CN115283291A - FPC harmomegathus automated inspection equipment - Google Patents
FPC harmomegathus automated inspection equipment Download PDFInfo
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- CN115283291A CN115283291A CN202210965211.3A CN202210965211A CN115283291A CN 115283291 A CN115283291 A CN 115283291A CN 202210965211 A CN202210965211 A CN 202210965211A CN 115283291 A CN115283291 A CN 115283291A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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Abstract
Description
技术领域technical field
本发明属于SMT检测设备领域,具体为一种FPC涨缩自动检测设备。The invention belongs to the field of SMT detection equipment, in particular to a kind of FPC expansion and contraction automatic detection equipment.
背景技术Background technique
FPC在工艺生产流程中,由挠性覆铜板、聚酰亚胺和聚酰亚胺补强膜等构成的FPC线路板,层压过程需要将材料温度升到170℃以上,冷却后因铜与聚酰亚胺的涨缩系数差异而出现内应力,破坏了材料平衡力,基材出现收缩变形,基材线路图形失真。部分工艺会影响FPC线路板外形会因温度和压力等产生膨胀,造成FPC线路板的涨缩不均。很容易造成外形加工精度达不到要求。会造成FPC的工艺制造不良。In the FPC production process, the FPC circuit board composed of flexible copper clad laminate, polyimide and polyimide reinforcement film, etc. needs to raise the temperature of the material to above 170°C during the lamination process. After cooling, due to the copper and The difference in expansion and contraction coefficient of polyimide causes internal stress, which destroys the balance force of the material, shrinks and deforms the substrate, and distorts the circuit pattern of the substrate. Some processes will affect the shape of the FPC circuit board and will expand due to temperature and pressure, resulting in uneven expansion and contraction of the FPC circuit board. It is easy to cause the machining accuracy of the shape to fail to meet the requirements. It will cause poor manufacturing process of FPC.
FPC通过隔纸间隔放置,整摞产品中FPC和隔纸交替叠放。在对FPC处理某些工艺时,需先撤除覆于FPC上方的隔纸,取出FPC完成相关工艺动作,再重复此动作。FPCs are placed at intervals by spacers, and FPCs and spacers are stacked alternately in the whole stack of products. When processing some processes on FPC, it is necessary to remove the spacer paper covering the top of the FPC first, take out the FPC to complete the relevant process actions, and then repeat this action.
发明内容Contents of the invention
针对上述问题,本发明要解决的技术问题是提供一种FPC涨缩自动检测设备,包括设备机架、大理石检测平台、FPC上料仓、隔纸收料仓、压盖搬运模块、隔纸上料仓、FPC产品分类收料仓、FPC上料搬运机构和FPC收料搬运机构;In view of the above problems, the technical problem to be solved by the present invention is to provide a kind of FPC expansion and contraction automatic detection equipment, including equipment rack, marble detection platform, FPC loading bin, paper receiving bin, gland handling module, paper top Material silo, FPC product classification receiving silo, FPC feeding and handling mechanism and FPC receiving and handling mechanism;
所述设备机架内设有大理石检测平台,所述大理石检测平台左侧设有FPC上料仓和隔纸收料仓,大理石检测平台右侧设有隔纸上料仓和五个FPC产品分类收料仓;A marble detection platform is arranged in the equipment frame, and the left side of the marble detection platform is provided with an FPC upper hopper and a paper storage bin, and the right side of the marble detection platform is provided with a paper upper hopper and five FPC product classifications. receiving bin;
所述大理石检测平台内部设有FPC涨缩视觉检测系统,大理石检测平台底部设有三轴移动模组,所述三轴移动模组上安装有FPC涨缩检测相机,底部还设有检测X轴直线电机、检测Y轴直线电机和检测Z轴模组;The interior of the marble inspection platform is equipped with an FPC expansion and contraction visual inspection system. The bottom of the marble inspection platform is equipped with a three-axis mobile module. The three-axis mobile module is equipped with an FPC expansion and contraction detection camera. Motor, detection Y-axis linear motor and detection Z-axis module;
