CN115301313A - Burnishing device is used in rice processing - Google Patents
Burnishing device is used in rice processing Download PDFInfo
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- CN115301313A CN115301313A CN202210991253.4A CN202210991253A CN115301313A CN 115301313 A CN115301313 A CN 115301313A CN 202210991253 A CN202210991253 A CN 202210991253A CN 115301313 A CN115301313 A CN 115301313A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
- B02B3/04—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
- B02B1/04—Wet treatment, e.g. washing, wetting, softening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
本发明涉及食品加工领域,尤其涉及一种大米加工用抛光装置。技术问题:大米的着水不充分,抛光效果不佳,并且大米着水抛光后,糠粉潮湿易粘附聚集再抛光用辊上,以及大米在抛光过程中易产生碎米。技术方案:一种大米加工用抛光装置,包括有机架和抛光单元等;机架上部连接有用于对大米的抛光与传输的抛光单元。本发明将饮用水雾化后喷至着水管内,使得着水管内弥漫有水雾,使得米粒表面着水充分,还通过米粒被第二弹性件弹飞,对米粒与碎米进行分选,并且手动调节转板的角度,进而控制米粒弹跳的角度,以及复位件复位时,不仅将清理件快速复位,还将滑杆上的糠粉刮除,减少糠粉在滑杆上的堆积。
The invention relates to the field of food processing, in particular to a polishing device for rice processing. Technical problem: the rice is not wet enough, the polishing effect is not good, and after the rice is watered and polished, the bran powder is wet and easy to adhere and aggregate on the polishing roller, and the rice is prone to broken rice during the polishing process. Technical scheme: a polishing device for rice processing, including a rack, a polishing unit, etc.; the upper part of the rack is connected with a polishing unit for polishing and transmitting rice. The invention sprays the drinking water into the water pipe after atomizing, so that the water pipe is filled with water mist, so that the surface of the rice grains is fully watered, and the rice grains are bounced off by the second elastic member to sort the rice grains and broken rice, And manually adjust the angle of the turning plate, and then control the angle of the rice grains bouncing, and when the reset piece is reset, not only the cleaning piece is quickly reset, but also the bran powder on the slide bar is scraped off to reduce the accumulation of bran powder on the slide bar.
Description
技术领域technical field
本发明涉及食品加工领域,尤其涉及一种大米加工用抛光装置。The invention relates to the field of food processing, in particular to a polishing device for rice processing.
背景技术Background technique
大米抛光机的一般工作过程如下:经过碾米机碾白达到标一米精度的白米由进料口流下进入抛光室,同时由控温式水箱将已加热(室温低于15℃时使用)的水通过流量计,经橡胶管流到气水混合喷嘴,再通过高压空气形成水雾,进入空心主轴着水区,在强力负压吸风的作用下,水雾穿过主轴和抛光辊通风孔进入抛光辊表面与大米混合,并附着在米粒表面,使米粒表面湿润、软化。通过抛光室内抛光辊的回转运动,使米粒在抛光室内不断运动,在运动过程中,米粒之间、米粒与抛光辊之间及米粒与米筛之间产生相对运动、相对摩擦与挤压。由于米粒表面湿润软化,这种摩擦一方面将去除米粒表面的糠粉和粉刺。另一方面,在摩擦挤压过程中白米表面淀粉层经过糊化、结晶,形成光亮的保护膜,提高表面光洁度,以及延长后期大米的存放时间。The general working process of the rice polishing machine is as follows: the white rice that has been whitened by the rice mill to reach the precision of one meter flows down from the feeding port into the polishing chamber, and the heated (used when the room temperature is lower than 15°C) is heated by the temperature-controlled water tank. Water passes through the flow meter, flows through the rubber tube to the air-water mixing nozzle, and then forms water mist through high-pressure air, and enters the water area of the hollow main shaft. Under the action of strong negative pressure suction, the water mist passes through the main shaft and the ventilation holes of the polishing roller. It enters the surface of the polishing roller and mixes with the rice, and adheres to the surface of the rice grains to moisten and soften the surface of the rice grains. Through the rotary motion of the polishing roller in the polishing chamber, the rice grains are constantly moving in the polishing chamber. During the movement, relative motion, relative friction and extrusion are generated between the rice grains, between the rice grains and the polishing roller, and between the rice grains and the rice sieve. Since the surface of the rice grain is moistened and softened, this friction will remove the bran powder and acne on the surface of the rice grain on the one hand. On the other hand, during the friction and extrusion process, the starch layer on the surface of white rice undergoes gelatinization and crystallization to form a bright protective film, which improves the surface finish and prolongs the storage time of later rice.
