CN115283545A - Composite die - Google Patents
Composite die Download PDFInfo
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- CN115283545A CN115283545A CN202211001617.6A CN202211001617A CN115283545A CN 115283545 A CN115283545 A CN 115283545A CN 202211001617 A CN202211001617 A CN 202211001617A CN 115283545 A CN115283545 A CN 115283545A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- Mechanical Engineering (AREA)
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Abstract
本申请提供一种复合模具。下模座包括模座本体、传动装置及上翻整凹模,模座本体包括第一容纳空间,第一容纳空间包括设置于模座本体上表面的第一开口和第二开口,传动装置设置于第一容纳空间,传动装置包括输入端和输出端,输入端对应第一开口设置,输出端对应第二开口设置,上翻整凹模设置于输出端并穿设于第二开口;上模座包括第二容纳空间,第一开口和第二开口均位于第二容纳空间的下方,上模座包括驱动座,沿竖直方向,驱动座对应输入端设置;压料芯体设置于第二容纳空间内,压料芯体可滑动连接于上模座,压料芯体包括上翻整凸模,上翻整凹模对应上翻整凸模设置,驱动座用于通过传动装置驱动上翻整凹模朝向上翻整凸模运动。
The present application provides a composite mold. The lower die base includes a die base body, a transmission device and an upper turning die. The die base body includes a first accommodating space, and the first accommodating space includes a first opening and a second opening arranged on the upper surface of the die base body. The transmission device is provided with In the first accommodating space, the transmission device includes an input end and an output end, the input end is arranged corresponding to the first opening, the output end is arranged corresponding to the second opening, and the upturning die is arranged at the output end and passes through the second opening; the upper die The seat includes a second accommodating space, the first opening and the second opening are both located below the second accommodating space, the upper die seat includes a driving seat, and the driving seat is arranged corresponding to the input end along the vertical direction; the pressing material core is arranged on the second In the accommodating space, the pressing material core body can be slidably connected to the upper die seat, the pressing material core body includes an upward turning punch, the upward turning concave die is set corresponding to the upward turning punch, and the driving seat is used to drive the upward turning through a transmission device The whole die moves towards the upward turn over the punch.
Description
技术领域technical field
本申请涉及机械制造冲压成型技术领域,具体涉及一种复合模具。The application relates to the technical field of mechanical manufacturing stamping forming, in particular to a composite mold.
背景技术Background technique
随着汽车行业的发展,尤其是电动汽车的兴起,人们对于汽车的需求量也逐渐增大,因此实现汽车的产量化尤为重要。汽车模具是完成汽车零部件成型、实现汽车产量化的关键装备。汽车模具化的加工方式可以提高汽车生产工业的自动化程度。With the development of the automobile industry, especially the rise of electric vehicles, people's demand for automobiles is gradually increasing, so it is particularly important to realize the production of automobiles. Automobile mold is the key equipment to complete the molding of auto parts and realize the mass production of automobiles. The processing method of automobile mold can improve the automation degree of automobile production industry.
冲压模具是汽车模具中的一种,被广泛应用于汽车行业。汽车的车身、底盘以及工程机械驾驶室等结构中的大部分零部件均可以通过冲压模具成型。冲压模具可以利用模具对材料施加压力,以使其产生分离或者塑性变形,从而获得具有一定结构的零件。Stamping die is a kind of automobile die, which is widely used in the automobile industry. Most of the parts in the car body, chassis and engineering machinery cab can be formed by stamping dies. The stamping die can use the die to apply pressure to the material to separate or plastically deform it, so as to obtain a part with a certain structure.
冲压模具可以设计为一种可以完成冲孔、修边或者翻整的复合模具。相关技术中,复合模具包括上模座、下模座和压料芯体。压料芯体设置于上模座,即可以完成工件的向下翻整。压料芯体设置于下模座,即可以完成工件的向上翻整。The stamping die can be designed as a composite die that can complete punching, trimming or turning. In the related art, the composite mold includes an upper mold base, a lower mold base and a pressing core. The pressing core is set on the upper mold base, which can complete the downward turning of the workpiece. The pressing core is set on the lower mold base, which can complete the upward turning of the workpiece.
为了能够同时实现工件的冲孔、修边及上下翻整,需在上模座和下模座分别设置压料芯体。然而,由于复合模具的结构布置空间有限。上模座和下模座常常无法均设置有压料芯体。因此需要通过不同的工序分别对工件进行向上翻整和向下翻整,从而导致复合模具的集成度不高,汽车自动化加工程度以及加工效率降低。In order to realize the punching, trimming and up-down turning of the workpiece at the same time, it is necessary to set the pressing core body on the upper mold base and the lower mold base respectively. However, due to the limited space for the structural arrangement of the composite mold. The upper mold holder and the lower mold holder often cannot both be provided with a binder core. Therefore, the workpiece needs to be turned up and down through different processes, resulting in a low integration of the composite mold, a reduction in the degree of automatic processing of automobiles, and a reduction in processing efficiency.
发明内容Contents of the invention
本申请提供一种复合模具,可以解决复合模具集成度不高,导致汽车自动化加工程度以及加工效率降低的问题。The present application provides a composite mold, which can solve the problem that the integration degree of the composite mold is not high, which leads to the reduction of the automatic processing degree and processing efficiency of the automobile.
