CN115288829A - A DPF regeneration control method of a crane diesel particulate filter - Google Patents
A DPF regeneration control method of a crane diesel particulate filter Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N11/00—Monitoring or diagnostic devices for exhaust-gas treatment apparatus, e.g. for catalytic activity
- F01N11/002—Monitoring or diagnostic devices for exhaust-gas treatment apparatus, e.g. for catalytic activity the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/0234—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using heat exchange means in the exhaust line
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
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Abstract
本申请公开了一种起重机柴油颗粒捕集器DPF再生控制方法,涉及自动控制技术领域,方法包括:发动机确定DPF的碳载量满足设定条件;若所述发动机确定环境温度满足所述第一条件,或确定大气压力满足所述第二条件,或确定排温满足所述第三条件,或确定排温上升速率满足所述第四条件,或确定所述发动机的输出扭矩满足所述第五条件,所述发动机开启液压辅助加热系统;所述发动机控制所述液压辅助加热系统中的液压泵工作。采用本申请,降低吊装作业再生整车油耗。
The present application discloses a DPF regeneration control method of a crane diesel particulate filter, which relates to the technical field of automatic control. The method includes: the engine determines that the carbon load of the DPF meets a set condition; condition, or determine that the atmospheric pressure satisfies the second condition, or determine that the exhaust temperature satisfies the third condition, or determine that the exhaust temperature rise rate satisfies the fourth condition, or determine that the output torque of the engine satisfies the fifth condition condition, the engine turns on the hydraulic auxiliary heating system; the engine controls the hydraulic pump in the hydraulic auxiliary heating system to work. By adopting the application, the fuel consumption of the whole vehicle regenerated by the hoisting operation is reduced.
Description
技术领域technical field
本申请涉及自动控制技术领域,具体涉及一种起重机柴油颗粒捕集器DPF再生控制方法。The present application relates to the technical field of automatic control, in particular to a DPF regeneration control method of a crane diesel particulate filter.
背景技术Background technique
目前汽车起重机后处理通常都配置柴油机颗粒捕集器(Diesel ParticulateFilter,DPF),通过DPF捕集发动机尾气中碳颗粒,随着DPF在使用过程中碳颗粒积累,发动机排气背压增大,导致发动机经济性与动力性降低。因此在实际使用过程中,需要通过化学反应消除DPF中积累的碳颗粒,即DPF再生。At present, the aftertreatment of truck cranes is usually equipped with a diesel particulate filter (Diesel Particulate Filter, DPF), which traps carbon particles in the engine exhaust through the DPF. As the carbon particles accumulate during the use of the DPF, the engine exhaust back pressure increases, resulting in Reduced engine economy and power. Therefore, in the actual use process, it is necessary to eliminate the carbon particles accumulated in the DPF through chemical reactions, that is, DPF regeneration.
DPF再生包括被动再生和主动再生。DPF被动再生需求排气温度≥280℃,DPF中碳颗粒与发动机废气中NOx产生化学反应,实现DPF中碳颗粒降低,DPF被动再生无需整车额外燃油消耗;DPF主动再生根据特定逻辑通过燃油在DOC中燃烧提高DPF温度,实现碳颗粒与废气中O2反应,降低DPF碳颗粒,DPF主动再生需要整车额外燃油消耗。DPF regeneration includes passive regeneration and active regeneration. DPF passive regeneration requires exhaust temperature ≥ 280°C, carbon particles in DPF react with NOx in engine exhaust gas to reduce carbon particles in DPF, passive regeneration of DPF does not require additional fuel consumption of the vehicle; active regeneration of DPF passes fuel in the air according to specific logic Combustion in DOC increases the temperature of DPF, realizes the reaction of carbon particles and O2 in exhaust gas, reduces DPF carbon particles, and active regeneration of DPF requires additional fuel consumption of the whole vehicle.
起重机前期开发吊装作业再生功能,吊装工况实现主动再生,但是低负载吊装或者待机工况下,会出现起重机长时间怠速排温不满足再生温度要求的问题,造成吊装作业再生整车油耗过高。The hoisting operation regeneration function of the crane was developed in the early stage, and the hoisting condition realized active regeneration. However, under low-load hoisting or standby conditions, there will be a problem that the crane’s long-term idling exhaust temperature does not meet the regeneration temperature requirements, resulting in high fuel consumption for hoisting regeneration. .
发明内容Contents of the invention
本申请实施例提供一种起重机柴油颗粒捕集器DPF再生控制方法,解决了起重机长时间怠速排温不满足再生温度要求的问题,降低吊装作业再生整车油耗。The embodiment of the present application provides a DPF regeneration control method for a diesel particulate filter of a crane, which solves the problem that the exhaust temperature of the crane at idle speed for a long time does not meet the regeneration temperature requirement, and reduces the fuel consumption of the regeneration vehicle during hoisting operations.