现有中国专利:(CN106925369A)大米抛光机,水雾穿过主轴和抛光辊通风孔进入抛光辊表面与大米混合,解决了混合区大米着水后所带来的阻力增加、电流不稳、能耗加大的问题,但由于水雾穿过主轴后。进入抛光机内,容易使抛光机内受潮,并且大米的着水不充分,抛光效果不佳。Existing Chinese patent: (CN106925369A) rice polishing machine, water mist passes through the main shaft and the ventilation hole of the polishing roller and enters the surface of the polishing roller to mix with the rice, which solves the resistance increase, current instability and energy loss caused by the rice in the mixing zone. The problem of increased consumption, but because the water mist passes through the main shaft. If it enters the polishing machine, it is easy to make the polishing machine damp, and the rice is not fully watered, and the polishing effect is not good.
并且大米着水抛光后,糠粉潮湿易粘附聚集再抛光用辊上,不仅影响抛光的糠粉排出,还影响抛光过程的散热,以及大米在抛光过程中易产生碎米,影响最终大米产品的质量和商业价值。And after the rice is polished with water, the bran powder is wet and easy to stick and gather on the polishing roller, which not only affects the discharge of the polished bran powder, but also affects the heat dissipation during the polishing process, and the rice is prone to broken rice during the polishing process, which affects the final rice product quality and commercial value.
发明内容Contents of the invention
为了克服大米的着水不充分,抛光效果不佳,并且大米着水抛光后,糠粉潮湿易粘附聚集再抛光用辊上,以及大米在抛光过程中易产生碎米的缺点,本发明提供一种大米加工用抛光装置。In order to overcome the shortcomings of insufficient watering of rice, poor polishing effect, and after rice is watered and polished, bran powder is wet and easy to adhere and gather on the polishing roller, and rice is prone to broken rice during the polishing process, the invention provides A polishing device for rice processing.
技术方案:一种大米加工用抛光装置,包括有机架、抛光室、活动盖、把手、上料管和着水管;机架中部固接有抛光室;抛光室前部和后部各活动连接有一个活动盖;两个活动盖上各安装有一个把手;抛光室左部连通有两个上料管,上料管右部开有带限位凸块的环形槽;且环形槽设于上料管右部掏空阶梯上;两个上料管上各连通有一个着水管;还包括有着水单元、抛光单元、分选单元、调节单元和刮粉单元;抛光室顶部连接有用于将饮用水雾化后包覆大米的着水单元;着水单元与两个着水管连通;机架上部连接有用于对大米的抛光与传输的抛光单元;抛光单元与抛光室连接;抛光单元分别与两个上料管连接;机架右部连接有用于对精米和碎米分选的分选单元;分选单元上部与抛光单元连接;分选单元连接有用于调节精米和碎米区分度的调节单元;调节单元与抛光单元连接;抛光室上部连接有用于对抛光产生的糠粉清理的刮粉单元;刮粉单元与抛光单元接触。Technical solution: A polishing device for rice processing, including a frame, a polishing chamber, a movable cover, a handle, a feeding pipe and a water pipe; the middle part of the frame is fixedly connected with a polishing chamber; the front and rear parts of the polishing chamber are connected flexibly There is a movable cover; each of the two movable covers is equipped with a handle; the left part of the polishing chamber is connected with two feeding pipes, and the right part of the feeding pipe is provided with an annular groove with a limit protrusion; and the annular groove is set on the upper The right part of the feeding pipe is hollowed out on the ladder; each of the two feeding pipes is connected with a water pipe; it also includes a water unit, a polishing unit, a sorting unit, a regulating unit and a powder scraping unit; the top of the polishing chamber is connected to the drinking The water impingement unit that covers the rice after water atomization; the water impingement unit is connected with two water impingement pipes; the upper part of the frame is connected with a polishing unit for polishing and transporting rice; the polishing unit is connected with the polishing chamber; the polishing unit is respectively connected with the two A feeding pipe is connected; the right part of the frame is connected with a sorting unit for sorting polished rice and broken rice; the upper part of the sorting unit is connected with the polishing unit; the sorting unit is connected with an adjustment unit for adjusting the distinction between polished rice and broken rice The adjusting unit is connected with the polishing unit; the upper part of the polishing chamber is connected with a powder scraping unit for cleaning chaff powder produced by polishing; the powder scraping unit is in contact with the polishing unit.
