杆460,两个弯折杆440的一端沿第一导向杆450和第二导向杆460滑动,在弯折杆440沿检测滑轨430上横向滑动时,使第一驱动杆250沿第一滑道242滑动和第二驱动杆260沿第二滑道243滑动,逐渐使第一涂布辊210与第二涂布辊220之间的夹角增加。第一涂布辊210与第二涂布辊220相对于面料横向之间的夹角同步减小,第一涂覆组件110中第二涂布辊220与第一涂布辊210对宽度增加的面料产生的宽度方向移动的影响相互抵消,第二涂覆组件120对第一涂覆组件110涂覆面料产生的间隙缺陷进行弥补,使两组涂覆组件适用多种不同规格宽度的面料进行涂覆。When coating materials with different widths, the two bending rods 440 are far away from each other, and the materials are always in the middle of the detection slide rail 430, the first driving rod 250 is fixedly provided with the first guide rod 450, and the second driving rod 260 is fixedly provided with a second guide rod 460, and one end of the two bending rods 440 slides along the first guide rod 450 and the second guide rod 460, and when the bending rod 440 slides laterally along the detection slide rail 430, the first A driving rod 250 slides along the first slideway 242 and a second driving rod 260 slides along the second slideway 243 to gradually increase the angle between the first coating roller 210 and the second coating roller 220 . The angle between the first coating roller 210 and the second coating roller 220 decreases synchronously with respect to the transverse direction of the fabric, and the second coating roller 220 and the first coating roller 210 in the first coating assembly 110 increase the width The influence of the movement of the fabric in the width direction cancels each other out, and the second coating assembly 120 compensates for the gap defects produced by the coating of the fabric by the first coating assembly 110, so that the two sets of coating assemblies are suitable for coating fabrics with different specifications and widths. cover.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (8)

1. The utility model provides a yoga mat surface fabric production is with coating device which characterized in that: the method comprises the following steps:
the tensioning assembly comprises a winding wheel and an unwinding wheel, the unwinding wheel is arranged at the initial end of the coating device, and the unwinding wheel is provided with a fabric to be coated; the winding wheel is arranged at the tail end of the coating device and used for winding the coated and dried fabric;
the coating assemblies are arranged in two groups, and the two groups of coating assemblies are arranged in the front and back direction of the fabric in the advancing direction, so that the two groups of coating assemblies sequentially coat the fabric; each group of coating components comprises two first coating rollers and two second coating rollers, wherein the two first coating rollers are distributed up and down, and a gap between the two first coating rollers and a gap between the two second coating rollers are the same and are at the same horizontal height; the first coating roller and the second coating roller are hinged with each other, and a hinged shaft is fixedly arranged on one side of a width center line of the fabric; the opening directions of the two groups of coating components are opposite, and the hinge points of the two groups of coating components are distributed on two sides of the width center line of the fabric; the first coating roll and the second coating roll are both obliquely arranged with the fabric, the inclination angle of the first coating roll and the fabric is 5-30 degrees, the inclination angle of the second coating roll and the fabric is 5-30 degrees, and the angle between the first coating roll and the second coating roll is 120-170 degrees;
the detection assemblies are used for detecting the width of the fabric, the detection assemblies are configured to adjust the included angle between the first coating roll and the second coating roll according to different fabric widths, two groups of detection assemblies are arranged, and the two groups of detection assemblies respectively adjust the angles of the first coating roll and the second coating roll of the two groups of coating assemblies; each group of detection assemblies comprises a detection slide rail and two bending rods, the detection slide rail is arranged above the fabric, and the detection slide rail is parallel to the width direction of the fabric; a first guide rod parallel to the axis of the first coating roller is arranged above each first coating roller, and a second guide rod parallel to the axis of the second coating roller is arranged above each second coating roller; the two bending rods are arranged on two sides of the fabric; the two bending rods are arranged in a bending mode, the middle of each bending rod is arranged on the detection slide rail in a sliding mode, and one ends of the two bending rods are arranged along the first guide rod and the second guide rod in a sliding mode respectively; the two bending rods are respectively arranged between the end portions of the detection slide rails and the second elastic piece, the second elastic piece drives the two bending rods to be close to each other until the two bending rods abut against the fabric, a fixing frame is fixedly arranged on the outer side of each group of coating assemblies, the fixing frame is provided with an upper end face and a lower end face, the lower end face is provided with a first slide way and a second slide way, the openings of the first slide way and the second slide way are upward, a first driving rod is arranged in the first slide way in a sliding mode, a second driving rod is arranged in the second slide way, when the bending rods slide transversely on the detection slide rails, the first driving rod slides along the first slide way, the second driving rod slides along the second slide way, and the included angle between the first coating roll and the second coating roll is gradually increased.
