CN115284431A - Operation method of air brick production line - Google Patents

Abstract

The invention relates to the technical field of production of air-permeable bricks, and discloses an operation method of a production line of air-permeable bricks. In the present invention, in the traditional air-permeable brick production line, most of the materials completed in the previous process are added to the next process by manpower. This process is time-consuming and labor-intensive, which increases the workload of workers and affects the performance of the entire production line. Production efficiency, the present invention adds a driving structure and a water adding structure to the production line, and can solve most of the material transfer problems through the hoisting device on the driving structure, while reducing labor consumption, it can avoid the workers that may occur in the process of transferring materials. Dangerous, and the water adding structure can complete the water addition more quickly through the water pump, which reduces the labor consumption and further improves the production efficiency of the entire production line.

Description

An operating method of a breathable brick production line

technical field

The invention relates to the technical field of breathable brick production, in particular to an operation method of a breathable brick production line.

Background technique

Air permeable brick is a new product with long service life, energy saving and consumption reduction. It has reasonable structure design, good thermal stability, erosion resistance, corrosion resistance and permeability resistance, high blowing rate, safe and reliable operation and long service life. And other characteristics, the structure of the breathable brick mainly includes dispersion type breathable brick, straight through directional breathable brick, slit oriented breathable brick, in order to improve the production efficiency of breathable brick, an operation method of the breathable brick production line is needed.

In the existing technology, the existing breathable brick production lines can basically complete the whole process of breathable bricks from raw materials to processing and molding, but some breathable brick production lines are more complicated, the layout is not reasonable enough, and generally there is no freedom to move back and forth. The lifting device is used to assist the production line, which may consume more manpower, which not only increases the workload of the operators but also reduces the production efficiency of the production line.

Contents of the invention

Technical issues resolved

Aiming at the deficiencies of the prior art, the present invention provides an operation method for a breathable brick production line, which has the advantages of a hoisting device that can freely move back and forth, left and right, and solves the problem that some breathable brick production lines are relatively complicated, the layout is not reasonable enough, and generally there is no The hoisting device that moves back and forth freely to assist the production line may consume more manpower, which not only increases the workload of the operators but also reduces the production efficiency of the production line.

(2) Technical solution

In order to achieve the above object, the present invention provides the following technical solutions: an operation method of a breathable brick production line, including a factory building, the top of the factory building is fixedly connected with a load-bearing top wall, and the inside of the load-bearing top wall is provided with a drive structure, the The interior of the factory building is fixedly connected with a mixer, and the interior of the factory building is provided with a water adding structure;

The drive structure includes a first servo motor, a first drive rod, a first limit plate, a first threaded rod, a first thread block, a drive box, a second servo motor, a second drive rod, a second limit plate, The second threaded rod, the second threaded block and the hoisting device, the first servo motor is fixedly installed on the left side of the load-bearing top wall, the output end of the first servo motor is fixedly connected with the first drive rod, the first The outer surface of the driving rod is fixedly connected with a first limiting plate, the inside of the first driving rod is fixedly connected with a first threaded rod, the outer surface of the first threaded rod is threaded with a first threaded block, and the first threaded rod is connected with a first threaded block. A drive box is fixedly connected to the bottom of a threaded block, a second servo motor is fixedly installed on the rear surface of the drive box, and a second drive rod is fixedly connected to the output end of the second drive rod. The outer surface is fixedly connected with a second limiting plate, the inside of the second driving rod is fixedly connected with a second threaded rod, the outer surface of the second threaded rod is threaded with a second threaded block, and the second threaded block The bottom is provided with a hoisting device.

Preferably, the water adding structure includes a water storage tank, a cabinet, a water pump, a first communication pipe, a second communication pipe, a metering water tank and a first weighing platform, and the water storage tank and the cabinet are fixedly connected to the inside of the workshop, and the A water pump is fixedly installed inside the cabinet, the output end of the water pump is fixedly connected with a first connecting pipe, the inside of the first connecting pipe is fixedly connected with a second connecting pipe, and the top of the mixer is fixedly connected with a first connecting pipe. Weighing platform, the top of the first weighing platform is provided with a metering water tank, the inside of the second communication pipe is fixedly connected with the inside of the water storage tank, and the end of the second communication pipe far away from the water storage tank is connected with the inside of the metering water tank Fixed connectivity.

Preferably, the inside of the hoisting device is provided with a hook, the inner surface of the hook is provided with double ropes, the inside of the plant is fixedly connected with a support base, and the inside of the support base is fixedly connected with a silo. The device uses a hook to lift the large bag and pour the internal raw materials into the silo. The hook and the double rope can be used to fix the receiving trolley and the mould, which makes the lifting device more functional and supports the base. To fix and support the role of the silo.