此外,特别优选的是,着水单元包括有水箱、驱动组件、注水管、导管、Y形管、雾化器和防护盖;抛光室上表面固接有水箱;水箱上安装有驱动组件;水箱上连通有注水管,且注水管上设有盖帽;注水管位于驱动组件的前方;驱动组件输入端连通有导管;导管下部与水箱连通;驱动组件输出端连通有Y形管;Y形管分别与两个着水管连通;Y形管的两个出口端各安装有一个雾化器;两个着水管内各固接有一个防护盖;两个防护盖各位于一个雾化器的上方。In addition, it is particularly preferred that the water landing unit includes a water tank, a drive assembly, a water injection pipe, a conduit, a Y-shaped pipe, an atomizer, and a protective cover; the upper surface of the polishing chamber is fixedly connected to the water tank; the drive assembly is installed on the water tank; There is a water injection pipe connected to the top, and the water injection pipe is provided with a cap; the water injection pipe is located in front of the drive assembly; the input end of the drive assembly is connected to a conduit; the lower part of the conduit is connected to the water tank; the output end of the drive assembly is connected to a Y-shaped pipe; the Y-shaped pipes are respectively It communicates with two water pipes; the two outlet ends of the Y-shaped pipe are respectively equipped with an atomizer; each of the two water pipes is fixedly connected with a protective cover; the two protective covers are respectively located above the atomizer.
此外,特别优选的是,抛光单元包括有第一动力组件、抛光辊、分选舱、第一弹性件、环形板、筛网、第二动力组件、传动杆、直齿轮、出料管和齿环;机架左部安装有两个第一动力组件;两个第一动力组件输出轴各固接有一个抛光辊,且抛光辊上设有若干条弧形筋;机架右部固接有分选舱;两个分选舱均与分选单元连接;两个分选舱均与调节单元连接;两个分选舱相背侧开有若干个环形阵列的销孔;两个分选舱内部掏空为分选仓和收集槽;分选仓和收集槽通过通槽连通;分选舱上部与抛光辊转动连接;两个环形槽内各环形阵列式固接有若干个第一弹性件;若干个第一弹性件右部固接有两个环形板,环形板上设有两个凹槽;两个环形板各与一个环形槽滑动连接;两个环形板各可拆卸式连接有两个筛网,筛网为半圈体;每相邻两个筛网通过螺栓固定,且每相邻两个筛网围设成中空腔体,每个抛光辊各从一个中空腔体内穿过;机架右部安装有第二动力组件;第二动力组件输出轴固接有传动杆;传动杆左部与抛光室转动连接;传动杆外表面固接有直齿轮;两个分选舱上部各转动连接有一个出料管;两个出料管外表面各固接有一个齿环;两个齿环之间共同与直齿轮啮合。In addition, it is particularly preferred that the polishing unit includes a first power assembly, a polishing roller, a sorting cabin, a first elastic member, an annular plate, a screen, a second power assembly, a transmission rod, a spur gear, a discharge pipe and teeth Two first power components are installed on the left part of the frame; each of the output shafts of the two first power components is fixedly connected with a polishing roller, and several arc-shaped ribs are arranged on the polishing roller; the right part of the frame is fixedly connected with Sorting cabin; two sorting cabins are connected with the sorting unit; two sorting cabins are connected with the adjustment unit; two sorting cabins have a number of annular array pin holes on the opposite side; two sorting cabins The interior is hollowed out to form a sorting chamber and a collection tank; the sorting chamber and the collecting tank are connected through a through groove; the upper part of the sorting chamber is connected to the polishing roller in rotation; each of the two annular grooves is fixed in an annular array with several first elastic members Two annular plates are fixedly connected to the right part of several first elastic parts, and two grooves are arranged on the annular plate; each of the two annular plates is slidingly connected with an annular groove; each of the two annular plates is detachably connected with two A screen, the screen is a half-circle body; every two adjacent screens are fixed by bolts, and each adjacent two screens are surrounded by a hollow cavity, and each polishing roller passes through a hollow cavity; The second power assembly is installed on the right part of the frame; the output shaft of the second power assembly is fixedly connected with a transmission rod; the left part of the transmission rod is connected with the polishing chamber in rotation; the outer surface of the transmission rod is fixed with a spur gear; A discharge pipe is connected in rotation; a toothed ring is fixedly connected to the outer surfaces of the two discharge pipes; the two toothed rings are in mesh with the spur gear.