第一方面,本申请实施例提供一种DPF再生控制方法,包括:In the first aspect, the embodiment of the present application provides a DPF regeneration control method, including:
发动机确定DPF的碳载量满足设定条件;The engine determines that the carbon load of the DPF meets the set conditions;
若所述发动机确定环境温度满足所述第一条件,或确定大气压力满足所述第二条件,或确定排温满足所述第三条件,或确定排温上升速率满足所述第四条件,或确定所述发动机的输出扭矩满足所述第五条件,所述发动机开启液压辅助加热系统;If the engine determines that the ambient temperature satisfies the first condition, or determines that the atmospheric pressure satisfies the second condition, or determines that the exhaust temperature satisfies the third condition, or determines that the exhaust temperature rise rate satisfies the fourth condition, or It is determined that the output torque of the engine satisfies the fifth condition, and the engine turns on the hydraulic auxiliary heating system;
所述发动机控制所述液压辅助加热系统中的液压泵工作。The engine controls the operation of the hydraulic pump in the hydraulic auxiliary heating system.
在一些实施例中,所述发动机开启液压辅助加热系统之前,所述方法还包括:In some embodiments, before the engine starts the hydraulic auxiliary heating system, the method further includes:
所述发动机根据接收到的远程油门切换开关信号,确定进入吊装作业再生模式。The engine determines to enter the hoisting operation regeneration mode according to the received remote throttle switching switch signal.
在一些实施例中,所述发动机控制所述液压辅助加热系统中的液压泵工作,包括:In some embodiments, the engine controls the operation of the hydraulic pump in the hydraulic auxiliary heating system, including:
在所述液压辅助加热系统开启时,所述发动机控制所述液压泵的排量为设定的第一基础排量。When the hydraulic auxiliary heating system is turned on, the engine controls the displacement of the hydraulic pump to be a set first basic displacement.
在一些实施例中,所述发动机根据设定排量控制所述液压辅助加热系统中的液压泵工作,包括:In some embodiments, the engine controls the operation of the hydraulic pump in the hydraulic auxiliary heating system according to the set displacement, including:
所述发动机计算DPF温度的设定值与DPF温度的实际值之间的温度偏差;The engine calculates a temperature deviation between a set value of the DPF temperature and an actual value of the DPF temperature;
所述发动机控制所述液压泵的排量与所述温度偏差成正比例关系。The engine controls the displacement of the hydraulic pump to be proportional to the temperature deviation.
在一些实施例中,所述发动机根据设定排量控制所述液压辅助加热系统中的液压泵工作,包括:In some embodiments, the engine controls the operation of the hydraulic pump in the hydraulic auxiliary heating system according to the set displacement, including:
所述发动机控制所述液压泵的实时排量小于或等于为所述液压泵设定的最大排量。The engine controls the real-time displacement of the hydraulic pump to be less than or equal to the maximum displacement set for the hydraulic pump.
在一些实施例中,所述确定环境温度满足所述第一条件,包括:In some embodiments, the determining that the ambient temperature satisfies the first condition includes:
确定环境温度小于或等于设定的第二温度;determining that the ambient temperature is less than or equal to the set second temperature;
所述确定排温满足所述第三条件,包括:The determined exhaust temperature satisfies the third condition, including:
确定排温小于或等于设定的第三温度的持续时长大于或等于设定的第一时长。It is determined that the duration for which the exhaust temperature is less than or equal to the set third temperature is greater than or equal to the set first time period.
在一些实施例中,所述确定排温上升速率满足所述第四条件,包括:In some embodiments, the determining the exhaust temperature rise rate satisfies the fourth condition, including:
确定排温上升速率小于或等于设定的第一速率。Determine that the exhaust temperature rise rate is less than or equal to the set first rate.
在一些实施例中,所述确定所述发动机的输出扭矩满足所述第五条件,包括:In some embodiments, the determining that the output torque of the engine satisfies the fifth condition includes:
确定所述发动机的输出扭矩小于或等于设定的第一扭矩的持续时长是否大于或等于设定的第二时长。It is determined whether the duration during which the output torque of the engine is less than or equal to the set first torque is greater than or equal to the set second duration.
在一些实施例中,所述确定排温满足第六条件,包括:In some embodiments, the determining that the exhaust temperature satisfies the sixth condition includes:
确定排温大于或等于设定的第三温度。Determine that the discharge temperature is greater than or equal to the set third temperature.
在一些实施例中,所述确定排温上升速率满足第七条件,包括:In some embodiments, the determination that the exhaust temperature rise rate satisfies the seventh condition includes:
确定排温上升速率大于或等于设定的第二速率。Determine that the exhaust temperature rise rate is greater than or equal to the set second rate.