Preferably, the right side of the silo is fixedly connected with a discharge pipe, the inside of the discharge pipe is provided with a valve, the inside of the workshop is fixedly connected with a second weighing platform, and the inside of the second weighing platform There is a material receiving trolley on the top, move the material receiving trolley to the bottom of the required silo, open the valve to let the raw materials enter the material receiving trolley through the discharge pipe, and let the trolley receive enough for a brick according to the second weighing platform. After weighing the raw material, close the valve to stop feeding.

Preferably, a vibrating platform is fixedly installed inside the workshop, a mold is arranged on the top of the vibrating platform, the bottom of the mixer is matched with the top of the mould, and the top of the mixer is movably connected with a sealing Cover, the top of the water storage tank is threadedly connected with a threaded cover. After the mixer stirs the material until it is fully mixed, it enters the mold for molding from the outlet below the mixer. There is a vibration platform under the mold. During the molding process The medium vibration platform vibrates continuously.

Preferably, the inside of the factory building is fixedly connected with a kiln and a bracket, the outer surface of the bracket is adapted to the inside of the kiln, the inside of the bracket is provided with a slide rail, and the inside of the slide rail is provided with a mold Car, after the mold is filled with materials, use the lifting device again to place the mold full of materials on the mold car. There is a track in the bracket under the mold car, and the track is connected to the inside of the kiln. After the mold car is full of molds, put The mold car is pushed into the kiln for high-temperature firing, and finally the production is completed after cooling and demoulding.

Preferably, the inside of the load-bearing top wall is provided with a chute, the inside of the chute is slidably engaged with a sliding block, the bottom of the sliding block is fixedly connected to the top of the drive box, and the slide block on the drive box The block can slide in the chute to play the role of supporting the drive box.

Compared with the prior art, the present invention provides an operation method of a breathable brick production line, which has the following beneficial effects:

1. In the traditional breathable brick production line, adding the materials completed in the previous process to the next process is mostly done by manpower. This link is time-consuming and labor-intensive, which increases the workload of workers and also affects the production efficiency of the entire production line. , the present invention adds a driving structure and a water adding structure to the production line, and the lifting device on the driving structure can solve most of the problems of material transfer, while reducing manpower consumption, it can avoid the possible danger of workers in the process of transferring materials. The water adding structure can complete water adding more quickly through the water pump, which reduces manpower consumption and further improves the production efficiency of the entire production line.

2. The breathable brick production line, through the hoisting device on the driving structure, pours the raw materials in the ton bag into the corresponding silo for storage, and then fixes the receiving trolley that has reached the weight through the hook and double winding rope, and then hoist it The device lifts the trolley and pours the internal raw materials into the mixer, activates the water adding structure to let the water pump pump the water in the water storage tank into the metering water tank, and adds the water into the mixer after reaching the weight, and then uses it The hoisting device puts the mold filled with mixed raw materials into the mold car. After the mold car is full, the mold car is pushed into the kiln through the slide rail on the bracket for high-temperature firing. After the final cooling and demoulding, the production is completed. The production line has a simple structure and a reasonable layout, which improves production efficiency without affecting product quality.

Description of drawings

Fig. 1 is a schematic diagram of the main view structure of the present invention;

Fig. 2 is the top view structure schematic diagram of mixer of the present invention;

Fig. 3 is a side view structural schematic diagram of the drive box of the present invention.

