CN115290743B - Spiral body detection device for motor damping base - Google Patents

Spiral body detection device for motor damping base Download PDF

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CN115290743B
CN115290743B CN202211170879.5A CN202211170879A CN115290743B CN 115290743 B CN115290743 B CN 115290743B CN 202211170879 A CN202211170879 A CN 202211170879A CN 115290743 B CN115290743 B CN 115290743B
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plate
base
fixedly connected
wire rope
mounting plate
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CN115290743A (en
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郭颖
李斌
聂浩
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Jiangsu Beihuilai Motor Co ltd
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Jiangsu Huibo Electromechanical Technology Co ltd
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Abstract

本发明提供一种电机减震底座用螺旋体检测装置,涉及减震技术领域。所述电机减震底座用螺旋体检测装置包括:底座,所述底座的上方设有支撑板;钢丝绳减震机构,所述钢丝绳减震机构的数量为多个,所述底座通过多个钢丝绳减震机构与支撑板弹性连接;所述钢丝绳减震机构包括下部安装板,所述底座的上方设有下部安装板,下部安装板的下表面通过内部镶嵌有永磁体的下部条形板与底座固定连接;所述下部安装板的上方设有上部安装板,上部安装板的上表面通过内部镶嵌有永磁体的上部条形板与支撑板的下表面固定连接;所述上部安装板和下部安装板上均开设有多个通孔。本发明提供的电机减震底座用螺旋体检测装置具有可靠性高的优点。

Figure 202211170879

The invention provides a helix detection device for a motor shock-absorbing base, which relates to the field of shock-absorbing technology. The helix detection device for the motor damping base includes: a base, a support plate is arranged above the base; a steel wire rope damping mechanism, the number of the steel wire rope damping mechanisms is multiple, and the base is damped by a plurality of steel wire ropes. The mechanism is elastically connected to the support plate; the wire rope damping mechanism includes a lower mounting plate, the lower mounting plate is provided above the base, and the lower surface of the lower mounting plate is fixedly connected to the base through the lower strip plate embedded with permanent magnets The top of the lower mounting plate is provided with an upper mounting plate, and the upper surface of the upper mounting plate is fixedly connected with the lower surface of the support plate through an upper strip plate inlaid with a permanent magnet inside; the upper mounting plate and the lower mounting plate Both are provided with a plurality of through holes. The spiral body detecting device for the shock absorbing base of the motor provided by the invention has the advantage of high reliability.

Figure 202211170879

Description

一种电机减震底座用螺旋体检测装置A spiral detection device for a motor shock-absorbing base

技术领域technical field

本发明涉及减震技术领域,尤其涉及一种电机减震底座用螺旋体检测装置。The invention relates to the technical field of shock absorption, in particular to a spiral body detection device for a motor shock absorption base.

背景技术Background technique

电机在工作时,会产生震动,使得电机工作时的噪音较大,为了减小电机工作时的噪音,电机在安装时,一般需要安装在减震底座上,且钢丝绳减震是良好的减震方式。When the motor is working, it will vibrate, which makes the noise of the motor larger. In order to reduce the noise when the motor is working, the motor generally needs to be installed on a shock-absorbing base when installing, and the wire rope shock-absorbing is a good shock-absorbing Way.

钢丝绳电机减震底座用螺旋体检测装置在使用时,钢丝绳长时间使用,会发生钢丝绳损伤的情况,现有的钢丝绳电机减震底座用螺旋体检测装置在使用时,不能及时对钢丝绳进行探伤,从而钢丝绳发生损伤时,不能及时发现,影响装置使用的安全性与可靠性。When the helix detection device for the shock-absorbing base of the wire rope motor is in use, the wire rope will be damaged if the wire rope is used for a long time. When damage occurs, it cannot be found in time, which will affect the safety and reliability of the device.

因此,有必要提供一种新的电机减震底座用螺旋体检测装置解决上述技术问题。Therefore, it is necessary to provide a new spiral body detection device for motor shock-absorbing base to solve the above-mentioned technical problems.

发明内容Contents of the invention

为解决上述技术问题,本发明提供一种安全性与可靠性高的电机减震底座用螺旋体检测装置。In order to solve the above-mentioned technical problems, the present invention provides a helix detection device for a shock-absorbing base of a motor with high safety and reliability.