所述大理石检测平台上方设有载具定位板和产品压盖搬运模组,所述压盖搬运模块下方设置有产品压板搬运轴和搬运导向滑轨,所述产品压板搬运轴上方设有连接板,所述连接板的中间位置设有升降取料机构,所述升降取料机构的下方设有吸盘升降气缸,所述吸盘升降气缸下部设有多个取压板真空吸盘;A carrier positioning plate and a product gland handling module are arranged above the marble detection platform, a product pressing plate handling shaft and a handling guide rail are arranged below the gland handling module, and a connecting plate is arranged above the product pressing plate handling shaft , the middle position of the connecting plate is provided with a lifting and retrieving mechanism, the lower part of the lifting and retrieving mechanism is provided with a suction cup lifting cylinder, and the lower part of the suction cup lifting cylinder is provided with a plurality of vacuum suckers for pressure taking plates;
所述隔纸收料仓包括隔纸放料托板,所述隔纸放料托板下方连接有仓板升降丝杆,所述仓板升降丝杆通过隔纸仓升降驱动电机控制上下方向推动隔纸放料托板,所述隔纸放料托板连接有升降导向轴,所述隔纸收料仓四周设有隔纸限位挡边;The paper receiving bin includes a paper feeding pallet, and a bin plate lifting screw rod is connected to the lower part of the paper bin feeding pallet, and the bin board lifting screw rod is controlled by a paper bin lifting drive motor to push up and down. A paper-separated material discharging pallet, the paper-separated material discharging pallet is connected with a lifting guide shaft, and the paper-separated material receiving bin is surrounded by a paper-separated limit rib;
所述FPC上料仓包含FPC上料托板,所述FPC上料托板四周设有FPC限位挡边,所述FPC限位挡边的顶端位置设有FPC高度检测光电,所述FPC上料托板下方设置有FPC上料仓升降电机、FPC上料仓升降丝杆和升降导向轴;The FPC feeding bin includes an FPC feeding pallet, and the FPC feeding pallet is surrounded by FPC limit ribs, and the top position of the FPC limit rib is equipped with an FPC height detection photoelectric, and the FPC upper The FPC upper bin lifting motor, the FPC upper bin lifting screw and the lifting guide shaft are arranged under the material pallet;
所述设备机架内部顶部位置设有产品搬运模组固定吊装板,所述产品搬运模组固定吊装板上固定安装有产品搬运模块,所述产品搬运模块包含FPC上料搬运机构和FPC收料搬运机构,所述FPC上料搬运机构包含FPC上料X轴模组、FPC上料Y轴模组和FPC上料ZR调整模组,所述FPC上料X轴模组从下方固定于产品搬运模组固定吊装板上,另一侧固定有导向滑轨,所述FPC上料Y轴模组固定在FPC上料X轴模组下方,FPC上料Y轴模组下方设有FPC上料ZR调节模组,所述产品搬运模组固定吊装板的上料端位置设有产品上料定位相机;The top position inside the equipment rack is provided with a product handling module fixed lifting plate, and a product handling module is fixedly installed on the product handling module fixed lifting plate, and the product handling module includes an FPC feeding and handling mechanism and an FPC receiving material The handling mechanism, the FPC feeding and handling mechanism includes the FPC feeding X-axis module, the FPC feeding Y-axis module and the FPC feeding ZR adjustment module, and the FPC feeding X-axis module is fixed on the product handling module from below The module is fixed on the hoisting plate, and the other side is fixed with a guide rail. The FPC feeding Y-axis module is fixed below the FPC feeding X-axis module, and the FPC feeding ZR module is installed under the FPC feeding Y-axis module. Adjusting the module, the position of the feeding end of the fixed lifting plate of the product handling module is provided with a product feeding positioning camera;
所述FPC产品分类收料仓设置有五个料仓,所述FPC产品分类收料仓包含FPC放料托板,所述FPC放料托板四周设有限位板,所述限位板顶部位置设有仓满检测光电,所述FPC放料托板中间镂空位置安装有FPC物料有无检测光电,所述FPC产品分类收料仓下方通过支撑柱固定于设备机架内部置板平台上。The FPC product classification receiving bin is provided with five bins, and the FPC product classification receiving bin includes an FPC discharge pallet, and a limit plate is arranged around the FPC discharge pallet, and the top position of the limit plate is Equipped with a warehouse full detection photoelectric, the hollow position in the middle of the FPC discharging pallet is equipped with a photoelectric detection of the presence or absence of FPC materials, and the lower part of the FPC product classification receiving bin is fixed on the internal board platform of the equipment rack through the support column.
