CN115287992A - A composite box girder structure and construction method - Google Patents

A composite box girder structure and construction method Download PDF

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CN115287992A
CN115287992A CN202210597457.XA CN202210597457A CN115287992A CN 115287992 A CN115287992 A CN 115287992A CN 202210597457 A CN202210597457 A CN 202210597457A CN 115287992 A CN115287992 A CN 115287992A
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web
prefabricated
steel
bottom plate
plate
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CN115287992B (en
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林上顺
暨邦冲
林建凡
林玉莲
赵锦冰
林昕
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Fujian Communications Research Institute Co ltd
Fuzhou Peiyan Engineering Technology Co ltd
Haoyao Times Fujian Group Co ltd
Fujian University of Technology
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Fujian Communications Research Institute Co ltd
Fuzhou Peiyan Engineering Technology Co ltd
Haoyao Times Fujian Group Co ltd
Fujian University of Technology
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2/00Bridges characterised by the cross-section of their bearing spanning structure
    • E01D2/04Bridges characterised by the cross-section of their bearing spanning structure of the box-girder type
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material
    • E01D2101/24Concrete
    • E01D2101/26Concrete reinforced
    • E01D2101/28Concrete reinforced prestressed

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  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention relates to the technical field of bridge engineering, in particular to a combined box girder structure and a construction method thereof. The combined box girder has light hoisting weight, convenient construction, strong anti-cracking capability of the web plate and low maintenance cost; meanwhile, the construction method is simple and convenient.

Description

一种组合箱梁结构及施工方法A composite box girder structure and its construction method

技术领域technical field

本发明涉及桥梁工程技术领域,具体涉及一种组合箱梁结构及施工方法。The invention relates to the technical field of bridge engineering, in particular to a composite box girder structure and a construction method.

背景技术Background technique

钢箱梁有自重轻、施工快等优点,是我国桥梁常用的主梁形式,但钢箱梁易出现涂装劣化、钢材腐蚀、疲劳损伤、桥面铺装层容易损坏等病害,建成后的定期涂装与养护的费用也较高。而混凝土梁由于自重较大、截面高度较高、腹板容易开裂、吊装困难等原因,限制了其在桥梁的应用。与钢箱梁相比,波纹钢腹板-混凝土组合梁虽然自重相对较轻,但仍存在腹板钢材容易受到腐蚀,需要定期养护等问题。Steel box girder has the advantages of light weight and fast construction, and is the main girder form commonly used in bridges in my country. However, steel box girder is prone to coating deterioration, steel corrosion, fatigue damage, and bridge deck pavement is easily damaged. The cost of regular painting and maintenance is also higher. However, the application of concrete beams in bridges is limited due to its heavy weight, high section height, easy cracking of the web, and difficulty in hoisting. Compared with the steel box girder, although the corrugated steel web-concrete composite girder has relatively light weight, there are still problems such as the web steel is easily corroded and requires regular maintenance.

为此,拟提出一种新型组合箱梁结构,其腹板采用外包超高性能混凝土(简称UHPC)的型钢,顶板、底板仍采用预应力普通混凝土结构。UHPC是一种高强度、耐腐蚀、抗渗透的新型建筑材料,新型组合箱梁结构的腹板以高强度的型钢和UHPC为材料,其截面尺寸比传统的预应力混凝土箱梁的腹板小很多,能显著减低箱梁的结构自重,且具有较大的刚度和承载力;型钢埋置于UHPC内部,能避免腹板出现腐蚀现象,提高结构的刚度、抗疲劳性能,降低养护成本。For this reason, a new type of composite box girder structure is proposed, the web of which is made of steel coated with ultra-high performance concrete (UHPC for short), and the top and bottom plates are still made of prestressed ordinary concrete structure. UHPC is a new type of building material with high strength, corrosion resistance and penetration resistance. The web of the new composite box girder structure is made of high-strength steel and UHPC, and its cross-sectional size is smaller than that of the traditional prestressed concrete box girder. There are many, which can significantly reduce the structural weight of the box girder, and have greater stiffness and bearing capacity; the section steel is embedded in the UHPC, which can avoid the corrosion of the web, improve the rigidity and fatigue resistance of the structure, and reduce maintenance costs.

在施工方法上,新型组合箱梁的腹板和底板的钢筋均在工厂预制,整体运至现场后,采用汽车吊装,然后利用桥梁墩台的承台搭设门式支架,进行顶板、底板混凝土的现浇施工。与传统的预应力混凝土箱梁相比,新型组合箱梁的预制部分吊装重量很轻,可方便地采用汽车吊装;现浇混凝土仅包括顶板、底板,可采用相对较为简易的门式支架,且支架利用承台作为基础,与传统的满堂式支架相比,可大幅度降低支架的施工费用;底板的钢筋与腹板一起在工厂预制,可大幅度减少现场绑扎钢筋的工作量,能达到快速施工的目的。与传统的钢箱梁相比,新型组合箱梁仅在腹板位置采用型钢,可大幅度减少钢材现场焊接、防腐涂装等工作量,有利于节能环保。In terms of construction methods, the web and bottom slab steel bars of the new composite box girder are all prefabricated in the factory. After being transported to the site as a whole, they are hoisted by trucks, and then the portal supports are erected by using the caps of the bridge piers to carry out the top and bottom slab concrete. Cast-in-place construction. Compared with the traditional prestressed concrete box girder, the hoisting weight of the prefabricated part of the new composite box girder is very light, and it can be easily hoisted by a car; the cast-in-place concrete only includes the top and bottom slabs, and relatively simple portal brackets can be used, and The bracket uses the cap as the foundation, which can greatly reduce the construction cost of the bracket compared with the traditional full hall bracket; the steel bars of the bottom plate and the web are prefabricated in the factory, which can greatly reduce the workload of tying the steel bars on site, and can achieve fast purpose of construction. Compared with the traditional steel box girder, the new composite box girder only uses section steel at the web position, which can greatly reduce the workload of on-site welding and anti-corrosion coating of steel materials, which is conducive to energy saving and environmental protection.

