CN115291460A - Cavity-divided projector with double heat dissipation systems - Google Patents
Cavity-divided projector with double heat dissipation systems Download PDFInfo
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/14—Details
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/005—Projectors using an electronic spatial light modulator but not peculiar thereto
- G03B21/006—Projectors using an electronic spatial light modulator but not peculiar thereto using LCD's
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/14—Details
- G03B21/145—Housing details, e.g. position adjustments thereof
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/14—Details
- G03B21/16—Cooling; Preventing overheating
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/14—Details
- G03B21/20—Lamp housings
- G03B21/2006—Lamp housings characterised by the light source
- G03B21/2033—LED or laser light sources
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/14—Details
- G03B21/20—Lamp housings
- G03B21/206—Control of light source other than position or intensity
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Abstract
本发明公开了一种具有双散热系统的分腔型投影机,包括光机壳体(1),所述光机壳体(1)内部分腔并形成两个独立的腔室,两个独立的腔室包括第一腔室(2)与第二腔室(3);所述第一腔室(2)为封闭式腔室,所述第二腔室(3)为开放式腔室。本发明采用堆叠组装方式,缩短生产工时,增加生产效率,且将整个光机壳体内部分割成两个独立的腔室,使其拥有各自的散热系统,使得光学组件等能够在保证密封性的同时又能保证散热性,利用独立布设的开放式散热系统,对LED光源进行独立散热,使得光源与光学组件之间分开设置,热量影响小,结构布局更加合理,整机使用寿命更久。The invention discloses a cavity-divided projector with dual heat dissipation systems, comprising an optical-mechanical casing (1), wherein the optical-mechanical casing (1) is divided into two cavities and forms two independent cavities, the two independent The chamber includes a first chamber (2) and a second chamber (3); the first chamber (2) is a closed chamber, and the second chamber (3) is an open chamber. The invention adopts the stacking assembly method, shortens the production time, increases the production efficiency, and divides the entire optical-mechanical housing into two independent chambers, so that they have their own heat dissipation systems, so that the optical components and the like can be ensured in a sealed manner. At the same time, it can ensure the heat dissipation. The independent open heat dissipation system is used to independently dissipate the heat of the LED light source, so that the light source and the optical components are set separately, the heat effect is small, the structure layout is more reasonable, and the service life of the whole machine is longer.
Description
技术领域technical field
本发明涉及投影机领域,具体涉及一种具有双散热系统的分腔型投影机。The invention relates to the field of projectors, in particular to a cavity-divided projector with a double cooling system.
背景技术Background technique
投影机是目前常用的光学产品,投影机内部使用到了大量的光学组件,这些光学组件在使用时会产生大量的热,由于各组件之间间距小,且内部为一个共用的腔室,受热量影响较大,光学组件产生的热会严重堆积,这些热量如果不及时去除,会造成投影机使用寿命的降低,使用过程容易出现不稳定的情况。The projector is a commonly used optical product at present. A large number of optical components are used inside the projector. These optical components will generate a lot of heat when used. Since the distance between the components is small and the interior is a shared chamber, the heat The impact is greater, and the heat generated by the optical components will accumulate seriously. If the heat is not removed in time, it will reduce the service life of the projector, and it is prone to instability during use.
另外,传统的投影机在组装时,先开成两半先将所有零件装在一边再将另一边合上,因为零件多将盖子合上时需要同时对准所有零件组装效率非常低。In addition, when assembling a traditional projector, first split it into two halves, install all the parts on one side, and then close the other side, because there are many parts, and when the cover is closed, all parts need to be aligned at the same time, and the assembly efficiency is very low.
发明内容Contents of the invention
本发明所要解决的技术问题是一种具有双散热系统的分腔型投影机,将投影机内部分割成两个互相独立的腔室,将光源与光学模组分开设置,利用铝挤结构使得光学模组在一个封闭的环境下也可以有效进行散热,保证密封性的同时又能很好的解决散热问题,并且本发明的光源端设置有开放式独立的散热系统,这种分开设置的散热系统可以很好的解决光机的整体散热,使得热源对各组件之间的影响大大降低,有效延长了整机的使用寿命,且整体组装采用自下而上的堆叠组装方式,可有效缩短生产工时,增加生产效率。The technical problem to be solved by the present invention is a split-cavity projector with a double heat dissipation system, which divides the inside of the projector into two mutually independent chambers, sets the light source and the optical module separately, and uses an aluminum extruded structure to make the optical The module can also effectively dissipate heat in a closed environment, which can solve the problem of heat dissipation while ensuring sealing. In addition, the light source end of the present invention is equipped with an open and independent heat dissipation system. This separately arranged heat dissipation system It can solve the overall heat dissipation of the optical machine very well, greatly reducing the influence of the heat source on the components, effectively prolonging the service life of the whole machine, and the overall assembly adopts a bottom-up stacking assembly method, which can effectively shorten the production hours , Increase production efficiency.