优选的,所述设备机架外侧设有人机交互系统和五个FPC收料仓的检测信息显示窗。Preferably, a human-computer interaction system and detection information display windows of five FPC receiving bins are provided outside the equipment rack.
优选的,所述吸盘升降气缸升降时通过四根导杆线性导向,所述真空吸盘通过真空吸盘调节托板进行调节。Preferably, the suction cup lifting cylinder is linearly guided by four guide rods when lifting, and the vacuum suction cup is adjusted by a vacuum suction cup adjustment pallet.
优选的,所述隔纸限位挡边通过下方限位挡边调节块调节位置,所述隔纸限位挡边的顶部位置设有隔纸仓高度检测光电,所述隔纸放料托板中间槽口位置设有隔纸仓隔纸检测光电。Preferably, the position of the spacer limit rib is adjusted by the lower limit rib adjustment block, the top position of the spacer limit rib is equipped with a photoelectric sensor for detecting the height of the spacer bin, and the spacer paper discharging pallet The position of the middle notch is equipped with a paper detection photoelectric for the paper compartment.
优选的,所述FPC上料仓的上方四周位置设有两组光源,两组光源为产品上料定位相机定位产品打光,两组光源可通过光源调节板进行微调节。Preferably, two groups of light sources are provided around the top of the FPC upper silo. The two groups of light sources illuminate the product for positioning the product by the product loading positioning camera. The two groups of light sources can be fine-tuned through the light source adjustment board.
优选的,所述FPC上料ZR调整模组包含真空取料机构和ZR方向调节机构,所述真空取料机构包括磁吸金具,多个磁吸金具通过强磁吸附于磁吸钢板底面上,所述磁吸钢板的下方设有2个无接触式真空吸盘,所述磁吸金具中部下方设有检测传感器,所述真空取料机构上方设有ZR方向调节机构,通过Z轴升降电机、旋转驱动第一安装同步轮、旋转驱动同步带和旋转驱动第二安装同步轮驱动滚珠花键轴的上下移动,从而使下方连接的真空取料机构整体在Z轴方向移动,通过R轴旋转电机的驱动,由升降驱动第三同步轮、升降驱动第四同步轮和升降驱动同步带带动,使滚珠花键轴在水平R方向旋转,调节R的角度。Preferably, the FPC loading ZR adjustment module includes a vacuum reclaiming mechanism and a ZR direction adjustment mechanism, the vacuum reclaiming mechanism includes magnetic fittings, and a plurality of magnetic fittings are adsorbed on the bottom surface of the magnetic steel plate through strong magnetism, There are two non-contact vacuum chucks under the magnetic steel plate, a detection sensor is installed under the middle of the magnetic metal fittings, and a ZR direction adjustment mechanism is installed above the vacuum reclaiming mechanism. Drive the first installation synchronous wheel, rotate and drive the synchronous belt, and rotate the second installation synchronous wheel to drive the ball spline shaft to move up and down, so that the vacuum reclaiming mechanism connected below moves in the Z-axis direction as a whole, through the R-axis rotation motor The drive is driven by the third synchronous wheel of the lifting drive, the fourth synchronous wheel of the lifting drive and the synchronous belt of the lifting drive, so that the ball spline shaft rotates in the horizontal R direction and adjusts the angle of R.