本发明提供的电机减震底座用螺旋体检测装置包括:底座,所述底座的上方设有支撑板;钢丝绳减震机构,所述钢丝绳减震机构的数量为多个,所述底座通过多个钢丝绳减震机构与支撑板弹性连接;所述钢丝绳减震机构包括下部安装板,所述底座的上方设有下部安装板,下部安装板的下表面通过内部镶嵌有永磁体的下部条形板与底座固定连接;所述下部安装板的上方设有上部安装板,上部安装板的上表面通过内部镶嵌有永磁体的上部条形板与支撑板的下表面固定连接;所述上部安装板和下部安装板上均开设有多个通孔,且钢丝绳螺旋体依次穿过上部安装板开设的通孔和下部安装板开设的通孔并使得钢丝绳螺旋体呈螺旋结构;所述上部安装板的下表面固定连接有延伸板,延伸板的下方设有底板;所述底板通过伸缩杆与下部安装板的上表面连接,且下部安装板的上表面与弹性气囊的下端连接,弹性气囊的上端与底板连接;漏磁场检测机构,所述漏磁场检测机构与底座连接;所述漏磁场检测机构包括支架,所述底座的上表面连接有两个对称设置的支架,支架的上表面固定连接有固定环,固定环滑动连接有贯穿其设置的连接杆,连接杆远离下部安装板的一端固定连接有挡板,挡板通过环形施压气囊与固定环连接,且连接杆贯穿环形施压气囊设置,所述环形施压气囊通过连接管与弹性气囊相互连通;所述连接杆靠近下部安装板的一端连接座,连接座的一侧面通过弹簧与固定环弹性连接,且连接座的另一侧面固定连接有开口朝向钢丝绳螺旋体的弧形板;所述弧形板的内表面设有多个呈均匀圆周排列的球型安装座,球型安装座内安装有用于检测钢丝绳螺旋体漏磁场的窦氏 传感器;所述球型安装座通过弹性连接绳与弧形板的内表面连接。The spirochete detection device for motor shock-absorbing base provided by the present invention comprises: a base, a support plate is arranged above the base; The shock absorbing mechanism is elastically connected with the support plate; the steel wire rope shock absorbing mechanism includes a lower mounting plate, a lower mounting plate is provided above the base, and the lower surface of the lower mounting plate passes through the lower strip plate with the permanent magnet embedded inside and the base fixedly connected; the top of the lower mounting plate is provided with an upper mounting plate, and the upper surface of the upper mounting plate is fixedly connected with the lower surface of the support plate through the upper strip plate embedded with permanent magnets inside; the upper mounting plate and the lower mounting plate A plurality of through holes are opened on the plates, and the steel wire rope helix passes through the through holes opened on the upper mounting plate and the through holes opened on the lower mounting plate in turn, so that the steel wire rope helix has a spiral structure; the lower surface of the upper mounting plate is fixedly connected with An extension plate, a base plate is provided below the extension plate; the base plate is connected to the upper surface of the lower mounting plate through telescopic rods, and the upper surface of the lower mounting plate is connected to the lower end of the elastic airbag, and the upper end of the elastic airbag is connected to the base plate; the magnetic field leakage Detection mechanism, the leakage field detection mechanism is connected with the base; the leakage field detection mechanism includes a bracket, the upper surface of the base is connected with two symmetrically arranged brackets, the upper surface of the bracket is fixedly connected with a fixed ring, and the fixed ring slides A connecting rod is connected through it, and the end of the connecting rod away from the lower mounting plate is fixedly connected with a baffle, the baffle is connected to the fixed ring through an annular pressure-applying air bag, and the connecting rod is set through the annular pressure-applying air bag, and the annular pressure-applying air bag The airbag communicates with the elastic airbag through the connecting tube; the connecting rod is close to the connecting seat at one end of the lower mounting plate, one side of the connecting seat is elastically connected with the fixing ring through a spring, and the other side of the connecting seat is fixedly connected with an opening facing the wire rope helix The arc-shaped plate; the inner surface of the arc-shaped plate is provided with a plurality of spherical mounting seats that are uniformly arranged in a circle, and a Dou sensor for detecting the magnetic field leakage of the wire rope helix is installed in the spherical mounting seat; the spherical mounting The seat is connected with the inner surface of the arc-shaped plate through an elastic connecting rope.

优选的,所述上部条形板和下部条形板的外表面均包裹有具有磁场屏蔽功能的屏蔽罩。Preferably, the outer surfaces of the upper strip plate and the lower strip plate are wrapped with a shielding cover with a magnetic field shielding function.

优选的,所述支架通过弹性支撑组件与底座连接,且支撑板的下表面安装有用于驱动两个弹性支撑组件运动的楔形块组件。Preferably, the bracket is connected to the base through an elastic support assembly, and a wedge block assembly for driving the two elastic support assemblies to move is installed on the lower surface of the support plate.

优选的,所述弹性支撑组件包括固定板,所述底座的上表面固定连接有固定板,且底座的上表面滑动连接有活动板,活动板的一端通过压簧与固定板弹性连接,且活动板的另一端通过U型座转动连接有滚轮。Preferably, the elastic support assembly includes a fixed plate, the upper surface of the base is fixedly connected to the fixed plate, and the upper surface of the base is slidably connected to a movable plate, one end of the movable plate is elastically connected to the fixed plate through a compression spring, and the movable plate The other end of the plate is rotatably connected with a roller through a U-shaped seat.

优选的,所述底座的上表面开设有条形滑槽,且活动板滑动连接在条形滑槽内。Preferably, the upper surface of the base is provided with a bar-shaped chute, and the movable plate is slidably connected in the bar-shaped chute.

优选的,所述楔形块组件包括立柱,所述支撑板的下表面固定连接有立柱,立柱的下表面固定连接有连接板,连接板的下表面固定连接有楔形块,两个滚轮关于楔形块对称设置。Preferably, the wedge block assembly includes a column, the lower surface of the support plate is fixedly connected with a column, the lower surface of the column is fixedly connected with a connecting plate, the lower surface of the connecting plate is fixedly connected with a wedge block, and the two rollers are fixedly connected to the wedge block. Symmetrical setting.

优选的,所述底座的上表面连接有多个辅助减震机构,且底座通过多个辅助减震机构与支撑板连接。Preferably, multiple auxiliary damping mechanisms are connected to the upper surface of the base, and the base is connected to the support plate through the multiple auxiliary damping mechanisms.

优选的,所述辅助减震机构包括凸块,所述底座的上表面固定连接有多个凸块,凸块的上方设有顶板,顶板通过减震弹簧与凸块弹性连接;所述顶板与支撑板的下表面固定连接。Preferably, the auxiliary damping mechanism includes a bump, the upper surface of the base is fixedly connected with a plurality of bumps, a top plate is arranged above the bump, and the top plate is elastically connected to the bump through a damping spring; The lower surface of the support plate is fixedly connected.

优选的,所述支撑板的上表面固定连接有两个用于对电机进行限位的限位座,且支撑板的上表面固定连接有多个散热翅片,散热翅片位于两个限位座之间。Preferably, the upper surface of the support plate is fixedly connected with two position-limiting seats for limiting the position of the motor, and the upper surface of the support plate is fixedly connected with a plurality of cooling fins, and the cooling fins are located at two position-limiting seats. between seats.

优选的,所述支撑板下表面的边角处安装有支撑底脚。Preferably, support feet are installed at the corners of the lower surface of the support plate.