发明内容Contents of the invention

本发明的目的在于提供一种组合箱梁结构及施工方法,该组合箱梁吊装重量轻、施工方便、腹板抗裂能力强、养护费用低;同时施工方法简便。The object of the present invention is to provide a combined box girder structure and construction method, the combined box girder has light hoisting weight, convenient construction, strong web crack resistance, low maintenance cost and simple construction method.

本发明的技术方案在于:一种组合箱梁结构,包括底板,所述底板的两侧均设置有预制腹板,位于两预制腹板的上方设置有顶板,所述预制腹板内设置有钢骨,所述钢骨的上、下端分别穿出预制腹板与底板、顶板相连接,位于两预制腹板之间沿组合箱梁的长度方向间隔设置有多个现浇横隔板,且位于组合箱梁的两端支点处设置有预制横隔板。The technical solution of the present invention is: a combined box girder structure, including a bottom plate, prefabricated webs are arranged on both sides of the bottom plate, a top plate is arranged above the two prefabricated webs, and a steel plate is arranged inside the prefabricated web The upper and lower ends of the steel frame pass through the prefabricated web respectively to connect with the bottom plate and the top plate, between the two prefabricated webs, a plurality of cast-in-place transverse diaphragms are arranged at intervals along the length direction of the composite box girder, and located at Prefabricated transverse diaphragms are arranged at the fulcrums at both ends of the composite box girder.

进一步地,所述预制腹板、钢骨、预制横隔板以及底板的箍筋、底板的纵向钢筋组成预制吊装结构。Further, the prefabricated web, the steel frame, the prefabricated diaphragm, the stirrups of the bottom plate, and the longitudinal reinforcement of the bottom plate form a prefabricated hoisting structure.

进一步地,位于组合箱梁顺桥方向的两端设有墩顶现浇段,一联之中相邻两跨的组合箱梁之间经墩顶现浇段相连接。Further, the two ends of the combined box girder along the direction of the bridge are provided with pier top cast-in-place sections, and the combined box girders of two adjacent spans in one connection are connected through the pier top cast-in-place sections.

进一步地,所述墩顶现浇段内设有墩顶现浇段钢筋,其中部分墩顶现浇段钢筋与顶板的部分纵向钢筋、预制腹板的纵向钢筋、底板的纵向钢筋相连接。Further, the cast-in-place section of the top of the pier is provided with steel bars for the cast-in-place section of the top of the pier, wherein some of the steel bars of the cast-in-place section of the top of the pier are connected with some longitudinal reinforcement of the top plate, longitudinal reinforcement of the prefabricated web, and longitudinal reinforcement of the bottom plate.

进一步地,所述预制横隔板和现浇横隔板内均设有横隔板钢筋,部分横隔板钢筋伸入预制腹板、顶板及底板内。Further, the prefabricated diaphragm and the cast-in-place diaphragm are both provided with reinforcing bars for the diaphragm, and part of the reinforcing bars of the diaphragm extend into the prefabricated web, top plate and bottom plate.

进一步地,所述顶板为现浇结构,包括顶板箍筋和顶板纵向钢筋;仅当桥梁的成桥体系为连续体系时,顶板中部沿横桥向间隔设置有纵桥向的顶板预应力钢束,顶板的底面设置顶板齿块。Further, the roof is a cast-in-place structure, including roof stirrups and roof longitudinal reinforcement; only when the bridging system of the bridge is a continuous system, the middle of the roof is provided with longitudinal bridge-direction roof prestressed steel tendons at intervals along the transverse bridge direction , the top plate tooth block is arranged on the bottom surface of the top plate.

进一步地,所述预制腹板内设有腹板箍筋、腹板纵向钢筋、梗腋钢筋与型钢腹板加强钢筋;所述底板为现浇结构,包括底板的箍筋和底板的纵向钢筋,底板内沿横桥向设置有一排纵桥向的底板预应力钢束,位于底板上侧设置有底板齿块;部分底板的箍筋伸入预制腹板中。Further, the prefabricated web is provided with web stirrups, web longitudinal reinforcement, stalk axillary reinforcement and section steel web strengthening reinforcement; the base plate is a cast-in-place structure, including the stirrups of the base plate and the longitudinal reinforcement of the base plate, A row of prestressed steel tendons of the bottom plate in the direction of the longitudinal bridge are arranged in the bottom plate along the horizontal bridge direction, and a bottom plate tooth block is arranged on the upper side of the bottom plate; some stirrups of the bottom plate extend into the prefabricated web.

进一步地,所述钢骨包括设置于预制腹板内的钢骨腹板,所述钢骨腹板的上端伸入顶板并设置有钢骨上翼缘,所述钢骨上翼缘沿长度方向间隔焊接有上翼缘栓钉,钢骨腹板两侧面的上下部沿长度方向均间隔焊接有腹板栓钉,钢骨腹板的下端伸入底板中并设置有钢骨下翼缘。Further, the steel frame includes a steel frame web arranged in the prefabricated web, the upper end of the steel frame web protrudes into the top plate and is provided with a steel frame upper flange, and the steel frame upper flange is along the length direction The upper flange studs are welded at intervals, the upper and lower parts of both sides of the steel frame web are welded with web studs at intervals along the length direction, and the lower end of the steel frame web extends into the bottom plate and is provided with a steel frame lower flange.

进一步地,所述钢骨腹板上设有跨中腹板孔洞与梁端腹板孔洞,所述梁端腹板孔洞的半径小于跨中腹板孔洞;在各个跨中腹板孔洞与梁端腹板孔洞之间设有加劲肋,所述加劲肋上设有加劲肋孔洞,预制腹板的纵向钢筋穿过加劲肋孔洞并采用PBL键连接为整体。Further, the steel frame web is provided with a mid-span web hole and a beam end web hole, and the radius of the beam end web hole is smaller than the mid-span web hole; each mid-span web hole and beam end web hole A stiffener is provided between them, and a stiffener hole is arranged on the stiffener, and the longitudinal reinforcement of the prefabricated web passes through the hole of the stiffener and is connected as a whole with a PBL key.

