CN115287849B - Device and method for finishing polyester fiber fabric - Google Patents
Device and method for finishing polyester fiber fabric Download PDFInfo
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- CN115287849B CN115287849B CN202211194731.5A CN202211194731A CN115287849B CN 115287849 B CN115287849 B CN 115287849B CN 202211194731 A CN202211194731 A CN 202211194731A CN 115287849 B CN115287849 B CN 115287849B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
- F26B13/16—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning perforated in combination with hot air blowing or suction devices, e.g. sieve drum dryers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
聚酯纤维面料后整理装置及方法,属于面料后整理技术领域,为了解决现有的聚酯纤维面料后处理装置清洗面料的水容易变脏,停机换水时间长的问题;本发明通过胶卷和裁切机构,胶卷设置在固定杆外侧;本发明实现面料在移动的过程中,面料经过两组胶卷外侧时,面料表面的大部分灰尘和杂物会粘附在粘胶面上,减少面料水洗前表面的灰尘,延长水的使用时间,降低换水的频率,再通过第一气缸带动下滑动组件移动,下滑动组件通过联动绳索带动上滑动组件向另一组胶卷靠近,通过第一电机使第一裁切组件转动,第一裁切组件转动对最外层胶层进行裁切。
The polyester fiber fabric finishing device and method belong to the technical field of fabric finishing. In order to solve the problems that the existing polyester fiber fabric finishing equipment cleans the fabric easily and takes a long time to change the water after stopping the machine; the invention adopts film and cutting Cutting mechanism, the film is set on the outside of the fixed rod; the invention realizes that in the process of fabric moving, when the fabric passes through the outside of two sets of film, most of the dust and sundries on the surface of the fabric will adhere to the viscose surface, reducing the fabric before washing. The dust on the surface prolongs the use time of water and reduces the frequency of water changes. Then the first cylinder drives the lower sliding assembly to move, and the lower sliding assembly drives the upper sliding assembly to approach another set of film through the linkage rope. The first motor makes the second The first cutting assembly rotates, and the first cutting assembly rotates to cut the outermost adhesive layer.
Description
技术领域technical field
本发明涉及面料后整理技术领域,特别涉及聚酯纤维面料后整理装置及方法。The invention relates to the technical field of fabric finishing, in particular to a polyester fiber fabric finishing device and method.
背景技术Background technique
后整理是赋予面料以色彩效果、形态效果(光洁、绒面、挺括等)和实有效果(不透水、不毡缩、免烫、不蛀、耐燃等)的技术处理方式,面料后整理是通过化学或物理的主法改善面料的外观和手感、增进服用性能或赋予特殊功能的工艺过程,是纺织品“锦上添花”的加工过程,后整理方法可分为物理/机械整理和化学整理两大类,根据后整理的目的以及产生的效果的不同,可分为基本整理、外观整理和功能整理。Finishing is a technical treatment method that endows fabrics with color effects, shape effects (smooth, suede, crisp, etc.) The process of improving the appearance and feel of fabrics, improving wearability or endowing special functions through chemical or physical methods is the "icing on the cake" processing process of textiles. Finishing methods can be divided into two categories: physical/mechanical finishing and chemical finishing. , according to the purpose of finishing and the different effects, it can be divided into basic finishing, appearance finishing and functional finishing.
聚酯纤维面料俗称“涤纶”,聚酯纤维面料生产时为了达到更好面料品质,需要对其进行后处理,聚酯纤维面料生产时表面会附着灰尘和其它杂物,在后处理工序中需要对其表面的灰尘进行清洗,现有的后处理装置在清洗时对聚酯纤维面料直接进行清洗,清洗面料的水容易变脏,在更换水脏水时需要停止机器,且换水时间较长,耽误工作时间。Polyester fiber fabrics are commonly known as "polyester". In order to achieve better fabric quality during the production of polyester fiber fabrics, post-processing is required. Dust and other sundries will adhere to the surface of polyester fiber fabrics during production. Clean the dust on its surface. The existing post-processing device directly cleans the polyester fiber fabric during cleaning. The water for cleaning the fabric is easy to get dirty. When changing the dirty water, the machine needs to be stopped, and the water change takes a long time , Delay working time.
为此,我们提出了聚酯纤维面料后整理装置及方法。For this reason, we have proposed the finishing device and method of polyester fiber fabric.