本申请提供一种复合模具,其包括:The application provides a composite mold, which includes:
下模座,包括模座本体、传动装置以及上翻整凹模,模座本体包括第一容纳空间,第一容纳空间包括设置于模座本体上表面的第一开口和第二开口,传动装置设置于第一容纳空间,传动装置包括输入端和输出端,输入端对应第一开口设置,输出端对应第二开口设置,上翻整凹模设置于输出端并且穿设于第二开口;The lower mold base includes a mold base body, a transmission device and an upturning die, the mold base body includes a first accommodation space, the first accommodation space includes a first opening and a second opening arranged on the upper surface of the mold base body, and the transmission device Set in the first accommodation space, the transmission device includes an input end and an output end, the input end is set corresponding to the first opening, the output end is set corresponding to the second opening, and the upturning die is set at the output end and penetrates through the second opening;
上模座,包括第二容纳空间,第一开口和第二开口均位于第二容纳空间的下方,上模座包括驱动座,沿竖直方向,驱动座对应输入端设置;The upper mold base includes a second accommodation space, the first opening and the second opening are located below the second accommodation space, the upper mold base includes a driving seat, and the driving seat is arranged corresponding to the input end along the vertical direction;
压料芯体,设置于第二容纳空间内,压料芯体可滑动连接于上模座,压料芯体包括上翻整凸模,上翻整凹模对应上翻整凸模设置,驱动座用于通过传动装置驱动上翻整凹模朝向上翻整凸模运动。The pressing core is arranged in the second accommodation space, and the pressing core can be slidably connected to the upper mold seat. The pressing core includes an upturning punch, and the upturning die is set corresponding to the upturning punch. The seat is used to drive the upturning die to move towards the upturning punch through the transmission device.
本申请提供的复合模具,压料芯体仅设置于上模座也可以实现工件的向上翻整,而不需要在下模座上也增设压料芯体。因此,一方面,可以节省增设压料芯体的成本。另一方面,可以节省上模座和下模座的结构空间,以布置修边、冲孔和向下翻整的工艺结构,从而本申请实施例的复合模具可以实现工件的修边、冲孔、向上翻整和向下翻整,有利于提高复合模具的集成度,提高汽车自动化加工程度,进而降低汽车整体的加工成本。In the composite mold provided by the present application, the pressing core body is only arranged on the upper mold base to realize the upward adjustment of the workpiece, without additional pressing core body on the lower mold base. Therefore, on the one hand, the cost of adding a pressing core can be saved. On the other hand, the structural space of the upper mold base and the lower mold base can be saved to arrange the process structure of trimming, punching and downward turning, so that the composite mold of the embodiment of the present application can realize trimming and punching of the workpiece , Up-turning and down-turning are conducive to improving the integration of composite molds, improving the degree of automatic processing of automobiles, and reducing the overall processing costs of automobiles.
根据本申请的一个实施例,压料芯体还包括本体部,本体部可滑动连接于上模座,沿竖直方向,上翻整凸模设置于本体部面向下模座的表面。According to an embodiment of the present application, the binder core further includes a body part, the body part is slidably connected to the upper die holder, and along the vertical direction, the upturning punch is arranged on the surface of the body part facing the lower die holder.
根据本申请的一个实施例,传动装置与模座本体可滑动连接。According to an embodiment of the present application, the transmission device is slidably connected with the mold base body.
根据本申请的一个实施例,第一容纳空间包括依次相连通的竖直滑道、水平滑道和倾斜滑道,竖直滑道具有第一开口,倾斜滑道具有第二开口,传动装置包括依次分布的竖向驱动滑块、水平滑动基座和斜滑块,竖向驱动滑块位于竖直滑道,水平滑动基座设置于水平滑道,斜滑块设置于倾斜滑道,竖向驱动滑块具有输入端,斜滑块具有输出端。According to an embodiment of the present application, the first accommodating space includes a vertical slideway, a horizontal slideway and an inclined slideway connected in sequence, the vertical slideway has a first opening, the inclined slideway has a second opening, and the transmission device includes The vertical drive slider, the horizontal slide base and the inclined slider are distributed in sequence, the vertical drive slider is located on the vertical slideway, the horizontal slide base is set on the horizontal slideway, the oblique slider is set on the inclined slideway, the vertical slideway The driving slider has an input end, and the inclined slider has an output end.
根据本申请的一个实施例,竖向驱动滑块具有第一滑动斜面,水平滑动基座具有第二滑动斜面和第三滑动斜面,第一滑动斜面与第二滑动斜面滑动配合,斜滑块具有第四滑动斜面,第三滑动斜面与第四滑动斜面滑动配合。According to an embodiment of the present application, the vertical drive slider has a first sliding slope, the horizontal sliding base has a second sliding slope and a third sliding slope, the first sliding slope is slidingly matched with the second sliding slope, and the inclined sliding block has The fourth sliding slope, the third sliding slope is slidingly matched with the fourth sliding slope.