一种组合箱梁施工方法,包括组合箱梁结构,步骤如下:A construction method for a combined box girder, comprising a combined box girder structure, the steps are as follows:

步骤一:确定桥梁跨径与桥梁体系,根据跨径,确定各部件的具体尺寸;Step 1: Determine the bridge span and bridge system, and determine the specific dimensions of each component according to the span;

步骤二:在预制场内绑扎底板的箍筋、底板的纵向钢筋,然后安装事先预制好但未焊接上翼缘栓钉的钢骨,绑扎预制腹板的腹板箍筋、腹板纵向钢筋、梗腋钢筋及型钢腹板加强钢筋,形成整体的钢骨与钢筋骨架,绑扎预制横隔板和现浇横隔板的钢筋;Step 2: Bind the stirrups of the bottom plate and the longitudinal reinforcement of the bottom plate in the prefabrication yard, and then install the prefabricated but not welded steel frame with flange studs, bind the web stirrups of the prefabricated web, the longitudinal reinforcement of the web, Stem axillary steel bars and section steel web reinforcement bars form an integral steel frame and steel bar skeleton, and bind the steel bars of prefabricated transverse diaphragms and cast-in-place transverse diaphragms;

步骤三:浇筑两个预制腹板及各设置在支点处的预制横隔板,形成预制吊装结构,并在预制场按照相关规范对其进行养护;待材料强度达到规范中要求的规定值后,运输至施工现场;Step 3: Concrete two prefabricated webs and prefabricated diaphragms each set at the fulcrum to form a prefabricated hoisting structure, and maintain it in the prefabrication yard according to relevant specifications; after the material strength reaches the specified value required in the specification, transport to the construction site;

步骤四:在现场的下部结构的承台上设立门式支架,然后通过吊装设备将预制吊装结构吊装至所设计的主梁位置上,此时,将在支点处设置的预制横隔板作为预制吊装结构的临时支承,浇筑组合箱梁的底板,待材料强度达到规范中要求的规定值后,张拉底板预应力钢束并锚固在底板齿块上;浇筑剩余的现浇横隔板;在钢骨上翼缘焊接上翼缘栓钉,绑扎顶板箍筋与顶板纵向钢筋,浇筑顶板;绑扎墩顶现浇段钢筋,并将在支点处设置的预制横隔板作为模板,浇筑墩顶现浇段,将一联之中相邻两跨的组合箱梁连接起来;当桥梁的成桥体系为连续体系时,还需要设置与张拉顶板预应力钢束并锚固在顶板齿块上。Step 4: Set up portal brackets on the caps of the substructure at the site, and then hoist the prefabricated hoisting structure to the designed main beam position through the hoisting equipment. For the temporary support of the hoisting structure, pour the bottom plate of the composite box girder. After the material strength reaches the specified value in the specification, the prestressed steel strands of the bottom plate are stretched and anchored on the tooth block of the bottom plate; The upper flange of the steel frame is welded with studs on the upper flange, and the roof stirrups and longitudinal steel bars of the roof are bound, and the roof is poured; Casting section, which connects the combined box girders of two adjacent spans in one connection; when the bridge forming system of the bridge is a continuous system, it is also necessary to set and tension the prestressed steel tendons of the roof and anchor them on the roof tooth block.

与现有技术相比较,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1. 组合箱梁通过制作好预制腹板并且预先绑扎好部分的钢筋,将结构分解为预制吊装部分和现浇部分,结合了预制工法与现浇工法两者的优点,且降低了预制工法与现浇工法的施工难度,极大提高了现场的施工效率;由于大幅度减轻了腹板的重量,吊装重量轻,可以采在中采用小型吊装设备进行吊装工作,节省了吊装费,适用范围广。1. The composite box girder decomposes the structure into a prefabricated hoisting part and a cast-in-place part by making a prefabricated web and pre-binding some steel bars, combining the advantages of both prefabricated and cast-in-place construction methods, and reducing the cost of The construction difficulty of the cast-in-place construction method greatly improves the construction efficiency on site; because the weight of the web is greatly reduced, the hoisting weight is light, and small hoisting equipment can be used in the hoisting work, which saves hoisting costs and has a wide range of applications .

2. 组合箱梁施工时可以在下部结构的承台上搭设门式支架,无论是旱桥或是渡河桥梁都可以采用此结构施工;采用该结构,可减小结构尺寸,减轻结构自重和结构内力,提高桥梁的跨越能力和抗弯能力,显著减小组合箱梁的开裂概率与其荷载作用下的结构变形;且相比钢结构具有更高的耐锈蚀、耐火性能与耐侵蚀性能,能提高结构的安全性、耐久性,桥面板也不易损坏;钢材与UHPC均为高性能材料,将其两者进行组合的SUHPC结构也有较高的承载能力。2. During the construction of the composite box girder, portal brackets can be erected on the caps of the substructure, whether it is a dry bridge or a bridge crossing a river, this structure can be used for construction; this structure can reduce the size of the structure, reduce the weight of the structure and the structure Internal force, improve the spanning capacity and bending resistance of the bridge, significantly reduce the cracking probability of the composite box girder and the structural deformation under the load; and compared with the steel structure, it has higher corrosion resistance, fire resistance and corrosion resistance, which can improve The structure is safe and durable, and the bridge deck is not easily damaged; both steel and UHPC are high-performance materials, and the SUHPC structure combining the two also has a high load-bearing capacity.

