CN115287438B - Bimetal band saw blade heat treatment device with material receiving structure and processing technology thereof - Google Patents
Bimetal band saw blade heat treatment device with material receiving structure and processing technology thereof Download PDFInfo
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- CN115287438B CN115287438B CN202210938191.0A CN202210938191A CN115287438B CN 115287438 B CN115287438 B CN 115287438B CN 202210938191 A CN202210938191 A CN 202210938191A CN 115287438 B CN115287438 B CN 115287438B
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- saw blade
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- impurities
- heat treatment
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 43
- 239000000463 material Substances 0.000 title claims abstract description 29
- 238000005516 engineering process Methods 0.000 title abstract description 5
- 239000012535 impurity Substances 0.000 claims abstract description 85
- 238000004804 winding Methods 0.000 claims abstract description 63
- 238000000034 method Methods 0.000 claims abstract description 38
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims description 12
- 238000010791 quenching Methods 0.000 claims description 8
- 230000000171 quenching effect Effects 0.000 claims description 8
- 235000013980 iron oxide Nutrition 0.000 claims description 7
- 230000005389 magnetism Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 4
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 claims description 4
- 239000000696 magnetic material Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/24—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/68—Furnace coilers; Hot coilers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the field of saw blade heat treatment and material collection. The invention discloses a heat treatment device of a bimetallic band saw blade with a material receiving structure and a processing technology thereof, and aims to solve the problem that after the surface of the bimetallic band saw blade is subjected to heat treatment, iron oxide and small agglomerates formed by the iron oxide and impurities are attached to the surface of the saw blade, and when the saw blade is wound, the small agglomerates attached to the impurities in the winding process can fall on a working table or clamped in the wound saw blade due to the winding of the saw blade. According to the winding and receiving device and the receiving and processing device, the ball body is controlled to remove impurities on the surface of the saw blade, so that the problem that the impurities fall off in the winding process of the saw blade can be effectively solved, and the impurities can be conveniently collected and processed.
Description
Technical Field
The invention relates to the field of saw blade heat treatment and material receiving, in particular to a bimetal band saw blade heat treatment device with a material receiving structure and a processing technology thereof.
Background
The bimetal band saw blade mainly refers to a metal cutting band saw blade with a tooth tip made of high-speed steel or other high-performance steel, the band saw blade is made of low-alloy spring steel, the conventional manufacturing process of the bimetal band saw blade needs to be subjected to heat treatment processing, the heat treatment processing of the bimetal band saw blade is completed through the processes of quenching and tempering, and the bimetal band saw blade needs to be wound and rolled after the heat treatment processing, so that the bimetal band saw blade is convenient to move to the next processing process.
In the prior art, after the surface of the bimetal band saw blade is subjected to heat treatment, the surface of the saw blade is adhered with iron oxide and small agglomerates formed by the iron oxide and impurities, and when the saw blade is wound, the small agglomerates of the impurities adhered to the saw blade in the winding process fall on a working table or are clamped in the wound saw blade due to the winding of the saw blade, so that the operation environment of the processing of the saw blade is affected, and the follow-up operation personnel collect and process the impurities.
Disclosure of Invention
The invention aims to provide a bimetal band saw blade heat treatment device with a material receiving structure and a processing technology thereof, so as to solve the problems in the prior art. In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a bimetal band saw blade heat treatment device with receipts material structure, includes bears the box, winds receipts material device and receives material processingequipment, it is the level to bear the box and places, it sets up on bearing the box and with bear box normal running fit to wind receipts material device, receive material processingequipment includes arc frame and saw blade rolling in-process and get rid of the spheroid of surface impurity, spheroid and arc frame normal running fit.
Preferably, the winding and receiving device comprises a driving motor, a driving rod and a winding roller, wherein the driving motor is fixedly arranged on the outer side wall of the bearing box body, the driving rod is arranged on a main shaft of the driving motor and is in running fit with the bearing box body, and the winding roller is fixedly arranged on the driving rod.
Preferably, the material collecting and processing device further comprises an adjusting device and a collision device, the arc-shaped frame is in sliding fit with the adjusting device, the collision device is arranged at the inner bottom of the bearing box body, the adjusting device is fixedly arranged at the top of the collision device and is in sliding fit with the bearing box body, and the arc-shaped frame is in sliding fit with the adjusting device.