根据本申请的一个实施例,传动装置还包括复位组件,复位组件与水平滑动基座相连,复位组件用于驱动竖向驱动滑块、水平滑动基座和斜滑块复位,以使上翻整凹模远离上翻整凸模运动。According to an embodiment of the present application, the transmission device further includes a reset assembly, which is connected to the horizontal sliding base, and the reset assembly is used to drive the vertical driving slider, the horizontal sliding base and the inclined slider to reset, so that the upturning The die moves away from the upturning punch.
根据本申请的一个实施例,下模座还包括调整垫块,调整垫块设置于输入端,沿竖直方向,调整垫块对应驱动座设置。According to an embodiment of the present application, the lower mold base further includes an adjustment pad, which is arranged at the input end, and along the vertical direction, the adjustment pad is arranged corresponding to the driving seat.
根据本申请的一个实施例,压料芯体包括避让孔,驱动座穿设于避让孔,沿竖直方向,调整垫块对应避让孔设置。According to an embodiment of the present application, the pressing core includes an avoidance hole, the driving seat is passed through the avoidance hole, and the adjustment pad is arranged corresponding to the avoidance hole along the vertical direction.
根据本申请的一个实施例,模座本体还包括修边凸模和下翻整凸模,上模座还包括修边凹模和下翻整凹模,修边凸模和修边凹模对应设置,下翻整凸模和下翻整凹模对应设置。According to one embodiment of the present application, the die holder body also includes a trimming punch and a lower turning punch, and the upper die holder also includes a trimming die and a lower turning die, and the trimming punch and the trimming die correspond to Setting, corresponding settings for the down-turning punch and down-turning die.
根据本申请的一个实施例,上模座还包括弹性元件,弹性元件为压料芯体提供作用力。According to an embodiment of the present application, the upper mold base further includes an elastic element, which provides force for the pressing core.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
图1为本申请一实施例的复合模具的结构示意图;Fig. 1 is the structural representation of the composite mold of an embodiment of the present application;
图2为本申请一实施例的复合模具的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of a composite mold according to an embodiment of the present application;
图3为图2中沿A-A方向的剖视结构示意图;Fig. 3 is a schematic cross-sectional structure diagram along the A-A direction in Fig. 2;
图4为图3中B处的放大示意图;Fig. 4 is the enlarged schematic diagram of place B in Fig. 3;
图5为本申请一实施例的下模座的结构示意图;FIG. 5 is a schematic structural view of a lower mold base according to an embodiment of the present application;
图6为图5中C处的放大示意图;Fig. 6 is the enlarged schematic diagram of place C in Fig. 5;
图7为本申请一实施例的压料芯体的结构示意图;FIG. 7 is a schematic structural view of a pressing core according to an embodiment of the present application;
图8为本申请一实施例的上模座的结构示意图;Fig. 8 is a schematic structural view of an upper mold base according to an embodiment of the present application;
图9为图8中D处的放大示意图。FIG. 9 is an enlarged schematic view at point D in FIG. 8 .
附图标记说明:Explanation of reference signs:
10、复合模具;10. Composite mold;
100、下模座;100. Lower mold base;
110、模座本体;110. Die base body;
111、第一容纳空间;111. The first accommodation space;
1111、竖直滑道;1112、水平滑道;1113、倾斜滑道;1111, vertical slideway; 1112, horizontal slideway; 1113, inclined slideway;
112、修边凸模;112. Trimming punch;
113、下翻整凸模;113. Turn the punch down;
114、冲孔凹模;114. Punching die;
120、传动装置;120a、输入端;120b、输出端;120, transmission device; 120a, input end; 120b, output end;
121、竖向驱动滑块;1211、第一滑动斜面;121. Vertically driving the slider; 1211. The first sliding slope;
122、水平滑动基座;122. Horizontal sliding base;
1221、第二滑动斜面;1222、第三滑动斜面;1221, the second sliding slope; 1222, the third sliding slope;
123、斜滑块;1231、第四滑动斜面;123, inclined slider; 1231, the fourth sliding slope;
124、复位组件;124. Reset component;
130、上翻整凹模;130. Upturning the die;
140、调整垫块;140. Adjust pads;
150、举升装置;150. Lifting device;
160、导柱;160, guide post;
200、上模座;200a、第二容纳空间;200, the upper mold base; 200a, the second accommodation space;
210、驱动座;210, driving seat;
220、修边凹模;220, trimming die;
230、下翻整凹模;230, turn down and adjust the die;
240、冲头;240, punch;
250、弹性元件;250, elastic element;
260、导套;260, guide sleeve;
300、压料芯体;300a、避让孔;300, pressing core body; 300a, escape hole;
310、上翻整凸模;310. Upturning the punch;
320、本体部;320. Body Department;
330、顶料销;330, jacking pin;
400、侧销;400, side pin;
X、竖直方向。X, vertical direction.
通过上述附图,已示出本申请明确的实施例,后文中将有更详细的描述。这些附图和文字描述并不是为了通过任何方式限制本申请构思的范围,而是通过参考特定实施例为本领域技术人员说明本申请的概念。By means of the above drawings, specific embodiments of the present application have been shown, which will be described in more detail hereinafter. These drawings and text descriptions are not intended to limit the scope of the concept of the application in any way, but to illustrate the concept of the application for those skilled in the art by referring to specific embodiments.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with aspects of the present application as recited in the appended claims.