附图说明Description of drawings

图1为本发明的组合箱梁的预制吊装结构示意图;Fig. 1 is the prefabricated hoisting structure schematic diagram of composite box girder of the present invention;

图2为本发明的组合箱梁的立面结构示意图;Fig. 2 is the facade structure schematic diagram of composite box girder of the present invention;

图3为本发明的组合箱梁的预应力钢束立面布置示意图;Fig. 3 is the schematic diagram of the prestressed steel beam facade arrangement of the composite box girder of the present invention;

图4为图2中的I-I剖面图;Fig. 4 is the I-I sectional view among Fig. 2;

图5为图2中的II-II剖面图;Fig. 5 is II-II sectional view among Fig. 2;

图6为图2中的I-I剖面的截面配筋图;Fig. 6 is the sectional reinforcement diagram of the I-I section in Fig. 2;

图7为图2中的II-II剖面的截面配筋图;Fig. 7 is the cross-sectional reinforcement diagram of the II-II section in Fig. 2;

图8为本发明的预制横隔板或现浇横隔板结构示意图;Fig. 8 is a structural schematic diagram of a prefabricated diaphragm or a cast-in-place diaphragm of the present invention;

图9为本发明的墩顶现浇段的截面配筋示意图;Fig. 9 is a cross-sectional schematic diagram of the cast-in-place section of the pier top of the present invention;

图10为本发明的钢骨立面结构示意图;Fig. 10 is the schematic diagram of steel frame facade structure of the present invention;

图11为本发明的钢骨横断面结构示意图;Fig. 11 is a schematic diagram of a cross-sectional structure of a steel frame of the present invention;

图12为本发明的钢腹板孔洞加强钢筋结构示意图;Fig. 12 is a structural schematic diagram of steel web hole reinforced reinforcement of the present invention;

图中:1、顶板;11、顶板箍筋;12、顶板纵向钢筋;13、顶板预应力钢束;14、顶板齿块;In the figure: 1, roof; 11, roof stirrup; 12, roof longitudinal reinforcement; 13, roof prestressed beam; 14, roof tooth block;

2、钢骨;21、钢骨腹板;211、跨中腹板孔洞;212、梁端腹板孔洞;22、钢骨下翼缘;23、钢骨上翼缘;24、上翼缘栓钉;25、腹板栓钉;26、加劲肋;261、加劲肋孔洞;2. Steel frame; 21. Steel frame web; 211. Mid-span web hole; 212. Beam end web hole; 22. Steel frame lower flange; 23. Steel frame upper flange; 24. Upper flange studs ; 25, web pegs; 26, stiffeners; 261, stiffener holes;

3、预制腹板;311、腹板箍筋;312、腹板纵向钢筋;313、梗腋钢筋;3. Prefabricated web; 311. Web stirrup; 312. Web longitudinal reinforcement; 313. Stem axillary reinforcement;

4、底板;41、底板的箍筋;42、底板的纵向钢筋;43、底板预应力钢束;44、底板齿块;4. Bottom plate; 41. The stirrup of the bottom plate; 42. The longitudinal reinforcement of the bottom plate; 43. The prestressed steel beam of the bottom plate; 44. The tooth block of the bottom plate;

5、预制横隔板;5’、现浇横隔板;51、横隔板钢筋;5. Prefabricated transverse diaphragm; 5', cast-in-place transverse diaphragm; 51. Reinforcement of transverse diaphragm;

6、型钢腹板加强钢筋;61、钢筋网;62、纵向短钢筋;6. Reinforcing bars for section steel webs; 61. Reinforcement mesh; 62. Longitudinal short bars;

7、墩顶现浇段;71、墩顶现浇段钢筋;7. The cast-in-place section at the top of the pier; 71. The steel bars for the cast-in-place section at the top of the pier;

8、加厚层。8. Thickened layer.

具体实施方式Detailed ways

为让本发明的上述特征和优点能更浅显易懂,下文特举实施例,并配合附图,作详细说明如下,但本发明并不限于此。In order to make the above-mentioned features and advantages of the present invention easier to understand, the following specific embodiments are described in detail with reference to the accompanying drawings, but the present invention is not limited thereto.

参考图1至图12Refer to Figure 1 to Figure 12

一种组合箱梁结构,包括底板4,所述底板4的两侧均设置有预制腹板3,位于两预制腹板3的上方设置有顶板1,所述预制腹板3内设置有钢骨2,所述钢骨2的上、下端分别穿出预制腹板3与底板4、顶板1相连接,位于两预制腹板3之间沿组合箱梁的长度方向间隔设置有多个现浇横隔板5’,且位于组合箱梁的两端支点处设置有预制横隔板5。A composite box girder structure, comprising a bottom plate 4, prefabricated webs 3 are arranged on both sides of the bottom plate 4, a top plate 1 is arranged above the two prefabricated webs 3, steel frames are arranged inside the prefabricated webs 3 2. The upper and lower ends of the steel frame 2 pass through the prefabricated web 3 to connect with the bottom plate 4 and the top plate 1, and between the two prefabricated webs 3, a plurality of cast-in-place horizontal beams are arranged at intervals along the length direction of the composite box girder. The diaphragm 5', and the prefabricated transverse diaphragm 5 is arranged at the fulcrums at both ends of the composite box girder.

本实施例中,所述预制腹板3、钢骨2、预制横隔板5以及底板的箍筋41、底板的纵向钢筋42组成预制吊装结构,其余结构均为现场浇筑结构。In this embodiment, the prefabricated web 3 , steel frame 2 , prefabricated diaphragm 5 , stirrups 41 of the bottom plate, and longitudinal steel bars 42 of the bottom plate form a prefabricated hoisting structure, and the rest of the structures are cast-in-place structures.

通过将设置预制腹板3、钢骨2、底板的箍筋41、底板的纵向钢筋42与预制横隔板5组成预制吊装结构,不仅可以将结构部分在工厂预制,提高施工速度,还可以作为施工时的受力结构。通过在预制腹板3中设置钢骨2,极大地减轻了腹板的重量,方便小型设备进行吊装。By combining the prefabricated web 3, the steel frame 2, the stirrup 41 of the bottom plate, the longitudinal reinforcement 42 of the bottom plate, and the prefabricated transverse partition 5 to form a prefabricated hoisting structure, not only the structural part can be prefabricated in the factory, the construction speed can be improved, and it can also be used as Stress structure during construction. By arranging the steel frame 2 in the prefabricated web 3, the weight of the web is greatly reduced, which facilitates hoisting of small equipment.