发明内容Contents of the invention
本发明的目的在于提供聚酯纤维面料后整理装置,包括底座,设置在底座一侧的热风机,设置在底座上端的脱水机构,底座上端设置有除灰机构,底座一侧设置有回收机构,底座内部设置有清洗机构,底座上端设置有烘干组件;The object of the present invention is to provide polyester fiber fabric finishing device, comprising base, the hot air blower that is arranged on one side of the base, the dehydration mechanism that is arranged on the upper end of the base, the ash removing mechanism is arranged on the upper end of the base, and the recovery mechanism is arranged on one side of the base, The inside of the base is provided with a cleaning mechanism, and the upper end of the base is provided with a drying component;
除灰机构包括设置在底座上端的第一板架,设置在底座上端的第二板架,第二板架一侧贯穿开设有换胶口,且换胶口开设有两组,设置在第二板架一侧的裁切机构,固定连接在第一板架一侧的固定杆,且固定杆设置有两组,设置在第一板架一侧的防护箱,设置在第二板架一侧的防偏堵块,且防偏堵块设置有两组,两组所述的防偏堵块与两组所述的换胶口相匹配,设置在固定杆外侧的胶卷;The ash removal mechanism includes a first plate frame arranged at the upper end of the base, a second plate frame arranged at the upper end of the base, one side of the second plate frame is provided with a rubber changing port, and two sets of rubber changing ports are provided, which are arranged on the second plate frame. The cutting mechanism on one side of the plate frame is fixedly connected to the fixed rod on one side of the first plate frame, and the fixed rods are provided with two groups, and the protective box arranged on the side of the first plate frame is arranged on the side of the second plate frame anti-deflection blocking block, and the anti-deflection blocking block is provided with two groups, the anti-deflection blocking blocks described in the two groups are matched with the rubber changing ports described in the two groups, and the film is arranged on the outside of the fixed rod;
裁切机构包括设置在防护箱内部的上卡合组件,设置在防护箱内部的下卡合组件,设置在上卡合组件内部的上滑动组件,设置在下卡合组件内部的下滑动组件,且上滑动组件与下滑动组件结构相同,设置在上滑动组件一侧的第一裁切组件,设置在下滑动组件一侧的第二裁切组件,设置在上滑动组件一侧的弹簧,设置在上卡合组件与联动绳索之间的联动绳索,设置在下滑动组件一侧的第一气缸;The cutting mechanism includes an upper engaging assembly arranged inside the protective box, a lower engaging assembly arranged inside the protective box, an upper sliding assembly arranged inside the upper engaging assembly, a lower sliding assembly arranged inside the lower engaging assembly, and The structure of the upper sliding assembly is the same as that of the lower sliding assembly. The first cutting assembly is arranged on one side of the upper sliding assembly, the second cutting assembly is arranged on one side of the lower sliding assembly, and the spring is arranged on one side of the upper sliding assembly. The linkage rope between the engaging component and the linkage rope is arranged on the first cylinder on one side of the lower sliding component;
胶卷包括设置在固定杆外侧的内筒,内筒外侧设置有胶层,且胶层设置有多层,胶层一侧设置有粘胶面,胶层另一侧设置有无胶面;The film includes an inner cylinder arranged outside the fixed rod, an adhesive layer is arranged outside the inner cylinder, and the adhesive layer is provided with multiple layers, one side of the adhesive layer is provided with an adhesive surface, and the other side of the adhesive layer is provided with a non-adhesive surface;
上卡合组件包括固定连接在防护箱内部的第一上槽块,固定连接在防护箱内部的第一下槽块,第一下槽块上端固定连接有第一导索杆,第一下槽块上端贯穿开设有第一滑孔,下卡合组件包括固定连接在防护箱内部的第二下槽块,固定连接在防护箱内部的第二上槽块,第二上槽块底部固定连接有第二导索杆,第二上槽块上端贯穿开设有第二滑孔;The upper engaging assembly includes a first upper slot block fixedly connected inside the protective box, a first lower slot block fixedly connected inside the protective box, the upper end of the first lower slot block is fixedly connected with a first guide rod, and the first lower slot The upper end of the block is provided with a first sliding hole, and the lower engaging assembly includes a second lower slot block fixedly connected inside the protective box, a second upper slot block fixedly connected inside the protective box, and a bottom of the second upper slot block fixedly connected with The second guide rod, the upper end of the second upper groove block is provided with a second slide hole;
上滑动组件包括活动连接在第一上槽块与第一滑孔之间的第一滑块,设置在第一滑块一侧的第一电机,固定连接在第一滑块一侧的连接口,第一滑块一侧贯穿开设有转孔,第一裁切组件包括转动连接在第一滑块一侧的第一转杆,设置在第一转杆一侧的正向刀片,设置在正向刀片一侧的第一螺丝,第一转杆一侧开设有第一夹料槽,第二裁切组件包括设置在下滑动组件一侧的第二转杆,设置在第二转杆一侧的反向刀片,设置在反向刀片一侧的第二螺丝,第二转杆一侧开设有第二夹料槽。The upper sliding assembly includes a first sliding block movably connected between the first upper slot block and the first sliding hole, a first motor arranged on one side of the first sliding block, and a connection port fixedly connected on one side of the first sliding block , one side of the first slider is penetrated with a rotating hole, the first cutting assembly includes a first rotating rod connected to one side of the first sliding block, and a forward blade arranged on one side of the first rotating rod is arranged on the forward To the first screw on one side of the blade, a first clamping groove is provided on one side of the first rotating rod, the second cutting assembly includes a second rotating rod arranged on one side of the lower slide assembly, and a second rotating rod arranged on one side of the second rotating rod The reverse blade is provided with a second screw on one side of the reverse blade, and a second clamping groove is provided on one side of the second rotating rod.
进一步地,回收机构包括设置在底座一侧的废料箱,设置在废料箱一侧的固定板设置在固定板底部的送料组件,设置在固定板底部的夹料组件,设置在固定板底部的挡块,固定连接在挡块一侧的第三气缸。Further, the recovery mechanism includes a waste box arranged on one side of the base, a fixed plate arranged on one side of the waste box is arranged on a feeding assembly at the bottom of the fixed plate, a clamping assembly is arranged on the bottom of the fixed plate, and a stopper is arranged on the bottom of the fixed plate. The block is fixedly connected to the third cylinder on one side of the block.