在一些实施例中,所述发动机开启液压辅助加热系统之后,所述方法还包括:In some embodiments, after the engine starts the hydraulic auxiliary heating system, the method further includes:
若所述发动机确定排温满足第六条件,或确定排温上升速率满足第七条件,或确定所述液压辅助加热系统的压力满足第八条件,或确定所述液压辅助加热系统的压力变化速率满足第九条件,或所述发动机接收到动作信号,所述发动机关闭所述液压辅助加热系统。If the engine determines that the exhaust temperature satisfies the sixth condition, or determines that the exhaust temperature rise rate meets the seventh condition, or determines that the pressure of the hydraulic auxiliary heating system meets the eighth condition, or determines the pressure change rate of the hydraulic auxiliary heating system If the ninth condition is met, or the engine receives an action signal, the engine turns off the hydraulic auxiliary heating system.
在一些实施例中,所述方法由所述发动机中的ECU执行。In some embodiments, the method is performed by an ECU in the engine.
在一些实施例中,所述DPF的碳载量满足设定条件,包括:DPF的碳载量大于或等于设定的碳载量。In some embodiments, the carbon load of the DPF satisfies a set condition, including: the carbon load of the DPF is greater than or equal to the set carbon load.
第三方面,本申请实施例提供一种起重机柴油颗粒捕集器DPF再生控制装置,包括:In a third aspect, the embodiment of the present application provides a DPF regeneration control device for a crane diesel particulate filter, including:
确定模块,用于确定DPF的碳载量满足设定条件;A determination module, configured to determine that the carbon load of the DPF satisfies the set conditions;
开启模块,用于若所述发动机确定环境温度满足所述第一条件,或确定大气压力满足所述第二条件,或确定排温满足所述第三条件,或确定排温上升速率满足所述第四条件,或确定所述发动机的输出扭矩满足所述第五条件,所述发动机开启液压辅助加热系统;Opening a module, for if the engine determines that the ambient temperature meets the first condition, or determines that the atmospheric pressure meets the second condition, or determines that the exhaust temperature meets the third condition, or determines that the rate of increase in exhaust temperature meets the The fourth condition, or determining that the output torque of the engine satisfies the fifth condition, the engine turns on the hydraulic auxiliary heating system;
控制模块,用于控制所述液压辅助加热系统中的液压泵工作。The control module is used to control the operation of the hydraulic pump in the hydraulic auxiliary heating system.
在一些实施例中,所述确定模块,还用于根据接收到的远程油门切换开关信号,确定进入吊装作业再生模式。In some embodiments, the determination module is further configured to determine to enter the hoisting operation regeneration mode according to the received signal of the remote throttle switching switch.
在一些实施例中,所述控制模块,用于在所述液压辅助加热系统开启时,所述发动机控制所述液压泵的排量为设定的第一基础排量。In some embodiments, the control module is configured to control the displacement of the hydraulic pump by the engine to a set first basic displacement when the hydraulic auxiliary heating system is turned on.
在一些实施例中,所述控制模块,用于计算DPF温度的设定值与DPF温度的实际值之间的温度偏差;控制所述液压泵的排量与所述温度偏差成正比例关系。In some embodiments, the control module is used to calculate the temperature deviation between the set value of the DPF temperature and the actual value of the DPF temperature; the displacement of the hydraulic pump is proportional to the temperature deviation.
在一些实施例中,所述控制模块,用于控制所述液压泵的实时排量小于或等于为所述液压泵设定的最大排量。In some embodiments, the control module is configured to control the real-time displacement of the hydraulic pump to be less than or equal to the maximum displacement set for the hydraulic pump.
在一些实施例中,所述确定模块,用于确定环境温度小于或等于设定的第二温度;确定排温小于或等于设定的第三温度的持续时长大于或等于设定的第一时长。In some embodiments, the determining module is configured to determine that the ambient temperature is less than or equal to the set second temperature; determine that the duration of the discharge temperature being less than or equal to the set third temperature is greater than or equal to the set first time length .
在一些实施例中,所述确定模块,用于确定排温上升速率小于或等于设定的第一速率。In some embodiments, the determination module is configured to determine that the rate of increase in exhaust temperature is less than or equal to the set first rate.
在一些实施例中,所述确定模块,用于确定所述发动机的输出扭矩小于或等于设定的第一扭矩的持续时长是否大于或等于设定的第二时长。In some embodiments, the determination module is configured to determine whether the duration during which the output torque of the engine is less than or equal to the set first torque is greater than or equal to the set second time period.
在一些实施例中,所述确定模块,用于确定排温大于或等于设定的第三温度。In some embodiments, the determination module is configured to determine that the exhaust temperature is greater than or equal to the set third temperature.
在一些实施例中,所述确定模块,用于确定排温上升速率大于或等于设定的第二速率。In some embodiments, the determining module is configured to determine that the rate of increase in exhaust temperature is greater than or equal to a set second rate.