本实施例中,位于组合箱梁顺桥方向的两端设有墩顶现浇段7,一联之中相邻两跨的组合箱梁之间经墩顶现浇段相连接。所述墩顶现浇段内设有墩顶现浇段钢筋71,其中部分墩顶现浇段钢筋71与顶板的部分纵向钢筋12、预制腹板的纵向钢筋312、底板的纵向钢筋42相连接。In this embodiment, the two ends of the composite box girder along the direction of the bridge are provided with pier top cast-in-place sections 7, and the composite box girders of two adjacent spans in one connection are connected through the pier top cast-in-place sections. The cast-in-place section of the pier top is provided with steel bars 71 for the cast-in-place section of the pier top, wherein part of the steel bars 71 of the cast-in-place section of the pier top are connected with some longitudinal reinforcement bars 12 of the roof, longitudinal reinforcement bars 312 of the prefabricated web, and longitudinal reinforcement bars 42 of the bottom plate .

本实施例中,所述墩顶现浇段7厚度为1m-2m,材料为普通混凝土。In this embodiment, the thickness of the cast-in-place section 7 at the top of the pier is 1m-2m, and the material is ordinary concrete.

本实施例中,所述预制横隔板和现浇横隔板内均设有横隔板钢筋61,部分横隔板钢筋61伸入预制腹板3、顶板1及底板4内。In this embodiment, both the prefabricated diaphragm and the cast-in-place diaphragm are provided with reinforcing bars 61 for the diaphragm, and part of the reinforcing bars 61 of the diaphragm extend into the prefabricated web 3 , top plate 1 and bottom plate 4 .

本实施例中,所述预制横隔板5和现浇横隔板5’的厚度均为0.2m-0.5m,预制横隔板5在组合箱梁两端支点处必须设置,其余现浇横隔板5’沿组合箱梁长度方向每隔10m-30m的距离均匀设置。所述顶板1与底板4靠近支点处设置有加厚层8,所述加厚层8的厚度为0.1m-0.3m,所述预制横隔板5和现浇横隔板5’与加厚层8材料为普通混凝土。In this embodiment, the thicknesses of the prefabricated transverse diaphragm 5 and the cast-in-place transverse diaphragm 5' are both 0.2m-0.5m, and the prefabricated transverse diaphragm 5 must be installed Partition plates 5' are evenly arranged at intervals of 10m-30m along the length direction of the composite box girder. The top plate 1 and the bottom plate 4 are provided with a thickened layer 8 near the fulcrum, the thickness of the thickened layer 8 is 0.1m-0.3m, and the prefabricated transverse diaphragm 5 and the cast-in-place transverse diaphragm 5' are connected with the thickened The material of layer 8 is ordinary concrete.

通过在两端支点处设置预制横隔板5,不仅可以作为预制吊装结构吊装后的临时支承,还可以作为浇筑墩顶现浇段7的施工模板;通过设置多个现浇横隔板5’,还可以提高组合箱梁的整体性。By setting the prefabricated transverse diaphragm 5 at the fulcrums at both ends, it can not only be used as a temporary support after the prefabricated hoisting structure is hoisted, but also can be used as a construction template for the cast-in-place section 7 of the pier top; by setting a plurality of cast-in-place transverse diaphragms 5' , can also improve the integrity of the composite box girder.

本实施例中,所述顶板1为现浇结构,包括顶板箍筋11和顶板纵向钢筋12;仅当桥梁的成桥体系为连续体系时,顶板中部沿横桥向间隔设置有纵桥向的顶板预应力钢束13,顶板的底面设置顶板齿块14,顶板预应力钢束13锚固在顶板齿块14上。In this embodiment, the roof 1 is a cast-in-place structure, including roof stirrups 11 and roof longitudinal steel bars 12; only when the bridging system of the bridge is a continuous system, the middle of the roof is provided with longitudinal bridges at intervals along the horizontal bridge direction. The top plate prestressed steel bundle 13, the top plate tooth block 14 is arranged on the bottom surface of the top plate, and the top plate prestressed steel beam 13 is anchored on the top plate tooth block 14.

本实施例中,所述顶板1的厚度为0.15m-0.4m,顶板1的材料为普通混凝土。In this embodiment, the thickness of the top plate 1 is 0.15m-0.4m, and the material of the top plate 1 is ordinary concrete.

本实施例中,所述预制腹板3为预制结构,预制腹板3内设有腹板箍筋311、腹板纵向钢筋312、梗腋钢筋313与型钢腹板加强钢筋6,所述梗腋钢筋设置于预制腹板与顶板相连接的拐角处。通过型钢腹板加强钢筋防止腹板开裂、防止混凝土掉落、减小应力集中。In this embodiment, the prefabricated web 3 is a prefabricated structure, and the prefabricated web 3 is provided with web stirrups 311, web longitudinal reinforcement 312, stem armpit reinforcement 313 and section steel web reinforcement reinforcement 6, and the stem armpit The reinforcement is arranged at the corner where the prefabricated web and the roof are connected. Reinforcing steel bars through section steel web prevents web cracking, prevents concrete from falling, and reduces stress concentration.

本实施例中,所述单个预制腹板的厚度为0.15m-0.4m,所述预制腹板3的材料均超高性能混凝土。In this embodiment, the thickness of the single prefabricated web is 0.15m-0.4m, and the material of the prefabricated web 3 is ultra-high performance concrete.

本实施例中,所述底板4为现浇结构,包括由预先在工厂绑扎好的底板的箍筋41和由预先在工厂绑扎好的底板的纵向钢筋42,底板内沿横桥向设置有一排纵桥向的底板预应力钢束43,位于底板上侧设置有底板齿块44;部分底板的箍筋41伸入预制腹板3中,与预制腹板相连。In this embodiment, the base plate 4 is a cast-in-place structure, including the stirrups 41 of the base plate bound in advance in the factory and the longitudinal steel bars 42 of the base plate bound in advance in the factory. The bottom plate prestressed steel bundle 43 in the longitudinal bridge direction is located on the upper side of the bottom plate with a bottom plate tooth block 44; part of the stirrups 41 of the bottom plate extend into the prefabricated web 3 and are connected with the prefabricated web.

本实施例中,所述底板4的厚度为0.15m-0.4m,底板4的材料为普通混凝土。In this embodiment, the thickness of the bottom plate 4 is 0.15m-0.4m, and the material of the bottom plate 4 is ordinary concrete.