此外,特别优选的是,分选单元包括有第一Y形导流管、第二Y形导流管、转板和第二弹性件;两个分选舱下部分别连通有第一Y形导流管和第二Y形导流管;收集槽下部与第一Y形导流管连通;分选仓下部与第二Y形导流管连通;两个分选舱内部各转动连接有一个转板;两个转板上各固接有一个第二弹性件。In addition, it is particularly preferred that the sorting unit includes a first Y-shaped draft pipe, a second Y-shaped draft pipe, a rotating plate and a second elastic member; The flow pipe and the second Y-shaped flow guide pipe; the lower part of the collecting tank is connected with the first Y-shaped flow guide pipe; plate; each of the two rotating plates is fixedly connected with a second elastic member.
此外,特别优选的是,调节单元包括有旋钮、挂板和销钉;两个转板相背侧各安装有一个旋钮;旋钮上各固接有一个挂板;销孔上连接有两个销钉;两个销钉各与一个挂板接触。In addition, it is particularly preferred that the adjustment unit includes a knob, a hanging plate and a pin; a knob is installed on the opposite side of the two rotating plates; a hanging plate is fixedly connected to the knob; two pins are connected to the pin hole; Two pins each contact a pegboard.
此外,特别优选的是,刮粉单元包括有第三动力组件、缺齿轮、滑杆、清理件、复位件和齿条;抛光室顶部安装有第三动力组件;第三动力组件输出轴固接有缺齿轮,缺齿轮的缺齿部分对称设置;抛光室左部和右部共同固接有滑杆;滑杆外表面通过滑块滑动连接有两个清理件,清理件带有刷毛;两个清理件上各固接有一个复位件;且两个复位件分别处于中心对称的两个位置;两个复位件均与抛光室内壁接触;两个清理件上部各固接有一个齿条;两个齿条共同与缺齿轮啮合。In addition, it is particularly preferred that the powder scraping unit includes a third power assembly, a missing gear, a slide bar, a cleaning member, a reset member, and a rack; a third power assembly is installed on the top of the polishing chamber; the output shaft of the third power assembly is fixedly connected to There are missing gears, and the missing teeth of the missing gears are arranged symmetrically; the left and right parts of the polishing chamber are jointly fixed with a slide bar; the outer surface of the slide bar is slidably connected with two cleaning parts with bristles; Each of the cleaning parts is fixedly connected with a reset part; and the two reset parts are located at two symmetrical positions of the center; The two racks mesh together with the missing gear.
此外,特别优选的是,旋钮上设有防滑槽。In addition, it is particularly preferred that an anti-slip groove is provided on the knob.
此外,特别优选的是,挂板上开有凹槽,销钉各卡在一个凹槽上。In addition, it is particularly preferred that grooves are formed on the pegboard, and the pins are respectively clamped on one groove.
此外,特别优选的是,滑杆为外表面设有若干限位凸条的中空管,且抛光室与滑杆接触位置上开有星形槽。In addition, it is particularly preferred that the sliding rod is a hollow tube with several limiting protrusions on the outer surface, and star-shaped grooves are formed at the contact position between the polishing chamber and the sliding rod.
此外,特别优选的是,复位件为弧形的簧片。In addition, it is particularly preferred that the reset member is an arc-shaped reed.
与现有技术相比,本发明具有以下优点:本发明将饮用水雾化后喷至着水管内,使得着水管内弥漫有水雾,接着将碾米机碾白的大米由提升机转移至两个着水管内,米粒经过着水管时,米粒与水雾充分接触,使得米粒表面着水充分。Compared with the prior art, the present invention has the following advantages: the present invention sprays the drinking water into the water pipe after atomization, so that the water mist is filled in the water pipe, and then the rice whitened by the rice mill is transferred from the elevator to the In the two water pipes, when the rice grains pass through the water pipes, the rice grains are in full contact with the water mist, so that the surface of the rice grains is fully watered.
本发明通过抛光后的米粒掉落在分选舱内时,米粒与下方的第二弹性件接触,此时米粒会被第二弹性件弹飞,通过米粒质量不同对米粒与碎米进行分选,并且手动调节转板的角度,进而控制米粒弹跳的角度,减少碎米进入到收集槽内。In the present invention, when the polished rice grains fall into the sorting cabin, the rice grains are in contact with the second elastic member below, at this time, the rice grains will be bounced off by the second elastic member, and the rice grains and broken rice are sorted according to the different quality of the rice grains , and manually adjust the angle of the rotating plate, thereby controlling the bouncing angle of the rice grains, and reducing the broken rice from entering the collection tank.