本发明是通过以下技术方案来实现的:一种具有双散热系统的分腔型投影机,包括光机壳体,所述光机壳体内部分腔并形成两个独立的腔室,两个独立的腔室包括第一腔室与第二腔室;The present invention is achieved through the following technical proposals: a split-cavity projector with a dual heat dissipation system, comprising an optical-mechanical casing, the interior of the optical-mechanical casing is divided into two independent chambers, two independent The chamber comprises a first chamber and a second chamber;
所述第一腔室为封闭式腔室,所述第二腔室为开放式腔室,所述封闭式腔室使用内循环方式并采用铝挤辐射散热将第一腔室内部热量散于光机外部;所述开放式腔室使用风机将外部空气经过发热源并将热空气抽出至光机外部。The first chamber is a closed chamber, and the second chamber is an open chamber. The closed chamber adopts an internal circulation method and adopts aluminum extrusion radiation heat dissipation to dissipate the heat inside the first chamber to light. outside the machine; the open chamber uses a fan to draw outside air over the heat source and draw the hot air out of the light machine.
作为优选的技术方案,所述光机壳体位于第一腔室的两侧以及一侧端面均设置有铝挤,靠近铝挤的光机壳体内部设置有一倾斜布设的反射镜,远离反射镜的倾斜方向设置一双面进风鼓风机,位于双面进风鼓风机的出风口端设置有光学模组,双面进风鼓风机的进风口端设置在靠近铝挤一侧;As a preferred technical solution, aluminum extrusions are provided on both sides of the first chamber and on one end surface of the optical machine housing, and an obliquely arranged reflector is arranged inside the optical machine housing close to the aluminum extrusion, far away from the reflector. A double-sided air inlet blower is installed in the inclined direction, and an optical module is installed at the air outlet of the double-sided air inlet blower, and the air inlet of the double-sided air inlet blower is set on the side close to the aluminum extrusion;
光学模组产生的热空气经铝挤辐射降温后重新输入至双面进风鼓风机的进风口端,并由双面进风鼓风机的出风口端吹至光学模组进行降温,以此形成一个封闭式循环散热风道。The hot air generated by the optical module is reintroduced into the air inlet of the double-sided air inlet blower after being radiated and cooled by the aluminum extrusion, and is blown from the air outlet of the double-sided air inlet blower to the optical module for cooling, thereby forming a closed Type circulating cooling air duct.
作为优选的技术方案,所述光学模组包括增透偏振隔热玻璃模组、液晶显示模组以及菲涅尔透镜,光学模组的斜对角方向设置镜头,反射镜倾斜布设在菲涅尔透镜的输出端。As a preferred technical solution, the optical module includes an anti-reflection polarized heat-insulating glass module, a liquid crystal display module, and a Fresnel lens. The lens is arranged in an oblique direction of the optical module, and the mirror is arranged obliquely on the Fresnel lens. output of the lens.
作为优选的技术方案,所述双面进风鼓风机的进风口端大于出风口端,增加双面进风鼓风机的出风口的风压。As a preferred technical solution, the air inlet end of the double-sided air inlet blower is larger than the air outlet end, so as to increase the wind pressure at the air outlet of the double-sided air inlet blower.
作为优选的技术方案,所述第二腔室内设置有一锥形聚光单元,锥形聚光单元的输入端设置LED灯,输出端正对着第一腔室的光学模组,第二腔室的一侧设置有一第一轴流风机,远离第一轴流风机的第二腔室另一侧为进风开口,外部冷空气自进风开口进入至第二腔室中,并由第一轴流风机将热空气抽出自外界,由进风开口为起始端,经过整个第二腔室后由第一轴流风机排出,以此形成“一”字形的开放式循环散热通道。As a preferred technical solution, a conical concentrating unit is provided in the second chamber, an LED lamp is provided at the input end of the conical concentrating unit, the output end is facing the optical module of the first chamber, and the One side is provided with a first axial flow fan, and the other side of the second chamber away from the first axial flow fan is an air inlet opening. External cold air enters the second chamber through the air inlet opening, and is blown by the first axial flow. The fan draws hot air out from the outside, starting from the air inlet opening, passing through the entire second chamber and then exhausted by the first axial flow fan, thus forming a "one"-shaped open circulation heat dissipation channel.