进一步地,送料组件包括设置在固定板上端的第二电机,与第二电机输出端固定连接的第一皮带轮,固定连接在固定板底部的定位竖板,转动连接在定位竖板一侧的下滚筒,转动连接在定位竖板一侧的上滚筒,设置在定位竖板一侧的第一齿轮,第一齿轮与上滚筒固定连接,设置在定位竖板一侧的第二齿轮,第二齿轮与下滚筒固定连接,且第二齿轮与第一齿轮相啮合,固定连接在第一齿轮一侧的第二皮带轮,第二皮带轮与第一皮带轮外侧设置有三角带。Further, the feeding assembly includes a second motor arranged on the top of the fixing plate, a first pulley fixedly connected to the output end of the second motor, a positioning riser fixedly connected to the bottom of the fixing plate, and a bottom plate rotatably connected to one side of the positioning riser. Roller, the upper roller connected to one side of the positioning riser in rotation, the first gear arranged on one side of the positioning riser, the first gear is fixedly connected with the upper roller, the second gear arranged on the side of the positioning riser, the second gear It is fixedly connected with the lower drum, and the second gear meshes with the first gear, and is fixedly connected with the second pulley on one side of the first gear, and a V-belt is arranged on the outside of the second pulley and the first pulley.
进一步地,夹料组件包括固定连接在固定板底部的滑槽块,活动连接在滑槽块底部的第二滑块,固定连接在第二滑块底部的第二气缸,固定连接在第二气缸输出端的固定横杆,固定连接在第二滑块一侧的定位横杆,转动连接在固定横杆两端的第一连接杆,转动连接在定位横杆两端的第二连接杆,两组所述的第二连接杆与两组所述的第一连接杆转动连接,第二连接杆另一端固定连接有夹片,夹片内壁固定连接有防滑齿,且防滑齿设置有多组。Further, the clamping assembly includes a chute block fixedly connected to the bottom of the fixed plate, a second slide block movably connected to the bottom of the chute block, a second air cylinder fixedly connected to the bottom of the second slide block, and a second air cylinder fixedly connected to the bottom of the second air cylinder The fixed cross bar at the output end, the positioning cross bar fixedly connected to one side of the second slider, the first connecting rod connected to both ends of the fixed cross bar in rotation, and the second connecting rod connected to both ends of the positioning cross bar in rotation, described in two groups The second connecting rod is rotatably connected to the two groups of first connecting rods, the other end of the second connecting rod is fixedly connected with a clip, the inner wall of the clip is fixedly connected with anti-skid teeth, and there are multiple sets of anti-skid teeth.
进一步地,底座一侧开设有上料槽,上料槽内部转动连接有上料转杆,底座上端固定连接有撑杆,且撑杆设置有两组,两组所述的撑杆之间转动连接有导料杆,底座上端开设有清洗槽,清洗槽内壁一侧设置有机械箱,清洗槽内部设置有顺料杆,且顺料杆设置有四组,清洗槽内壁一侧设置有进水口,底座一侧开设有收卷槽,收卷槽内部转动连接有收卷杆。Further, a feeding trough is provided on one side of the base, and a feeding rotating rod is connected to the inside of the feeding chute, and a support rod is fixedly connected to the upper end of the base, and two sets of support rods are provided, and the two groups of support rods rotate The guide rod is connected, the upper end of the base is provided with a cleaning tank, the inner wall of the cleaning tank is equipped with a mechanical box, the inside of the cleaning tank is equipped with feeding rods, and there are four sets of feeding rods, and the inner wall of the cleaning tank is provided with a water inlet , one side of the base is provided with a rewinding groove, and the inside of the rewinding groove is rotatably connected with a rewinding rod.
进一步地,清洗机构包括设置在机械箱一侧的第一滚筒刷,设置在机械箱内部的第三齿轮,第三齿轮与第一滚筒刷固定连接,设置在第三齿轮一侧的第三电机,第三齿轮与第三电机输出端固定连接,设置在机械箱一侧的第二滚筒刷,设置在机械箱内部的第四齿轮,第四齿轮与第二滚筒刷固定连接,且第三齿轮与第四齿轮相啮合,设置在机械箱一内部的第五齿轮,且第五齿轮与第四齿轮相啮合,设置在机械箱一侧的涡轮叶。Further, the cleaning mechanism includes a first roller brush arranged on one side of the mechanical box, a third gear arranged inside the mechanical box, the third gear is fixedly connected with the first roller brush, and a third motor arranged on one side of the third gear , the third gear is fixedly connected with the output end of the third motor, the second roller brush arranged on one side of the mechanical box, the fourth gear arranged inside the mechanical box, the fourth gear is fixedly connected with the second roller brush, and the third gear Mesh with the fourth gear, set the fifth gear inside the mechanical case one, and the fifth gear mesh with the fourth gear, set the turbine blade on one side of the mechanical case.
进一步地,脱水机构包括固定连接在底座上端的第一固定块,固定连接在底座上端的第二定位块,设置在第二定位块一侧的第一转筒,设置在第二定位块一侧的第二转筒,设置在第二定位块一侧的第六齿轮,第六齿轮与第一转筒固定连接,设置在第二定位块一侧的第七齿轮,第七齿轮与第二转筒固定连接,第六齿轮与第七齿轮相啮合,第六齿轮一侧设置有第四电机,第六齿轮与第四电机输出端固定连接。Further, the dehydration mechanism includes a first fixed block fixedly connected to the upper end of the base, a second positioning block fixedly connected to the upper end of the base, a first drum arranged on one side of the second positioning block, and The second drum, the sixth gear is set on the side of the second positioning block, the sixth gear is fixedly connected with the first drum, the seventh gear is set on the side of the second positioning block, the seventh gear is connected to the second rotating drum The barrel is fixedly connected, the sixth gear meshes with the seventh gear, a fourth motor is arranged on one side of the sixth gear, and the sixth gear is fixedly connected with the output end of the fourth motor.