本实施例中,所述钢骨2的厚度为0.01m-0.05m,材料为普通碳素结构钢。所述钢骨2包括设置于预制腹板3内的钢骨腹板21,所述钢骨腹板21的上端伸入顶板1并设置有钢骨上翼缘23,所述钢骨上翼23缘沿长度方向间隔焊接有上翼缘栓钉24,钢骨腹板21两侧面的上下部沿长度方向均间隔焊接有腹板栓钉25,钢骨腹板的下端伸入底板4中并设置有钢骨下翼缘22。所述上翼缘栓钉24与腹板栓钉25的纵向布置间距为0.05m-0.5m,材料为ML15或ML15A1钢。In this embodiment, the thickness of the steel frame 2 is 0.01m-0.05m, and the material is ordinary carbon structural steel. The steel frame 2 includes a steel frame web 21 arranged in the prefabricated web 3 , the upper end of the steel frame web 21 extends into the top plate 1 and is provided with a steel frame upper flange 23 , and the steel frame upper wing 23 The edge is welded with upper flange studs 24 at intervals along the length direction, and the upper and lower parts of both sides of the steel frame web 21 are welded with web studs 25 at intervals along the length direction, and the lower end of the steel frame web extends into the bottom plate 4 and sets Steel rib lower flange 22 is arranged. The vertical distance between the upper flange studs 24 and the web studs 25 is 0.05m-0.5m, and the material is ML15 or ML15A1 steel.

本实施例中,所述钢骨腹板21上设有圆形的跨中腹板孔洞211与梁端腹板孔洞212,所述梁端腹板孔洞212的半径小于跨中腹板孔洞211的半径,所述梁端腹板孔洞211的半径为0.1m-0.8m;所述跨中腹板孔洞212的半径为0.3m-1.2m。在各个跨中腹板孔洞211与梁端腹板孔洞212之间设有加劲肋26,所述加劲肋26上设有加劲肋孔洞261,预制腹板的纵向钢筋312穿过加劲肋孔洞261并采用PBL键连接为整体。所述型钢腹板加强钢筋包括钢筋网61和横向短钢筋62。为提高腹板的抗裂性能,所述型钢腹板加强钢筋在腹板中沿顺桥方向(即行车方向)全截面均有布置。横向短钢筋62仅在型钢腹板加强钢筋设在在跨中腹板孔洞211或梁端腹板孔洞212时需要设置。In this embodiment, the steel frame web 21 is provided with a circular mid-span web hole 211 and a beam end web hole 212, the radius of the beam end web hole 212 is smaller than the radius of the mid-span web hole 211, The radius of the beam end web hole 211 is 0.1m-0.8m; the radius of the mid-span web hole 212 is 0.3m-1.2m. A stiffener 26 is provided between each mid-span web hole 211 and the beam end web hole 212, and a stiffener hole 261 is provided on the stiffener 26, and the longitudinal steel bars 312 of the prefabricated web pass through the stiffener hole 261 and adopt PBL keys are connected as a whole. The profiled steel web reinforcing bars include steel bar mesh 61 and transverse short bars 62 . In order to improve the crack resistance of the web, the reinforced steel bars of the shaped steel web are arranged along the entire section of the web along the direction of the bridge (ie, the driving direction). The short transverse steel bar 62 needs to be provided only when the reinforced steel bar of the shaped steel web is arranged in the mid-span web hole 211 or the beam end web hole 212 .

通过在钢骨2上设置钢骨下翼缘21与钢骨上翼缘22,可以更好地在钢筋骨架中放入与固定钢骨2,使其成为整体,防止了钢材与混凝土材料之间的滑移,使得钢材更充分地参与承载。By arranging the steel frame lower flange 21 and the steel frame upper flange 22 on the steel frame 2, the steel frame 2 can be better placed and fixed in the steel frame, making it a whole, preventing the gap between the steel and concrete materials. The slippage makes the steel more fully participate in the bearing.

通过在钢骨上翼缘22上设置伸入顶板1的上翼缘栓钉24,其作为抗剪连接件将钢骨2与顶板1连接起来,提高了结构的抗剪能力,也进一步防止顶板1与钢骨2之间的滑移。By setting the upper flange stud 24 extending into the roof 1 on the upper flange 22 of the steel frame, it connects the steel frame 2 and the roof 1 as a shear connector, which improves the shear resistance of the structure and further prevents the roof from being damaged. Slip between 1 and steel frame 2.

通过在钢骨腹板21上设置跨中腹板孔洞211与梁端腹板孔洞212,节省了材料,减小了结构自重,降低了造价。By setting the mid-span web hole 211 and the beam end web hole 212 on the steel frame web 21, the material is saved, the dead weight of the structure is reduced, and the manufacturing cost is reduced.

通过在加劲肋26并使腹板纵向钢筋312穿过加劲肋孔洞261,不仅加强了型钢与钢筋的整体性,还减小了跨中腹板孔洞211与梁端腹板孔洞212的应力集中现象。Through the stiffener 26 and the web longitudinal reinforcement 312 passing through the stiffener hole 261, not only the integrity of the section steel and the reinforcement is strengthened, but also the stress concentration phenomenon between the mid-span web hole 211 and the beam end web hole 212 is reduced.

通过设置型钢腹板加强钢筋6,不仅加强了跨中腹板孔洞211与梁端腹板孔洞212的承载能力,还可以防止在结构破坏时孔洞处的混凝土材料掉落及加强预制腹板3的抗裂能力。By arranging the reinforced steel bar 6 of the shaped steel web, not only the bearing capacity of the mid-span web hole 211 and the beam end web hole 212 is strengthened, but also the concrete material at the hole can be prevented from falling when the structure is damaged and the anti-resistance of the prefabricated web 3 can be strengthened. cracking ability.

一种组合箱梁施工方法,包括组合箱梁结构,步骤如下:A construction method for a combined box girder, comprising a combined box girder structure, the steps are as follows:

步骤一:确定桥梁跨径与桥梁体系,根据跨径,确定各部件的具体尺寸。Step 1: Determine the bridge span and bridge system, and determine the specific size of each component according to the span.