与相关技术相比较,本发明提供的电机减震底座用螺旋体检测装置具有如下有益效果:Compared with related technologies, the helix detection device for motor shock-absorbing base provided by the present invention has the following beneficial effects:

本发明通过多个窦氏 传感器可以对钢丝绳螺旋体不同部位进行漏磁场的检测,从而可以检测钢丝绳螺旋体是否存在损伤,有利于操作人员的工作,同时,避免钢丝绳螺旋体带伤工作,提高装置使用的安全性与可靠性;且钢丝绳螺旋体发生弹性形变时,弧形板随着钢丝绳螺旋体的形变运动;同时通过球型安装座与钢丝绳螺旋体之间的磁性吸引力,使得弹性连接绳发生形变,进一步保证窦氏 传感器与钢丝绳螺旋体之间相对距离恒定,保证窦氏 传感器可以有效且稳定的提取漏磁场信号。The invention can detect the magnetic field leakage at different parts of the wire rope helix through a plurality of Dou sensors, so as to detect whether the wire rope helix is damaged, which is beneficial to the work of the operator, and at the same time, avoids the damage of the wire rope helix and improves the safety of the device. performance and reliability; and when the wire rope helix undergoes elastic deformation, the arc-shaped plate moves with the deformation of the wire rope helix; at the same time, the elastic connecting rope is deformed through the magnetic attraction between the spherical mounting seat and the wire rope helix, further ensuring the sinus The relative distance between the Dou sensor and the wire rope helix is constant, which ensures that the Dou sensor can effectively and stably extract the leakage field signal.

附图说明Description of drawings

图1为本发明提供的电机减震底座用螺旋体检测装置的一种较佳实施例的结构示意图;Fig. 1 is the structure schematic diagram of a kind of preferred embodiment of the helix detection device for the motor shock-absorbing base provided by the present invention;

图2为图1所示的电机减震底座用螺旋体检测装置的局部结构示意图;Fig. 2 is the local structure schematic diagram of the helix detection device for motor shock-absorbing base shown in Fig. 1;

图3为图2所示的辅助减震机构的结构示意图;Fig. 3 is a schematic structural view of the auxiliary damping mechanism shown in Fig. 2;

图4为图2所示的钢丝绳减震机构前视方向的结构示意图;Fig. 4 is a structural schematic diagram of the front view direction of the wire rope damping mechanism shown in Fig. 2;

图5为图2所示的钢丝绳减震机构后视方向的结构示意图;Fig. 5 is a structural schematic diagram of the rear view direction of the wire rope damping mechanism shown in Fig. 2;

图6为图2所示的漏磁场检测机构的结构示意图;Fig. 6 is a structural schematic diagram of the leakage magnetic field detection mechanism shown in Fig. 2;

图7为图2所示的漏磁场检测机构的局部侧视结构示意图;Fig. 7 is a partial side view structural schematic diagram of the leakage magnetic field detection mechanism shown in Fig. 2;

图8为图6所示的漏磁场检测机构中弹性支撑组件的结构示意图;Fig. 8 is a schematic structural diagram of the elastic support assembly in the magnetic field leakage detection mechanism shown in Fig. 6;

图9为图2所示的漏磁场检测机构中楔形块组件的结构示意图。FIG. 9 is a schematic structural diagram of a wedge block assembly in the leakage field detection mechanism shown in FIG. 2 .

图中标号:1、支撑板;2、底座;3、限位座;4、辅助减震机构;41、顶板;42、减震弹簧;43、凸块;5、支撑底脚;6、钢丝绳减震机构;61、上部安装板;62、钢丝绳螺旋体;63、下部安装板;64、弹性气囊;65、伸缩杆;66、底板;67、延伸板;68、上部条形板;69、下部条形板;691、屏蔽罩;7、漏磁场检测机构;71、弧形板;72、连接管;73、挡板;74、支架;75、弹性支撑组件;751、滚轮;752、活动板;753、压簧;754、固定板;76、楔形块组件;761、立柱;762、连接板;763、楔形块;77、窦氏 传感器;78、连接座;79、固定环;791、连接杆;792、环形施压气囊;793、弹簧;794、弹性连接绳。Symbols in the figure: 1, support plate; 2, base; 3, limit seat; 4, auxiliary damping mechanism; 41, top plate; 42, damping spring; 43, bump; 5, support foot; 6, wire rope Shock absorbing mechanism; 61, upper mounting plate; 62, steel wire rope helix; 63, lower mounting plate; 64, elastic air bag; 65, telescopic rod; 66, bottom plate; 67, extension plate; 68, upper strip plate; 69, lower part Strip plate; 691, shielding cover; 7, magnetic field leakage detection mechanism; 71, arc plate; 72, connecting pipe; 73, baffle plate; 74, bracket; 75, elastic support component; 751, roller; ; 753, compression spring; 754, fixed plate; 76, wedge-shaped block assembly; 761, column; 762, connecting plate; 763, wedge-shaped block; 77, sinus sensor; 78, connecting seat; Rod; 792, annular pressurizing air bag; 793, spring; 794, elastic connecting rope.

具体实施方式detailed description

下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

请结合参阅图1至图9,一种电机减震底座用螺旋体检测装置包括:底座2,所述底座2的上方设有支撑板1;钢丝绳减震机构6,所述钢丝绳减震机构6的数量为多个,所述底座2通过多个钢丝绳减震机构6与支撑板1弹性连接;漏磁场检测机构7,所述漏磁场检测机构7与底座2连接。Please refer to Fig. 1 to Fig. 9 in conjunction with Fig. 9, a kind of helix detection device for electric shock absorbing base comprises: base 2, the top of described base 2 is provided with support plate 1; The number is multiple, the base 2 is elastically connected to the support plate 1 through a plurality of wire rope damping mechanisms 6 ; the leakage field detection mechanism 7 is connected to the base 2 .

需要说明:装置在使用时,电机安装在支撑板1上,且多个钢丝绳减震机构6可以起到减震缓冲的作用,从而减小电机工作时的噪音,同时,减小外部震动能量对电机的影响,有利于电机的使用。Need to explain: when the device is in use, the motor is installed on the support plate 1, and multiple wire rope damping mechanisms 6 can play the role of shock absorption and buffering, thereby reducing the noise of the motor when it is working, and at the same time reducing the impact of external vibration energy on the The impact of the motor is conducive to the use of the motor.