进一步地,烘干组件包括设置在底座上端的外箱,外箱两侧均开设有料口,外箱一侧固定连接有支风管,且支风管设置有两组,两组所述的支风管一侧固定连接有主风管,主风管与热风机固定连接,外箱内部设置有烘干滚筒,且烘干滚筒设置有两组,两组所述的烘干滚筒与两组所述的支风管转动连接,烘干滚筒外侧开设有出风孔,且出风孔开设有多组。Further, the drying assembly includes an outer box arranged on the upper end of the base, with openings on both sides of the outer box, one side of the outer box is fixedly connected with branch air ducts, and two sets of branch air ducts are provided, and the branch air ducts described in the two groups are One side of the air duct is fixedly connected with the main air duct, and the main air duct is fixedly connected with the hot air blower. There are drying drums inside the outer box, and there are two groups of drying drums. The above-mentioned branch air pipes are rotatably connected, and the outer side of the drying drum is provided with air outlet holes, and there are multiple sets of air outlet holes.
进一步地,外箱内部顶端设置有冷水箱,冷水箱底部设置有铝板,外箱内壁两侧均设置有集水槽,集水槽底部一侧开设有流水口,集水槽底部一侧固定连接有立水管,立水管与流水口相匹配,立水管底部固定连接有横水管,横水管与进水口相匹配。Further, a cold water tank is arranged on the top of the outer box, an aluminum plate is arranged on the bottom of the cold water tank, a sump is arranged on both sides of the inner wall of the outer box, a water outlet is opened on the bottom side of the sump, and a standing water pipe is fixedly connected to the bottom side of the sump , the standing water pipe matches the water outlet, the bottom of the standing water pipe is fixedly connected with a horizontal water pipe, and the horizontal water pipe matches the water inlet.
本发明提出的另一种技术方案:提供聚酯纤维面料后整理装置及方法,包括以下步骤:Another technical solution proposed by the present invention: provide polyester fabric finishing device and method, comprising the following steps:
S1:将待处理的聚酯纤维面料放在上料转杆上,通过导料杆将面料导到胶卷外侧通过面料与胶卷接触,使粘胶面对面料上的灰尘进行粘附;S1: Put the polyester fiber fabric to be processed on the feeding rotating rod, guide the fabric to the outside of the film through the material guide rod, and make the adhesive surface adhere to the dust on the fabric through the contact between the fabric and the film;
S2:通过第一气缸使第二裁切组件向胶卷靠近对胶层进行裁切,裁切的胶层一侧卡在第一夹料槽内部,通过联动绳索使第一裁切组件同时向另一组胶卷靠近,通过第一电机使第一裁切组件转动,使裁切的胶层绕在第一裁切组件外侧,通过夹料组件夹取裁切的胶层,通过第三气缸和送料组件把裁切的胶层送到废料箱内部;S2: Use the first cylinder to make the second cutting assembly move closer to the film to cut the adhesive layer. One side of the cut adhesive layer is stuck inside the first clamping groove, and the first cutting assembly is simultaneously moved to the other side through the linkage rope. A group of film is approached, and the first cutting assembly is rotated by the first motor, so that the cut adhesive layer is wound on the outside of the first cutting assembly, and the cut adhesive layer is clamped by the clamping assembly, and then passed through the third cylinder and feeding The component sends the cut adhesive layer to the inside of the waste bin;
S3:通过第一滚筒刷和第二滚筒刷对面料进行清洗,通过涡轮叶使清洗槽内部的水流动,通过第一转筒和第二转筒转动挤压使面料内部的水挤出;S3: The fabric is cleaned by the first roller brush and the second roller brush, the water inside the cleaning tank flows through the turbine blades, and the water inside the fabric is squeezed out by the rotation and extrusion of the first drum and the second drum;
S4:通过主风管和支风管把热风机的热风送进烘干滚筒内部,通过出风孔对面料进行烘干,产生的热蒸汽与铝板接触冷凝成水珠滑落到集水槽内部再由横水管通过进水口进入清洗槽内部完成水的循环,至此,完成所有操作步骤。S4: The hot air from the hot air blower is sent into the inside of the drying drum through the main air pipe and the branch air pipe, and the fabric is dried through the air outlet. The horizontal water pipe enters the inside of the cleaning tank through the water inlet to complete the water circulation, so far, all the operation steps are completed.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明提出的聚酯纤维面料后整理装置及方法,本申请通过第一板架、第二板架、固定杆、上卡和组件、下卡和组件、上滑动组件、下滑动组件、第一裁切组件、第二裁切组件、弹簧、联动绳索、第一气缸、胶卷的设置,实现了对聚酯纤维面料进水前对表面进行清理,解决了聚酯纤维面料后处理装置停机换水时间长的问题。1. The polyester fiber fabric finishing device and method proposed by the present invention, the application adopts the first plate frame, the second plate frame, the fixed rod, the upper card and assembly, the lower card and assembly, the upper sliding assembly, the lower sliding assembly, The setting of the first cutting assembly, the second cutting assembly, the spring, the linkage rope, the first cylinder, and the film realizes the cleaning of the surface of the polyester fiber fabric before entering the water, and solves the problem of the shutdown of the post-processing device for the polyester fiber fabric The problem of long water change times.