Preferably, the adjusting device comprises a rotating motor, a rotating rod, a supporting frame and two rotating gears, wherein the supporting frame is fixedly arranged at the top of the abutting device, the rotating motor is arranged on the side wall of the supporting frame, the rotating rod is arranged on a main shaft of the rotating motor and is in running fit with the supporting frame, the arc-shaped frame is arranged on the supporting frame, a chute which is in sliding fit with the arc-shaped frame is arranged on the supporting frame, the circumference of the chute is larger than Zhou Changduo of the arc-shaped frame, and tooth grooves meshed with the two rotating gears are formed in the arc-shaped frame.
Preferably, a plurality of mounting clamping grooves are formed in one side of the arc-shaped frame in a line along the transverse direction, a plurality of balls are arranged, the balls are respectively embedded into the mounting clamping grooves, the balls are in running fit with the mounting clamping grooves, and the balls are made of magnetic materials.
Preferably, the opposite side of arc frame is equipped with detachable filter screen plate, a plurality of all seted up the opening on the installation draw-in groove, the filter screen plate is laminated with the opening part on a plurality of installation draw-in grooves.
Preferably, the support frame is further provided with a powerful magnetic block at the side of the arc-shaped frame, and the magnetic force of the powerful magnetic block is greater than that of a plurality of spheres.
Preferably, the conflict device is including removing frame, two movable rods and two conflict springs, the bottom symmetry of removing the frame is equipped with two and removes the wheel, two remove the wheel with bear the interior bottom sliding fit of box, two the fixed setting of movable rod symmetry is on the lateral wall of removing the frame and with bear the box sliding fit, bear and seted up the holding tank on the box, two conflict springs overlap respectively and establish on two movable rods, two the both ends of conflict springs are connected with one side of removing frame lateral wall and holding tank respectively, the support frame sets up the top at the removal frame.
Preferably, the application method of the bimetallic band saw blade heat treatment device with the material receiving structure comprises the following steps:
s1: when the heat treatment of the bimetallic band saw blade is finished, the saw blade is required to be reeled, so that the saw blade is convenient to move and transport to the next processing link, and when the heat treatment of the saw blade is finished, the saw blade is moved to a winding roller, and a driving rod is driven by a driving motor to rotate the winding roller, so that the saw blade is reeled;
s2: when the saw blade removes impurities on the surface of the saw blade in the winding process, the movable frame can be driven to be close to the winding roller through the two abutting springs, so that the sphere on the arc frame can be effectively attached to the surface of the saw blade, the diameter of the saw blade can be gradually increased in the winding process, the saw blade can be always contacted with the sphere when being wound through the acting force of the two abutting springs, the sphere can effectively remove impurities on the surface of the saw blade,
s3: when the saw blade is wound and rolled, the ball body is attached to the surface of the saw blade, the rotating motor drives the rotating rod to rotate, the rotating rod rotates to enable the two rotating gears to rotate, the rotating gears rotate to enable the arc-shaped frame to move on the sliding groove on the supporting frame through the tooth groove, and the arc-shaped frame can drive the ball body to reciprocate on the surface of the saw blade in the winding process, so that caking impurities formed on the surface of the saw blade after quenching are removed;
s4: after the saw blade is subjected to heat treatment, a plurality of black small agglomerates are attached to the surface of the saw blade, the small agglomerates contain iron oxides and impurities thereof, and when the magnetic spheres remove the impurities on the surface of the saw blade, the magnetic spheres adsorb the impurities rich in magnetism on the surface of the saw blade, so that the operation staff can conveniently collect the impurities and recycle the impurities subsequently;
s5: after the spheroid accomplishes the work of removing impurity to the surface of saw blade, adjusting device drives the arc frame and removes to the side of powerful magnetic block on the spout on the support frame, can drop the impurity from the magnetic spheroid to adsorbing on the powerful magnetic block through powerful magnetic block's setting, and the impurity then removes to on the filter screen plate through the opening on the installation draw-in groove, then operating personnel dismantle the filter screen plate around powerful magnetic block and then can get rid of the impurity on the spheroid, convenient operation is swift and has improved impurity collection treatment's efficiency.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the winding and receiving device is used for winding and receiving the saw blade after heat treatment, impurities attached to the surface of the saw blade after heat treatment can be cleaned and removed by the receiving and processing device in the process of winding the saw blade, and in the prior art, when the saw blade after heat treatment is used for winding, the impurities attached to the saw blade in the winding process can fall on a working table or clamped in the wound saw blade due to the rolling of the saw blade, so that the operation environment of the saw blade processing is influenced, and the subsequent operation personnel can collect and process the impurities.