本发明通过复位件复位时,不仅将清理件快速复位,而且复位件还对清理件还有斜向上的推力,使得清理件在滑过滑杆时,清理件对滑杆有压力,清理件在滑杆上移动过程中,清理件将滑杆上的糠粉刮除,减少糠粉在滑杆上的堆积。When the present invention is reset by the reset part, not only the cleaning part is quickly reset, but also the reset part also has an oblique upward thrust on the cleaning part, so that when the cleaning part slides over the slide bar, the cleaning part has pressure on the slide bar, and the cleaning part is in the During the movement of the slide bar, the cleaning part scrapes off the bran powder on the slide bar to reduce the accumulation of chaff powder on the slide bar.
附图说明Description of drawings
图1为本发明的大米加工用抛光装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of rice processing polishing device of the present invention;
图2为本发明的大米加工用抛光装置的剖视图;Fig. 2 is the cross-sectional view of rice processing polishing device of the present invention;
图3为本发明的大米加工用抛光装置的第一种组合立体结构示意图;Fig. 3 is the first combined three-dimensional structure schematic diagram of the polishing device for rice processing of the present invention;
图4为本发明的大米加工用抛光装置的着水单元立体结构示意图;Fig. 4 is the schematic diagram of the three-dimensional structure of the water impingement unit of the polishing device for rice processing of the present invention;
图5为本发明的大米加工用抛光装置的第二种组合立体结构示意图;Fig. 5 is the second combined three-dimensional structure schematic diagram of the polishing device for rice processing of the present invention;
图6为本发明的大米加工用抛光装置的上料管立体结构示意图;Fig. 6 is the schematic diagram of the three-dimensional structure of the feeding pipe of the rice processing polishing device of the present invention;
图7为本发明的大米加工用抛光装置的抛光单元立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the polishing unit of the rice processing polishing device of the present invention;
图8为本发明的大米加工用抛光装置的抛光单元部分立体结构示意图;Fig. 8 is a partial three-dimensional structure schematic diagram of the polishing unit of the rice processing polishing device of the present invention;
图9为本发明的大米加工用抛光装置的第三种组合立体结构示意图;Fig. 9 is a schematic diagram of the third combined three-dimensional structure of the polishing device for rice processing of the present invention;
图10为本发明的大米加工用抛光装置的第四种组合立体结构示意图;Fig. 10 is a schematic diagram of the fourth combined three-dimensional structure of the polishing device for rice processing of the present invention;
图11为本发明的大米加工用抛光装置的第五种组合立体结构示意图;Fig. 11 is a schematic diagram of the fifth combined three-dimensional structure of the polishing device for rice processing of the present invention;
图12为本发明的大米加工用抛光装置的刮粉单元立体结构示意图。Fig. 12 is a schematic perspective view of the three-dimensional structure of the powder scraping unit of the polishing device for rice processing according to the present invention.
在图中:1-机架,2-抛光室,3-活动盖,4-把手,5-上料管,6-着水管,5001-环形槽,101-水箱,102-驱动组件,103-注水管,104-导管,105-Y形管,106-雾化器,107-防护盖,201-第一动力组件,202-抛光辊,203-分选舱,204-第一弹性件,205-环形板,206-筛网,207-第二动力组件,208-传动杆,209-直齿轮,2010-出料管,2011-齿环,20201-弧形筋,20301-销孔,20302-分选仓,20303-通槽,20304-收集槽,301-第一Y形导流管,302-第二Y形导流管,303-转板,304-第二弹性件,401-旋钮,402-挂板,403-销钉,501-第三动力组件,502-缺齿轮,503-滑杆,504-清理件,505-复位件,506-齿条。In the figure: 1-frame, 2-polishing chamber, 3-movable cover, 4-handle, 5-feeding pipe, 6-water pipe, 5001-ring groove, 101-water tank, 102-drive assembly, 103- Water injection pipe, 104-duct, 105-Y-shaped pipe, 106-atomizer, 107-protective cover, 201-first power assembly, 202-polishing roller, 203-sorting cabin, 204-first elastic member, 205 -ring plate, 206-screen, 207-second power assembly, 208-transmission rod, 209-spur gear, 2010-discharge pipe, 2011-gear ring, 20201-arc rib, 20301-pin hole, 20302- Sorting bin, 20303-through slot, 20304-collecting tank, 301-first Y-shaped guide tube, 302-second Y-shaped guide tube, 303-rotary plate, 304-second elastic member, 401-knob, 402-hanging plate, 403-pin, 501-the third power assembly, 502-missing gear, 503-sliding bar, 504-cleaning part, 505-resetting part, 506-rack.