2.本发明提出的聚酯纤维面料后整理装置及方法,本申请通过废料箱、固定板、第三气缸、第二电机、第一皮带轮、下滚筒、上滚筒、第一齿轮、第二齿轮、第二皮带轮、三角带、滑槽块、第二滑块、第二气缸、固定横杆、定位横杆、第一连接杆、第二连接杆、夹片、防滑齿的设置,实现了对废弃的胶层进行回收,解决了如何回收废弃的胶层的问题。2. The polyester fiber fabric finishing device and method proposed by the present invention, the application uses the waste box, the fixed plate, the third cylinder, the second motor, the first pulley, the lower roller, the upper roller, the first gear, and the second gear , the second pulley, the V-belt, the chute block, the second slider, the second cylinder, the fixed cross bar, the positioning cross bar, the first connecting rod, the second connecting rod, the clip, and the setting of the anti-skid teeth, which realize the The discarded adhesive layer is recycled, which solves the problem of how to recycle the discarded adhesive layer.
3.本发明提出的聚酯纤维面料后整理装置及方法,本申请通过第一滚筒刷、第二滚筒刷、涡轮叶、第一转筒、第二转筒、热风机、外箱、主风管、支风管、烘干滚筒的设置,实现了对聚酯纤维面料进行挤压和烘干,解决了减少清洗槽内部的水的流失,节约用水的问题。3. The polyester fiber fabric finishing device and method proposed by the present invention, the application uses the first roller brush, the second roller brush, turbine blades, the first drum, the second drum, the hot air blower, the outer box, the main wind The arrangement of pipes, branch air pipes and drying drums realizes the extrusion and drying of polyester fiber fabrics, solves the problem of reducing the loss of water inside the cleaning tank and saving water.
附图说明Description of drawings
图1为本发明聚酯纤维面料后整理装置整体结构示意图;Fig. 1 is the overall structure schematic diagram of the finishing device of polyester fiber fabric of the present invention;
图2为本发明聚酯纤维面料后整理装置除灰机构结构示意图;Fig. 2 is a schematic structural view of the ash removal mechanism of the finishing device for polyester fiber fabrics of the present invention;
图3为本发明聚酯纤维面料后整理装置裁切机构结构示意图;Fig. 3 is a structural schematic diagram of the cutting mechanism of the polyester fiber fabric finishing device of the present invention;
图4为本发明聚酯纤维面料后整理装置上滑动组件结构示意图;Fig. 4 is a structural schematic diagram of the sliding assembly on the polyester fiber fabric finishing device of the present invention;
图5为本发明聚酯纤维面料后整理装置上卡合组件和下卡合组件结构示意图;Fig. 5 is a structural schematic diagram of the upper engaging assembly and the lower engaging assembly of the polyester fiber fabric finishing device of the present invention;
图6为本发明聚酯纤维面料后整理装置第一裁切组件截面结构示意图;Fig. 6 is a schematic diagram of the cross-sectional structure of the first cutting assembly of the polyester fiber fabric finishing device of the present invention;
图7为本发明聚酯纤维面料后整理装置第二裁切组件截面结构示意图;Fig. 7 is a schematic diagram of the cross-sectional structure of the second cutting assembly of the polyester fiber fabric finishing device of the present invention;
图8为本发明聚酯纤维面料后整理装置胶卷结构示意图;Fig. 8 is a schematic structural view of the film structure of the polyester fiber fabric finishing device of the present invention;
图9为本发明聚酯纤维面料后整理装置回收机构结构示意图;Fig. 9 is a structural schematic diagram of the recovery mechanism of the finishing device for polyester fiber fabrics of the present invention;
图10为本发明聚酯纤维面料后整理装置送料组件结构示意图;Fig. 10 is a structural schematic diagram of the feeding assembly of the polyester fiber fabric finishing device of the present invention;
图11为本发明聚酯纤维面料后整理装置夹料组件结构示意图;Fig. 11 is a structural schematic diagram of the clamping assembly of the polyester fiber fabric finishing device of the present invention;
图12为本发明聚酯纤维面料后整理装置防滑齿结构示意图;Fig. 12 is a schematic diagram of the structure of the anti-skid teeth of the polyester fiber fabric finishing device of the present invention;
图13为本发明聚酯纤维面料后整理装置底座结构示意图;Fig. 13 is a schematic diagram of the structure of the base of the finishing device for polyester fiber fabrics of the present invention;
图14为本发明聚酯纤维面料后整理装置清洗机构结构示意图;Fig. 14 is a structural schematic diagram of the cleaning mechanism of the polyester fiber fabric finishing device of the present invention;
图15为本发明聚酯纤维面料后整理装置脱水机构结构示意图;Fig. 15 is a schematic structural diagram of the dehydration mechanism of the polyester fiber fabric finishing device of the present invention;
图16为本发明聚酯纤维面料后整理装置烘干组件结构示意图;Fig. 16 is a schematic structural view of the drying assembly of the polyester fiber fabric finishing device of the present invention;
图17为本发明聚酯纤维面料后整理装置烘干滚筒结构示意图;Fig. 17 is a structural schematic diagram of the drying drum of the polyester fiber fabric finishing device of the present invention;
图18为本发明聚酯纤维面料后整理装置外箱平面结构示意图。Fig. 18 is a schematic diagram of the planar structure of the outer box of the polyester fabric finishing device of the present invention.