According to the invention, when the winding roller winds the saw blade, the abutting device can enable the adjusting device to be close to the saw blade on the winding roller, and further the sphere on the arc-shaped frame can be driven to be attached to the outer wall of the saw blade in the winding process, so that the saw blade is always in contact with the sphere in the winding process, and the surface of the saw blade is polished through the sphere, so that impurities formed on the surface of the saw blade after quenching are removed.
According to the invention, the bi-metal band saw blade is mainly composed of steel materials, and after heat treatment, the saw blade is provided with toughness, so that rolling and material collection are facilitated, when the saw blade drives the arc-shaped frame in the rolling process, the ball body arranged magnetically enables the saw blade to attract the magnetic ball body in the rolling process, so that the contact surface between the magnetic ball body and the surface of the saw blade is larger, the ball body is pressed towards the saw blade by the abutting device, and the magnetic ball body and the steel materials of the saw blade are magnetic, so that the saw blade surface can be effectively contacted with the ball body when the impurity treatment is performed, and more impurities contained on the surface of the saw blade after the heat treatment can be effectively removed;
the surface can then adhere to some black little caking after the saw blade heat treatment, then contain iron oxide and with impurity in the little caking, and when the magnetism spheroid carries out the impurity to the surface of saw blade, the magnetism spheroid then can adsorb the impurity that the saw blade surface is rich in magnetism, makes things convenient for operating personnel to collect processing and subsequent recycle to the impurity.
According to the invention, after the ball body finishes the work of removing impurities on the surface of the saw blade, the adjusting device drives the arc-shaped frame to move to the side of the powerful magnetic block on the sliding groove on the supporting frame, impurities can be separated from the magnetic ball body to be adsorbed on the powerful magnetic block through the arrangement of the powerful magnetic block, the impurities are moved to the filter screen plate through the opening on the mounting clamping groove, and then an operator dismantles the filter screen plate around the powerful magnetic block, so that the impurities on the ball body can be removed, the operation is convenient and quick, and the efficiency of impurity collection and treatment is improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a partial perspective view of the present invention;
FIG. 3 is a schematic diagram of a partial perspective view of the present invention;
FIG. 4 is a schematic perspective view of a receiving and processing device according to the present invention;
FIG. 5 is a schematic view of a partial perspective structure of a receiving and processing device according to the present invention;
FIG. 6 is a schematic view of a partial perspective view of a third embodiment of the present invention;
fig. 7 is a partial perspective view of a cross-section of the structure of the present invention.
In the figure: 1. a carrying case; 11. a receiving groove; 2. winding and receiving device; 21. a driving motor; 22. a driving rod; 23. a winding roller; 3. a material receiving and processing device; 31. an arc-shaped frame; 32. installing a clamping groove; 33. a filter screen plate; 34. a sphere; 4. an adjusting device; 41. a rotating motor; 42. a rotating lever; 43. a support frame; 431. a chute; 44. rotating the gear; 5. a strong magnetic block; 6. a collision device; 61. a moving rack; 62. a moving wheel; 63. a moving rod; 64. against the spring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present invention based on the embodiments of the present invention.
Referring to fig. 1 to 7, the present invention provides a technical solution: the winding and collecting device 2 is arranged on the bearing box body 1 and is in running fit with the bearing box body 1, the collecting and processing device 3 comprises an arc-shaped frame 31 and a sphere 34 for removing surface impurities in the saw blade winding process, and the sphere 34 is in running fit with the arc-shaped frame 31; according to the invention, the winding and receiving device 2 is used for winding and receiving the saw blade after heat treatment, impurities attached to the surface of the saw blade after heat treatment can be cleaned and removed by the receiving and processing device 3 in the process of winding the saw blade, and in the prior art, when the saw blade after heat treatment is used for winding, the impurities attached to the saw blade in the winding process can fall on a working table or clamped in the wound saw blade due to the rolling of the saw blade, so that the operation environment of the saw blade processing is influenced, and the subsequent operation personnel can collect and process the impurities.