优选的,所述FPC收料搬运机构与FPC上料搬运机构结构相同,FPC收料搬运机构包括有产品收料X轴模组、产品收料Y轴模组和产品收料ZR调整模组。Preferably, the FPC receiving and conveying mechanism has the same structure as the FPC feeding and conveying mechanism, and the FPC receiving and conveying mechanism includes a product receiving X-axis module, a product receiving Y-axis module and a product receiving ZR adjustment module.
本发明的有益效果:本发明的FPC涨缩自动检测设备实现了FPC自动上料、隔纸的自动收取、产品信息自动读识、自动视觉涨缩测量、FPC自动分类收料、隔纸自动补料,设备全自动自动检测和分类,便于人员操作,设备可兼容多种产品尺寸,自动化程度高,检测数据实时记录并显示,产品检测失误率低,有效提高生产效益。Beneficial effects of the present invention: the FPC expansion and shrinkage automatic detection equipment of the present invention realizes automatic FPC feeding, automatic collection of spacers, automatic reading of product information, automatic visual expansion and contraction measurement, automatic classification and collection of FPCs, and automatic replenishment of spacers Materials and equipment are automatically detected and classified, which is convenient for personnel to operate. The equipment is compatible with various product sizes, with a high degree of automation. The detection data is recorded and displayed in real time, and the product detection error rate is low, which effectively improves production efficiency.
附图说明Description of drawings
为了易于说明,本发明由下述的具体实施例及附图作以详细描述。For ease of illustration, the present invention is described in detail by the following specific embodiments and accompanying drawings.
图1为本发明实施例所公开的FPC涨缩自动检测设备的整体外观结构示意图;Fig. 1 is a schematic diagram of the overall appearance structure of the FPC expansion and contraction automatic detection equipment disclosed in the embodiment of the present invention;
图2为本发明实施例所公开的FPC涨缩自动检测设备的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the FPC expansion and contraction automatic detection equipment disclosed by the embodiment of the present invention;
图3为本发明实施例所公开的FPC涨缩自动检测设备的内部结构布局俯瞰示意图;Fig. 3 is a schematic diagram overlooking the internal structure layout of the FPC expansion and contraction automatic detection equipment disclosed in the embodiment of the present invention;
图4为本发明实施例所公开的大理石检测平台的结构示意图;Fig. 4 is the structural representation of the marble detection platform disclosed by the embodiment of the present invention;
图5为本发明实施例所公开的产品压盖搬运模组的结构示意图;5 is a schematic structural view of the product gland handling module disclosed in the embodiment of the present invention;
图6为本发明实施例所公开的隔纸料仓的结构示意图;Fig. 6 is a structural schematic diagram of a paper-separated silo disclosed in an embodiment of the present invention;
图7为本发明实施例所公开的FPC上料仓的结构示意图;Fig. 7 is a schematic structural view of the FPC upper silo disclosed in the embodiment of the present invention;
图8为本发明实施例所公开的产品搬运模块的结构示意图;Fig. 8 is a schematic structural diagram of a product handling module disclosed in an embodiment of the present invention;
图9为本发明实施例所公开的FPC上料ZR调整模组的结构示意图;Fig. 9 is a schematic structural view of the FPC loading ZR adjustment module disclosed in the embodiment of the present invention;
图10为本发明实施例所公开的FPC产品分类收料仓的结构示意图。Fig. 10 is a schematic structural view of the FPC product classification receiving bin disclosed in the embodiment of the present invention.