图中:1、底座;11、上料槽;111、上料转杆;12、撑杆;13、导料杆;14、清洗槽;15、机械箱;16、顺料杆;17、进水口;18、收卷槽;181、收卷杆;2、除灰机构;21、第一板架;22、第二板架;221、换胶口;23、裁切机构;231、上卡合组件;2311、第一上槽块;2312、第一下槽块;2313、第一导索杆;2314、第一滑孔;232、下卡合组件;2321、第二下槽块;2322、第二上槽块;2323、第二导索杆;2324、第二滑孔;233、上滑动组件;2331、第一滑块;2332、第一电机;2333、连接口;2334、转孔;234、下滑动组件;235、第一裁切组件;2351、第一转杆;2352、正向刀片;2353、第一夹料槽;2354、第一螺丝;236、第二裁切组件;2361、第二转杆;2362、反向刀片;2363、第二夹料槽;2364、第二螺丝;237、弹簧;238、联动绳索;239、第一气缸;24、固定杆;25、防护箱;26、防偏堵块;27、胶卷;271、内筒;272、胶层;2721、粘胶面;2722、无胶面;3、回收机构;31、废料箱;32、固定板;33、送料组件;331、第二电机;332、第一皮带轮;333、定位竖板;334、下滚筒;335、上滚筒;336、第一齿轮;337、第二齿轮;338、第二皮带轮;339、三角带;34、夹料组件;341、滑槽块;342、第二滑块;343、第二气缸;344、固定横杆;345、定位横杆;346、第一连接杆;347、第二连接杆;348、夹片;349、防滑齿;35、挡块;36、第三气缸;4、清洗机构;41、第一滚筒刷;42、第二滚筒刷;43、第三齿轮;44、第三电机;45、第四齿轮;46、第五齿轮;47、涡轮叶;5、脱水机构;51、第一固定块;52、第二定位块;53、第一转筒;54、第二转筒;55、第六齿轮;56、第四电机;57、第七齿轮;6、热风机;7、烘干组件;71、外箱;711、料口;712、冷水箱;713、铝板;714、集水槽;7141、流水口;715、立水管;716、横水管;72、主风管;73、支风管;74、烘干滚筒;75、出风孔。In the figure: 1, base; 11, feeding trough; 111, feeding rotating rod; 12, support rod; 13, guide rod; 14, cleaning tank; 15, mechanical box; 16, feeding rod; Nozzle; 18, winding groove; 181, winding rod; 2, ash removal mechanism; 21, first plate frame; 22, second plate frame; 221, rubber changing port; 23, cutting mechanism; 231, upper card 2311, the first upper slot block; 2312, the first lower slot block; 2313, the first guide rod; 2314, the first sliding hole; 232, the lower engaging assembly; 2321, the second lower slot block; 2322 , the second upper groove block; 2323, the second guide rod; 2324, the second sliding hole; 233, the upper sliding assembly; 2331, the first slider; 2332, the first motor; 2333, the connecting port; ; 234, the lower sliding assembly; 235, the first cutting assembly; 2351, the first rotating rod; 2352, the forward blade; 2353, the first clamping groove; 2354, the first screw; 236, the second cutting assembly; 2361, the second rotating rod; 2362, the reverse blade; 2363, the second clamping groove; 2364, the second screw; 237, the spring; 238, the linkage rope; 239, the first cylinder; 24, the fixed rod; 25, the protection Box; 26, anti-bias blocking block; 27, film; 271, inner tube; 272, glue layer; 2721, viscose surface; 2722, no glue surface; 3, recovery mechanism; 31, waste box; 32, fixed plate; 33, feeding assembly; 331, second motor; 332, first pulley; 333, positioning vertical plate; 334, lower roller; 335, upper roller; 336, first gear; 337, second gear; 338, second pulley ; 347, the second connecting rod; 348, clip; 349, anti-skid teeth; 35, block; 36, the third cylinder; 4, cleaning mechanism; 41, the first roller brush; 42, the second roller brush; 43, the first roller Three gears; 44, the third motor; 45, the fourth gear; 46, the fifth gear; 47, the turbine blade; 5, the dehydration mechanism; 51, the first fixed block; 52, the second positioning block; 53, the first rotation drum; 54, second drum; 55, sixth gear; 56, fourth motor; 57, seventh gear; 6, hot air blower; 7, drying assembly; 71, outer box; Cold water tank; 713, aluminum plate; 714, water collection tank; 7141, water outlet; 715, vertical water pipe; 716, horizontal water pipe; 72, main air pipe; 73, branch air pipe; 74, drying drum; 75, air outlet .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为了解决如何实现对聚酯纤维面料后处理装置减少换水时间的技术问题,如图1-图8所示,提供以下优选技术方案:In order to solve the technical problem of how to reduce the water change time of the post-treatment device for polyester fabrics, as shown in Figures 1-8, the following optimal technical solutions are provided:
聚酯纤维面料后整理装置,包括底座1,设置在底座1一侧的热风机6,设置在底座1上端的脱水机构5,底座1上端设置有除灰机构2,底座1一侧设置有回收机构3,底座1内部设置有清洗机构4,底座1上端设置有烘干组件7;The polyester fiber fabric finishing device includes a base 1, a hot air blower 6 arranged on one side of the base 1, a dehydration mechanism 5 arranged on the upper end of the base 1, an ash removal mechanism 2 is arranged on the upper end of the base 1, and a recovery device is arranged on one side of the base 1. Mechanism 3, a cleaning mechanism 4 is arranged inside the base 1, and a
除灰机构2包括设置在底座1上端的第一板架21,设置在底座1上端的第二板架22,第二板架22一侧贯穿开设有换胶口221,且换胶口221开设有两组,设置在第二板架22一侧的裁切机构23,固定连接在第一板架21一侧的固定杆24,且固定杆24设置有两组,设置在第一板架21一侧的防护箱25,设置在第二板架22一侧的防偏堵块26,且防偏堵块26设置有两组,两组的防偏堵块26与两组的换胶口221相匹配,设置在固定杆24外侧的胶卷27;The ash removal mechanism 2 includes a
裁切机构23包括设置在防护箱25内部的上卡合组件231,设置在防护箱25内部的下卡合组件232,设置在上卡合组件231内部的上滑动组件233,设置在下卡合组件232内部的下滑动组件234,且上滑动组件233与下滑动组件234结构相同,设置在上滑动组件233一侧的第一裁切组件235,设置在下滑动组件234一侧的第二裁切组件236,设置在上滑动组件233一侧的弹簧237,设置在上卡合组件231与联动绳索238之间的联动绳索238,设置在下滑动组件234一侧的第一气缸239;The
胶卷27包括设置在固定杆24外侧的内筒271,内筒271外侧设置有胶层272,且胶层272设置有多层,胶层272一侧设置有粘胶面2721,胶层272另一侧设置有无胶面2722;The
上卡合组件231包括固定连接在防护箱25内部的第一上槽块2311,固定连接在防护箱25内部的第一下槽块2312,第一下槽块2312上端固定连接有第一导索杆2313,第一下槽块2312上端贯穿开设有第一滑孔2314,下卡合组件232包括固定连接在防护箱25内部的第二下槽块2321,固定连接在防护箱25内部的第二上槽块2322,第二上槽块2322底部固定连接有第二导索杆2323,第二上槽块2322上端贯穿开设有第二滑孔2324;The upper
上滑动组件233包括活动连接在第一上槽块2311与第一滑孔2314之间的第一滑块2331,设置在第一滑块2331一侧的第一电机2332,固定连接在第一滑块2331一侧的连接口2333,第一滑块2331一侧贯穿开设有转孔2334,第一裁切组件235包括转动连接在第一滑块2331一侧的第一转杆2351,设置在第一转杆2351一侧的正向刀片2352,设置在正向刀片2352一侧的第一螺丝2354,第一转杆2351一侧开设有第一夹料槽2353,第二裁切组件236包括设置在下滑动组件234一侧的第二转杆2361,设置在第二转杆2361一侧的反向刀片2362,设置在反向刀片2362一侧的第二螺丝2364,第二转杆2361一侧开设有第二夹料槽2363。The upper sliding
具体的,面料经过两组胶卷27外侧时,面料表面的大部分灰尘和杂物会粘附在粘胶面2721上,减少面料水洗前表面的灰尘,延长水的使用时间,降低换水的频率,当最外层胶层272的粘胶面2721表面沾满灰尘和杂物后,通过第一气缸239带动下滑动组件234移动,下滑动组件234带动第二裁切组件236向一组胶卷27靠近,下滑动组件234通过联动绳索238带动上滑动组件233向另一组胶卷27靠近,通过第一电机2332使第一裁切组件235转动,第一裁切组件235转动对最外层胶层272进行裁切,裁切的胶层272一侧卡进第一夹料槽2353内部,第一转杆2351转动使裁切的胶层272绕在第一转杆2351外侧,裁切后第一气缸239带动下滑动组件234回到原来位置,上滑动组件233通过弹簧237拉力回到原来位置。Specifically, when the fabric passes through the outer sides of the two groups of film rolls 27, most of the dust and debris on the surface of the fabric will adhere to the
为了解决如何回收废弃的胶层272的技术问题,如图9-图12所示,提供以下优选技术方案:In order to solve the technical problem of how to recycle the discarded
回收机构3包括设置在底座1一侧的废料箱31,设置在废料箱31一侧的固定板32设置在固定板32底部的送料组件33,设置在固定板32底部的夹料组件34,设置在固定板32底部的挡块35,固定连接在挡块35一侧的第三气缸36。The recovery mechanism 3 comprises a
送料组件33包括设置在固定板32上端的第二电机331,与第二电机331输出端固定连接的第一皮带轮332,固定连接在固定板32底部的定位竖板333,转动连接在定位竖板333一侧的下滚筒334,转动连接在定位竖板333一侧的上滚筒335,设置在定位竖板333一侧的第一齿轮336,第一齿轮336与上滚筒335固定连接,设置在定位竖板333一侧的第二齿轮337,第二齿轮337与下滚筒334固定连接,且第二齿轮337与第一齿轮336相啮合,固定连接在第一齿轮336一侧的第二皮带轮338,第二皮带轮338与第一皮带轮332外侧设置有三角带339。The feeding
夹料组件34包括固定连接在固定板32底部的滑槽块341,活动连接在滑槽块341底部的第二滑块342,固定连接在第二滑块342底部的第二气缸343,固定连接在第二气缸343输出端的固定横杆344,固定连接在第二滑块342一侧的定位横杆345,转动连接在固定横杆344两端的第一连接杆346,转动连接在定位横杆345两端的第二连接杆347,两组的第二连接杆347与两组的第一连接杆346转动连接,第二连接杆347另一端固定连接有夹片348,夹片348内壁固定连接有防滑齿349,且防滑齿349设置有多组。The clamping