作为优选的技术方案,所述LED灯安装有LED散热模组,通过LED散热模组进行散热。As a preferred technical solution, the LED lamp is equipped with an LED heat dissipation module, and the heat dissipation is performed through the LED heat dissipation module.
作为优选的技术方案,所述LED散热模组包括铝合金、散热铜管以及散热鳍片,散热鳍片与散热铜管连接,散热铜管另一端与铝合金连接,LED灯安装在铝合金上。As a preferred technical solution, the LED cooling module includes an aluminum alloy, a cooling copper tube and a cooling fin, the cooling fin is connected to the cooling copper tube, the other end of the cooling copper tube is connected to the aluminum alloy, and the LED lamp is installed on the aluminum alloy .
作为优选的技术方案,所述光机壳体外部位于镜头的相对面设置有第二轴流风机,第二轴流风机输出端正对着铝挤与第二腔室的进风开口。As a preferred technical solution, a second axial flow fan is provided on the outside of the optical machine housing opposite to the lens, and the output end of the second axial flow fan faces the aluminum extrusion and the air inlet opening of the second chamber.
本发明的有益效果是:本发明将光学组件、镜头等设置在一个封闭的腔室内,利用铝挤配合双面进风鼓风机,在保证密封性的同时,又能满足散热需求;The beneficial effects of the present invention are: the present invention arranges optical components, lens, etc. in a closed chamber, uses aluminum extrusion and a double-sided air intake blower, which can meet the heat dissipation requirements while ensuring sealing;
本发明将光源等组件与光线组件、镜头分开设置,利用封闭式腔室的独立散热以及开放式腔室的独立散热两套散热系统,使得整个系统的散热能力大大提升,有效增加整机的使用寿命;In the present invention, the components such as the light source are set separately from the light components and the lens, and two sets of heat dissipation systems are used for the independent heat dissipation of the closed chamber and the independent heat dissipation of the open chamber, so that the heat dissipation capacity of the whole system is greatly improved, and the use of the whole machine is effectively increased. life;
另外,本发明的背光模组、成像模组、聚焦模组可直接堆叠式组装,每个模组可独立组成也可线上组装,组装方式由下而上层层堆叠,大大节省了组装时间成本,独立模组堆叠组装缩短生产工时,增加生产效率。In addition, the backlight module, imaging module, and focus module of the present invention can be assembled directly in a stacked manner. Each module can be assembled independently or assembled online. The assembly method is stacked from bottom to top, which greatly saves assembly time and cost. , Independent module stacking assembly shortens production man-hours and increases production efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明的整体外部示意图;Fig. 1 is the overall external schematic diagram of the present invention;
图2为本发明的底部结构示意图;Fig. 2 is a schematic view of the bottom structure of the present invention;
图3为本发明的内部截面示意图;Fig. 3 is the internal sectional schematic view of the present invention;
图4为本发明LED散热模组部分的结构示意图。FIG. 4 is a schematic structural view of the LED cooling module part of the present invention.
具体实施方式Detailed ways
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.
本说明书(包括任何附加权利要求、摘要和附图)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification (including any appended claims, abstract and drawings), unless expressly stated otherwise, may be replaced by alternative features which are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.
如图3所示,本发明的一种具有双散热系统的分腔型投影机,包括光机壳体1,所述光机壳体1内部分腔并形成两个独立的腔室,两个独立的腔室包括第一腔室2与第二腔室3;As shown in Fig. 3, a kind of sub-cavity projector with dual heat dissipation system of the present invention includes an optical machine housing 1, and the inner cavity of the optical machine housing 1 forms two independent chambers, two The independent chambers include a
第一腔室2为封闭式腔室,所述第二腔室3为开放式腔室,所述封闭式腔室使用内循环方式并采用铝挤辐射散热将第一腔室2内部热量散于光机壳体外部;所述开放式腔室使用风机将外部空气经过发热源并将热空气抽出至光机壳体外部。The