In this embodiment, as shown in fig. 1 and 2, the winding and receiving device 2 includes a driving motor 21, a driving rod 22 and a winding roller 23, where the driving motor 21 is fixedly disposed on an outer sidewall of the carrying case 1, the driving rod 22 is disposed on a main shaft of the driving motor 21 and is in running fit with the carrying case 1, and the winding roller 23 is fixedly disposed on the driving rod 22; when the heat treatment of the bimetallic band saw blade is finished, the saw blade is required to be reeled, the saw blade is convenient to move and transport to the next processing link, and when the heat treatment of the saw blade is finished, the saw blade is moved to the winding roller 23, and the driving motor 21 drives the driving rod 22 to enable the winding roller 23 to rotate, so that the saw blade is reeled.
In this embodiment, as shown in fig. 3 and 4, the material receiving and processing device 3 further includes an adjusting device 4 and a collision device 6, the arc-shaped frame 31 is slidably matched with the adjusting device 4, the collision device 6 is disposed at an inner bottom of the carrying case 1, the adjusting device 4 is fixedly disposed at a top of the collision device 6 and is slidably matched with the carrying case 1, and the arc-shaped frame 31 is slidably matched with the adjusting device 4; when the winding roller 23 winds the saw blade, the abutting device 6 can enable the adjusting device 4 to be close to the saw blade on the winding roller 23, and then the sphere 34 on the arc-shaped frame 31 can be driven to be attached to the outer wall of the saw blade in the winding process, so that the saw blade is always contacted with the sphere 34 in the winding process, and the surface of the saw blade is polished through the sphere 34, so that impurities formed on the surface after quenching of the saw blade are removed.
In this embodiment, as shown in fig. 5, the adjusting device 4 includes a rotating motor 41, a rotating rod 42, a supporting frame 43 and two rotating gears 44, the supporting frame 43 is fixedly disposed at the top of the abutting device 6, the rotating motor 41 is disposed on a side wall of the supporting frame 43, the rotating rod 42 is disposed on a main shaft of the rotating motor 41 and is in running fit with the supporting frame 43, the arc-shaped frame 31 is disposed on the supporting frame 43, a sliding groove 431 in sliding fit with the arc-shaped frame 31 is disposed on the supporting frame 43, the circumference of the sliding groove 431 is larger than that of the Zhou Changduo of the arc-shaped frame 31, and tooth grooves meshed with the two rotating gears 44 are disposed on the arc-shaped frame 31; when the saw blade is wound and wound, the rotating motor 41 drives the rotating rod 42 to rotate, the rotating rod 42 rotates to enable the two rotating gears 44 to rotate, the rotating gears 44 rotate to enable the arc-shaped frame 31 to move on the sliding groove 431 on the supporting frame 43 through the tooth grooves, and the arc-shaped frame 31 can drive the ball 34 to reciprocate on the surface of the saw blade in the winding process, so that caking impurities formed on the surface after quenching the saw blade are removed.
In this embodiment, as shown in fig. 4, 5 and 6, a plurality of mounting slots 32 are arranged on one side of the arc-shaped frame 31 in a row along the transverse direction, a plurality of balls 34 are provided, a plurality of balls 34 are respectively embedded into the plurality of mounting slots 32, the balls 34 are in running fit with the mounting slots 32, and the balls 34 are made of magnetic materials; the bi-metal band saw blade mainly comprises steel materials and is provided with toughness after heat treatment, so that rolling and material collection are facilitated, when the saw blade drives the arc-shaped frame 31 in the rolling process of the saw blade to enable the sphere 34 to conduct impurity removal treatment on the surface of the saw blade, the magnetic sphere 34 is attracted with the saw blade in the rolling process through the sphere 34 which is arranged magnetically, so that the contact surface between the magnetic sphere 34 and the surface of the saw blade is larger, the sphere 34 is pressed towards the saw blade through the abutting device 6, and the magnetic sphere 34 and the steel materials of the saw blade are magnetic, so that the saw blade surface can be effectively contacted with the sphere 34 when impurity treatment is conducted on the saw blade surface, and more impurities contained on the surface after heat treatment of the saw blade can be effectively removed;
after the saw blade is subjected to heat treatment, some black small agglomerates are attached to the surface, the small agglomerates contain iron oxides and impurities, when the magnetic spheres 34 remove impurities from the surface of the saw blade, the magnetic spheres 34 adsorb the impurities rich in magnetism on the surface of the saw blade, so that the impurities are conveniently collected and treated by operators and then recycled.