Among them: 1. Factory building; 2. Load-bearing top wall; 3. Driving structure; 301. The first servo motor; 302. The first driving rod; 303. The first limiting plate; 304. The first threaded rod; 305. The first Threaded block; 306, drive box; 307, second servo motor; 308, second drive rod; 309, second limit plate; 310, second threaded rod; 311, second threaded block; 312, hoisting device; 4 , mixing machine; 5, water adding structure; 501, water storage tank; 502, chassis; 503, water pump; 504, first connecting pipe; 505, second connecting pipe; 506, metering water tank; 507, first weighing platform; 6. Hook; 7. Double winding rope; 8. Supporting base; 9. Material bin; 10. Discharge pipe; 11. Valve; 12. Second weighing platform; 13. Receiving trolley; 14. Vibration platform; 15. Mould; 16. Sealing cover; 17. Threaded cover; 18. Kiln; 19. Bracket; 20. Mold car; 21. Chute; 22. Slide block.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Please refer to Figure 1-3, an operation method of a breathable brick production line, including a factory building 1, a load-bearing roof wall 2 is fixedly connected to the top of the factory building 1, and a driving structure 3 is arranged inside the load-bearing roof wall 2, and the inside of the factory building 1 is fixedly connected There is a mixer 4, a water adding structure 5 is provided inside the factory building 1, and the driving structure 3 includes a first servo motor 301, a first driving rod 302, a first limiting plate 303, a first threaded rod 304, and a first threaded block 305 , the drive box 306, the second servo motor 307, the second drive rod 308, the second limit plate 309, the second threaded rod 310, the second threaded block 311 and the hoisting device 312, the left side of the load-bearing top wall 2 is fixedly installed with The first servo motor 301, the output end of the first servo motor 301 is fixedly connected with the first driving rod 302, the outer surface of the first driving rod 302 is fixedly connected with the first limiting plate 303, and the inside of the first driving rod 302 is fixedly connected There is a first threaded rod 304, the outer surface of the first threaded rod 304 is threadedly connected with a first threaded block 305, the bottom of the first threaded block 305 is fixedly connected with a driving box 306, and the rear surface of the driving box 306 is fixedly installed with a second servo Motor 307, the output end of the second servo motor 307 is fixedly connected with the second driving rod 308, the outer surface of the second driving rod 308 is fixedly connected with the second limit plate 309, and the inside of the second driving rod 308 is fixedly connected with the second Threaded rod 310, the outer surface of the second threaded rod 310 is threadedly connected with a second threaded block 311, the bottom of the second threaded block 311 is provided with a hoisting device 312, the inside of the hoisting device 312 is provided with a suspension hook 6, the sliding block 22 The bottom is fixedly connected to the top of the drive box 306 .

According to the above technical solution, by starting the first servo motor 301 and the second servo motor 307 respectively, the hoisting device 312 can be controlled to move freely, forward, backward, left, and right, so that the hoisting device 312 can be used by the entire production line.

Specifically, the inside of the plant 1 is fixedly connected with a mixer 4, and the inside of the plant 1 is provided with a water adding structure 5. The water adding structure 5 includes a water storage tank 501, a cabinet 502, a water pump 503, a first connecting pipe 504, and a second connecting pipe 505. , a metering water tank 506 and a first weighing platform 507, a water storage tank 501 and a cabinet 502 are fixedly connected to the inside of the factory building 1, a water pump 503 is fixedly installed inside the cabinet 502, and a first communication pipe 504 is fixedly connected to the output end of the water pump 503 , the inside of the first communication pipe 504 is fixedly connected with a second communication pipe 505, the top of the mixer 4 is fixedly connected with a first weighing platform 507, the top of the first weighing platform 507 is provided with a metering water tank 506, the second communication The inside of the tube 505 is fixedly communicated with the inside of the water storage tank 501 , and the end of the second communication tube 505 away from the water storage tank 501 is fixedly communicated with the inside of the metering water tank 506 .

According to the above scheme, start the water pump 503 to pump the water in the water storage tank 501 into the metering water tank 506, and let the metering water tank 506 receive enough water of the required weight according to the first weighing platform 507 to communicate with the mixer 4 The water injection port is poured in the mixer 4.

Specifically, the inner surface of the hook 6 is provided with a double rope 7, the inside of the factory building 1 is fixedly connected with a support base 8, the inside of the support base 8 is fixedly connected with a feed bin 9, and the right side of the feed bin 9 is fixedly connected with a discharge pipe 10. A valve 11 is installed inside the discharge pipe 10, a second weighing platform 12 is fixedly connected to the inside of the factory building 1, and a receiving trolley 13 is arranged on the top of the second weighing platform 12, and a vibrating device is fixedly installed inside the factory building 1. Platform 14, the top of vibrating platform 14 is provided with mold 15, the bottom of mixer 4 is matched with the top of mold 15, and the top of mixer 4 is movably connected with sealing cover 16, and the top screw connection of water storage tank 501 has screw thread Cover 17, the interior of workshop 1 is fixedly connected with kiln 18 and support 19 respectively, the outer surface of support 19 is adapted to the inside of kiln 18, and the interior of support 19 is provided with slide rail, and the interior of slide rail is provided with mold The inside of the car 20 and the load-bearing top wall 2 is provided with a chute 21 , and the inside of the chute 21 is slidably engaged with a sliding block 22 .

According to the above scheme, the hoisting device 312 can solve most of the problems by combining the hook 6 with the double rope 7, the support base 8 plays the role of fixing the support bin 9, and the valve 11 is opened to flow the required raw materials into the receiving trolley 13, Add the weighed raw materials and water into the mixer 4, and flow into the mold 15 after the mixing is completed. During the molding process, the vibration platform 14 continues to vibrate. After the mold car 20 is full, it is pushed into the kiln 18 for high temperature. During firing, the sliding block 22 slides in the chute 21 to play an auxiliary role in supporting the driving box 306 .