具体实施方式Detailed ways
尽管可关于特定应用或行业来描述本发明,但是本领域的技术人员将会认识到本发明的更广阔的适用性。本领域的普通技术人员将会认识到诸如:在上面、在下面、向上、向下等之类的术语是用于描述附图,而非表示对由所附权利要求限定的本发明范围的限制。诸如:第一或第二之类的任何数字标号仅为例示性的,而并非旨在以任何方式限制本发明的范围。While the invention may be described with respect to a particular application or industry, those skilled in the art will recognize the invention's broader applicability. Those of ordinary skill in the art will recognize that terms such as: above, below, upwards, downwards, etc. are used to describe the drawings and do not represent limitations on the scope of the present invention, which is defined by the appended claims . Any numerical designation such as: first or second is illustrative only and is not intended to limit the scope of the present invention in any way.
实施例1Example 1
一种大米加工用抛光装置,根据图1-2所示,包括有机架1、抛光室2、活动盖3、把手4、上料管5和着水管6;机架1中部固接有抛光室2;抛光室2前部和后部各铰接有一个活动盖3;两个活动盖3上各安装有一个把手4;抛光室2左部连通有两个上料管5,上料管5右部开有带限位凸块的环形槽5001;且环形槽5001设于上料管5右部掏空阶梯上;两个上料管5上各连通有一个着水管6;A polishing device for rice processing, as shown in Figure 1-2, includes a
还包括有着水单元、抛光单元、分选单元、调节单元和刮粉单元;抛光室2顶部连接有着水单元;着水单元与两个着水管6连通;机架1上部连接有抛光单元;抛光单元与抛光室2连接;抛光单元分别与两个上料管5连接;机架1右部连接有分选单元;分选单元上部与抛光单元连接;分选单元连接有调节单元;调节单元与抛光单元连接;抛光室2上部连接有刮粉单元;刮粉单元与抛光单元接触;大米通过提升机控制流量分别通入到着水管6,同时着水单元将饮用水雾化后,使水雾弥漫在着水管6中,大米通过着水管6时,大米与水雾充分接触,大米着水均匀,而后大米通过上料管5进入抛光单元,抛光单元对大米进行抛光,抛光完成后,大米进入分选单元,分选单元对抛光大米过程中的碎米和精米,筛分并分别收集,在抛光过程中产生的糠粉,大米着水后抛光,糠粉潮湿,易粘附,影响散热以及抛光效果,刮粉单元将抛光单元上的糠粉清理,而后通过抽风机,将糠粉从抛光室2内抽出,并统一收集。It also includes a water unit, a polishing unit, a sorting unit, an adjustment unit and a powder scraping unit; the top of the
根据图1和图3-4所示,着水单元包括有水箱101、驱动组件102、注水管103、导管104、Y形管105、雾化器106和防护盖107;抛光室2上表面固接有水箱101;水箱101上安装有驱动组件102;水箱101上连通有注水管103,且注水管103上设有盖帽;注水管103位于驱动组件102的前方;驱动组件102输入端连通有导管104;导管104下部与水箱101连通;驱动组件102输出端连通有Y形管105;Y形管105分别与两个着水管6连通;Y形管105的两个出口端各安装有一个雾化器106;两个着水管6内各螺栓连接有一个防护盖107;两个防护盖107各位于一个雾化器106的上方。According to Fig. 1 and Fig. 3-4, the water landing unit includes a
驱动组件102为水泵。The
根据图1和图5-8所示,抛光单元包括有第一动力组件201、抛光辊202、分选舱203、第一弹性件204、环形板205、筛网206、第二动力组件207、传动杆208、直齿轮209、出料管2010和齿环2011;机架1左部安装有两个第一动力组件201;两个第一动力组件201输出轴各固接有一个抛光辊202,且抛光辊202上设有若干条弧形筋20201;机架1右部焊接有分选舱203;两个分选舱203均与分选单元连接;两个分选舱203均与调节单元连接;两个分选舱203相背侧开有若干个环形阵列的销孔20301;两个分选舱203内部掏空为分选仓20302和收集槽20304;分选仓20302和收集槽20304通过通槽20303连通;分选舱203上部与抛光辊202转动连接;两个环形槽5001内各环形阵列式固接有若干个第一弹性件204;若干个第一弹性件204右部固接有两个环形板205,环形板205上设有两个凹槽;两个环形板205各与一个环形槽5001滑动连接;两个环形板205各可拆卸式连接有两个筛网206,筛网206为半圈体;每相邻两个筛网206通过螺栓固定,且每相邻两个筛网206围设成中空腔体,每个抛光辊202各从一个中空腔体内穿过;机架1右部安装有第二动力组件207;第二动力组件207输出轴固接有传动杆208;传动杆208左部与抛光室2转动连接;传动杆208外表面固接有直齿轮209;两个分选舱203上部各转动连接有一个出料管2010;两个出料管2010外表面各固接有一个齿环2011;两个齿环2011之间共同与直齿轮209啮合。According to Figure 1 and Figures 5-8, the polishing unit includes a