本申请的复合模具可以应用于汽车制造行业,也可应用于其他机械制造行业。在本申请中不作限定。汽车可以是内燃机汽车和电动汽车。示例性地,本申请的车辆可以是电动汽车。The composite mold of the present application can be applied to the automobile manufacturing industry, and can also be applied to other machinery manufacturing industries. It is not limited in this application. Cars can be internal combustion engine cars and electric cars. Exemplarily, the vehicle of the present application may be an electric vehicle.
汽车包括多种钣金材质的零部件。为了满足强度、功能、造型等各方面的需求,零部件的结构、形状都较复杂。而复杂零部件之间的配合是保证汽车各关键零部件顺利安装的前提条件。复合模具可以对工件进行冲孔、修边和翻整中的多种工艺,以获得所需结构的工件。因此采用复合模具加工,一方面可以提高零部件的加工精度,另一方面也可以提高零部件的加工效率。Automobiles include components made of a variety of sheet metal materials. In order to meet the needs of strength, function, shape and other aspects, the structure and shape of parts are more complicated. The cooperation between complex parts is the prerequisite to ensure the smooth installation of key parts of the car. Composite molds can perform various processes in punching, trimming and turning on the workpiece to obtain the required structure of the workpiece. Therefore, the use of composite mold processing can improve the processing accuracy of parts on the one hand, and improve the processing efficiency of parts on the other hand.
汽车包括车身、底盘和工程机械驾驶室等多个组件。构成组件的部分零部件可以通过复合模具加工制造,以提高汽车的加工效率、降低加工成本。例如,行李箱盖、车顶盖、前后地板、车门等零部件均可以通过复合模具进行加工。Automobiles include multiple components such as body, chassis and construction machinery cab. Some parts that make up the assembly can be processed and manufactured through composite molds to improve the processing efficiency of the car and reduce the processing cost. For example, components such as trunk lids, roof covers, front and rear floors, and doors can all be processed through composite molds.
沿竖直方向,复合模具包括上模座和下模座。上模座和下模座上可以设置有多种工艺结构的工作部件。工件可以设置于上模座和下模座之间。上模座可以向下运动,以使上模座和下模座的工作部件可以作用于工件,从而获得具有一定结构、形状的工件。Along the vertical direction, the composite mold includes an upper mold base and a lower mold base. The upper mold base and the lower mold base can be provided with working parts of various technological structures. The workpiece may be disposed between the upper die holder and the lower die holder. The upper mold base can move downward, so that the working parts of the upper mold base and the lower mold base can act on the workpiece, so as to obtain a workpiece with a certain structure and shape.
冲孔可以是将工件上具有一定形状或结构的部分材料分离的加工工艺。上模座和下模座上可以分别设置有冲孔工艺的工作部件。上模座向下运动,冲孔工艺的工作部件之间相配合,以完成工件的冲孔工艺。例如,复合模具可以在工件上冲压出多个圆孔结构。Punching can be a process of separating part of the material with a certain shape or structure on the workpiece. Working parts for the punching process can be arranged on the upper mold base and the lower mold base respectively. The upper die base moves downward, and the working parts of the punching process cooperate with each other to complete the punching process of the workpiece. For example, a composite die can punch out multiple circular hole structures on a workpiece.
修边可以是将工件边缘的部分材料切除以获得所需结构的工件的加工工艺。上模座和下模座上可以分别设置有修边工艺的工作部件。上模座向下运动,修边工艺的工作部件之间相配合,以完成工件的修边工艺。Trimming can be a process of removing part of the material from the edge of the workpiece to obtain a workpiece of the desired structure. Working parts for the trimming process can be arranged on the upper mold base and the lower mold base respectively. The upper die base moves downward, and the working parts of the trimming process cooperate to complete the trimming process of the workpiece.
翻整可以是将工件的边缘向上翻整或者向下翻整。例如折边。包含翻整工艺的复合模具通常需要设置有压料芯体。压料芯体可以设置于上模座或者下模座。相关技术中,压料芯体设置于上模座时,上模座下行可以实现工件的向下翻整。压料芯体设置于下模座时,上模座下行可以实现工件的向上翻整。Rounding can be by turning the edge of the workpiece up or down. For example hemming. Composite molds that include a truing process usually need to be provided with a binder core. The pressing core body can be arranged on the upper mold base or the lower mold base. In the related art, when the pressing core body is arranged on the upper mold base, the upper mold base can move downward to realize the downward adjustment of the workpiece. When the pressing core is set on the lower mold base, the upper mold base can move downward to realize the upward adjustment of the workpiece.
压料芯体设置于上模座时,上模座还需要设置弹性元件、限位机构以及导向元件等结构。弹性元件可以通过压料芯体为工件提供工作过程所需的压料力或卸料力等。限位机构可以限定压料芯体的最大运动范围。导向元件可以用于控制压料芯体的运动轨迹。When the pressing core body is arranged on the upper mold base, the upper mold base also needs to be provided with structures such as elastic elements, limit mechanisms, and guide elements. The elastic element can provide the workpiece with the pressing force or unloading force required for the working process through the pressing core. The limit mechanism can limit the maximum movement range of the pressing core. Guide elements can be used to control the movement trajectory of the binder core.