参考图1、图2、图4和图5所示,钢丝绳减震机构6,所述钢丝绳减震机构6的数量为多个,所述底座2通过多个钢丝绳减震机构6与支撑板1弹性连接;所述钢丝绳减震机构6包括下部安装板63,所述底座2的上方设有下部安装板63,下部安装板63的下表面通过内部镶嵌有永磁体的下部条形板69与底座2固定连接;所述下部安装板63的上方设有上部安装板61,上部安装板61的上表面通过内部镶嵌有永磁体的上部条形板68与支撑板1的下表面固定连接;所述上部安装板61和下部安装板63上均开设有多个通孔,且钢丝绳螺旋体62依次穿过上部安装板61开设的通孔和下部安装板63开设的通孔并使得钢丝绳螺旋体62呈螺旋结构;所述上部安装板61的下表面固定连接有延伸板67,延伸板67的下方设有底板66;所述底板66通过伸缩杆65与下部安装板63的上表面连接,且下部安装板63的上表面与弹性气囊64的下端连接,弹性气囊64的上端与底板66连接。Referring to Fig. 1, Fig. 2, Fig. 4 and Fig. 5, the steel wire rope damping mechanism 6, the number of the steel wire rope damping mechanism 6 is multiple, and the base 2 is connected to the support plate 1 by a plurality of steel wire rope damping mechanisms 6 Elastic connection; the steel wire rope damping mechanism 6 includes a lower mounting plate 63, the top of the base 2 is provided with a lower mounting plate 63, and the lower surface of the lower mounting plate 63 is connected to the base through a lower strip plate 69 embedded with a permanent magnet. 2 fixedly connected; the top of the lower mounting plate 63 is provided with an upper mounting plate 61, and the upper surface of the upper mounting plate 61 is fixedly connected with the lower surface of the support plate 1 through an upper strip plate 68 embedded with a permanent magnet inside; Both the upper mounting plate 61 and the lower mounting plate 63 are provided with a plurality of through holes, and the wire rope helix 62 passes through the through holes of the upper mounting plate 61 and the through holes of the lower mounting plate 63 successively so that the wire rope helix 62 has a helical structure. The lower surface of the upper mounting plate 61 is fixedly connected with an extension plate 67, and the bottom of the extension plate 67 is provided with a bottom plate 66; The upper surface of the upper surface is connected with the lower end of the elastic air bag 64, and the upper end of the elastic air bag 64 is connected with the bottom plate 66.

需要说明:上部安装板61、钢丝绳螺旋体62和下部安装板63形成钢丝绳减震器,通过钢丝绳螺旋体62发生弹性形变可以缓冲电机工作时的震动能量,从而减小电机工作时的噪音;Need to explain: the upper mounting plate 61, the wire rope helix 62 and the lower mounting plate 63 form a wire rope shock absorber, and the elastic deformation of the wire rope helix 62 can buffer the vibration energy when the motor is working, thereby reducing the noise when the motor is working;

还需要说明:通过上部条形板68和下部条形板69内的永磁体可以对钢丝绳螺旋体62进行励磁,使得钢丝绳螺旋体62具有磁性,且当钢丝绳螺旋体62发生弹性形变时,延伸板67向下运动,通过延伸板67挤压弹性气囊64。It should also be explained: the permanent magnets in the upper strip plate 68 and the lower strip plate 69 can excite the wire rope helix 62, so that the wire rope helix 62 is magnetic, and when the steel wire rope helix 62 is elastically deformed, the extension plate 67 is downward Movement, the elastic airbag 64 is extruded by the extension plate 67 .

参考图2、图6和图7所示,所述漏磁场检测机构7包括支架74,所述底座2的上表面连接有两个对称设置的支架74,支架74的上表面固定连接有固定环79,固定环79滑动连接有贯穿其设置的连接杆791,连接杆791远离下部安装板63的一端固定连接有挡板73,挡板73通过环形施压气囊792与固定环79连接,且连接杆791贯穿环形施压气囊792设置,所述环形施压气囊792通过连接管72与弹性气囊64相互连通;所述连接杆791靠近下部安装板63的一端连接座78,连接座78的一侧面通过弹簧793与固定环79弹性连接,且连接座78的另一侧面固定连接有开口朝向钢丝绳螺旋体62的弧形板71;所述弧形板71的内表面设有多个呈均匀圆周排列的球型安装座,球型安装座内安装有用于检测钢丝绳螺旋体62漏磁场的窦氏传感器77;所述球型安装座通过弹性连接绳794与弧形板71的内表面连接。Referring to Fig. 2, Fig. 6 and Fig. 7, the magnetic field leakage detection mechanism 7 includes a bracket 74, the upper surface of the base 2 is connected with two symmetrically arranged brackets 74, and the upper surface of the bracket 74 is fixedly connected with a fixing ring 79, the fixed ring 79 is slidably connected with a connecting rod 791 set through it, and the end of the connecting rod 791 away from the lower mounting plate 63 is fixedly connected with a baffle 73, and the baffle 73 is connected with the fixed ring 79 through an annular pressure air bag 792, and connected The rod 791 is arranged through the annular pressurizing airbag 792, and the annular pressurizing airbag 792 communicates with the elastic airbag 64 through the connecting pipe 72; The spring 793 is elastically connected to the fixed ring 79, and the other side of the connecting seat 78 is fixedly connected with an arc-shaped plate 71 with an opening facing the wire rope helix 62; The spherical mounting seat is equipped with a Dou sensor 77 for detecting the leakage field of the wire rope helix 62; the spherical mounting seat is connected to the inner surface of the arc plate 71 through an elastic connecting rope 794.