在一些实施例中,所述装置还包括:关闭模块,用于若所述发动机确定排温满足第六条件,或确定排温上升速率满足第七条件,或确定所述液压辅助加热系统的压力满足第八条件,或确定所述液压辅助加热系统的压力变化速率满足第九条件,或所述发动机接收到动作信号,所述发动机关闭所述液压辅助加热系统。In some embodiments, the device further includes: a shutdown module, configured to determine that the exhaust temperature of the engine satisfies the sixth condition, or determine that the exhaust temperature rise rate satisfies the seventh condition, or determine the pressure of the hydraulic auxiliary heating system If the eighth condition is met, or it is determined that the pressure change rate of the hydraulic auxiliary heating system meets the ninth condition, or the engine receives an action signal, the engine shuts down the hydraulic auxiliary heating system.
由此可见,本申请实施例具有如下有益效果:It can be seen that the embodiment of the present application has the following beneficial effects:
本申请实施例通过开发液压辅助加热系统,在起重机吊装过程中,根据外界条件及后处理实际温度,发动机自动开启液压辅助加热系统,由液压辅助加热系统自动控制液压泵载荷变化快速提升DPF温度,完成吊装作业再生。该方法解决了起重机长时间怠速排温不满足再生温度要求的问题,降低吊装作业再生整车油耗。In the embodiment of this application, through the development of the hydraulic auxiliary heating system, during the hoisting process of the crane, according to the external conditions and the actual temperature of the post-processing, the engine automatically turns on the hydraulic auxiliary heating system, and the hydraulic auxiliary heating system automatically controls the load change of the hydraulic pump to quickly increase the DPF temperature. Complete the lifting operation regeneration. The method solves the problem that the exhaust temperature of the crane at idle speed for a long time does not meet the requirement of the regeneration temperature, and reduces the fuel consumption of the whole vehicle regeneration during the hoisting operation.
附图说明Description of drawings
图1是本申请实施例提供的一种液压辅助加热系统的结构示意图;Fig. 1 is a schematic structural diagram of a hydraulic auxiliary heating system provided by an embodiment of the present application;
图2是本申请实施例提供的一种DPF再生控制方法的流程图;FIG. 2 is a flow chart of a DPF regeneration control method provided in an embodiment of the present application;
图3是本申请实施例提供的一种DPF再生控制装置的结构示意图。Fig. 3 is a schematic structural diagram of a DPF regeneration control device provided by an embodiment of the present application.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本申请实施例作进一步详细的说明。In order to make the above objects, features and advantages of the present application more obvious and understandable, the embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
为便于理解本申请实施例的技术方案,下面将先对本申请实施例涉及的技术名词进行说明。In order to facilitate understanding of the technical solutions of the embodiments of the present application, technical terms involved in the embodiments of the present application will first be described below.
电子控制单元(Electronic Control Unit,ECU):发动机的电子控制单元,是一种根据各传感器输入的信号进行运算、处理、判断,然后输出指令控制执行器动作的控制器。Electronic Control Unit (Electronic Control Unit, ECU): The electronic control unit of the engine is a controller that performs calculation, processing, and judgment based on the signals input by various sensors, and then outputs instructions to control the action of the actuator.
远程油门切换信号:是一种开关信号,用于实现发动机下车油门和支腿油门、远程油门状态切换,远程油门切换信号激活后发动机接收支腿油门和远程油门信号。Remote throttle switch signal: It is a switch signal, used to switch the engine off throttle, outrigger throttle, and remote throttle status. After the remote throttle switch signal is activated, the engine receives the outrigger throttle and remote throttle signals.
DPF再生:是一种化学反应,DPF中碳颗粒在不同温度下分别与发动机废气中O2或者NO、NO2产生化学反应,消除DPF中碳颗粒。DPF regeneration: It is a chemical reaction. The carbon particles in the DPF react with O2, NO, and NO2 in the engine exhaust gas at different temperatures to eliminate the carbon particles in the DPF.
液压泵:是一种靠外力驱动,从液压油箱中吸入油液,形成压力油排出,送至执行元件的一种元件。Hydraulic pump: It is a component that is driven by external force, sucks oil from the hydraulic oil tank, forms pressure oil and discharges it, and sends it to the actuator.
液压辅助加热系统:如图1所示,液压辅助加热系统包含液压泵、主阀、溢流阀以及液压油箱等,通过一定条件下液压系统溢流提高发动机负载,最终提升DPF温度。Hydraulic auxiliary heating system: As shown in Figure 1, the hydraulic auxiliary heating system includes hydraulic pumps, main valves, overflow valves, and hydraulic oil tanks. The hydraulic system overflows under certain conditions to increase the engine load and finally increase the DPF temperature.
液压泵排量:液压泵的传动主轴每转一周(或一弧度),由其密封容腔几何尺寸变化排出的液体体积。Hydraulic pump displacement: the volume of liquid discharged by the change of the geometric size of the sealed cavity for each revolution (or one radian) of the drive shaft of the hydraulic pump.