弹性元件、限位机构、导向元件以及安全元件等结构的布置需要占有较大的空间。然而,由于结构布置空间有限,上模座和下模座还需要设置修边、冲孔和翻整等工艺内容,上模座和下模座通常无法均设置有压料芯体。工件的修边、冲孔、向上翻整和向下翻整通常需要通过不同的工序进行,从而导致复合模具的集成度不高,汽车自动化加工程度以及加工效率降低。The arrangement of structures such as the elastic element, the limit mechanism, the guide element and the safety element needs to occupy a relatively large space. However, due to the limited structural layout space, the upper die base and the lower die base also need to be equipped with trimming, punching and trimming and other process contents, and the upper die base and the lower die base are usually not equipped with a binder core. The trimming, punching, up-turning and down-turning of the workpiece usually need to be carried out through different processes, resulting in a low level of integration of the composite mold, and a reduction in the degree of automation and processing efficiency of the car.
基于上述问题,申请人对复合模具10进行改进,下面对本申请实施例进行进一步描述。Based on the above problems, the applicant improved the
参见图1至图9所示,本申请实施例的复合模具10包括下模座100、上模座200和压料芯体300。Referring to FIGS. 1 to 9 , the
参见图3至图6所示,下模座100包括模座本体110、传动装置120以及上翻整凹模130。模座本体110包括第一容纳空间111。第一容纳空间111包括设置于模座本体110上表面的第一开口和第二开口。传动装置120设置于第一容纳空间111。传动装置120包括输入端120a和输出端120b。输入端120a对应第一开口设置。输出端120b对应第二开口设置。上翻整凹模130设置于输出端120b并且穿设于第二开口。Referring to FIG. 3 to FIG. 6 , the
上模座200包括第二容纳空间200a。第一开口和第二开口均位于第二容纳空间200a的下方。上模座200包括驱动座210。沿竖直方向X,驱动座210对应输入端120a设置。The
压料芯体300设置于第二容纳空间200a内。压料芯体300可滑动连接于上模座200。压料芯体300包括上翻整凸模310。上翻整凹模130对应上翻整凸模310设置。驱动座210用于通过传动装置120驱动上翻整凹模130朝向上翻整凸模310运动。The
上模座200可沿竖直方向X运动。上模座200与下模座100对应设置。复合模具10未工作状态下,上模座200与下模座100之间具有间隙。需要启动复合模具10工作时,工件可以首先放置于下模座100。此时,上翻整凹模130位于工件的下方,并且与工件未接触。上模座200下行过程中,位于第二容纳空间200a的压料芯体300也下行,直至与工件接触。上模座200继续下行,以使驱动座210可以与传动装置120的输入端120a抵接,从而使输出端120b处的上翻整凹模130可以朝向工件移动。因此,上模座200的下行可以驱动传动装置120运动,以使与传动装置120连接的上翻整凹模130可以对工件施加作用力,从而工件可以在上翻整凹模130和上翻整凸模310之间实现向上翻整。The
本申请实施例的压料芯体300仅设置于上模座200也可以实现工件的向上翻整,而不需要在下模座100上也增设压料芯体300。因此,一方面,可以节省增设压料芯体300的成本。另一方面,可以节省上模座200和下模座100的结构空间,以布置修边、冲孔和向下翻整的工艺结构,从而本申请实施例的复合模具10可以实现工件的修边、冲孔、向上翻整和向下翻整,有利于提高复合模具10的集成度,提高汽车自动化加工程度,进而降低汽车整体的加工成本。The
在一些示例中。上模座200下行可以通过传动装置120实现工件的向上翻整。压料芯体300可以提供修边、冲孔、向上和向下翻整的压料力或卸料力。在工件修边、冲孔、向上和向下翻整的过程中,压料芯体300始终作用于工件,以使工件可以位于压料芯体300和下模座100之间而不易发生窜动或由窜动导致的工件的变形。In some examples. The downward movement of the
在一些可实现的方式中,参见图7所示,本申请实施例的压料芯体300还包括本体部320。本体部320可滑动连接于上模座200。沿竖直方向X,上翻整凸模310设置于本体部320面向下模座100的表面。In some practicable manners, as shown in FIG. 7 , the
上翻整凸模310与上翻整凹模130配合作用于工件,从而可以在工件上形成向上的翻边。压料芯体300下行过程中,上翻整凸模310首先接触工件的上表面并停止下行,而位于工件下方的上翻整凹模130未与工件接触。上模座200下行,驱动座210可以对传动装置120的输入端120a施加向下的作用力。传动装置120将力传递至输出端120b,从而使与输出端120b连接的上翻整凹模130可以将工件推向上翻整凸模310,形成向上翻整的结构。The
在一些示例中,参见图7至图9所示,本体部320可以通过侧销400挂接于上模座200的内壁。本体部320的外壁可以设置有卡槽。侧销400可以由上模座200的外部贯穿上模座200的侧壁和本体部320的卡槽,以使本体部320可以与上模座200连接,并通过导板在上模座200内滑动。需要说明的是,本体部320的运动方向与竖直方向X相同。本体部320的运动方向可以和上模座200的运动方向相同。In some examples, as shown in FIG. 7 to FIG. 9 , the