具体的,在工作过程中,第二气缸343延伸,通过固定横杆344使两组第一连接杆346带动两组第二连接杆347绕着定位横杆345转动,两组第二连接杆347带动两组夹片348相对移动,通过第三气缸36使夹料组件34向第一转杆2351移动,当夹片348移动到第一转杆2351中部时,通过第二气缸343使夹片348对第一转杆2351外侧的废弃胶层272夹取,再通过第三气缸36使夹料组件34带动废弃胶层272向下滚筒334与上滚筒335之间移动,当废弃胶层272与下滚筒334和上滚筒335接触时,受到下滚筒334与上滚筒335的滚动力送到固定板32一侧,废弃的胶层272受到固定板32的阻挡向下进入废料箱31内部,解决了回收废弃的胶层272的技术问题。Specifically, during the working process, the
为了解决如何减少清洗槽14内部的水的流失,节约用水的技术问题,如图13-图18所示,提供以下优选技术方案:In order to solve the technical problem of how to reduce the water loss inside the
底座1一侧开设有上料槽11,上料槽11内部转动连接有上料转杆111,底座1上端固定连接有撑杆12,且撑杆12设置有两组,两组的撑杆12之间转动连接有导料杆13,底座1上端开设有清洗槽14,清洗槽14内壁一侧设置有机械箱15,清洗槽14内部设置有顺料杆16,且顺料杆16设置有四组,清洗槽14内壁一侧设置有进水口17,底座1一侧开设有收卷槽18,收卷槽18内部转动连接有收卷杆181。One side of the base 1 is provided with a feeding chute 11, the inside of the feeding chute 11 is rotatably connected with a feeding rotating rod 111, and the upper end of the base 1 is fixedly connected with a
清洗机构4包括设置在机械箱15一侧的第一滚筒刷41,设置在机械箱15内部的第三齿轮43,第三齿轮43与第一滚筒刷41固定连接,设置在第三齿轮43一侧的第三电机44,第三齿轮43与第三电机44输出端固定连接,设置在机械箱15一侧的第二滚筒刷42,设置在机械箱15内部的第四齿轮45,第四齿轮45与第二滚筒刷42固定连接,且第三齿轮43与第四齿轮45相啮合,设置在机械箱15一内部的第五齿轮46,且第五齿轮46与第四齿轮45相啮合,设置在机械箱15一侧的涡轮叶47。The cleaning mechanism 4 comprises the
脱水机构5包括固定连接在底座1上端的第一固定块51,固定连接在底座1上端的第二定位块52,设置在第二定位块52一侧的第一转筒53,设置在第二定位块52一侧的第二转筒54,设置在第二定位块52一侧的第六齿轮55,第六齿轮55与第一转筒53固定连接,设置在第二定位块52一侧的第七齿轮57,第七齿轮57与第二转筒54固定连接,第六齿轮55与第七齿轮57相啮合,第六齿轮55一侧设置有第四电机56,第六齿轮55与第四电机56输出端固定连接。The dehydration mechanism 5 includes a first fixed
烘干组件7包括设置在底座1上端的外箱71,外箱71两侧均开设有料口711,外箱71一侧固定连接有支风管73,且支风管73设置有两组,两组的支风管73一侧固定连接有主风管72,主风管72与热风机6固定连接,外箱71内部设置有烘干滚筒74,且烘干滚筒74设置有两组,两组的烘干滚筒74与两组的支风管73转动连接,烘干滚筒74外侧开设有出风孔75,且出风孔75开设有多组。The drying
外箱71内部顶端设置有冷水箱712,冷水箱712底部设置有铝板713,外箱71内壁两侧均设置有集水槽714,集水槽714底部一侧开设有流水口7141,集水槽714底部一侧固定连接有立水管715,立水管715与流水口7141相匹配,立水管715底部固定连接有横水管716,横水管716与进水口17相匹配。The top of the
具体的,当经过水洗后的面料经过第一转筒53和第二转筒54之间时,受到第一转筒53和第二转筒54的滚动挤压,使面料吸收的大部分水挤压出来,当面料经过两组烘干滚筒74外侧时,受到出风孔75出吹的热风烘干后,水蒸气在外箱71内部向上遇到铝板713冷凝顺着铝板713流进集水槽714内部,再由立水管715流进横水管716由进水口17处进入清洗槽14内部,解决了减少清洗槽14内部的水的流失,节约用水的技术问题。Specifically, when the washed fabric passes between the
为了进一步更好的解释说明上述实施例,本发明还提供了一种实施方案,提供聚酯纤维面料后整理装置的操作方法,包括以下步骤:In order to further better explain the above examples, the present invention also provides an embodiment, providing an operation method of a finishing device for polyester fabrics, comprising the following steps:
步骤一:将待处理的聚酯纤维面料放在上料转杆111上,通过导料杆13将面料导到胶卷27外侧通过面料与胶卷27接触,使粘胶面2721对面料上的灰尘进行粘附;Step 1: Put the polyester fabric to be processed on the feeding rotating rod 111, guide the fabric to the outside of the
步骤二:通过第一气缸239使第二裁切组件236向胶卷27靠近对胶层272进行裁切,裁切的胶层272一侧卡在第一夹料槽2353内部,通过联动绳索238使第一裁切组件235同时向另一组胶卷27靠近,通过第一电机2332使第一裁切组件235转动,使裁切的胶层272绕在第一裁切组件235外侧,通过夹料组件34夹取裁切的胶层272,通过第三气缸36和送料组件33把裁切的胶层272送到废料箱31内部;Step 2: Use the
步骤三:通过第一滚筒刷41和第二滚筒刷42对面料进行清洗,通过涡轮叶47使清洗槽14内部的水流动,通过第一转筒53和第二转筒54转动挤压使面料内部的水挤出;Step 3: The fabric is cleaned by the
步骤四:通过主风管72和支风管73把热风机6的热风送进烘干滚筒74内部,通过出风孔75对面料进行烘干,产生的热蒸汽与铝板713接触冷凝成水珠滑落到集水槽714内部再由横水管716通过进水口17进入清洗槽14内部完成水的循环,至此,完成所有操作步骤。Step 4: Send the hot air from the hot air blower 6 into the drying
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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