图中:001-设备机架,002-大理石检测平台,003-隔纸收料仓,004-FPC上料仓,005-压盖搬运模组,006-隔纸上料仓,007-FPC产品分类收料仓,008-FPC上料搬运机构,009-FPC收料搬运机构,011-人机交互系统,012-检测信息显示窗,021-检测Y轴直线电机,022-检测X轴直线电机,023-检测Z轴模组,024-FPC涨缩检测相机,025-载具定位板,026-产品压板搬运轴,027-连接板,028-取压板真空吸盘,029-真空吸盘调节托板,030-吸盘升降气缸,031-导杆,032-搬运导向滑轨,050-隔纸放料托板,051-隔纸仓升降驱动电机,052-升降导向轴,053-隔纸限位挡边,054-限位挡边调节块,055-隔纸仓高度检测光电,056-隔纸仓隔纸检测光电,057-仓板升降丝杆,070-FPC上料托板,071-FPC上料仓升降电机,072-FPC上料仓升降丝杆,073-升降导向轴,074-FPC限位挡边,075-FPC高度检测光电,076-光源调节板,077-光源,101-产品搬运模组固定吊装板,102-FPC上料X轴模组,103-FPC上料Y轴模组,104-FPC上料ZR调整模组,105-产品收料X轴模组,106-产品收料Y轴模组,107-产品收料ZR调整模组,108-产品上料定位相机,109-导向滑轨,121-R轴旋转电机,122-Z轴升降电机,123-旋转驱动第一安装同步轮,124-旋转驱动第二安装同步轮,125-旋转驱动同步带,126-滚珠花键轴,127-升降驱动第三同步轮,128-升降驱动第四同步轮,129-升降驱动同步带,140-磁吸钢板,141-磁吸金具,142-无接触式真空吸盘,143-检测传感器,170-FPC放料托板,171-支撑柱,172-限位板,173-仓满检测光电,174-FPC物料有无检测光电。In the figure: 001-equipment rack, 002-marble detection platform, 003-paper storage bin, 004-FPC feeding bin, 005-gland handling module, 006-paper feeding bin, 007-FPC products Classification receiving bin, 008-FPC feeding and handling mechanism, 009-FPC receiving and handling mechanism, 011-human-computer interaction system, 012-detection information display window, 021-detection of Y-axis linear motor, 022-detection of X-axis linear motor , 023-detection Z-axis module, 024-FPC expansion and contraction detection camera, 025-carrier positioning plate, 026-product pressure plate handling shaft, 027-connecting plate, 028-vacuum suction cup for taking pressure plate, 029-vacuum suction cup adjustment pallet , 030-suction cup lifting cylinder, 031-guide rod, 032-transport guide slide rail, 050-paper feeding pallet, 051-lifting drive motor of paper bin, 052-lifting guide shaft, 053-paper limit stop Side, 054-Limiting edge adjustment block, 055-Insulation bin height detection photoelectric, 056-Insulation bin paper detection photoelectric, 057-Elevating screw rod for bin plate, 070-FPC feeding pallet, 071-FPC upper silo lifting motor, 072-FPC upper silo lifting screw, 073-lifting guide shaft, 074-FPC limit rib, 075-FPC height detection photoelectric, 076-light source adjustment board, 077-light source, 101-product handling Module fixed lifting plate, 102-FPC feeding X-axis module, 103-FPC feeding Y-axis module, 104-FPC feeding ZR adjustment module, 105-product receiving X-axis module, 106-product receiving Material Y-axis module, 107-product receiving ZR adjustment module, 108-product feeding positioning camera, 109-guiding slide rail, 121-R-axis rotating motor, 122-Z-axis lifting motor, 123-rotation drive first Install the synchronous wheel, 124-rotate drive the second install synchronous wheel, 125-rotate drive the synchronous belt, 126-ball spline shaft, 127-lift the third synchronous wheel, 128-lift the fourth synchronous wheel, 129-lift drive Timing belt, 140-magnetic steel plate, 141-magnetic fittings, 142-non-contact vacuum chuck, 143-detection sensor, 170-FPC discharge pallet, 171-support column, 172-limit plate, 173-bin Full detection photoelectric, 174-FPC material presence or absence detection photoelectric.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明了,下面通过附图中示出的具体实施例来描述本发明。但是应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the object, technical solution and advantages of the present invention clearer, the present invention is described below through specific embodiments shown in the accompanying drawings. It should be understood, however, that these descriptions are illustrative only and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concept of the present invention.