在一些示例中,参见图5和图8所示,上模座200可以包括导套260。下模座100可以包括导柱160。导柱160和导套260沿竖直方向X对应设置。导柱160的至少部分可以位于导套260的内部。导柱160可以沿导套260滑动,从而可以降低上模座200下行方向发生偏转影响工件的加工精度的可能性。In some examples, as shown in FIGS. 5 and 8 , the
在一些可实现的方式中,参见图3所示,本申请实施例的传动装置120与模座本体110可滑动连接。In some practicable manners, as shown in FIG. 3 , the
在一些示例中,上模座200下行,驱动座210可以驱动传动装置120在第一容纳空间111内滑动。上翻整凹模130移动以作用于工件时,可以对工件进行向上翻整。完成工件的向上翻整后,上翻整凹模130可以复位。In some examples, the
在一些可实现的方式中,参见图3和图4所示,本申请实施例的第一容纳空间111包括依次相连通的竖直滑道1111、水平滑道1112和倾斜滑道1113。竖直滑道1111具有第一开口。倾斜滑道1113具有第二开口。传动装置120包括依次分布的竖向驱动滑块121、水平滑动基座122和斜滑块123。竖向驱动滑块121位于竖直滑道1111。水平滑动基座122设置于水平滑道1112。斜滑块123设置于倾斜滑道1113。竖向驱动滑块121具有输入端120a。斜滑块123具有输出端120b。In some practicable manners, as shown in FIG. 3 and FIG. 4 , the
上模座200下行,驱动座210可以与竖向驱动滑块121抵接。竖向驱动滑块121沿竖直滑道1111下行。竖向驱动滑块121可以驱动水平滑动基座122沿水平滑道1112向斜滑块123的方向滑动。水平滑动基座122可以驱动斜滑块123沿倾斜滑道1113滑动,从而上翻整凹模130可以相对倾斜滑道1113的第二开口移动以作用于工件。The
在一些示例中,参照图3中所示的方向,倾斜滑道1113位于竖直滑道1111的右侧。竖向驱动滑块121可以驱动水平滑动基座122向右滑动,水平滑动基座122可以驱动斜滑块123向右上方滑动,从而实现作用力方向的转换。In some examples, the
因此,本申请实施例的传动装置120结构简单,仅通过竖向驱动滑块121、水平滑动基座122和斜滑块123之间的相对滑动即可将上模座200下行的作用力传递至上翻整凹模130,同时将向下的作用力转换为斜向上的作用力,以使上翻整凹模130可以作用于工件,形成向上的翻边。Therefore, the
在一些示例中,上翻整凹模130可以设置于传动装置120的斜滑块123。斜滑块123可以增加传动装置120的运动路径,以使传动装置120可以驱动上翻整凹模130移动,从而与上翻整凸模310配合。In some examples, the upturning die 130 may be disposed on the
在一些示例中,上翻整凹模130可以通过锁固件连接于斜滑块123。示例性地,锁固件可以是螺栓。In some examples, the upturning die 130 may be connected to the
在一些可实现的方式中,参见图4所示,竖向驱动滑块121具有第一滑动斜面1211。水平滑动基座122具有第二滑动斜面1221和第三滑动斜面1222。第二滑动斜面1221和第三滑动斜面1222相邻。第一滑动斜面1211与第二滑动斜面1221滑动配合。斜滑块123具有第四滑动斜面1231。第三滑动斜面1222与第四滑动斜面1231滑动配合。In some practicable manners, as shown in FIG. 4 , the vertically driving
在一些示例中,参照图3中所示的方向,上模座200下行,驱动座210可以驱动竖向驱动滑块121沿竖直滑道1111下行。首先,第一滑动斜面1211下行并抵接于水平滑动基座122的第二滑动斜面1221,以使水平滑动基座122可以沿水平滑道1112向右滑动,从而将驱动座210向下的作用力转换为水平向右的作用力。同时,水平滑动基座122的第三滑动斜面1222和斜滑块123的第四滑动斜面1231相抵接,以使斜滑块123可以沿倾斜滑道1113向斜上方滑动,从而将水平滑动基座122水平的作用力转换为斜向上的作用力。In some examples, referring to the direction shown in FIG. 3 , the
在一些可实现的方式中,参见图4所示,本申请实施例的传动装置120还包括复位组件124。复位组件124与水平滑动基座122相连。复位组件124用于驱动竖向驱动滑块121、水平滑动基座122和斜滑块123复位,以使上翻整凹模130远离上翻整凸模310运动。In some practicable manners, as shown in FIG. 4 , the
参照图3中所示的方向,工件冲制完成后,上模座200上行,驱动座210离开传动装置120。驱动座210不会阻碍传动装置120的运动。复位组件124可以驱动水平滑动基座122向左滑动。水平滑动基座122驱动竖向驱动滑块121向上运动直至复位。同时,水平滑动基座122不再对斜滑块123施加作用力。斜滑块123可以在自身重力的作用下,沿倾斜滑道1113滑落,从而上翻整凹模130可以逐渐远离工件。Referring to the direction shown in FIG. 3 , after the punching of the workpiece is completed, the
在一些示例中,参见图4所示,水平滑动基座122可以设置有内腔。复位组件124的部分可以位于内腔中,以节省水平滑道1112的内部空间。In some examples, as shown in FIG. 4 , the horizontal sliding
在一些示例中,复位组件124可以是气弹簧。In some examples, return assembly 124 may be a gas spring.