步骤二:在预制场内绑扎底板的箍筋41、底板的纵向钢筋42,然后安装事先预制好但未焊接上翼缘栓钉24的钢骨2,绑扎预制腹板3的腹板箍筋311、腹板纵向钢筋312、梗腋钢筋313及型钢腹板加强钢筋6,形成整体的钢骨2与钢筋骨架,绑扎预制横隔板和现浇横隔板的钢筋61。Step 2: Bind the stirrups 41 of the bottom plate and the longitudinal steel bars 42 of the bottom plate in the prefabrication yard, then install the prefabricated steel frame 2 that has not been welded with the flange studs 24, and bind the web stirrups 311 of the prefabricated web 3 , web longitudinal reinforcing bar 312, stalk axillary reinforcing bar 313 and shaped steel web reinforcing bar 6 to form an integral steel frame 2 and reinforcing bar skeleton, and bind the reinforcing bar 61 of the prefabricated transverse diaphragm and the cast-in-place transverse diaphragm.

步骤三:浇筑两个预制腹板3及各设置在支点处的预制横隔板5,形成预制吊装结构,并在预制场按照相关规范对其进行养护;待材料强度达到规范中要求的规定值后,张拉腹板预应力钢束,运输至施工现场。Step 3: Pouring two prefabricated webs 3 and prefabricated transverse diaphragms 5 each set at the fulcrum to form a prefabricated hoisting structure, and maintain it in the prefabrication yard in accordance with relevant specifications; wait until the material strength reaches the specified value required in the specification After that, the web prestressed steel tendons are stretched and transported to the construction site.

步骤四:在现场的下部结构的承台上设立门式支架,然后通过吊装设备将预制吊装结构吊装至所设计的主梁位置上,此时,将在支点处设置的预制横隔板5作为预制吊装结构的临时支承,浇筑组合箱梁的底板4,待材料强度达到规范中要求的规定值后,张拉底板预应力钢束43并锚固在底板齿块44上;浇筑剩余的现浇横隔板5’;在钢骨上翼缘23焊接上翼缘栓钉24,绑扎顶板箍筋11与顶板纵向钢筋12,浇筑顶板1;绑扎墩顶现浇段钢筋71,并将在支点处设置的预制横隔板5作为模板,浇筑墩顶现浇段7,将一联之中相邻两跨的组合箱梁连接起来;当桥梁的成桥体系为连续体系时,还需要设置与张拉顶板预应力钢束并锚固在顶板齿块上。Step 4: Set up portal supports on the caps of the substructure at the site, and then hoist the prefabricated hoisting structure to the designed main beam position through hoisting equipment. At this time, the prefabricated transverse diaphragm 5 set at the fulcrum is used as For the temporary support of the prefabricated hoisting structure, pour the bottom plate 4 of the composite box girder. After the material strength reaches the specified value required in the specification, the prestressed steel beam 43 of the bottom plate is stretched and anchored on the tooth block 44 of the bottom plate; Partition plate 5'; weld upper flange studs 24 on the upper flange 23 of the steel frame, bind the top plate stirrup 11 and the longitudinal steel bar 12 of the roof, and pour the roof 1; bind the steel bar 71 of the cast-in-place section on the top of the pier, and set it at the fulcrum The prefabricated diaphragm 5 is used as a template to pour the cast-in-place section 7 on the top of the pier to connect the combined box girders of two adjacent spans in one connection; The top plate is prestressed and anchored to the top plate tooth block.

实施例一:Embodiment one:

桥梁常常需要跨河修建,在传统施工方法中一般在河流中设置围堰以搭建满堂支架。将本发明提出的结构用于跨河桥梁。由于将发明结构分解为预制吊装部分和现浇部分,结合了预制工法与现浇工法两者的优点,施工时可以在下部结构的承台上搭建相对较为简易的门式支架,降低了预制工法与现浇工法的施工难度,节省了围堰与支架的费用及搭建围堰的时间,加快了施工进度。Bridges often need to be built across rivers. In traditional construction methods, cofferdams are generally set in rivers to build full-height supports. The structure proposed by the present invention is used for bridges across rivers. Since the inventive structure is decomposed into the prefabricated hoisting part and the cast-in-place part, combining the advantages of both the prefabricated construction method and the cast-in-place construction method, a relatively simple portal support can be built on the cap of the substructure during construction, reducing the cost of the prefabricated construction method. Compared with the construction difficulty of cast-in-place construction method, the cost of cofferdam and support and the time of building cofferdam are saved, and the construction progress is accelerated.

实施例二:Embodiment two:

在中修建旱桥时,由于中不便采用大型吊装设备,因此结构的轻型化在桥梁的施工中尤为重要,将本发明提出的结构用于旱桥。由于本发明将结构分解为预制吊装部分和现浇部分,同时腹板采用高强度的UHPC与型钢,极大地减轻了吊装结构的重量,施工时可以采用汽车进行吊装,节省了吊装费用;顶板、底板的钢筋与腹板一起在工厂预制,可大幅度减少现场绑扎钢筋的工作量,施工速度快、工期短,大幅减小施工对交通的影响。When building a dry bridge in the middle, because it is inconvenient to use large-scale hoisting equipment in the middle, the light weight of the structure is particularly important in the construction of the bridge, and the structure proposed by the present invention is used for the dry bridge. Since the present invention decomposes the structure into a prefabricated hoisting part and a cast-in-place part, and at the same time, the web adopts high-strength UHPC and section steel, the weight of the hoisting structure is greatly reduced, and the car can be used for hoisting during construction, which saves hoisting costs; roof, The steel bars of the bottom plate and the web are prefabricated in the factory, which can greatly reduce the workload of binding steel bars on site. The construction speed is fast, the construction period is short, and the impact of construction on traffic is greatly reduced.