如图1-10所示,本发明的一种FPC涨缩自动检测设备,包括设备机架001、大理石检测平台002、FPC上料仓004、隔纸收料仓003、压盖搬运模块005、隔纸上料仓006、FPC产品分类收料仓007、FPC上料搬运机构008和FPC收料搬运机构009;As shown in Figure 1-10, a kind of FPC expansion and contraction automatic detection equipment of the present invention includes
所述设备机架001内设有大理石检测平台002,所述大理石检测平台002左侧设有FPC上料仓004和隔纸收料仓003,大理石检测平台002右侧设有隔纸上料仓006和五个FPC产品分类收料仓007;The
所述大理石检测平台002内部设有FPC涨缩视觉检测系统,大理石检测平台002底部设有三轴移动模组,所述三轴移动模组上安装有FPC涨缩检测相机024,底部还设有检测X轴直线电机022、检测Y轴直线电机021和检测Z轴模组023;The
所述大理石检测平台002上方设有载具定位板025和产品压盖搬运模组005,所述压盖搬运模块005下方设置有产品压板搬运轴026和搬运导向滑轨032,所述产品压板搬运轴026上方设有连接板027,所述连接板027的中间位置设有升降取料机构,所述升降取料机构的下方设有吸盘升降气缸030,所述吸盘升降气缸030下部设有多个取压板真空吸盘028;The
所述隔纸收料仓003包括隔纸放料托板050,所述隔纸放料托板050下方连接有仓板升降丝杆057,所述仓板升降丝杆057通过隔纸仓升降驱动电机051控制上下方向推动隔纸放料托板050,所述隔纸放料托板050连接有升降导向轴052,所述隔纸收料仓003四周设有隔纸限位挡边053;The paper
所述FPC上料仓004包含FPC上料托板070,所述FPC上料托板070四周设有FPC限位挡边074,所述FPC限位挡边074的顶端位置设有FPC高度检测光电075,所述FPC上料托板070下方设置有FPC上料仓升降电机071、FPC上料仓升降丝杆072和升降导向轴073;The FPC
所述设备机架001内部顶部位置设有产品搬运模组固定吊装板101,所述产品搬运模组固定吊装板101上固定安装有产品搬运模块,所述产品搬运模块包含FPC上料搬运机构008和FPC收料搬运机构009,所述FPC上料搬运机构008包含FPC上料X轴模组102、FPC上料Y轴模组103和FPC上料ZR调整模组104,所述FPC上料X轴模组102从下方固定于产品搬运模组固定吊装板101上,另一侧固定有导向滑轨109,所述FPC上料Y轴模组103固定在FPC上料X轴模组102下方,FPC上料Y轴模组103下方设有FPC上料ZR调节模组104,所述产品搬运模组固定吊装板101的上料端位置设有产品上料定位相机108;The top position inside the
所述FPC产品分类收料仓007设置有五个料仓,所述FPC产品分类收料仓007包含FPC放料托板170,所述FPC放料托板170四周设有限位板172,所述限位板172顶部位置设有仓满检测光电173,所述FPC放料托板170中间镂空位置安装有FPC物料有无检测光电174,所述FPC产品分类收料仓007下方通过支撑柱171固定于设备机架001内部置板平台上。The FPC product
具体的,所述设备机架001外侧设有人机交互系统011和五个FPC收料仓的检测信息显示窗012。Specifically, a human-
所述吸盘升降气缸030升降时通过四根导杆031线性导向,所述真空吸盘028通过真空吸盘调节托板029进行调节。The suction
所述隔纸限位挡边053通过下方限位挡边调节块054调节位置,所述隔纸限位挡边053的顶部位置设有隔纸仓高度检测光电055,所述隔纸放料托板050中间槽口位置设有隔纸仓隔纸检测光电056。The position of the paper
所述FPC上料仓004的上方四周位置设有两组光源077,两组光源077为产品上料定位相机108定位产品打光,两组光源077可通过光源调节板(076)进行微调节。Two groups of