在一些可实现的方式中,在参见图3所示,本申请实施例的下模座100还包括调整垫块140。调整垫块140设置于输入端120a。沿竖直方向X,调整垫块140对应驱动座210设置。In some practicable manners, as shown in FIG. 3 , the
在一些示例中,调整垫块140可以凸出设置于竖向驱动滑块121面向上模座200的表面。调整垫块140可以通过锁固件连接于竖向驱动滑块121。驱动座210下行可以与调整垫块140的上表面抵接。由于驱动座210下行的位移保持不变,因此可以通过调节调整垫块140凸出于竖向驱动滑块121的高度,以改变驱动座210对传动装置120的作用距离。In some examples, the adjusting
由于传动装置120、模座本体110和上模座200上的工艺结构在制造过程中存在加工误差,因此,可以通过调整垫块140的高度以调节驱动座210对传动装置120的作用距离,从而调整和校正加工误差造成的影响,降低调试复合模具10的难度。此外,钣金材质的工件具有回弹性。因此也可以将调整垫块140凸出竖向驱动滑块121的高度调大,以增大驱动座210下行对传动装置120作用的距离,从而增大上翻整凹模130对工件的作用力或作用角度等,从而降低工件的回弹性导致过大的形位偏差,影响工件之间装配的可能性。需要说明的是,模座本体110上的工艺结构指的是修边凸模112、下翻整凸模113和冲孔凹模114。上模座200上的工艺结构指的是修边凹模220、下翻整凹模230和冲头240。Since there are processing errors in the manufacturing process of the
在一些示例中,调整垫块140可以通过锁固件连接于竖向驱动滑块121。示例性地,锁固件可以是螺钉。In some examples, the adjusting
在一些可实现的方式中,参见图7所示,压料芯体300包括避让孔300a。驱动座210穿设于避让孔300a。沿竖直方向X,调整垫块140对应避让孔300a设置。In some practicable manners, as shown in FIG. 7 , the
上模座200下行过程中,驱动座210可以穿过避让孔300a以与调整垫块140抵接。在一些示例中,调整垫块140的横截面形状和避让孔300a的横截面形状相匹配。横截面可以是水平面。During the downward movement of the
在一些可实现的方式中,参见图5和图6所示,模座本体110还包括修边凸模112和下翻整凸模113。参见图8和图9所示,上模座200还包括修边凹模220和下翻整凹模230。修边凸模112和修边凹模220及下翻整凹模230对应设置。下翻整凸模113和下翻整凹模230对应设置。In some practicable manners, as shown in FIG. 5 and FIG. 6 , the
参考图4所示的方向,复合模具10启动工作,上模座200和压料芯体300下行,直至压料芯体300与工件接触。压料芯体300与工件接触后即停止下行。上模座200继续下行。压料芯体300可以对工件施加压料力。驱动座210可以穿过压料芯体300的避让孔300a,以使调整垫块140可以驱动竖向驱动滑块121向下滑动。与此同时水平滑动基座122向右滑动,斜滑块123向右上方滑动。斜滑块123可以驱动上翻整凹模130也向右上方运动,从而上翻转凹模130可以逐渐靠近上翻整凸模310。此时,由于上模座200继续下行,上模座200上的修边凹模220、冲头240及下翻整凹模230也继续下行,并且沿加工方向可以分别向修边凸模112、冲孔凹模114、下翻整凸模113逐渐靠近,直至上模座200下行至闭合状态,以完成对工件的冲制加工。Referring to the direction shown in FIG. 4 , the
在一些示例中,闭合状态下,修边凹模220与修边凸模112可以是间隙配合。冲头240与冲孔凹模114可以是间隙配合。上翻整凸模210与上翻整凹模130可以是型面贴合。下翻整凹模230与下翻整凸模113可以是型面贴合。In some examples, in the closed state, the trimming die 220 and the trimming
在一些示例中,修边凸模112可以是如图6所示的修边与下翻整一体的凸模。即本申请的修边凸模112在具有修边凸模修边功能的同时,还具有下翻整凸模的翻整功能。示例性地,修边凸模112可以与修边凹模220配合以完成工件的修边,同时也可以与下翻整凹模230配合以完成工件的向下翻整。下翻整凹模的结构形式在本申请中不作限定,例如,可以通过压料芯体300墩死以完成下翻整凹模的工艺内容。或者,下翻整凹模也可以独立设置于上模座200。In some examples, the trimming
在一些示例中,修边凹模220和下翻整凹模230也可以设置为修边与下翻整一体的凹模。在此不作具体显示。In some examples, the trimming die 220 and the down-turning
在一些可实现的方式中,参见图5和图6所示,模座本体110还包括冲孔凹模114。上模座200还包括冲头240。冲头240和冲孔凹模114对应设置。工件可以在冲头240和冲孔凹模114之间,以完成工件的冲孔。In some practicable manners, as shown in FIG. 5 and FIG. 6 , the
因此,本申请的复合模具10可以同时完成工件的修边、冲孔、上翻整和下翻整。Therefore, the
在一些可实现的方式中,参见图8和图9所示,上模座200还包括弹性元件250。弹性元件250作用于压料芯体300,以提供压料力或卸料力。In some practicable manners, as shown in FIG. 8 and FIG. 9 , the
本申请实施例的上模座200下行可以通过传动装置120为工件提供向上翻整的作用力。弹性元件250可以作用于压料芯体300以提供修边、冲孔及向上翻整和向下翻整的压料力。工件完成全部工序后,上模座200上行,复位组件124可以驱动传动装置120和上翻整凹模130复位。上模座200继续上行的过程中,弹性元件250也可以逐渐复位。弹性元件250在复位过程中,可以为工件提供卸料力,直至弹性元件250完全复位再与工件分离。此时,弹性元件250不再作用于压料芯体300。上模座200通过侧销400带动压料芯体300上行复位。In the embodiment of the present application, when the
在一些示例中,压料芯体300可以包括顶料销330。下模座100可以包括举升装置150。举升装置150设置于下模座100。压料芯体300上行时,顶料销330可以作用于工件,以使压料芯体300与工件分离。压料芯体300远离工件一定距离后,举升装置150可以将完成加工的工件托起,以方便工件的转移。In some examples, die
在一些示例中,弹性元件250可以是氮气弹簧或者气缸等。举升装置150可以包含举升块、导杆和气缸等。In some examples, the
在一些示例中,顶料销330的数量可以为多个。多个顶料销330可以均匀分布于压料芯体300面向下模座100的表面,以对工件提供均匀的顶料力。示例性地,顶料销330的数量可以是四个。In some examples, the number of ejector pins 330 may be multiple. A plurality of ejector pins 330 can be evenly distributed on the surface of the
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a An indirect connection through an intermediary may be an internal communication between two elements or an interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