2. The coating device of claim 1, wherein the yoga mat surface fabric production uses characterized in that: the fabric clamping device is characterized by further comprising at least three groups of clamping assemblies, each group of clamping assemblies comprises a supporting rod and two tensioning wheels, the supporting rods are vertically arranged, the two tensioning wheels are horizontally arranged, the two tensioning wheels are arranged on the supporting rods in a vertically sliding mode, the two tensioning wheels are arranged on the upper side and the lower side of the fabric, a first elastic piece is arranged between the two tensioning wheels, and the first elastic piece drives the two tensioning wheels to approach each other or have a tendency of approaching each other; the height of the gap between the two tensioning wheels is the same as that of the gap between the two first coating rollers, and the three groups of clamping assemblies enable the fabric to keep in the horizontal direction when entering the two groups of coating assemblies.
3. The coating device of claim 1, wherein the yoga mat surface fabric production uses characterized in that: the end parts, relatively far away from the first coating roll and the second coating roll, of the first coating roll and the second coating roll are provided with power sources, so that the rotating speeds and the directions of the first coating roll and the second coating roll are the same, and the rotating speeds of the first coating roll and the second coating roll are smaller than the winding speed of the winding roll to the fabric.
4. The yoga mat surface fabric production of claim 3 uses coating device, characterized in that: two groups of power sources are respectively arranged in the first driving rod and the second driving rod.
5. The yoga mat surface fabric production of claim 4 uses coating device, characterized in that: the inner parts of the first driving rod and the second driving rod are both provided with mounting cavities, a power source is a motor, the motor is fixedly arranged in the mounting cavities, a power output shaft of the motor is fixedly provided with a transmission shaft, the transmission shaft is fixedly provided with two first transmission wheels, the outer ends of the rotating shafts of the upper first coating roll and the lower first coating roll penetrate through the side wall of the first driving rod, and the upper first coating roll and the lower first coating roll are in meshing transmission through a second transmission wheel and the first transmission wheels; the outer ends of the upper second coating roll rotating shaft and the lower second coating roll rotating shaft penetrate through the side wall of the second driving rod, and the upper second coating roll rotating shaft and the lower second coating roll rotating shaft are meshed with the first driving wheel through the third driving wheel.
6. The yoga mat surface fabric production of claim 5 uses coating device, characterized in that: the inner ends of the rotating shafts of the first coating roll and the second coating roll are both rotatably provided with first hinge blocks.
7. The yoga mat surface fabric production of claim 6 uses coating device, characterized in that: a first storage block is fixedly arranged on the first driving rod, the first storage block is provided with a first storage cavity with an upward opening, a first coating roller below the first storage cavity is arranged above the first storage cavity, and a bus with the lowest height of the first coating roller below the first storage cavity is positioned in the first storage cavity; a second storage block is fixedly arranged on the second driving rod, the second storage block is provided with a second storage cavity with an upward opening, a second coating roller below the second storage cavity is arranged above the second storage cavity, and a bus with the lowest height of the second coating roller below the second storage cavity is positioned in the second storage cavity; the inner of first storage block and second play material piece all is fixed and is provided with the articulated piece of second, and the articulated shaft of the articulated piece of second and the articulated shaft of first articulated piece are in same vertical line.
8. The coating device of claim 7, wherein the yoga mat surface fabric production uses characterized in that: the fixed first articulated shaft that is provided with of mount up end, the fixed second articulated shaft that is provided with on the terminal surface under the mount, the articulated shaft fixed connection of two first articulated pieces of first articulated piece and top, the articulated shaft of two first articulated pieces of below and the articulated shaft of two articulated pieces of second are fixed connection in the second articulated shaft simultaneously, the second articulated shaft is in same vertical on-line with first articulated shaft, the vertical line at first articulated shaft place that sets up on two mounts is located surface fabric width central line's both sides.
CN202211195346.2A 2022-09-29 2022-09-29 Yoga mat surface fabric production is with coating device Active CN115301502B (en)

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