所述FPC上料ZR调整模组104包含真空取料机构和ZR方向调节机构,所述真空取料机构包括磁吸金具141,多个磁吸金具141通过强磁吸附于磁吸钢板140底面上,所述磁吸钢板140的下方设有2个无接触式真空吸盘142,所述磁吸金具141中部下方设有检测传感器143,所述真空取料机构上方设有ZR方向调节机构,通过Z轴升降电机122、旋转驱动第一安装同步轮123、旋转驱动同步带125和旋转驱动第二安装同步轮124驱动滚珠花键轴126的上下移动,从而使下方连接的真空取料机构整体在Z轴方向移动,通过R轴旋转电机121的驱动,由升降驱动第三同步轮127、升降驱动第四同步轮128和升降驱动同步带129带动,使滚珠花键轴126在水平R方向旋转,调节R的角度。The FPC loading
根据权利要求1所述的一种FPC涨缩自动检测设备,其特征在于:所述FPC收料搬运机构009与FPC上料搬运机构008结构相同,所述FPC收料搬运机构009包括有产品收料X轴模组105、产品收料Y轴模组106和产品收料ZR调整模组107。An automatic detection device for FPC expansion and contraction according to claim 1, characterized in that: the FPC receiving and conveying
本申请中,设备机架001外部设有人机交互,方便人员操作、调试、产品换型等。设有FPC收料仓物料信息,清晰精准显示5个仓的实时物料信息及状态。In this application, human-computer interaction is provided outside the
工作流程为:The workflow is:
1)FPC上料仓004下方的FPC上料仓升降电机071动作,驱动FPC上料仓升降丝杆072向上运动,顶起FPC上料托板070,使放置于FPC上料托板070上的产品上升至FPC高度检测光电075位置。FPC上料搬运机构008移动至FPC上料仓004上方,XYZR模组动作,下降通过无接触式真空吸盘142吸取FPC上料仓004中覆在产品上的隔纸,吸取隔纸放置到隔纸收料仓003中的隔纸放料托板050上,隔纸收料仓003下方的隔纸仓升降驱动电机051驱动仓板升降丝杆057逐步下降,直至隔纸收料仓003中存满隔纸,隔纸仓高度检测光电055检测到物料时即表示隔纸收料仓003中存满隔纸。1) The FPC upper material
2)FPC上料仓004上方四周的光源077开始打光,定位相机拍照定位FPC上料仓004中最上层的FPC产品,通过相机定位FPC产品的mark点,软件自动分析计算抓取的角度。2) The
3)FPC上料搬运机构008移动至产品移动至FPC上料仓004上方,根据软件计算的抓取的角度,自动通过R轴旋转电机121精确调节角度,下降吸取FPC产品。3) The FPC feeding and conveying
4)产品压板搬运轴026驱动连接板027移动至载具定位板025上方,吸盘升降气缸030下降,使取压板真空吸盘028吸取压板,吸盘升降气缸030上升,产品压板搬运轴026移动至图示避让位置,FPC上料搬运机构008移动将产品放置到载具定位板025位置的检测载具上;产品压板搬运轴026移回,将压板放置到产品上,压平产品,便于检测。4) The product
5)大理石检测平台002下方的检测X轴直线电机022、检测Y轴直线电机021和检测Z轴模组023同步动作,使FPC涨缩检测相机024自动检测产品的涨缩程度。5) The detection X-axis
检测完毕的产品,设备软件根据涨缩程度范围进行区分,通过FPC上料搬运机构008吸取产品,分别收放于5个FPC产品分类收料仓007中,每放置一pcs产品,产品收料机构便从隔纸上料仓006中吸取一pcs隔纸覆于产品上方。For the products that have been tested, the equipment software distinguishes them according to the range of expansion and contraction. The products are picked up by the FPC feeding and
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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