需要说明:由于钢丝绳螺旋体62被励磁后具有磁性,且通过多个窦氏 传感器77可以对钢丝绳螺旋体62不同部位进行漏磁场的检测,从而可以检测钢丝绳螺旋体62是否存在损伤,有利于操作人员的工作,同时,避免钢丝绳螺旋体62带伤工作,提高装置使用的安全性与可靠性;Need to explain: Since the wire rope helix 62 is magnetic after being excited, and the leakage magnetic field can be detected on different parts of the wire rope helix 62 through multiple Dou sensors 77, so as to detect whether the wire rope helix 62 is damaged, which is beneficial to the work of the operator , at the same time, avoid the work with the wire rope helix 62 being injured, and improve the safety and reliability of the device;

还需要说明:当弹性气囊64内被挤压时,钢丝绳螺旋体62发生弹性形变,使得钢丝绳螺旋体62向外扩,且弹性气囊64内被挤压时,弹性气囊64内的气体通过连接管72进入到环形施压气囊792内,环形施压气囊792充气膨胀,使得弹簧793发生弹性形变,从而使得弧形板71背离钢丝绳螺旋体62运动,保证弧形板71随着钢丝绳螺旋体62的形变运动,从而保证弧形板71和窦氏 传感器77与钢丝绳螺旋体62之间相对距离恒定在一定的范围内,保证窦氏 传感器77与钢丝绳螺旋体62之间相对距离恒定在13-17mm,保证窦氏 传感器77可以有效且稳定的提取漏磁场信号;It should also be explained that when the elastic airbag 64 is squeezed, the steel wire rope helix 62 is elastically deformed, so that the steel wire rope helix 62 expands outward, and when the elastic airbag 64 is squeezed, the gas in the elastic airbag 64 enters through the connecting pipe 72 Into the annular pressure-applying airbag 792, the annular pressure-applying airbag 792 is inflated and expanded, so that the spring 793 is elastically deformed, thereby making the arc-shaped plate 71 move away from the wire rope helix 62, ensuring that the arc-shaped plate 71 moves with the deformation of the wire rope helix 62, thereby Ensure that the relative distance between the curved plate 71 and Dou's sensor 77 and the wire rope helix 62 is constant within a certain range, ensure that the relative distance between the Dou's sensor 77 and the wire rope helix 62 is constant at 13-17mm, and ensure that the Dou's sensor 77 can Effective and stable extraction of leakage magnetic field signals;

还需要说明:由于钢丝绳螺旋体62被励磁后具有磁性,使得球型安装座与钢丝绳螺旋体62之间产生磁性吸引力,当钢丝绳螺旋体62发生弹性形变,由于球型安装座与钢丝绳螺旋体62之间的磁性吸引力,使得弹性连接绳794发生形变,进一步保证窦氏 传感器77与钢丝绳螺旋体62之间相对距离恒定在13-17mm,进一步保证窦氏 传感器77可以有效且稳定的提取漏磁场信号。It also needs to be explained: since the wire rope helix 62 is magnetic after being excited, a magnetic attraction is generated between the spherical mounting seat and the wire rope helix 62. The magnetic attraction makes the elastic connecting rope 794 deform, further ensuring that the relative distance between the Dou sensor 77 and the wire rope helix 62 is constant at 13-17mm, and further ensuring that the Dou sensor 77 can effectively and stably extract the leakage field signal.

参考图5所示,所述上部条形板68和下部条形板69的外表面均包裹有具有磁场屏蔽功能的屏蔽罩691。Referring to FIG. 5 , the outer surfaces of the upper strip plate 68 and the lower strip plate 69 are wrapped with a shielding cover 691 having a magnetic field shielding function.

需要说明:球型安装座与上部条形板68和下部条形板69之间有一定的距离,且通过上部条形板68、下部条形板69以及屏蔽罩691可以有效的对永磁体的磁性进行一定程度屏蔽,减小永磁体对球型安装座的影响,使得球型安装座受钢丝绳螺旋体62磁性的影响,从而保证窦氏 传感器77与钢丝绳螺旋体62之间相对距离恒定,保证窦氏 传感器77可以有效且稳定的提取漏磁场信号。Need to explain: there is a certain distance between the spherical mounting seat and the upper strip plate 68 and the lower strip plate 69, and the upper strip plate 68, the lower strip plate 69 and the shielding cover 691 can effectively control the permanent magnet. The magnetism is shielded to a certain extent to reduce the influence of the permanent magnet on the spherical mounting seat, so that the spherical mounting seat is affected by the magnetism of the steel wire rope helix 62, thereby ensuring a constant relative distance between the Dou sensor 77 and the steel wire rope helix 62, ensuring that the Dou sensor The sensor 77 can effectively and stably extract leakage magnetic field signals.

参考图2和图6所示,所述支架74通过弹性支撑组件75与底座2连接,且支撑板1的下表面安装有用于驱动两个弹性支撑组件75运动的楔形块组件76。2 and 6 , the bracket 74 is connected to the base 2 through an elastic support assembly 75 , and the lower surface of the support plate 1 is installed with a wedge block assembly 76 for driving the movement of the two elastic support assemblies 75 .

需要说明:当支撑板1相对于底座2运动时,此时通过楔形块组件76可以推动两个弹性支撑组件75运动,从而调整窦氏 传感器77相对于钢丝绳螺旋体62的位置,使得窦氏传感器77的检测位置多样,提高窦氏 传感器77对漏磁场检测的准确度。It should be noted that when the support plate 1 moves relative to the base 2, the wedge block assembly 76 can push the two elastic support assemblies 75 to move, thereby adjusting the position of the Dou sensor 77 relative to the wire rope helix 62, so that the Dou sensor 77 There are various detection positions, which improves the accuracy of the Dou sensor 77 for detecting the leakage magnetic field.

参考图6和图8所示,所述弹性支撑组件75包括固定板754,所述底座2的上表面固定连接有固定板754,且底座2的上表面滑动连接有活动板752,活动板752的一端通过压簧753与固定板754弹性连接,且活动板752的另一端通过U型座转动连接有滚轮751。Referring to Figures 6 and 8, the elastic support assembly 75 includes a fixed plate 754, the upper surface of the base 2 is fixedly connected with the fixed plate 754, and the upper surface of the base 2 is slidably connected with a movable plate 752, and the movable plate 752 One end of the movable plate 752 is elastically connected to the fixed plate 754 through a compression spring 753, and the other end of the movable plate 752 is rotatably connected with a roller 751 through a U-shaped seat.