图2是本申请实施例提供的一种DPF再生控制方法的流程图。图2所示方法所基于的系统包括ECU、DPF、远程油门切换开关、液压泵以及整车动作控制手柄,图2所示方法包括以下步骤S101至步骤S103。图2所示方法由发动机执行。在一种可能的实现方式中,图2所示方法具体由发动机中的ECU执行。Fig. 2 is a flowchart of a DPF regeneration control method provided by an embodiment of the present application. The system on which the method shown in FIG. 2 is based includes ECU, DPF, remote accelerator switch, hydraulic pump, and vehicle motion control handle. The method shown in FIG. 2 includes the following steps S101 to S103. The method shown in Figure 2 is executed by the engine. In a possible implementation manner, the method shown in Fig. 2 is specifically executed by an ECU in the engine.
步骤S101、发动机确定DPF的碳载量满足设定条件。Step S101 , the engine determines that the carbon load of the DPF satisfies a set condition.
在一些实施例中,DPF的碳载量满足设定条件,包括:DPF的碳载量大于或等于设定的碳载量。In some embodiments, the carbon load of the DPF satisfies a set condition, including: the carbon load of the DPF is greater than or equal to the set carbon load.
步骤S102、若发动机确定环境温度满足第一条件,或确定大气压力满足第二条件,或确定排温满足第三条件,或确定排温上升速率满足第四条件,或确定发动机的输出扭矩满足第五条件,发动机开启液压辅助加热系统。Step S102, if the engine determines that the ambient temperature meets the first condition, or determines that the atmospheric pressure meets the second condition, or determines that the exhaust temperature meets the third condition, or determines that the exhaust temperature rise rate meets the fourth condition, or determines that the output torque of the engine meets the first condition Five conditions, the engine turns on the hydraulic auxiliary heating system.
在本实施例中,发动机自动判断环境温度、大气压力、排温、发动机输出扭矩等条件,任一条件满足,自动开启液压辅助加热系统。为了区分描述,用“第一条件”、“第二条件”区分描述多个不同的条件。In this embodiment, the engine automatically judges conditions such as ambient temperature, atmospheric pressure, exhaust temperature, engine output torque, etc., and if any condition is met, the hydraulic auxiliary heating system is automatically turned on. In order to distinguish the description, use "first condition" and "second condition" to distinguish and describe multiple different conditions.
步骤S103、发动机控制液压辅助加热系统中的液压泵工作。Step S103, the engine controls the hydraulic pump in the hydraulic auxiliary heating system to work.
发动机通过控制液压泵工作,从而增加了发动机的负载,进而提升了发动机的排温,从而满足DPF再生所需的温度。The engine controls the hydraulic pump to work, thereby increasing the load of the engine, and then increasing the exhaust temperature of the engine to meet the temperature required for DPF regeneration.
本实施例提供的方法,通过开发液压辅助加热系统,在起重机吊装过程中,根据外界条件及后处理实际温度,发动机自动开启液压辅助加热系统,由液压辅助加热系统自动控制液压泵载荷变化快速提升DPF温度,完成吊装作业再生。该方法解决了起重机长时间怠速排温不满足再生温度要求的问题,降低吊装作业再生整车油耗。In the method provided in this embodiment, through the development of the hydraulic auxiliary heating system, during the hoisting process of the crane, according to the external conditions and the actual temperature of the post-processing, the engine automatically turns on the hydraulic auxiliary heating system, and the hydraulic auxiliary heating system automatically controls the load change of the hydraulic pump to quickly increase DPF temperature, complete the hoisting operation regeneration. The method solves the problem that the exhaust temperature of the crane at idle speed for a long time does not meet the requirement of the regeneration temperature, and reduces the fuel consumption of the whole vehicle regeneration during the hoisting operation.
在一些实施例中,发动机开启液压辅助加热系统之前,发动机根据接收到的远程油门切换开关信号,确定进入吊装作业再生模式。In some embodiments, before the engine starts the hydraulic auxiliary heating system, the engine determines to enter the hoisting operation regeneration mode according to the received remote throttle switch signal.