In order to make the machine more convenient to use, the present invention preferably uses the 180 servo motor of Jinyuantai JYT.

Working principle: When the breathable brick production line is in use, the first servo motor 301 and the second servo motor 307 in the drive structure 3 must be operated first, and the first servo motor 301 can drive the first threaded rod through the first drive rod 302 304 rotates, let the first threaded block 305 drive the drive box 306 to move left and right together, and the second servo motor 307 can drive the second threaded rod 310 to rotate through the second drive rod 308, so that the second threaded block 311 and the lifting device 312 move forward and backward together , so that the hoisting device 312 can pour the raw materials in the ton bag into the corresponding silo 9 for storage, one silo 9 corresponds to a raw material of a kind of breathable brick, move the receiving trolley 13 to the bottom of the required silo 9, open The valve 11 allows the raw materials to enter the material receiving trolley 13 through the discharge pipe 10, and after the second weighing platform 12 allows the trolley to receive enough raw materials of the required weight for a brick, close the valve 11 to stop feeding, and open the mixer 4 The sealing cover 16 on the top, the material in the receiving trolley 13 is poured into the mixer 4 through the hoisting device 312, and the water pump 503 is started to let it pass through the first connecting pipe 504 and the second connecting pipe 505. Water is pumped into the metering water tank 506, according to the first weighing platform 507, the water of the required weight is connected in the metering water tank 506 and then poured into the mixer 4 through the water injection port communicated with the mixer 4, and the mixer 4 Stir the materials until they are fully mixed, and then enter the mold 15 for molding from the discharge port below the mixer 4. A vibration platform 14 is arranged below the mold 15. During the molding process, the vibration platform 14 continues to vibrate, and the mold 15 is poured After the material is full, use the hoisting device 312 again to place the mold 15 full of materials on the mold car 20. There is a track in the support 19 below the mold car 20, and the track is connected to the inside of the kiln 18. The mold car 20 is filled with molds 15 Finally, the mold car 20 is pushed into the kiln 18 for high-temperature firing, and finally the production is completed after cooling and demoulding. The second limiting plate 309 plays the role of limiting the movement range of the second threaded block 311, and the support base 8 plays the role of supporting and fixing the feed bin 9 respectively. Opening the threaded cover 17 can replenish the water source in the water storage tank 501, and the drive box 306 The upper sliding block 22 can slide in the chute 21 to play the role of supporting the drive box 306 .

Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (7)

1. An operation method of an air brick production line, which comprises a factory building (1) and is characterized in that: the top of the factory building (1) is fixedly connected with a bearing top wall (2), a driving structure (3) is arranged inside the bearing top wall (2), a mixer (4) is fixedly connected inside the factory building (1), and a water adding structure (5) is arranged inside the factory building (1);

the driving structure (3) comprises a first servo motor (301), a first driving rod (302), a first limiting plate (303), a first threaded rod (304), a first threaded block (305), a driving box (306), a second servo motor (307), a second driving rod (308), a second limiting plate (309), a second threaded rod (310), a second threaded block (311) and a hoisting device (312), wherein the first servo motor (301) is fixedly arranged on the left side of the bearing top wall (2), the first driving rod (302) is fixedly connected with the output end of the first servo motor (301), the first limiting plate (303) is fixedly connected with the outer surface of the first driving rod (302), the first threaded rod (304) is fixedly connected with the inner part of the first driving rod (302), the first threaded block (305) is fixedly connected with the outer surface of the first threaded rod (304), the driving box (306) is fixedly connected with the bottom of the first threaded block (305), the second servo motor (307) is fixedly connected with the rear surface of the driving box (306), the output end of the second servo motor (307) is fixedly connected with the second threaded block (308), the second driving rod (309) is fixedly connected with the outer surface of the second driving rod (308), and the second driving rod (310) is fixedly connected with the inner part of the second driving rod (308), the outer surface of the second threaded rod (310) is in threaded connection with a second threaded block (311), and the bottom of the second threaded block (311) is provided with a hoisting device (312);

the operation method of the air brick production line comprises the following specific operation steps:

when the material receiving trolley is used, firstly, a first servo motor (301) and a second servo motor (307) in a driving structure (3) need to be operated, the first servo motor (301) can drive a first threaded rod (304) to rotate through a first driving rod (302), a first threaded block (305) drives a driving box (306) to move left and right together, a second servo motor (307) can drive a second threaded rod (310) to rotate through a second driving rod (308), a second threaded block (311) is connected with a hoisting device (312) to move back and forth, the hoisting device (312) can pour raw materials in ton bags into corresponding storage bins (9) to be stored, one storage bin (9) corresponds to raw materials of an air brick, the material receiving trolley (13) is moved to the lower part of a required storage bin (9), a valve (11) is opened to enable a discharge pipe of the raw materials to enter the material receiving trolley (13) through a discharge pipe (10), the raw materials of the trolley are poured into a water storage tank (13) through a water pump (16) and a water storage tank (501) and a water pump (501) which are started according to pour water tank (501) and a water tank (3) which is connected with a water tank (505) and a water pump (505) which is connected with the material storage tank (312) and is connected with the material storage tank (504) and is connected with the material storage tank (3) in the material storage tank (12) in the material receiving trolley, according to the first weighing platform (507), water with enough required weight is filled in a metering water tank (506) and then poured into a mixer (4) through a water filling port communicated with the mixer (4), the mixer (4) stirs materials until the materials are fully mixed, the materials enter a mold (15) for molding from a discharge port below the mixer (4), a vibration platform (14) is arranged below the mold (15), the vibration platform (14) continuously vibrates in the molding process, after the mold (15) is fully filled with the materials, a hoisting device (312) is used again to place the mold (15) filled with the materials on a mold vehicle (20), a rail is arranged in a support (19) below the mold vehicle (20) and communicated to the inside of a kiln (18), after the mold vehicle (20) is fully placed with the mold (15), the mold vehicle (20) is pushed into the kiln (18) for high-temperature firing, after cooling and demolding, production is completed, two first limiting plates (303) play a role in limiting a first thread block (305) moving range, two second limiting plates (309) play a role in limiting water tank (17) and can be respectively supported by a sliding chute (17), and a water storage tank (311) which can be supported by a second thread block (9) which can be opened, and a water storage tank (311) can be supported by a water storage tank (9), the auxiliary supporting function is realized by the auxiliary supporting function of the driving box (306).

2. The method for operating a gas permeable brick production line according to claim 1, wherein: the water adding structure (5) comprises a water storage tank (501), a case (502), a water pump (503), a first communicating pipe (504), a second communicating pipe (505), a metering water tank (506) and a first weighing platform (507), wherein the inside of the factory building (1) is fixedly connected with the water storage tank (501) and the case (502) respectively, the water pump (503) is fixedly arranged inside the case (502), the first communicating pipe (504) is fixedly connected with an output end of the water pump (503), the second communicating pipe (505) is fixedly communicated inside the first communicating pipe (504), the first weighing platform (507) is fixedly connected with the top of the mixer (4), the metering water tank (506) is arranged at the top of the first weighing platform (507), the inside of the second communicating pipe (505) is fixedly communicated with the inside of the water storage tank (501), and one end, far away from the water storage tank (501), of the second communicating pipe (505) is fixedly communicated with the inside of the metering water tank (506).

3. The method for operating a gas permeable brick production line according to claim 1, wherein: the inside of hoist device (312) is provided with lifting hook (6), the internal surface of lifting hook (6) is provided with dual wiring (7), the inside fixedly connected with of factory building (1) supports base (8), support inside fixedly connected with feed bin (9) of base (8).

4. The method for operating a gas permeable brick production line according to claim 3, wherein: the right side fixedly connected with discharging pipe (10) of feed bin (9), the inside of discharging pipe (10) is provided with valve (11), the inside fixedly connected with second weighing platform (12) of factory building (1), the top of second weighing platform (12) is provided with and connects material dolly (13).

5. The method for operating a gas permeable brick production line according to claim 1, wherein: the inside fixed mounting of factory building (1) has vibration platform (14), the top of vibration platform (14) is provided with mould (15), the bottom of blendor (4) and the top looks adaptation of mould (15), the top swing joint of blendor (4) has sealed lid (16), the top threaded connection of storage water tank (501) has screw cap (17).

6. The method for operating a gas permeable brick production line according to claim 1, wherein: the inside of factory building (1) is fixedly connected with kiln (18) and support (19) respectively, the surface of support (19) and the inside looks adaptation of kiln (18), the inside of support (19) is provided with the slide rail, and the inside of slide rail is provided with mould car (20).

7. The method for operating a gas permeable brick production line according to claim 1, wherein: a sliding groove (21) is formed in the bearing top wall (2), a sliding clamping block (22) is connected to the inside of the sliding groove (21) in a sliding clamping mode, and the bottom of the sliding clamping block (22) is fixedly connected with the top of the driving box (306).

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