需要说明:当滚轮751受到挤压时,此时压簧753可以发生弹性形变,从而活动板752可以相对于固定板754发生弹性运动;Need to explain: when the roller 751 is squeezed, the compression spring 753 can be elastically deformed at this time, so that the movable plate 752 can elastically move relative to the fixed plate 754;

还需要说明:当压簧753发生弹性形变时,也可以对电机工作产生的震动能量进行吸收缓冲和释放,起到辅助减震的功能,减小电机工作时的噪音。It should also be noted that when the compression spring 753 is elastically deformed, it can also absorb, buffer and release the vibration energy generated by the motor, which serves as an auxiliary shock absorption function and reduces the noise of the motor when it is working.

参考图2所示,所述底座2的上表面开设有条形滑槽,且活动板752滑动连接在条形滑槽内。Referring to FIG. 2 , the upper surface of the base 2 is provided with a strip-shaped sliding groove, and the movable plate 752 is slidably connected in the strip-shaped sliding groove.

需要说明:通过条形滑槽使得活动板752的运动更加平稳。Note: the movement of the movable plate 752 is made more stable through the bar-shaped chute.

参考图6和图9所示,所述楔形块组件76包括立柱761,所述支撑板1的下表面固定连接有立柱761,立柱761的下表面固定连接有连接板762,连接板762的下表面固定连接有楔形块763,两个滚轮751关于楔形块763对称设置。6 and 9, the wedge block assembly 76 includes a column 761, the lower surface of the support plate 1 is fixedly connected with the column 761, the lower surface of the column 761 is fixedly connected with the connecting plate 762, the lower surface of the connecting plate 762 A wedge block 763 is fixedly connected to the surface, and two rollers 751 are arranged symmetrically with respect to the wedge block 763 .

需要说明:当支撑板1相对于底座2运动时,此时楔形块763可以相对于滚轮751运动,当支撑板1向下运动时,此时通过楔形块763推动滚轮751,压簧753发生弹性形变,使得活动板752相对于底座2滑动,当支撑板1向上运动时,在压簧753弹性恢复力的作用下,使得活动板752复位,从而使得活动板752可以在水平方向往复运动;Need to explain: when the support plate 1 moves relative to the base 2, the wedge-shaped block 763 can move relative to the roller 751 at this time, and when the support plate 1 moves downward, the wedge-shaped block 763 pushes the roller 751 at this time, and the compression spring 753 becomes elastic Deformation makes the movable plate 752 slide relative to the base 2. When the support plate 1 moves upward, under the action of the elastic restoring force of the compression spring 753, the movable plate 752 is reset, so that the movable plate 752 can reciprocate in the horizontal direction;

综上所述,通过活动板752的往复运动进而带动窦氏 传感器77也在水平方向往复运动,从而调整窦氏 传感器77相对于钢丝绳螺旋体62的位置,使得窦氏 传感器77的检测位置多样,提高窦氏 传感器77对漏磁场检测的准确度。In summary, through the reciprocating motion of the movable plate 752, the sinus sensor 77 is also driven to reciprocate in the horizontal direction, thereby adjusting the position of the sinus sensor 77 relative to the wire rope helix 62, so that the detection positions of the sinus sensor 77 are varied, improving The accuracy of the detection of the leakage magnetic field by the Dou sensor 77 .

参考图1和图2所示,所述底座2的上表面连接有多个辅助减震机构4,且底座2通过多个辅助减震机构4与支撑板1连接。Referring to FIG. 1 and FIG. 2 , a plurality of auxiliary damping mechanisms 4 are connected to the upper surface of the base 2 , and the base 2 is connected to the support plate 1 through the plurality of auxiliary damping mechanisms 4 .

参考图2和图3所示,所述辅助减震机构4包括凸块43,所述底座2的上表面固定连接有多个凸块43,凸块43的上方设有顶板41,顶板41通过减震弹簧42与凸块43弹性连接;所述顶板41与支撑板1的下表面固定连接。2 and 3, the auxiliary damping mechanism 4 includes a bump 43, the upper surface of the base 2 is fixedly connected with a plurality of bumps 43, a top plate 41 is provided above the bump 43, and the top plate 41 passes through The damping spring 42 is elastically connected to the projection 43 ; the top plate 41 is fixedly connected to the lower surface of the support plate 1 .

需要说明:通过减震弹簧42也可以对电机工作时的震动能量进行吸收缓冲和释放,从而进一步减小电机工作时的噪音。It should be noted that the shock absorbing spring 42 can also absorb, buffer and release the vibration energy when the motor is working, so as to further reduce the noise when the motor is working.

参考图1所示,所述支撑板1的上表面固定连接有两个用于对电机进行限位的限位座3,且支撑板1的上表面固定连接有多个散热翅片,散热翅片位于两个限位座3之间。Referring to Fig. 1, the upper surface of the support plate 1 is fixedly connected with two position-limiting seats 3 for limiting the motor, and the upper surface of the support plate 1 is fixedly connected with a plurality of cooling fins. The sheet is located between the two limit seats 3.

需要说明:通过两个限位座3可以实现对电机安装的限位,有利于电机安装在支撑板1上,减小装置的使用难度,且散热翅片可以有利于对电机的散热,减小电机发生过热现象的几率。It needs to be explained: the installation of the motor can be limited by the two limit seats 3, which is conducive to the installation of the motor on the support plate 1, reducing the difficulty of using the device, and the heat dissipation fins can facilitate the heat dissipation of the motor, reducing the Chance of motor overheating.

参考图1所示,所述支撑板1下表面的边角处安装有支撑底脚5。Referring to FIG. 1 , support feet 5 are installed at the corners of the lower surface of the support plate 1 .

需要说明:支撑底脚5起到支撑的作用,使得整个装置的放置更加平稳。Need to explain: the supporting feet 5 play a supporting role, making the placement of the whole device more stable.