第一动力组件201为伺服电机。The
第一弹性件204为弹簧。The first
根据图1和图9-10所示,分选单元包括有第一Y形导流管301、第二Y形导流管302、转板303和第二弹性件304;两个分选舱203下部分别连通有第一Y形导流管301和第二Y形导流管302;收集槽20304下部与第一Y形导流管301连通;分选仓20302下部与第二Y形导流管302连通;两个分选舱203内部各转动连接有一个转板303;两个转板303上各螺栓连接有一个第二弹性件304。According to Figure 1 and Figures 9-10, the sorting unit includes a first Y-
第二弹性件304为向上弓起的弹片。The second
根据图1和图10所示,调节单元包括有旋钮401、挂板402和销钉403;两个转板303相背侧各安装有一个旋钮401;旋钮401上各焊接有一个挂板402;销孔20301上连接有两个销钉403;两个销钉403各与一个挂板402接触。According to Fig. 1 and Fig. 10, the adjustment unit includes a
旋钮401上设有防滑槽,用于增大手上沾有糠粉的使用者的抓持摩擦力。The
挂板402上开有凹槽,销钉403各卡在一个凹槽上,避免通过销钉403卡住挂板402时,将使用者夹伤。There are grooves on the hanging
根据图1和图11-12所示,刮粉单元包括有第三动力组件501、缺齿轮502、滑杆503、清理件504、复位件505和齿条506;抛光室2顶部安装有第三动力组件501;第三动力组件501输出轴固接有缺齿轮502,缺齿轮502的缺齿部分对称设置;抛光室2左部和右部共同焊接有滑杆503;滑杆503外表面通过滑块滑动连接有两个清理件504,清理件504带有刷毛;两个清理件504上各焊接有一个复位件505;且两个复位件505分别处于中心对称的两个位置;两个复位件505均与抛光室2内壁接触;两个清理件504上部各焊接有一个齿条506;两个齿条506共同与缺齿轮502啮合。According to Figure 1 and Figures 11-12, the powder scraping unit includes a
第三动力组件501为伺服电机。The
滑杆503为外表面设有若干限位凸条的中空管,且抛光室2与滑杆503接触位置上开有星形槽,用于减少机身的重量,降低生产成本,并将清理糠粉产生的热量排出。The
复位件505为弧形的簧片。The
在使用时,先将该大米加工用抛光装置安装于大米加工车间内,接通车间内电源,及将饮用水源通过水管连接注水管103,往水箱101内灌注足量的引用水后,断开水管,将注水管103上的盖帽重新盖上,而后控制启动驱动组件102,驱动组件102将水箱101内的水抽出,并泵至Y形管105,再通过两个雾化器106,将饮用水雾化后喷至着水管6内,使得着水管6内弥漫有水雾,接着将碾米机碾白的大米由提升机转移至两个着水管6内,米粒经过着水管6时,米粒与水雾充分接触,使得米粒表面着水充分。When in use, the polishing device for rice processing is first installed in the rice processing workshop, the power supply in the workshop is connected, and the drinking water source is connected to the
着水后的米粒从着水管6进入上料管5,掉落在抛光辊202左部,同时控制启动两个第一动力组件201和一个第二动力组件207,第一动力组件201和一个第二动力组件207的转动方向相反,其中第一动力组件201输出轴转动,同步带动抛光辊202转动,第二动力组件207输出轴转动,同步带动两个筛网206转动,使得抛光辊202与筛网206的转动方向相反,当抛光辊202转动时,弧形筋20201将米粒向右推动,当米粒运动到两个筛网206围设的空心腔体的位置时,米粒之间、米粒与抛光辊202之间及米粒与筛网206之间产生相对运动、相对摩擦与挤压,由于米粒表面湿润,摩擦挤压将糠粉除去,并在米粒表面形成光亮保护膜,由于抛光辊202与筛网206的转动方向相反,使得米粒的抛光更加充分,提高大米的抛光效率,并且有助于对大米抛光产生的热量散除。The rice grains after watering enter the
而后抛光完成的米粒从出料管2010排出至分选舱203,由于抛光需要对米粒进行挤压摩擦,易产生碎米,当抛光后的米粒掉落在分选舱203内时,米粒与下方的第二弹性件304接触,此时米粒会被第二弹性件304弹飞,由于完整的米粒质量较碎米的质量大,则完整米粒的惯性较大,碎米的惯性较小,故完整的米粒接触到第二弹性件304后,动量较大,完整米粒反弹的距离较远,碎米的动量较小,碎米的反弹距离较近,故完整米粒能越过通槽20303进入到收集槽20304内,而后完整米粒再从第一Y形导流管301导出进入下移加工步骤,碎米则不能越过通槽20303,只能沿着分选舱203继续往下落而后再从第二Y形导流管302导出,其中在对第一Y形导流管301中的米粒进行抽检时,根据其中碎米的多寡,此时使用者将销钉403抽出后,手动转动旋钮401,用以调节转板303的角度,进而控制米粒弹跳的角度,减少碎米进入到收集槽20304内,而后再将销钉403就近插入一个销孔20301,并通过销钉403将挂板402卡住,其中当使用者手中沾有米粉或者糠粉时,为避免在抓取旋钮401时发生打滑,此时设置有若干防滑槽,增大了使用者手与旋钮401的接触摩擦,便于对转板303的转向控制,有助于更好的控制大米产品的质量和商业价值。Then the rice grains that have been polished are discharged from the