如图1-图3所示,光机壳体1位于第一腔室2的两侧以及一侧端面均设置有铝挤4,靠近铝挤4的光机壳体1内部设置有一倾斜布设的反射镜5,远离反射镜5的倾斜方向设置一双面进风鼓风机13,位于双面进风鼓风机13的出风口端设置有光学模组,双面进风鼓风机13的进风口端设置在靠近铝挤4一侧;As shown in Figures 1 to 3, the optical machine housing 1 is located on both sides of the
光学模组产生的热空气经铝挤4辐射降温后重新输入至双面进风鼓风机13的进风口端,并由双面进风鼓风机13的出风口端吹至光学模组进行降温,以此形成一个封闭式循环散热风道,封闭式循环散热风道见图3中第一腔室内空心箭头的走向方式,其为一个环形走向通道,整个散热风道呈环形结构,利用双面进风鼓风机作为动力源,将第一腔室内的空气沿着整个封闭式循环散热风道循环走向,当气流从双面进风鼓风机吹出后,带走光学模组上的热量,然后热空气会充分与铝挤接触,利用铝挤将热源辐射至外界,经降温后的气体重新抽入至双面进风鼓风机中,如此循环达到一个内部循环封闭降温的过程。The hot air generated by the optical module is radiated and cooled by the
铝挤的工作原理主要是利用铝的高效散热特性,因为温室效应会持续提高利用铝挤特性将内部温度与外部温度均衡,也就是用当内部温度达到50度时铝挤温度也会为50度,但外部温度为30度就会将铝挤上的温度带到空气中,因为没有风扇,纯粹使用铝挤的辐射效应与外部温度中和,所以密封性可以有效得到保障。The working principle of aluminum extrusion is mainly to use the efficient heat dissipation characteristics of aluminum, because the greenhouse effect will continue to increase. Use the characteristics of aluminum extrusion to balance the internal temperature and external temperature, that is, when the internal temperature reaches 50 degrees, the temperature of aluminum extrusion will also be 50 degrees. , but when the external temperature is 30 degrees, the temperature on the aluminum extrusion will be brought into the air. Because there is no fan, the radiation effect of the aluminum extrusion is purely used to neutralize the external temperature, so the sealing can be effectively guaranteed.
其中,光学模组包括增透偏振隔热玻璃模组8、液晶显示模组7以及菲涅尔透镜14,光学模组的斜对角方向设置镜头,反射镜5倾斜布设在菲涅尔透镜14的输出端。Wherein, the optical module includes an anti-reflection polarization heat-insulating glass module 8, a liquid
双面进风鼓风机13的进风口端大于出风口端,增加双面进风鼓风机13的出风口的风压,增加风压后提升散热效率。The air inlet end of the double-sided
如图3所示,第二腔室3内设置有一锥形聚光单元9,锥形聚光单元9的输入端设置LED灯114,输出端正对着第一腔室的光学模组,第二腔室3的一侧设置有一第一轴流风机12,远离第一轴流风机12的第二腔室3另一侧为进风开口,外部冷空气自进风开口进入至第二腔室3中,并由第一轴流风机12将热空气抽出自外界,由进风开口为起始端,经过整个第二腔室3后由第一轴流风机12排出,以此形成“一”字形的开放式循环散热通道,开放式循环散热通道的气流走向如图3中第二腔室内的空心箭头走向所示,冷空气自进风开口抽入,经过整个LED散热模组后将热空气从第一轴流风机处抽出,达到一个开放式散热的过程。As shown in Fig. 3 , a
如图4所示,LED灯114安装有LED散热模组,通过LED散热模组进行散热,LED散热模组包括铝合金113、散热铜管112以及散热鳍片111,散热鳍片111与散热铜管112连接,散热铜管112另一端与铝合金113连接,LED灯114安装在铝合金113上;利用铜的高导热系数,将LED直接与铜管接触让铜管的毛细孔现象将热直接传导到鳍片端,达到对散热模组散热的目的。As shown in Figure 4, the
为了增加第一腔室与第二腔室的散热效果,特在光机壳体1外部位于镜头的相对面设置有第二轴流风机6,第二轴流风机6输出端正对着铝挤4与第二腔室3的进风开口,利用第二轴流风机增加铝挤外部的散热能力,同时部分气流可以进入至第二腔室内,达到增加气流流速的目的,进而提升散热效率。In order to increase the heat dissipation effect of the first chamber and the second chamber, a second
本发明的背光模组、成像模组、聚焦模组可直接堆叠式组装,每个模组可独立组成也可线上组装,组装方式由下而上层层堆叠,大大节省了组装时间成本,独立模组堆叠组装缩短生产工时,增加生产效率。The backlight module, imaging module, and focus module of the present invention can be directly stacked and assembled, and each module can be independently assembled or assembled online, and the assembly method is stacked from bottom to top, which greatly saves assembly time and cost. Module stacking assembly shortens production man-hours and increases production efficiency.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书所限定的保护范围为准。The above is only a specific implementation of the present invention, but the scope of protection of the present invention is not limited thereto, and any changes or replacements that do not come to mind through creative work shall be covered within the scope of protection of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope defined in the claims.
Claims (8)
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| WO2025059810A1 (en) * | 2023-09-18 | 2025-03-27 | 高创(苏州)电子有限公司 | Display module and projection apparatus |
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