本发明提供的电机减震底座用螺旋体检测装置的工作原理如下:The working principle of the helix detection device for the motor shock-absorbing base provided by the present invention is as follows:

本发明在使用时,钢丝绳螺旋体62被励磁后具有磁性,且通过多个窦氏 传感器77可以对钢丝绳螺旋体62不同部位进行漏磁场的检测,从而可以检测钢丝绳螺旋体62是否存在损伤,有利于操作人员的工作,同时,避免钢丝绳螺旋体62带伤工作,提高装置使用的安全性与可靠性;When the present invention is in use, the wire rope helix 62 is magnetic after being excited, and a plurality of Dou sensors 77 can detect the leakage magnetic field at different parts of the wire rope helix 62, thereby detecting whether the wire rope helix 62 is damaged, which is beneficial to the operator At the same time, avoid the work with the wire rope helix 62 being injured, and improve the safety and reliability of the device;

本发明在使用过程中,钢丝绳螺旋体62发生弹性形变时,弧形板71随着钢丝绳螺旋体62的形变运动;同时球型安装座与钢丝绳螺旋体62之间产生磁性吸引力,当钢丝绳螺旋体62发生弹性形变,由于球型安装座与钢丝绳螺旋体62之间的磁性吸引力,使得弹性连接绳794发生形变,保证窦氏 传感器77与钢丝绳螺旋体62之间相对距离恒定在13-17mm,保证窦氏 传感器77可以有效且稳定的提取漏磁场信号。During the use of the present invention, when the wire rope helix 62 is elastically deformed, the arc-shaped plate 71 moves along with the deformation of the wire rope helix 62; at the same time, a magnetic attraction is generated between the spherical mounting seat and the wire rope helix 62, and when the wire rope helix 62 is elastically Deformation, due to the magnetic attraction between the spherical mounting seat and the wire rope helix 62, the elastic connecting rope 794 is deformed, ensuring that the relative distance between the Dou sensor 77 and the wire rope helix 62 is constant at 13-17mm, ensuring that the Dou sensor 77 The leakage magnetic field signal can be effectively and stably extracted.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.

Claims (10)