远程油门切换开关信号用于指示启动吊装作业再生模式。接收远程油门切换开关信号的作用在于,由于起重机中发动机的工作模式包括行驶模式和吊装作业再生模式,行驶模式下,发动机的负载较高,温度较高,因此通常可以满足DPF再生所需的温度;而吊装作业模式下,发动机的负载较低,比如在吊装的货物重量较低的情况下、或者正在等待吊装货物期间,发动机的负载较低,温度较低,所以具有提升温度以快速进行DPF再生的需求。而通过上述实现方式,发动机通过远程油门切换开关信号,能够区分工作模式是行驶模式还是吊装作业再生模式,在吊装作业再生模式下再执行控制液压泵以提升负载的流程,在行驶模式下可以无需执行控制液压泵以提升负载的流程,从而提高了效率。The remote throttle switching switch signal is used to indicate the start of the hoisting operation regeneration mode. The function of receiving the remote throttle switching switch signal is that since the working mode of the engine in the crane includes driving mode and hoisting operation regeneration mode, in the driving mode, the load of the engine is higher and the temperature is higher, so the temperature required for DPF regeneration can usually be met ;In the hoisting operation mode, the load of the engine is low, such as when the weight of the hoisted cargo is low, or during the period of waiting for the hoisted cargo, the load of the engine is low and the temperature is low, so the temperature can be raised to quickly perform DPF regeneration needs. Through the above implementation method, the engine can distinguish whether the working mode is the driving mode or the hoisting operation regeneration mode through the remote throttle switching switch signal, and then execute the process of controlling the hydraulic pump to lift the load in the hoisting operation regeneration mode. Executes the process of controlling hydraulic pumps to lift loads, increasing efficiency.
可替代的,发动机不是通过远程油门切换开关信号,而是通过其他方式确定吊装作业再生模式,例如,设计一个吊装作业再生模式的开关,驾驶员触发该开关的操作,发动机检测驾驶员的操作从而确定进入吊装作业再生模式。Alternatively, the engine does not switch the switch signal through the remote throttle, but determines the regeneration mode of the hoisting operation in other ways, for example, designing a switch for the regeneration mode of the hoisting operation, the driver triggers the operation of the switch, and the engine detects the driver's operation so that Make sure to enter the hoisting operation regeneration mode.
以上描述了DPF再生控制方法的整体流程,下面对该方法中液压辅助加热系统的工作流程进行举例说明。The overall flow of the DPF regeneration control method has been described above, and the working flow of the hydraulic auxiliary heating system in the method will be illustrated below with an example.
例如,在该液压辅助加热系统处于开启状态下,在吊装作业再生过程中,判断后处理温度是否已经达到设定的第一温度,若后处理温度未达到设定的第一温度,该液压辅助加热系统开启溢流通道,该发动机根据设定排量控制该液压辅助加热系统中的液压泵工作,通过增加该发动机负载提升后处理温度。For example, when the hydraulic auxiliary heating system is turned on, during the regeneration process of the hoisting operation, it is judged whether the post-processing temperature has reached the set first temperature, if the post-processing temperature has not reached the set first temperature, the hydraulic auxiliary The heating system opens the overflow passage, and the engine controls the hydraulic pump in the hydraulic auxiliary heating system to work according to the set displacement, and increases the aftertreatment temperature by increasing the engine load.
针对发动机控制液压泵工作的具体过程,下面以三种可能的排量控制方式举例说明。For the specific process of the engine controlling the operation of the hydraulic pump, three possible displacement control modes are used as examples to illustrate below.
排量控制方式一、在该液压辅助加热系统开启时,该发动机控制该液压泵的排量为设定的第一基础排量。Displacement control mode 1. When the hydraulic auxiliary heating system is turned on, the engine controls the displacement of the hydraulic pump to be a set first basic displacement.
排量控制方式二、发动机计算DPF温度的设定值与DPF温度的实际值之间的温度偏差;发动机控制液压泵的排量与温度偏差成正比例关系。即,如果温度偏差越大,则控制液压泵的排量越大,液压泵施加到发动机上的负载大,有利于提升DPF温度。Displacement control method 2: The engine calculates the temperature deviation between the set value of the DPF temperature and the actual value of the DPF temperature; the engine controls the displacement of the hydraulic pump in direct proportion to the temperature deviation. That is, if the temperature deviation is larger, the displacement of the hydraulic pump is controlled to be larger, and the load applied by the hydraulic pump to the engine is larger, which is beneficial to increase the temperature of the DPF.
例如,发动机采用以下公式控制液压泵的排量。For example, the engine uses the following formula to control the displacement of the hydraulic pump.
Vx=V1×[T0-Tx]/常数;Vx=V1×[T0-Tx]/constant;
其中,Vx表示针对液压泵控制排量的实时值,T0表示DPF温度的设定值,Tx表示DPF温度的实际值。Wherein, Vx represents the real-time value of the hydraulic pump control displacement, T0 represents the set value of the DPF temperature, and Tx represents the actual value of the DPF temperature.
排量控制方式三、该发动机控制该液压泵的实时排量小于或等于为该液压泵设定的最大排量。Displacement control mode 3: The engine controls the real-time displacement of the hydraulic pump to be less than or equal to the maximum displacement set for the hydraulic pump.
下面对开启液压辅助加热系统的触发条件,即上述实施例中第一条件至第五条件举例说明。The trigger conditions for turning on the hydraulic auxiliary heating system, ie, the first condition to the fifth condition in the above-mentioned embodiment, are illustrated below.
例如,环境温度满足该第一条件为:环境温度小于或等于设定的第二温度。For example, the ambient temperature meeting the first condition is: the ambient temperature is less than or equal to the set second temperature.