其中在对米粒抛光时,产生的糠粉一般通过筛网206排出,同时糠粉是米粒润湿后抛光产生的,故糠粉也是潮湿的状态,糠粉会粘附在筛网206上,又因为大米的抛光过程产生大量热,会将米粒以及糠粉上的水分蒸发,故筛网206上的糠粉外表面的为干燥,内部为潮湿状态的包聚状态,严重影响筛网206的散热,此时控制启动第三动力组件501,第三动力组件501输出轴转动,同步带动两个清理件504往相互远离的方向运动,由于清理件504为水平运动,而筛网206为转动,故清理件504上的刷毛对筛网206上的糠粉扫除,同时清理件504在运动时,还压迫复位件505,使得复位件505变形,随着缺齿轮502转动,缺齿轮502不与两个齿条506啮合时,两个复位件505恢复,复位件505不仅将清理件504快速复位,使得清理件504快速从筛网206上扫过,且通过复位件505复位时,清理件504有斜向上的推力,使得清理件504在滑过滑杆503时,清理件504对滑杆503有压力,清理件504在滑杆503上移动过程中,清理件504将滑杆503上的糠粉刮除,其中清理件504和滑杆503摩擦产生的热量,通过中空的滑杆503以及抛光室2上的星形槽配合进行散热。Wherein when the rice grain is polished, the bran powder produced is generally discharged through the
当该抛光装置运转一段时间后,筛网206上会有糠粉粘附且难以通过清理件504的去除,此时需定时将筛网206取下,清洗或者更换,避免难以去除的糠粉,会有细菌滋生,影响大米的卫生,此时使用者只需通过握住把手4,将活动盖3向上打开,接着手动按下环形板205,环形板205向左运动,第一弹性件204被压缩,而后将筛网206向右拉动,筛网206变形后从上料管5的卡接位置退出,而后,在将筛网206右部从出料管2010的卡接位置抽出即可,待筛网206清理完成或取来替换件,现将筛网206插入出料管2010的卡接位置,而后将筛网206变形后推入上料管5的卡接位置,再将环形板205松开,第一弹性件204复原后,将环形板205圈在筛网206外,对筛网206固定,待筛网206重新安装后,将活动盖3重新扣合。After the polishing device has been in operation for a period of time, there will be bran powder adhered on the
上述实施例是提供给熟悉本领域内的人员来实现或使用本发明的,熟悉本领域的人员可在不脱离本发明的发明思想的情况下,对上述实施例做出种种修改或变化,因而本发明的保护范围并不被上述实施例所限,而应该是符合权利要求书提到的创新性特征的最大范围。The above-mentioned embodiments are provided for those who are familiar with the field to implement or use the present invention, and those who are familiar with the art can make various modifications or changes to the above-mentioned embodiments without departing from the inventive idea of the present invention. The scope of protection of the present invention is not limited by the above-mentioned embodiments, but should be the maximum scope consistent with the innovative features mentioned in the claims.
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|---|---|---|---|---|
| CN116899655A (en) * | 2023-07-17 | 2023-10-20 | 湖南郴州粮油机械有限公司 | Grain processing methods and equipment |
| CN118357007A (en) * | 2024-06-20 | 2024-07-19 | 湖南天知香米业有限公司 | Rice surface polishing device for rice processing |
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| Publication number | Publication date |
|---|---|
| CN115301313B (en) | 2023-06-16 |
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