In this embodiment, as shown in fig. 6, a detachable filter screen plate 33 is disposed on the other side of the arc-shaped frame 31, a plurality of mounting slots 32 are provided with openings, the filter screen plate 33 is attached to the openings of the mounting slots 32, a strong magnetic block 5 is disposed on the support frame 43 and beside the arc-shaped frame 31, and the magnetic force of the strong magnetic block 5 is greater than that of the spheres 34; after the surface of the saw blade is finished removing impurities by the ball 34, the adjusting device 4 drives the arc-shaped frame 31 to move to the side of the powerful magnetic block 5 on the sliding groove 431 on the supporting frame 43, impurities can be separated from the magnetic ball 34 to be adsorbed on the powerful magnetic block 5 through the arrangement of the powerful magnetic block 5, the impurities are moved to the filter screen plate 33 through the opening on the mounting clamping groove 32, and then the filter screen plate 33 is detached around the powerful magnetic block 5 by an operator, so that the impurities on the ball 34 can be removed, and the device is convenient and quick to operate and improves the efficiency of impurity collection treatment.
In this embodiment, as shown in fig. 7, the abutting device 6 includes a moving frame 61, two moving rods 63 and two abutting springs 64, two moving wheels 62 are symmetrically disposed at the bottom of the moving frame 61, the two moving wheels 62 are slidably engaged with the inner bottom of the carrying case 1, the two moving rods 63 are symmetrically and fixedly disposed on the side wall of the moving frame 61 and slidably engaged with the carrying case 1, the carrying case 1 is provided with a receiving slot 11, the two abutting springs 64 are respectively sleeved on the two moving rods 63, two ends of the two abutting springs 64 are respectively connected with the side wall of the moving frame 61 and one side of the receiving slot 11, and the supporting frame 43 is disposed at the top of the moving frame 61; when the saw blade removes impurity to the surface of saw blade when the rolling in-process, then can drive through two conflict springs 64 and remove frame 61 and draw close to the wind-up roll to the spheroid 34 on the messenger arc frame 31 can effectively laminate with the surface of saw blade, and the saw blade can increase gradually at the in-process diameter of coiling, can make the saw blade contact with spheroid 34 all the time when the rolling through the effort of two conflict springs 64, makes spheroid 34 can effectively get rid of the impurity on saw blade surface, accomplishes the work.
The application method and the advantages of the invention are as follows: the application method of the bimetallic band saw blade heat treatment device with the material receiving structure comprises the following working processes:
as shown in fig. 1, 2, 3, 4, 5, 6 and 7:
s1: when the heat treatment of the bimetallic band saw blade is finished, the saw blade is required to be reeled, so that the saw blade is convenient to move and transport to the next processing link, and when the heat treatment of the saw blade is finished, the saw blade is moved to the winding roller 23, and the driving motor 21 drives the driving rod 22 to rotate the winding roller 23 so as to reel the saw blade;
s2: when the saw blade removes impurities on the surface of the saw blade in the winding process, the two abutting springs 64 can drive the movable frame 61 to draw close to the winding roller, so that the sphere 34 on the arc-shaped frame 31 can be effectively attached to the surface of the saw blade, the diameter of the saw blade in the winding process can be gradually increased, the saw blade can always contact with the sphere 34 in the winding process by the acting force of the two abutting springs 64, the sphere 34 can effectively remove impurities on the surface of the saw blade,
s3: when the saw blade is wound and rolled, the ball 34 is attached to the surface of the saw blade, the rotating motor 41 drives the rotating rod 42 to rotate, the rotating rod 42 rotates to enable the two rotating gears 44 to rotate, the rotating gears 44 rotate to enable the arc-shaped frame 31 to move on the sliding groove 431 on the supporting frame 43 through tooth grooves, and the arc-shaped frame 31 can drive the ball 34 to reciprocate on the surface of the saw blade in the winding process, so that caking-shaped impurities formed on the surface after quenching the saw blade are removed;