例如,大气压力满足该第二条件为:大气压力小于或等于设定的第一压力。For example, the atmospheric pressure satisfying the second condition is: the atmospheric pressure is less than or equal to the set first pressure.
例如,排温满足该第三条件为:排温小于或等于设定的第三温度,且排温小于或等于设定的第三温度的持续时长大于或等于设定的第一时长。For example, the exhaust temperature satisfies the third condition as follows: the exhaust temperature is less than or equal to the set third temperature, and the duration for which the exhaust temperature is less than or equal to the set third temperature is greater than or equal to the set first time period.
例如,排温上升速率满足该第四条件为:排温上升速率小于或等于设定的第一速率。For example, the exhaust temperature rise rate satisfies the fourth condition: the exhaust temperature rise rate is less than or equal to the set first rate.
例如,该发动机的输出扭矩满足该第五条件为:该发动机的输出扭矩小于或等于设定的第一扭矩,且输出扭矩小于或等于设定的第一扭矩大于或等于设定的第二时长。For example, the output torque of the engine satisfies the fifth condition: the output torque of the engine is less than or equal to the set first torque, and the output torque is less than or equal to the set first torque and greater than or equal to the set second duration .
在一些实施例中,提供了一种自动关闭液压辅助加热系统的机制。具体的,发动机开启液压辅助加热系统之后,若发动机确定排温满足第六条件,或确定排温上升速率满足第七条件,或确定液压辅助加热系统的压力满足第八条件,或确定液压辅助加热系统的压力变化速率满足第九条件,或发动机接收到动作信号,发动机关闭液压辅助加热系统。In some embodiments, a mechanism to automatically shut down the hydraulic auxiliary heating system is provided. Specifically, after the engine turns on the hydraulic auxiliary heating system, if the engine determines that the exhaust temperature satisfies the sixth condition, or determines that the exhaust temperature rise rate meets the seventh condition, or determines that the pressure of the hydraulic auxiliary heating system meets the eighth condition, or determines that the hydraulic auxiliary heating The pressure change rate of the system satisfies the ninth condition, or the engine receives an action signal, and the engine turns off the hydraulic auxiliary heating system.
设计以上自动关闭液压辅助加热系统的作用在于,由于在满足上述第六条件至第九条件中任一项的情况下,表明发动机负载较高,排温较高,当前已经能够满足DPF再生所需的温度,因此关闭液压辅助加热系统,也基本上不会阻碍DPF的再生;进一步地,通过自动关闭液压辅助加热系统,从而节省运行液压辅助加热系统产生的功耗,因此提升了整机运行的效率。The purpose of the above design to automatically shut down the hydraulic auxiliary heating system is that, if any of the above-mentioned sixth to ninth conditions is met, it indicates that the engine load is high and the exhaust temperature is high, and the current requirement for DPF regeneration can already be met. Therefore, turning off the hydraulic auxiliary heating system will basically not hinder the regeneration of the DPF; furthermore, by automatically turning off the hydraulic auxiliary heating system, the power consumption generated by running the hydraulic auxiliary heating system can be saved, thus improving the operation efficiency of the whole machine. efficiency.
可替代的,不是采用上述自动关闭液压辅助加热系统的机制,而是设计关闭液压辅助加热系统的开关,驾驶员对该开关触发操作,从而关闭液压辅助加热系统。Alternatively, instead of using the above-mentioned mechanism for automatically shutting down the hydraulic auxiliary heating system, a switch for shutting down the hydraulic auxiliary heating system is designed, and the driver triggers the switch to turn off the hydraulic auxiliary heating system.
下面对关闭液压辅助加热系统的触发条件,即上述实施例中第六条件至第九条件举例说明。The trigger conditions for shutting down the hydraulic auxiliary heating system, ie, the sixth condition to the ninth condition in the above-mentioned embodiment, are illustrated below.
例如,排温满足第六条件为:排温大于或等于设定的第三温度。For example, the exhaust temperature satisfies the sixth condition: the exhaust temperature is greater than or equal to the set third temperature.
例如,排温上升速率满足第七条件为:排温上升速率大于或等于设定的第二速率。For example, the exhaust temperature rise rate satisfies the seventh condition: the exhaust temperature rise rate is greater than or equal to the set second rate.
例如,液压辅助加热系统的压力满足第八条件为:液压辅助加热系统的压力大于或等于设定的第一压力。For example, the pressure of the hydraulic auxiliary heating system satisfies the eighth condition: the pressure of the hydraulic auxiliary heating system is greater than or equal to the set first pressure.
例如,液压辅助加热系统的压力变化速率满足第九条件为:压力变化速率大于或等于设定的第一速率。For example, the pressure change rate of the hydraulic auxiliary heating system satisfies the ninth condition: the pressure change rate is greater than or equal to the set first rate.