以上所述仅为本发明的较佳实施例,对于本领域的普通技术人员而言,根据本发明的教导,设计出不同形式的组合箱梁结构及施工方法并不需要创造性的劳动,在不脱离本发明的原理和精神的情况下凡依本发明申请专利范围所做的均等变化、修改、替换和变型,皆应属本发明的涵盖范围。The above descriptions are only preferred embodiments of the present invention. For those of ordinary skill in the art, according to the teachings of the present invention, designing different forms of combined box girder structures and construction methods does not require creative work. All equivalent changes, modifications, replacements and modifications made according to the patent scope of the present invention without departing from the principle and spirit of the present invention shall fall within the scope of the present invention.

Claims (10)

1. The utility model provides a combination box girder structure, includes the bottom plate, its characterized in that, the both sides of bottom plate all are provided with prefabricated web, and the top that is located two prefabricated webs is provided with the roof, be provided with the reinforcing bar in the prefabricated web, the prefabricated web is worn out respectively to the upper and lower end of reinforcing bar and is connected with bottom plate, roof, is located and is provided with a plurality of cast-in-place cross slab along the length direction interval of combination box girder between two prefabricated webs, and the both ends fulcrum department that is located combination box girder is provided with prefabricated cross slab.
2. The assembled box girder structure of claim 1, wherein the prefabricated web plate, the steel ribs, the prefabricated diaphragm plate, the stirrups of the bottom plate and the longitudinal steel bars of the bottom plate form a prefabricated hoisting structure.
3. A combined box girder structure according to claim 1 or 2, wherein pier top cast-in-place sections are provided at both ends of the combined box girder in the bridge direction, and the combined box girders of two adjacent spans in a unit are connected through the pier top cast-in-place sections.
4. The combination box girder structure of claim 3, wherein the pier top cast-in-place section is internally provided with pier top cast-in-place section steel bars, and part of the pier top cast-in-place section steel bars are connected with part of longitudinal steel bars of the top plate, longitudinal steel bars of the prefabricated web plate and longitudinal steel bars of the bottom plate.
5. A composite box girder structure according to claim 1, 2 or 4 wherein the prefabricated diaphragm plates and the cast-in-place diaphragm plates are provided with diaphragm plate reinforcing bars, and part of the diaphragm plate reinforcing bars extend into the prefabricated web plate, the top plate and the bottom plate.
6. The composite box girder structure according to claim 1, wherein the top plate is a cast-in-place structure comprising a top plate stirrup and a top plate longitudinal reinforcement; and only when the bridge forming system of the bridge is a continuous system, the middle part of the top plate is provided with top plate prestressed steel bundles in the longitudinal bridge direction at intervals along the transverse bridge direction, and the bottom surface of the top plate is provided with top plate tooth blocks.
7. The combined box girder structure of claim 1, 2, 4 or 6, wherein a web stirrup, a web longitudinal steel bar, a peduncle steel bar and a section steel web reinforcing steel bar are arranged in the prefabricated web plate; the bottom plate is of a cast-in-place structure and comprises stirrups of the bottom plate and longitudinal steel bars of the bottom plate, a row of longitudinal bridge direction bottom plate prestressed steel bundles are arranged in the bottom plate along a transverse bridge direction, and bottom plate tooth blocks are arranged on the upper side of the bottom plate; the stirrups of part bottom plate stretch into prefabricated web.
8. The combined box girder structure of claim 7, wherein the steel skeleton comprises a steel skeleton web arranged in the prefabricated web, the upper end of the steel skeleton web extends into the top plate and is provided with a steel skeleton upper flange, the steel skeleton upper flange is welded with upper flange studs at intervals along the length direction, the web studs are welded at intervals along the length direction on the upper and lower parts of two side surfaces of the steel skeleton web, and the lower end of the steel skeleton web extends into the bottom plate and is provided with a steel skeleton lower flange.
9. The composite box girder structure of claim 8, wherein the steel skeleton web is provided with a mid-span web hole and a beam end web hole, and the radius of the beam end web hole is smaller than that of the mid-span web hole; be equipped with the stiffening rib between web hole and beam-ends web hole in each strides, be equipped with the stiffening rib hole on the stiffening rib, the longitudinal reinforcement of prefabricated web passes the stiffening rib hole and adopts the PBL key-type connection as whole.
10. A construction method of a composite box girder comprising a composite box girder structure according to claim 9, characterized by comprising the steps of:
the method comprises the following steps: determining the span of a bridge and a bridge system, and determining the specific size of each part according to the span;
step two: binding stirrups of the bottom plate and longitudinal steel bars of the bottom plate in a prefabricated yard, then installing steel ribs which are prefabricated in advance but not welded with upper flange studs, binding web stirrups of the prefabricated web, longitudinal steel bars of the web, peduncle steel bars and reinforcing steel bars of the profile steel web to form an integral steel rib and steel bar framework, and binding the steel bars of the prefabricated diaphragm plate and the cast-in-situ diaphragm plate;
step three: pouring two prefabricated webs and prefabricated diaphragm plates arranged at the branch points respectively to form a prefabricated hoisting structure, and maintaining the prefabricated hoisting structure in a prefabricated field according to relevant specifications; after the strength of the material reaches a specified value required in the specification, transporting the material to a construction site;
step four: a portal support is arranged on a bearing platform of a lower structure on site, then a prefabricated hoisting structure is hoisted to the designed main beam position through hoisting equipment, at the moment, a prefabricated diaphragm plate arranged at a fulcrum is used as a temporary support of the prefabricated hoisting structure, a bottom plate of the combined box girder is poured, and after the material strength reaches a specified value required in the specification, the Zhang Lade plate prestressed steel bundles are anchored on the bottom plate tooth blocks; pouring the residual cast-in-place diaphragm plate; welding an upper flange stud on the upper flange of the steel rib, binding a top plate stirrup and a top plate longitudinal steel bar, and pouring a top plate; binding reinforcing steel bars of the pier top cast-in-place section, pouring the pier top cast-in-place section by taking the prefabricated transverse partition plate arranged at the fulcrum as a template, and connecting the adjacent two-span combined box girders in one block; when the bridge forming system of the bridge is a continuous system, the prestressed steel bundles of the tensioning top plate are required to be arranged and anchored on the tooth blocks of the top plate.
CN202210597457.XA 2022-05-30 A composite box beam structure and construction method Active CN115287992B (en)

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