s4: after the saw blade is subjected to heat treatment, a plurality of black small agglomerates are attached to the surface, wherein the small agglomerates contain iron oxides and impurities thereof, and when the magnetic spheres 34 remove the impurities on the surface of the saw blade, the magnetic spheres 34 adsorb the impurities rich in magnetism on the surface of the saw blade, so that an operator can conveniently collect the impurities and recycle the impurities subsequently;
s5: after the surface of the saw blade is finished removing impurities by the ball 34, the adjusting device 4 drives the arc-shaped frame 31 to move to the side of the powerful magnetic block 5 on the sliding groove 431 on the supporting frame 43, impurities can be separated from the magnetic ball 34 to be adsorbed on the powerful magnetic block 5 through the arrangement of the powerful magnetic block 5, the impurities are moved to the filter screen plate 33 through the opening on the mounting clamping groove 32, and then the filter screen plate 33 is detached around the powerful magnetic block 5 by an operator, so that the impurities on the ball 34 can be removed, and the device is convenient and quick to operate and improves the efficiency of impurity collection treatment.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a bimetal band saw blade heat treatment device with receipts material structure, includes bears box (1), coiling receipts material device (2) and receipts material processingequipment (3), bear box (1) and be the level and place, coiling receipts material device (2) set up on bearing box (1) and with bear box (1) normal running fit, its characterized in that: the material receiving and processing device (3) comprises an arc-shaped frame (31) and a sphere (34) for removing surface impurities in the saw blade rolling process, and the sphere (34) is in rotary fit with the arc-shaped frame (31);
the material collecting and processing device (3) further comprises an adjusting device (4) and a collision device (6), the arc-shaped frame (31) is in sliding fit with the adjusting device (4), the collision device (6) is arranged at the inner bottom of the bearing box body (1), the adjusting device (4) is fixedly arranged at the top of the collision device (6) and is in sliding fit with the bearing box body (1), and the arc-shaped frame (31) is in sliding fit with the adjusting device (4);
the adjusting device (4) comprises a rotating motor (41), a rotating rod (42), a supporting frame (43) and two rotating gears (44), wherein the supporting frame (43) is fixedly arranged at the top of the abutting device (6), the rotating motor (41) is arranged on the side wall of the supporting frame (43), the rotating rod (42) is arranged on a main shaft of the rotating motor (41) and is in rotating fit with the supporting frame (43), the arc-shaped frame (31) is arranged on the supporting frame (43), a sliding groove (431) which is in sliding fit with the arc-shaped frame (31) is formed in the supporting frame (43), the circumference of the sliding groove (431) is larger than that of the Zhou Changduo of the arc-shaped frame (31), and the arc-shaped frame (31) is provided with a tooth groove meshed with the two rotating gears (44);
a plurality of mounting clamping grooves (32) are formed in one side of the arc-shaped frame (31) in a row along the transverse direction, a plurality of balls (34) are arranged, the balls (34) are respectively embedded into the mounting clamping grooves (32), the balls (34) are in running fit with the mounting clamping grooves (32), and the balls (34) are made of magnetic materials;
the device comprises a supporting device (6), a supporting frame (61), two moving rods (63) and two supporting springs (64), wherein two moving wheels (62) are symmetrically arranged at the bottom of the moving frame (61), the two moving wheels (62) are in sliding fit with the inner bottom of a bearing box body (1), the two moving rods (63) are symmetrically and fixedly arranged on the side wall of the moving frame (61) and are in sliding fit with the bearing box body (1), a containing groove (11) is formed in the bearing box body (1), the two supporting springs (64) are respectively sleeved on the two moving rods (63), two ends of each supporting spring (64) are respectively connected with one side of the side wall of the moving frame (61) and one side of the containing groove (11), and a supporting frame (43) is arranged at the top of the moving frame (61).
When the winding roller winds the saw blade, the adjusting device can be close to the saw blade on the winding roller by the abutting device, and then the sphere on the arc frame can be driven to be attached to the outer wall of the saw blade in the winding process, so that the saw blade is always contacted with the sphere in the winding process, and the surface of the saw blade is polished by the sphere, so that impurities formed on the surface after quenching the saw blade are removed.