图3是本申请实施例提供的一种DPF再生控制装置200的结构示意图,包括:FIG. 3 is a schematic structural diagram of a DPF
确定模块201,用于确定DPF的碳载量满足设定条件;A
开启模块202,用于若发动机确定环境温度满足第一条件,或确定大气压力满足第二条件,或确定排温满足第三条件,或确定排温上升速率满足第四条件,或确定发动机的输出扭矩满足第五条件,发动机开启液压辅助加热系统;
控制模块203,用于控制液压辅助加热系统中的液压泵工作。The
在一些实施例中,确定模块201,还用于根据接收到的远程油门切换开关信号,确定进入吊装作业再生模式。In some embodiments, the
在一些实施例中,控制模块203,用于在液压辅助加热系统开启时,发动机控制液压泵的排量为设定的第一基础排量。In some embodiments, the
在一些实施例中,控制模块203,用于计算DPF温度的设定值与DPF温度的实际值之间的温度偏差;控制液压泵的排量与温度偏差成正比例关系。In some embodiments, the
在一些实施例中,控制模块203,用于控制液压泵的实时排量小于或等于为液压泵设定的最大排量。In some embodiments, the
在一些实施例中,确定模块201,用于确定环境温度小于或等于设定的第二温度;确定排温小于或等于设定的第三温度的持续时长大于或等于设定的第一时长。In some embodiments, the
在一些实施例中,确定模块201,用于确定排温上升速率小于或等于设定的第一速率。In some embodiments, the determining
在一些实施例中,确定模块201,用于确定发动机的输出扭矩小于或等于设定的第一扭矩的持续时长是否大于或等于设定的第二时长。In some embodiments, the
在一些实施例中,确定模块201,用于确定排温大于或等于设定的第三温度。In some embodiments, the
在一些实施例中,确定模块201,用于确定排温上升速率大于或等于设定的第二速率。In some embodiments, the
在一些实施例中,装置200还包括:关闭模块,用于若发动机确定排温满足第六条件,或确定排温上升速率满足第七条件,或确定液压辅助加热系统的压力满足第八条件,或确定液压辅助加热系统的压力变化速率满足第九条件,或发动机接收到动作信号,发动机关闭液压辅助加热系统。In some embodiments, the
关于上述实施例中的装置,其中各个模块执行操作的具体方式已经在有关该方法的实施例中进行了详细描述,此处将不做详细阐述说明。Regarding the apparatus in the foregoing embodiments, the specific manner in which each module executes operations has been described in detail in the embodiments related to the method, and will not be described in detail here.
需要说明的是,本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的系统或装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。It should be noted that each embodiment in this specification is described in a progressive manner, each embodiment focuses on the differences from other embodiments, and the same and similar parts of each embodiment can be referred to each other. As for the system or device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and for relevant details, please refer to the description of the method part.
应当理解,在本申请中,“至少一个(项)”是指一个或者多个,“多个”是指两个或两个以上。“和/或”,用于描述关联对象的关联关系,表示可以存在三种关系,例如,“A和/或B”可以表示:只存在A,只存在B以及同时存在A和B三种情况,其中A,B可以是单数或者复数。字符“/”一般表示前后关联对象是一种“或”的关系。“以下至少一项(个)”或其类似表达,是指这些项中的任意组合,包括单项(个)或复数项(个)的任意组合。例如,a,b或c中的至少一项(个),可以表示:a,b,c,“a和b”,“a和c”,“b和c”,或“a和b和c”,其中a,b,c可以是单个,也可以是多个。It should be understood that in this application, "at least one (item)" means one or more, and "multiple" means two or more. "And/or" is used to describe the association relationship of associated objects, indicating that there can be three types of relationships, for example, "A and/or B" can mean: only A exists, only B exists, and A and B exist at the same time , where A and B can be singular or plural. The character "/" generally indicates that the contextual objects are an "or" relationship. "At least one of the following" or similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one item (piece) of a, b or c can mean: a, b, c, "a and b", "a and c", "b and c", or "a and b and c ", where a, b, c can be single or multiple.
还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者设备中还存在另外的相同要素。It should also be noted that in this article, relational terms such as first and second etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations Any such actual relationship or order exists between. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article or apparatus comprising that element.
结合本文中所公开的实施例描述的方法或算法的步骤可以直接用硬件、处理器执行的软件模块,或者二者的结合来实施。软件模块可以置于随机存储器(RAM)、内存、只读存储器(ROM)、电可编程ROM、电可擦除可编程ROM、寄存器、硬盘、可移动磁盘、CD-ROM、或技术领域内所公知的任意其它形式的存储介质中。The steps of the methods or algorithms described in connection with the embodiments disclosed herein may be directly implemented by hardware, software modules executed by a processor, or a combination of both. Software modules can be placed in random access memory (RAM), internal memory, read-only memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, removable disk, CD-ROM, or any other Any other known storage medium.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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