1.一种电机减震底座用螺旋体检测装置,其特征在于,包括:1. A spiral detection device for a motor shock-absorbing base, characterized in that it comprises: 底座(2),所述底座(2)的上方设有支撑板(1);a base (2), a support plate (1) is provided above the base (2); 钢丝绳减震机构(6),所述钢丝绳减震机构(6)的数量为多个,所述底座(2)通过多个钢丝绳减震机构(6)与支撑板(1)弹性连接;所述钢丝绳减震机构(6)包括下部安装板(63),所述底座(2)的上方设有下部安装板(63),下部安装板(63)的下表面通过内部镶嵌有永磁体的下部条形板(69)与底座(2)固定连接;所述下部安装板(63)的上方设有上部安装板(61),上部安装板(61)的上表面通过内部镶嵌有永磁体的上部条形板(68)与支撑板(1)的下表面固定连接;所述上部安装板(61)和下部安装板(63)上均开设有多个通孔,且钢丝绳螺旋体(62)依次穿过上部安装板(61)开设的通孔和下部安装板(63)开设的通孔并使得钢丝绳螺旋体(62)呈螺旋结构;所述上部安装板(61)的下表面固定连接有延伸板(67),延伸板(67)的下方设有底板(66);所述底板(66)通过伸缩杆(65)与下部安装板(63)的上表面连接,且下部安装板(63)的上表面与弹性气囊(64)的下端连接,弹性气囊(64)的上端与底板(66)连接;A steel wire rope damping mechanism (6), the number of the steel wire rope damping mechanisms (6) is multiple, and the base (2) is elastically connected to the support plate (1) through a plurality of steel wire rope damping mechanisms (6); The wire rope damping mechanism (6) includes a lower mounting plate (63). The lower mounting plate (63) is provided above the base (2). The lower surface of the lower mounting plate (63) passes through the lower bar embedded with permanent magnets The shaped plate (69) is fixedly connected with the base (2); the upper mounting plate (61) is provided above the lower mounting plate (63), and the upper surface of the upper mounting plate (61) passes through the upper strip with permanent magnets embedded inside. The shaped plate (68) is fixedly connected with the lower surface of the supporting plate (1); the upper mounting plate (61) and the lower mounting plate (63) are provided with a plurality of through holes, and the wire rope spirals (62) pass through in turn The through hole opened by the upper installation plate (61) and the through hole opened by the lower installation plate (63) make the wire rope helix (62) a spiral structure; the lower surface of the upper installation plate (61) is fixedly connected with an extension plate (67 ), the lower part of the extension plate (67) is provided with a bottom plate (66); It is connected with the lower end of the elastic airbag (64), and the upper end of the elastic airbag (64) is connected with the bottom plate (66); 漏磁场检测机构(7),所述漏磁场检测机构(7)与底座(2)连接;所述漏磁场检测机构(7)包括支架(74),所述底座(2)的上表面连接有两个对称设置的支架(74),支架(74)的上表面固定连接有固定环(79),固定环(79)滑动连接有贯穿其设置的连接杆(791),连接杆(791)远离下部安装板(63)的一端固定连接有挡板(73),挡板(73)通过环形施压气囊(792)与固定环(79)连接,且连接杆(791)贯穿环形施压气囊(792)设置,所述环形施压气囊(792)通过连接管(72)与弹性气囊(64)相互连通;所述连接杆(791)靠近下部安装板(63)的一端设有连接座(78),连接座(78)的一侧面通过弹簧(793)与固定环(79)弹性连接,且连接座(78)的另一侧面固定连接有开口朝向钢丝绳螺旋体(62)的弧形板(71);所述弧形板(71)的内表面设有多个呈均匀圆周排列的球型安装座,球型安装座内安装有用于检测钢丝绳螺旋体(62)漏磁场的窦氏传感器(77);所述球型安装座通过弹性连接绳(794)与弧形板(71)的内表面连接。A magnetic field leakage detection mechanism (7), the magnetic field leakage detection mechanism (7) is connected to the base (2); the magnetic field leakage detection mechanism (7) includes a bracket (74), and the upper surface of the base (2) is connected with Two symmetrically arranged brackets (74), the upper surface of the bracket (74) is fixedly connected with a fixed ring (79), the fixed ring (79) is slidably connected with a connecting rod (791) set through it, and the connecting rod (791) is away from One end of the lower mounting plate (63) is fixedly connected with a baffle (73), and the baffle (73) is connected to the fixed ring (79) through the annular pressure-applying airbag (792), and the connecting rod (791) runs through the annular pressure-applying airbag ( 792), the annular pressurizing airbag (792) communicates with the elastic airbag (64) through the connecting pipe (72); the end of the connecting rod (791) close to the lower mounting plate (63) is provided with a connecting seat (78 ), one side of the connecting seat (78) is elastically connected to the fixed ring (79) through a spring (793), and the other side of the connecting seat (78) is fixedly connected with an arc-shaped plate (71 ); the inner surface of the arc-shaped plate (71) is provided with a plurality of spherical mounting seats arranged in a uniform circumference, and a Dou sensor (77) for detecting the leakage magnetic field of the wire rope helix (62) is installed in the spherical mounting seat ; The spherical mounting seat is connected to the inner surface of the arc plate (71) through an elastic connecting rope (794). 2.根据权利要求1所述的电机减震底座用螺旋体检测装置,其特征在于,所述上部条形板(68)和下部条形板(69)的外表面均包裹有具有磁场屏蔽功能的屏蔽罩(691)。2. The helix detection device for motor shock-absorbing base according to claim 1, characterized in that, the outer surfaces of the upper strip plate (68) and the lower strip plate (69) are wrapped with magnetic field shielding Shield (691). 3.根据权利要求2所述的电机减震底座用螺旋体检测装置,其特征在于,所述支架(74)通过弹性支撑组件(75)与底座(2)连接,且支撑板(1)的下表面安装有用于驱动两个弹性支撑组件(75)运动的楔形块组件(76)。3. The spirochete detection device for motor shock-absorbing base according to claim 2, characterized in that, the bracket (74) is connected to the base (2) through an elastic support component (75), and the lower part of the support plate (1) A wedge block assembly (76) for driving the movement of the two elastic support assemblies (75) is installed on the surface. 4.根据权利要求3所述的电机减震底座用螺旋体检测装置,其特征在于,所述弹性支撑组件(75)包括固定板(754),所述底座(2)的上表面固定连接有固定板(754),且底座(2)的上表面滑动连接有活动板(752),活动板(752)的一端通过压簧(753)与固定板(754)弹性连接,且活动板(752)的另一端通过U型座转动连接有滚轮(751)。4. The helix detection device for motor shock-absorbing base according to claim 3, characterized in that, the elastic support assembly (75) includes a fixing plate (754), and the upper surface of the base (2) is fixedly connected with a fixed plate (754), and the upper surface of the base (2) is slidingly connected with a movable plate (752), and one end of the movable plate (752) is elastically connected with the fixed plate (754) through a compression spring (753), and the movable plate (752) The other end of the U-shaped seat is rotatably connected with a roller (751). 5.根据权利要求4所述的电机减震底座用螺旋体检测装置,其特征在于,所述底座(2)的上表面开设有条形滑槽,且活动板(752)滑动连接在条形滑槽内。5. The helix detection device for motor shock-absorbing base according to claim 4, characterized in that, the upper surface of the base (2) is provided with a bar-shaped slide groove, and the movable plate (752) is slidably connected to the bar-shaped slide in the slot. 6.根据权利要求5所述的电机减震底座用螺旋体检测装置,其特征在于,所述楔形块组件(76)包括立柱(761),所述支撑板(1)的下表面固定连接有立柱(761),立柱(761)的下表面固定连接有连接板(762),连接板(762)的下表面固定连接有楔形块(763),两个滚轮(751)关于楔形块(763)对称设置。6. The spiral body detection device for motor shock-absorbing base according to claim 5, characterized in that, the wedge block assembly (76) includes a column (761), and the lower surface of the support plate (1) is fixedly connected with the column (761), the lower surface of the column (761) is fixedly connected with the connecting plate (762), the lower surface of the connecting plate (762) is fixedly connected with the wedge block (763), and the two rollers (751) are symmetrical about the wedge block (763) set up. 7.根据权利要求1-6任一所述的电机减震底座用螺旋体检测装置,其特征在于,所述底座(2)的上表面连接有多个辅助减震机构(4),且底座(2)通过多个辅助减震机构(4)与支撑板(1)连接。7. The helix detection device for motor shock-absorbing base according to any one of claims 1-6, characterized in that a plurality of auxiliary shock-absorbing mechanisms (4) are connected to the upper surface of the base (2), and the base ( 2) It is connected with the support plate (1) through multiple auxiliary damping mechanisms (4). 8.根据权利要求7所述的电机减震底座用螺旋体检测装置,其特征在于,所述辅助减震机构(4)包括凸块(43),所述底座(2)的上表面固定连接有多个凸块(43),凸块(43)的上方设有顶板(41),顶板(41)通过减震弹簧(42)与凸块(43)弹性连接;所述顶板(41)与支撑板(1)的下表面固定连接。8. The helix detection device for motor shock-absorbing base according to claim 7, characterized in that, the auxiliary shock-absorbing mechanism (4) includes a bump (43), and the upper surface of the base (2) is fixedly connected with A plurality of protrusions (43), a top plate (41) is provided above the protrusions (43), and the top plate (41) is elastically connected to the protrusions (43) through shock absorbing springs (42); the top plate (41) is connected to the support The lower surface of the plate (1) is fixedly connected. 9.根据权利要求7所述的电机减震底座用螺旋体检测装置,其特征在于,所述支撑板(1)的上表面固定连接有两个用于对电机进行限位的限位座(3),且支撑板(1)的上表面固定连接有多个散热翅片,散热翅片位于两个限位座(3)之间。9. The spiral body detection device for motor shock-absorbing base according to claim 7, characterized in that, the upper surface of the support plate (1) is fixedly connected with two limit seats (3) for limiting the motor. ), and the upper surface of the support plate (1) is fixedly connected with a plurality of cooling fins, and the cooling fins are located between the two limiting seats (3). 10.根据权利要求1所述的电机减震底座用螺旋体检测装置,其特征在于,所述支撑板(1)下表面的边角处安装有支撑底脚(5)。10. The spiral body detection device for motor shock-absorbing base according to claim 1, characterized in that, support feet (5) are installed at the corners of the lower surface of the support plate (1).
CN202211170879.5A 2022-09-26 2022-09-26 Spiral body detection device for motor damping base Withdrawn - After Issue CN115290743B (en)

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