2. The heat treatment device for a bi-metallic band saw blade having a receiving structure according to claim 1, wherein: the winding and receiving device (2) comprises a driving motor (21), a driving rod (22) and a winding roller (23), wherein the driving motor (21) is fixedly arranged on the outer side wall of the bearing box body (1), the driving rod (22) is arranged on a main shaft of the driving motor (21) and is in running fit with the bearing box body (1), and the winding roller (23) is fixedly arranged on the driving rod (22).
3. The heat treatment device for a bi-metallic band saw blade having a receiving structure according to claim 1, wherein: the opposite side of arc frame (31) is equipped with detachable filter screen plate (33), a plurality of all seted up the opening on installing draw-in groove (32), filter screen plate (33) laminate with the opening part on a plurality of installing draw-in groove (32).
4. The heat treatment device for a bi-metallic band saw blade having a receiving structure according to claim 1, wherein: the support frame (43) is located at the side of the arc-shaped frame (31) and is further provided with a powerful magnetic block (5), and the magnetic force of the powerful magnetic block (5) is larger than that of a plurality of spheres (34).
5. The method of using a heat treatment device for a bi-metallic band saw blade having a receiving structure as defined in claim 1, comprising the steps of:
s1: when the heat treatment of the bimetallic band saw blade is finished, the saw blade is required to be reeled, so that the saw blade is convenient to move and transport to the next processing link, and when the heat treatment of the saw blade is finished, the saw blade is moved to a winding roller (23), and a driving motor (21) drives a driving rod (22) to rotate the winding roller (23) so as to reeled the saw blade;
s2: when the saw blade removes impurities on the surface of the saw blade in the winding process, the movable frame (61) can be driven to draw close to the winding roller through the two abutting springs (64), so that the sphere (34) on the arc-shaped frame (31) can be effectively attached to the surface of the saw blade, the diameter of the saw blade can be gradually increased in the winding process, the saw blade can be always contacted with the sphere (34) through the acting force of the two abutting springs (64) when the saw blade is wound, the sphere (34) can effectively remove impurities on the surface of the saw blade,
s3: when the saw blade is wound and rolled, the ball body (34) is attached to the surface of the saw blade, the rotating motor (41) drives the rotating rod (42) to rotate, the rotating rod (42) rotates to enable the two rotating gears (44) to rotate, the rotating gears (44) rotate to enable the arc-shaped frame (31) to move on the sliding groove (431) on the supporting frame (43) through the tooth grooves, and the arc-shaped frame (31) moves to drive the ball body (34) to reciprocate the surface of the saw blade in the winding process, so that caking impurities formed on the surface of the saw blade after quenching are removed;
s4: after the saw blade is subjected to heat treatment, a plurality of black small agglomerates are attached to the surface, the small agglomerates contain iron oxides and impurities thereof, and when the magnetic spheres (34) remove the impurities on the surface of the saw blade, the magnetic spheres (34) adsorb the impurities which are rich in magnetism on the surface of the saw blade, so that an operator can conveniently collect the impurities and recycle the impurities subsequently;
s5: after the surface of spheroid (34) to the saw blade accomplishes the work of removing impurity, adjusting device (4) drive arc frame (31) remove to powerful magnetic block (5) side on spout (431) on support frame (43), can drop the impurity from magnetic spheroid (34) to adsorbing on powerful magnetic block (5) through powerful magnetic block (5) setting, the impurity then moves to on filter screen plate (33) through the opening on installation draw-in groove (32), then operating personnel dismantle filter screen plate (33) around powerful magnetic block (5) and then can get rid of the impurity on spheroid (34), convenient operation is swift and has improved impurity collection treatment's efficiency.
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| CN202210938191.0A CN115287438B (en) | 2022-08-05 | 2022-08-05 | Bimetal band saw blade heat treatment device with material receiving structure and processing technology thereof |
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| CN202210938191.0A CN115287438B (en) | 2022-08-05 | 2022-08-05 | Bimetal band saw blade heat treatment device with material receiving structure and processing technology thereof |
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| DE102015218688A1 (en) * | 2014-10-06 | 2016-04-07 | Berndorf Band Gmbh | Method for grinding a weld of a metal strip |
| CN112454473A (en) * | 2020-11-05 | 2021-03-09 | 宁波市东霓新材料科技有限公司 | Production treatment process for lithium battery copper foil |
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