在本申请实施例或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。在本申请实施例的描述中,“多个”的含义是两个或两个以上,除非是另有精确具体地规定。The devices or components referred to in the embodiments of the present application must have specific orientations, be constructed and operated in specific orientations, and therefore should not be construed as limiting the embodiments of the present application. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise specifically specified.
本申请实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”、“第四”等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。The terms "first", "second", "third", "fourth", etc. (if any) in the description and claims of the embodiments of the present application and the above drawings are used to distinguish similar objects, while It is not necessarily used to describe a particular order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein, for example, can be practiced in sequences other than those illustrated or described herein.
此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
本文中的术语“多个”是指两个或两个以上。本文中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系;在公式中,字符“/”,表示前后关联对象是一种“相除”的关系。The term "plurality" herein means two or more. The term "and/or" in this article is just an association relationship describing associated objects, which means that there can be three relationships, for example, A and/or B can mean: A exists alone, A and B exist simultaneously, and there exists alone B these three situations. In addition, the character "/" in this paper generally indicates that the contextual objects are an "or" relationship; in the formula, the character "/" indicates that the contextual objects are a "division" relationship.
可以理解的是,在本申请的实施例中涉及的各种数字编号仅为描述方便进行的区分,并不用来限制本申请的实施例的范围。It can be understood that the various numbers involved in the embodiments of the present application are only for convenience of description, and are not used to limit the scope of the embodiments of the present application.
可以理解的是,在本申请的实施例中,上述各过程的序号的大小并不意味着执行顺序的先后,各过程的执行顺序应以其功能和内在逻辑确定,而不应对本申请的实施例的实施过程构成任何限定。It can be understood that, in the embodiments of the present application, the sequence numbers of the above-mentioned processes do not mean the order of execution, and the order of execution of the processes should be determined by their functions and internal logic, and should not be used in the implementation of this application. The implementation of the examples constitutes no limitation.
Claims (10)
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| CN202211001617.6A CN115283545A (en) | 2022-08-19 | 2022-08-19 | Composite die |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202180146U (en) * | 2011-07-28 | 2012-04-04 | 奇瑞汽车股份有限公司 | Stamping die |
| CN202461287U (en) * | 2011-12-29 | 2012-10-03 | 上海众大汽车配件有限公司 | Mould for lower reinforcing plate component of column A of automobile |
| CN105127301A (en) * | 2015-10-09 | 2015-12-09 | 安徽江淮汽车股份有限公司 | Upturning mechanism |
| CN105728525A (en) * | 2016-05-13 | 2016-07-06 | 安徽江淮汽车股份有限公司 | Upward flanging device for stamped pieces |
| CN106077270A (en) * | 2016-07-05 | 2016-11-09 | 上海众大汽车配件有限公司 | A kind of mould of front door of automobile waling part |
-
2022
- 2022-08-19 CN CN202211001617.6A patent/CN115283545A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202180146U (en) * | 2011-07-28 | 2012-04-04 | 奇瑞汽车股份有限公司 | Stamping die |
| CN202461287U (en) * | 2011-12-29 | 2012-10-03 | 上海众大汽车配件有限公司 | Mould for lower reinforcing plate component of column A of automobile |
| CN105127301A (en) * | 2015-10-09 | 2015-12-09 | 安徽江淮汽车股份有限公司 | Upturning mechanism |
| CN105728525A (en) * | 2016-05-13 | 2016-07-06 | 安徽江淮汽车股份有限公司 | Upward flanging device for stamped pieces |
| CN106077270A (en) * | 2016-07-05 | 2016-11-09 | 上海众大汽车配件有限公司 | A kind of mould of front door of automobile waling part |
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